Emerson DFA-0803, DFA-0802, DFA-1004, DFA-1206, DFA-2010 Instruction Manual

...
Instruction Manual D103810X012
January 2019
Enardo DFA Series
Enardo DFA Series Detonation Flame Arrestor (USCG/ATEX Approved)
Table of Contents
Introduction ..................................................................1
Specifications ..............................................................2
Principle of Operation .................................................. 4
Factors Affecting Flame Arrestor Performance ............4
Installation ...................................................................6
Maintenance ................................................................ 7
Recommended Spare Parts ...................................... 11
Parts Ordering ........................................................... 11
Figure 1. Typical Enardo DFA Series Detonation Flame Arrestor
WARNING
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion,
causing property damage and personal injury or death.
Fisher™ detonation ame arrestor must
be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies Tulsa, LLC instructions.
Failure to correct trouble could result in
a hazardous condition. Call a qualied
service person to service the unit. Installation, operation and maintenance
procedures performed by unqualied
person may result in improper adjustment and unsafe operation. Either condition may result in equipment damage or personal injury. Only a
qualied person shall install or service the ame arrestor.
Introduction
Scope of the Manual
This Instruction Manual provides instructions for installation, startup, maintenance and parts ordering information for the Enardo DFA Series detonation
ame arrestor.
Product Description
The Enardo DFA Series detonation ame arrestor represents the best value in ame arrestor protection. The detonation ame arrestor provides protection against ame propagation in piping systems that are manifolded or have long run-up distances. These are typically used for extended pipe length or multiple pipe bend congurations to stop high pressures and ame velocities with detonations and overdriven detonations. It also stops conned and unconned, low and high pressure deagration. The design is unique in the ability to provide large ame channels which requires less frequent maintenance and greater ease in cleaning when service is required, translating to less down time. Enardo DFA Series detonation ame arrestors are bi-directional and proven to stop an ignited ammable
Outside North America Only
Enardo DFA Series
Specications
The Specications table lists the specications for the detonation ame arrestors. Some, or all, of the following information is stamped on the nameplate attached to the arrestor: model number, ange size and rating, maximum initial operating pressure, EN number (European Standard), EU type examination certicate, notied body number, gas group, date of manufacture and serial number; other identication and customer tag number are optional.
Available Constructions
See Table 1 and Figure 3
Temperature Rating of Gasket
Fiber Gaskets (standard): 450°F / 232°C Graphite/Metal (optional): 1600°F / 870°C
Gas Group
D (IIA), C (IIB3) and B(IIC)
Burning Rating
See Table 3
Flange Sizes and Rating
1 to 24 in. / 50 to 600 mm CL150
Housing Material
Carbon steel, 304 Stainless steel, 316 Stainless steel and Hastelloy
Housing Size
4 to 48 in. / 100 to 1200 mm
Element Material
304 Stainless steel, 316 Stainless steel
Maximum Experimental Safe Gap (MESG)
See Table 2
Maximum Initial Operating Pressure
(1)
See Table 3
and Hastelloy
Certication
(3)
EN 12874 ATEX Certied U.S. Coast Guard (USCG) Approved
Maximum Ambient Air Temperature
140°F / 60°C
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. Hastelloy® housings and element material are not USCG approved.
3. Not all models are available with USCG and ATEX certications. Contact your local Sales Ofce for more information.
4. USCG and ATEX approval report(s) are available upon request.
5. Flow test data available upon request.
(1)
®(2)
®(2)
(4)(5)
(4)(5)
Table 1. Enardo DFA Series Detonation Flame Arrestor Available Construction (USCG/ATEX Approved)
(2)
MODEL
Enardo DFA-0401 1 25 4 100
Enardo DFA-0602
Enardo DFA-0802 2 50 8 200
Enardo DFA-0803 3 75 8 200
Enardo DFA-1004 4 100 10 250
Enardo DFA-1206 6 150 12 300
Enardo DFA-1608 8 200 16 400
Enardo DFA-2010 10 250 20 500
Enardo DFA-2412 12 300 24 600
Enardo DFA-2814 14 350 28 700
Enardo DFA-3016 16 400 30 750
Enardo DFA-3418 18 450 34 850
Enardo DFA-3620 20 500 36 900
Enardo DFA-4824
1. Not all models are available with USCG and ATEX certifications. Contact your local Sales Office for more information.
2. Includes eccentric construction.
3. Eccentric construction not USCG or ATEX certified.
®
Hastelloy
is a mark owned by Haynes International, Inc.
2
(3)
(3)
FLANGE SIZE HOUSING SIZE USCG ATEX
In. mm In. mm D C B IIA IIB3
2 50 6 150
24 600 48 1200
(1)
Outside North America Only
Figure 2. Cut-away view of Enardo DFA Series Detonation Flame Arrestor
/ - -
Detonation
Flame
Arrestor
Enardo DFA =
Concentric
Enardo DFAE =
Eccentric
Note: Not all models are available with USCG and ATEX certifications. Contact your local Sales Office for more information.
Housing
Size
04 = 4 in.
through
48 = 48 in.
Connection
Size
01 = 1 in.
through
24 = 24 in.
NEC
Gas
Group
D (IIA) C (IIB3) B (IIC)
Housing
Material
C = Carbon steel 4 = 304 SST 6 = 316 SST
H = Hastelloy
®(1)
Element Material
4 = 304 SST 6 = 316 SST
H = Hastelloy
Enardo DFA Series
Connection
F = Flat face
®(2)
R = Raised face
Type
flange
flange
Options
1 = Drain Plug 2 = Pressure Tap 3 = Temperature Probe Tap 4 = Miscellaneous
5 = Protective coating
6 = Special feature
Figure 3. Enardo DFA Series Detonation Flame Arrestor Available Constructions and Model Numbering System
Markings
Nameplate Information
A nameplate will be attached to the arrestor and will contain the following information:
Model Number: Ex. DFA 1206/D (see model
information above)
Flange Size and Rating: Ex. 6 in. CL150
Maximum Initial Operating Pressure, P
EN Number: Ex. ISO EN 16852 (if applicable) or
EN 12874
EU Type Examination Certificate (if applicable)
Notified Body Number (if applicable): Ex. 0518
Gas Group: Ex. IIA or IIB3, D, C
Date of Manufacture
Serial Number
Other Identification (Optional)
Customer Tag Number (Optional)
O
Outside North America Only
HAZARDOUS LOCATIONS
Figure 4. Product Identification and Marking for ATEX Units
®
is a mark owned by Haynes International, Inc.
Hastelloy
1. Hastelloy® housings are not USCG approved.
2. Hastelloy® element material is not USCG approved.
3
Enardo DFA Series
Table 2. Maximum Experimental Safe Gap (MESG)
NATIONAL ELECTRIC
CODE (NEC)
Group D Group IIA 0.035 >0.90 Propane
Group C Group IIB3 0.026 ≥0.65 Ethylene
Group B Group IIC 0.020 <0.50 Hydrogen
DETONATION
FLAME ARRESTOR
MODEL
Enardo DFA***/D 2 to 12 50 to 300 D (IIA) 22.7 1.56 Unstable Stabilized Type 1 (2 hours)
Enardo DFA***/D 14 to 20 350 to 500 D (IIA) 20.7 1.43 Unstable Stabilized Type 1 (2 hours)
Enardo DFA***/D 24 600 D (IIA) 16.0 1.1 Unstable N/A Type 2 (15 minutes)
Enardo DFAE***/D 2 to 20 50 to 500 D (IIA) 20.7 1.43 Unstable 1 minute Type 2 (15 minutes)
Enardo DFA***/C 2 to 20 50 to 500 C (IIB3) 20.7 1.43 Unstable Stabilized Type 1 (2 hours)
Enardo DFAE***/C 2 to 20 50 to 500 C (IIB3) 20.7 1.43 Unstable 1 minute Type 2 (15 minutes)
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION (IEC)
GROUP
Table 3. Detonation Arrestor Size Ranges and Rating, Maximum Initial Pressure and Burn Rating
DETONATION
FLAME ARRESTOR
SIZE RANGE
In. mm psia bar a ATEX (EN 12874) USCG
GAS GROUP
In. mm
MESG
MAXIMUM INITIAL
PRESSURE
DETONATION
RATING
TEST GAS LIST
BURN RATING
vapor mixture approaching from either direction that can be travelling at subsonic or supersonic velocities. The patented element offers maximum ow to pressure drop characteristics enhancing the value of the ame arrestor in any system.
The Enardo DFA Series is designed with anged
connections, the arrestor provides the option of the
removal of the ame cell element for easy cleaning and replacement without disconnecting the pipe connection.
Principle of Operation
Detonation ame arrestor prevents ame propagation as it enters the exposed side of the unit to the protected side by absorbing and dissipating heat using spiral wound crimped ribbon ame cells. This detonation ame arrestor utilizes an element assembly that dampens the high velocities and pressures associated with deagration and detonations while quenching the ame front. These cells allow maximum ow with maximum protection.
Detonation ame arrestor has the heat capacity and structural design to withstand all dynamic conditions of ame propagation and still stop the ame. Detonation ame arrestor is used when the ame can be in any of the detonation states.
Limits of Use for Detonation/Deagration
Flame Arrestors:
The following vapors are not within the scope of the products covered by this IOM:
- Explosive mixtures of vapors and gases, which tend to self-decompose (e.g. Acetylene) or which are chemically unstable
- Carbon Disulphide, due to its special properties;
- Mixtures other than gas-air or vapor-air mixtures
(e.g. higher oxygen-nitrogen ratio, chlorine as oxidant, etc.)
Minimum distance between flame arrestor connection and a restriction on the protected side is 10 L/D, but not less than 3 m.
• Arrestors shall only be installed into piping with a nominal size that is smaller than or equal to the nominal size of the flame arrestor connection.
Factors A󰀨ecting Flame
Arrestor Performance
Gas Group
WARNING
!
Methanol is classied as a Group-D (IIA)
vapor. However, our lab tests indicate that methanol exhibits characteristics unlike other Group-D (IIA) vapors under certain conditions. We therefore recommend that an arrestor rated for
Group-C (IIB3) vapors be specied for
methanol service.
Outside North America Only
4
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