Emerson DeltaV Data Sheet

DeltaV Distributed Control System
DeltaV™ Electronic Marshalling with Distributed CHARMs
Reduce total install cost
Support for Smart Commissioning
Product Data Sheet
March 2021
Works with both DeltaV
Works with both regular and IS CHARMs
Reduce number of CHARM I/O Cards and
and DeltaV SIS
CHARMs Smart Logic Solvers
Improve utilization through expansions

Introduction

Emerson introduced Electronic Marshalling in DeltaV™ v11. Electronic Marshalling provided a new level of control system I/O performance with unprecedented exibility and ease of use. It provides single-channel granularity, fully redundant communications, and plug and play I/O.
Electronic Marshalling with Distributed CHARMs enables you to install CHARMs even closer to eld devices and can eliminate costly engineering and installation efforts. When eld devices are wired directly to CHARMs in a junction box close to the physical location of the eld devices, the need for loop sheets disappears because the wire path is direct. The time and effort required to perform instrument loop checks is greatly reduced as many eld devices are automatically recognized in DeltaV. Multicore cables are replaced with Ethernet cables that communicate the various signal types back to the CHARM I/O Cards (CIOC) or CHARMs Smart Logic Solvers (CSLS).
Inside view of 12 CHARM I/O Junction Box with CHARMs, it provides
for easy termination close to eld devices.

Benefits

Reduce total install cost: Distributed CHARMs reduces
wiring and cable tray cost and the labor associated with pulling wires and installing cable trays. Installation and labor associated with wire preparation, terminations, and labeling of wires is also decreased. The need for traditional loop sheets is lessened or eliminated. Ringing out wires from terminations to eld devices is simplied since devices are terminated directly to the CHARM I/O Block close to the eld devices – there are no complicated wire paths to document. The time
and effort needed to perform instrument loop checks are
minimized since smart devices communicate directly with the DeltaV system. Construction and EPC engineering cost can also be decreased since eld construction requirements
are lessened.
March 2021DeltaV Electronic Marshalling with Distributed CHARMs
Improve flexibility by combining I/O types:
Traditional junction boxes in the eld are typically dedicated to one signal type. For example, 120V AC and 24V DC are separated to reduce noise interference. Thermocouple multicore cables and RTD multicore cables cannot include any other signal types. Different signal types must be isolated in additional separate traditional junction boxes and multicore cables, laid in separate cable trays, which require addition engineering and installation efforts. With Distributed CHARMs, all types of devices can be wired to the same 12 CHARM I/O Junction Box and the shielded Ethernet cable used to communicate back to the CIOC/CSLS can be installed alongside other instrument cables.
Support for Smart Commissioning: All the benets of Smart Commissioning are applicable to Distributed CHARMs. A description for each CHARM I/O Block can be added in DeltaV software for proper identication. The ability to connect devices directly to 12 CHARM I/O Junction Boxes drastically
reduces costs and can eliminates the need for traditional loop
diagrams. In DeltaV Explorer a user can generate a report for each CIOC/CSLS showing the CHARM number, signal tag and CHARM I/O Block description – allowing you to easily locate
devices after installation is complete.

Product Description

The Distributed CHARMs hardware includes:
The CHARM I/O Gateway connected to the CIOC or
CSLS carrier or to a CHARM baseplate under the CIOC or CSLS carrier.
The CHARM I/O Block that includes 12 CHARM slots and
can be installed close to the eld devices.
The IS CHARM I/O Block that includes 12 IS CHARM slots
and can be installed close to the eld devices.
The CHARM I/O Gateway and both the CHARM I/O Block and IS CHARM I/O Block have Scanner Modules and Ethernet I/O Ports (IOP) that facilitate communication between the CIOC or CSLS and each CHARM over full duplex 100BASE-TX Ethernet. These products support star or a fault tolerant ring topology using copper Ethernet.
Works with both DeltaV and DeltaV SIS: Distributed CHARMs can be used with both DeltaV and DeltaV SIS. The CHARM I/O Gateway can be installed either under a CIOC or a CSLS carrier and the CHARM I/O Block can hold either regular CHARMs or Logic Solver CHARMs. The Distributed CHARMs hardware is deemed non-interfering during SIS certication.
Works for both regular and IS CHARMs: There are two types of CHARM I/O Block Carriers available, one for regular CHARMs and another one for IS CHARMs.
Reduce number of CIOCs and CSLSs: Installations with an
average number of CHARMs per CIOC or CSLS have room to install more CHARMs. With the Distributed CHARMs architecture, the average number of CHARMs per CIOC and CSLS can increase and the number of CIOCs, CSLSs and SZ controllers with associated networking equipment for the Local Safety Network (LSN) can be reduced.
Improve CIOC/CSLS utilization through expansions:
An existing CHARM I/O Field Enclosure that has unused CHARM Baseplates can easily be expanded by installing the CHARM I/O Gateway in available enclosure space. New 12 CHARM I/O Junction Boxes can be installed near the expansion area. This takes advantage of available capacity and eliminates the need for additional CHARM I/O Field Enclosures.
Distributed CHARMs with CHARM I/O Gateway and a mix of
CHARM I/O Blocks and IS CHARM I/O Blocks. Star topology (top). Fault tolerant ring topology (bottom).
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March 2021DeltaV Electronic Marshalling with Distributed CHARMs

CHARM I/O Gateway

The CHARM I/O Gateway consists of the following parts:
CHARM I/O Gateway Carrier holds the CHARM I/O Scanner
Module(s) and IOP(s), and potentially protection cover(s) in simplex congurations.
CHARM I/O Scanner Module can be installed as simplex
or redundant on the CHARM I/O Gateway Carrier. DeltaV SIS installations require redundancy to ensure availability.
CHARM I/O Gateway 8-port IOP can be installed as simplex
or redundant on the CHARM I/O Gateway Carrier and is used for star Ethernet topology. When used with DeltaV SIS, redundancy is required to ensure availability.
CHARM I/O Gateway 1-port IOP is used for fault tolerant
ring Ethernet topology and requires 2 IOPs installed on the CHARM I/O Gateway Carrier.
CHARM I/O Scanner Module Protection Cover is used in
simplex Scanner Module conguration and is mounted in the unused scanner module slot on the CHARM I/O Gateway Carrier.
Distributed CHARMs architecure with DeltaV SIS with
Electronic Marshalling.
The star Ethernet topology is supported with both simplex and redundant Ethernet communication. Redundant communication provides high availability and requires two 8-port IOPs while simplex only requires one IOP and one IOP protection cover. The star topology allows maximum 100m distance between the CHARM I/O Gateway and each CHARM I/O Block or IS CHARM I/O Block. DeltaV Media Converters can be used to extend beyond 100m. Redundancy is required if Star topology is used in SIS installations.
Fault tolerant ring topology enables you to install CHARM I/O Blocks further away from the CIOC or CSLS by daisy-chaining them together. The 100m maximum distance in ring topology is between the CHARM I/O Gateway and the rst CHARM I/O Block, but 100m is also allowed between each CHARM I/O Block on the ring and between the last CHARM I/O Block and back to the CHARM I/O Gateway. DeltaV Media Converters can be used to extend beyond 100m. The ring topology reduces Ethernet wiring as compared to star topology especially if compared to redundant star topology.
CHARM I/O Gateway IOP Protection Cover is used in a simplex
star Ethernet topology and is installed in the unused IOP slot on the CHARM I/O Gateway Carrier.
CHARM I/O Gateway with redundant Scanner Modules and
redundant 8-port IOPs.
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The CHARM I/O Gateway is installed on the rail under the CIOC or CSLS carrier. Regular CHARM Baseplates can be installed both above and below the gateway and regular Cable Extenders can be used as well. A CHARM Baseplate Terminator is still required after the last CHARM Baseplate or after the CHARM I/O Gateway if there is no CHARM Baseplate after it. Any IS CHARM Baseplates must be mounted below the gateway.
The Scanner Modules communicate with the CIOC or CSLS through the backplane and communicates to the CHARM I/O Blocks and IS CHARM I/O Blocks through the IOPs. The CHARM I/O Gateway is powered by the redundant 24V DC power supplied to the CIOC or CSLS carrier.

CHARM I/O Block

The CHARM I/O Block consists of the following parts:
CHARM I/O Block Carrier holds the CHARM I/O Scanner
Module(s), IOP(s), and potentially protection cover(s) in simplex congurations. It supports up to 12 CHARMs and their terminal blocks, as well as an Address Plug with terminal block.
CHARM I/O Scanner Module is installed as simplex or
redundant on the CHARM I/O Block Carrier. The CHARM I/O Scanner Module is the same for both the CHARM I/O Gateway and the CHARM I/O Block. When used with DeltaV SIS, redundancy is required.
CHARM I/O Block IOP can be installed either as simplex or
redundant on the CHARM I/O Block Carrier and is used for both star and ring topology. In a simplex conguration the IOP must be installed in the same position as the 8-Port IOP in the CHARM I/O Gateway. For example, if the gateway has an 8-port IOP installed in port A, then any CHARM I/O Block connected must also have the IOP installed in port A. If a ring topology is used, both IOPs must be installed. When used with DeltaV SIS, redundancy is required.
March 2021DeltaV Electronic Marshalling with Distributed CHARMs
CHARM I/O Block with redundant Scanner Modules and IOPs,
a combination of CHARMs and Channel Identier Label/Wiring Cover.
The CHARM I/O Block is mounted in the eld close to the eld devices and supports all non-IS CHARMs and LS CHARMs. The CHARM I/O Block does not support IS or LS IS CHARMs.
The CHARM I/O Block supports redundant power and has terminals for two separate 24V DC power inputs. It also has twelve shield return terminals, one for each CHARM, similar to those on a regular CHARM Baseplate. There are also two terminals to ground the shield returns.
Each CIOC is still limited to a maximum of 96 CHARMs and eight CHARM Baseplates. Each baseplate must have a unique address plug, 1 through 8, and the eight baseplates can be a mix of local CHARM Baseplates under the CIOC or CSLS and distributed CHARM I/O Blocks installed close to the eld devices.
CHARM Terminal Blocks or LS CHARM Terminal Blocks.
Up to 12 terminal blocks are supported. The IS CHARM Terminal Blocks are not supported on the CHARM I/O Block. Address Plug Terminal Block with Address Plug provides addressing for the CHARM I/O Blocks.
CHARMs or LS CHARMs. Up to 12 CHARMs are supported.
IS or LS IS CHARMs are not supported on the CHARM I/O Block.
Horizontal Channel Identier Label/Wiring Cover for CHARM
I/O Block for protecting terminations and holding a label for channel identication.
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March 2021DeltaV Electronic Marshalling with Distributed CHARMs

IS CHARM I/O Block

The IS CHARM I/O Block consists of the following parts:
IS CHARM I/O Block Carrier holds the CHARM I/O Scanner
Module(s), IOP(s), and potentially protection cover(s) in simplex congurations. It supports up to 12 IS CHARMs and their IS terminal blocks, as well as an Address Plug with IS terminal block.
CHARM I/O Scanner Module is installed as simplex or
redundant on the IS CHARM I/O Block Carrier. The CHARM I/O Scanner Module is the same for both the CHARM I/O Gateway and the IS CHARM I/O Block. When used with DeltaV SIS, redundancy is required.
CHARM I/O Block IOP can be installed either as simplex or
redundant on the IS CHARM I/O Block Carrier and is used for both star and ring topology. In a simplex conguration the IOP must be installed in the same position as the 8-Port IOP in the CHARM I/O Gateway. For example, if the gateway has an 8-port IOP installed in port A, then any CHARM I/O Block connected must also have the IOP installed in port A. If a ring topology is used, both IOPs must be installed. When used with DeltaV SIS, redundancy is required.
IS CHARM Terminal Blocks. Up to 12 IS CHARM terminal
blocks are supported.
Address Plug Terminal Block for IS with Address Plug
provides addressing for the IS CHARM I/O Blocks.
IS CHARMs or LS IS CHARMs. Up to 12 IS CHARMs
are supported.
Horizontal Channel Identier Labels for IS CHARM I/O
Block for protecting terminations and holding a label for channel identication.

12 CHARM I/O Junction Box

A fully assembled 12 CHARM I/O Junction Box consisting of an aluminum box with a CHARM I/O Block installed on a DIN rail inside it is also available. Different options for various levels of redundancy for scanner modules and IOPs are available. The junction box has 17 female threaded bosses at the bottom to facilitate eld device wires as well as Ethernet and power wires entering the junction box. These bosses will accept male threaded cable glands or other male threaded conduit ttings.There are two different thread options: either ½” – 14 NPT or M20X1.5. Each junction box has four M8 x 1 MM threaded holes on the back and four clearance holes for M6 screws for mounting.

12 IS CHARM I/O Junction Box

A 12 IS CHARM I/O Junction Box consisting of an aluminum box with an IS CHARM I/O Block on a DIN rail inside it is also available. Different options for various levels of redundancy for scanner modules and IOPs are available.
The junction box has 17 female M20X1.5 threaded bosses at the bottom to facilitate eld device wires as well as Ethernet and power wires entering the junction box. These bosses will accept male threaded cable glands or other male threaded conduit ttings. Each junction box has four M8 x 1 MM threaded holes on the back and four clearance holes for M6 screws for mounting. There is a kit available with 17 adapters if ½” – 14 NPT threads are needed.
An optional mounting kit is available for the junction boxes that makes it easy to mount on a vertical 2-inch pipe. The mounting kit is made of cold rolled steel nished with gray powder coat paint.
IS CHARM I/O Block with redundant Scanner Modules
and IOPs, a combination of IS CHARMs and Channel Identier Label/Wiring Cover.
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March 2021DeltaV Electronic Marshalling with Distributed CHARMs

Hardware Specifications

Common Environmental Specifications (all components)
Operating Temperature* -40 to 70°C** (-40 to 158°F)
Storage Temperature -40 to 85°C (-40 to 185°F)
Relative Humidity 5 to 95%, non-condensing
Airborne Contaminates ISA-S71.04-1985 Airborne Contaminants Class G3
Conformal coating
Shock 10g 1/2 sinewave for 11 ms
Vibration 1mm Peak-to-Peak from 2 to 13.2HZ; 0.7g from 13.2 to 150HZ
Protection Class IP20
*Operating any electronics at the higher end of its temperature range for long periods of time will shorten its expected lifetime,
see Effects of Heat and Airflow Inside an Enclosure White Paper for more information.
**Upper ambient operating temperature on the 12 CHARM I/O Junction Box is 55°C and requires installation in shaded area (no direct sunlight),
similar to 48 and 96 CHARM I/O Field Enclosures.
CHARM I/O Scanner Module.
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