Emerson Daniel 3812 Installation Manual
Installation Manual
Part Number 3-9000-765Revision H
June 2017
Daniel
TM
3812 Liquid Ultrasonic Flow Meter
for Direct or Remote Mount Meter Electronics
Daniel customer service
Location Tel ephone nu m ber Fax number
North America/Latin America +1.713.467.6000 +1.713.827.4805
Daniel Customer Service +1.713.827.6413 +1.713.827.6312
USA (toll free) +1.888.356.9001 +1.713.827.3380
Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743
Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401
Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465
Email
• Customer Service: Daniel.SystemSales@emerson.com
• Customer Support: Daniel. SystemSales@emerson.com
• Asia-Pacific: danielap.support@emerson.com
• Europe: danielEMA.cst@emerson.com
Return Material Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason.
Download the RMA form from the Support Services web page by selecting the link below.
http://www.emerson.com/en-us/automation/daniel
Signal words and symbols
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey
all safety messages that follow this symbol to avoid possible injury or death.
Safety alert symbol
Danger indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
Warning indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Pay special attention to the following signal words, safety alert symbols and statements:
Important
Important is a statement the user needs to know and consider.
Tip
Tip provides information or suggestions for improved efficiency or best results.
Note
Note is a “general by-the-way” content not essential to the main flow of information.
Important safety instructions
Installing, operating or maintaining a Daniel product improperly could lead to serious injury or
death from explosion or exposure to dangerous substances. To reduce this risk:
• Comply with all information on the product, in this manual, and in any local and national
codes that apply to the product.
• Do not allow untrained personnel to work with this product.
• Use Daniel parts and work procedures specified in this manual.
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to
function within specific conditions. Because these products are sophisticated technical
instruments, it is important that the owner and operation personnel strictly adhere both to the
information printed on the product and to all instructions provided in this manual prior to
installation, operation, and maintenance.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL
TICES AND PR
NO
ODUCT WARNINGS.
Product owners (Purchasers):
• Use the correct product for the environment and pressures present. See technical data
or product s
Daniel representative.
• In
• To ensure safe and proper performance, only informed and trained personnel should
• Verify that this is the correct instruction manual for your Daniel product. If this is not
• S
• If you resell or transfer this product, it is your responsibility to forward this instruction
• ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND
• Do not us
form and train all personnel in the proper install
this product.
install, o
the correc
the correct manual from:
ave this instruction manual for future reference.
manua
TROUBLE
result in property damage and/or serious personal injury or death.
pecifications for limitations. If you are unsure, discuss your needs with your
ation, operation, and maintenance of
perate, repair and maintain this product.
t documentation, contact Daniel at 1-713-827-6314. You may also download
http://www.daniel.com
l along with the product to the new owner or transferee.
SHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.
e this equipment for any purpose other than its intended service. This may
Product Operation Personnel:
• To prevent personal injury, personnel must follow all instructions of this manual prior to
and during
• Follow all warnings, cautions, and notices marked on, and supplied with, this product.
• Verify that this is the correct instruction manual for your Daniel product. If this is not
correc
the
the correct manual from:
operation of the product.
t documentation, contact Daniel at 1-713-827-6314. You may also download
http://www.daniel.com
• R
• If you do not understand an instruction, or do not feel comfortable following the
• Install this product as specified in the INSTALLA
• Follow all instructions during the installation, operation, and maintenance of this
• Co
• Ensure that
• Use only replacement parts specified by Daniel. Unauthorized parts and procedures can
• S
ead and understand all instructions and operating procedures for this product.
tions, contact your Daniel representative for clarification or assistance.
instruc
TION section of this manual per
applicable local and national codes.
product.
nnect the product to the appropriate pressure and e
where applicable.
all connections to pressure and electrical sources are secure prior to and
during equipment operation.
t this product's performance, safety, and invalidate the warranty. "Look-a-like"
affec
substitutions may result in deadly fire, explosion, release of toxic substances or
improper operation.
ave this instruction manual for future reference.
lectrical sources when and
Notice
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY,
AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO
BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE
PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE
GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE
RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH
PRODUCTS AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR TH
ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY
DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND
CCURATE. D
A
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT
TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE,
SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF
PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING
WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY
MAY BE T
AND
ANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED
RADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.
E SELEC
TION, USE OR MAINTENANCE OF
Warranty and Limitations
1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement &
Control, Inc. ("Daniel") warrants that the licensed firmware embodied in the Goods will execute the
programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from
defects in materials or workmanship under normal use and care and Services will be performed by trained
personnel using proper equipment and instrumentation for the particular Service provided. The foregoing
warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve
(12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel,
whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date
of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer
("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that
Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for
procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel
thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are
found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the
Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the
Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage,
unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification,
repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel
are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay
any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance
by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel
and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless
accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be
in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This
limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel.
THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR
WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR
PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges
and agrees that corrosion or erosion of materials is not covered by this warranty.
LIMITATION OF REMEDY AND LIABILITY: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN
2.
PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT,
REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT,
INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO
BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR
SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO
EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL,
CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM "CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT
BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING
WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Table of Contents
3-9000-765 Rev H June 2017
Contents
Daniel customer service
Signal words and symbols
Important safety instructions
Notice
Warranty and Limitations
Section 1: Introduction
1.1 Typical Applications .................................................................................... 1
1.2 Features and benefits .................................................................................. 2
1.3 Acronyms, abbreviations and definitions ....................................................... 3
1.4 Daniel MeterLink software ...........................................................................5
1.5 Daniel 3812 Liquid Ultrasonic Flow meter design ........................................... 6
1.6 Meter specifications ................................................................................. 13
1.7 Pre-installation considerations ................................................................... 17
1.8 Safety ...................................................................................................... 17
1.9 Daniel 3812 Certifications and Approvals .................................................... 19
1.10 FCC compliance ....................................................................................... 19
Section 2: Mechanical installation
2.1 Meter piping, lifting and mounting ............................................................. 23
2.2 Piping recommendations ........................................................................... 30
2.3 Meter safety for hoist rings and lifting slings ............................................... 34
2.3.1 Use of appropriate safety engineered swivel hoist rings in
meter end fl
2.3.2 Appropriately rated lifting slings.................................................................. 42
2.4 Mounting requirements in heated or cooled pipelines .................................. 45
anges........................................................................................ 35
Section 3: Electrical installation
3.1 Cable length TTL mode .............................................................................. 47
3.2 Cable length Open Collector mode ............................................................. 47
3.3 Grounding meter electronics housing ......................................................... 48
3.4 Conduit seals ............................................................................................ 49
3.4.1 Startup for systems using explosion-proof conduit ........
3.4.2 Startup for systems that use flame-proof cable ........................................... 51
3.5 Wiring and I/O .......................................................................................... 52
3.5.1 CPU Module labeling and LED indicators ..................................................... 53
.............................. 50
Table of Contents i
Table of Contents Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
June 2017 3-9000-765 Rev H
3.6 I/O connections ......................................................................................... 57
3.6.1 Frequency/Digital outputs ...........................................................................58
3.6.2 Analog input settings...................................................................................62
3.6.3 Analog output settings ................................................................................62
3.6.4 Digital Input.................................................................................................62
3.6.5 DHCP server switch settings.........................................................................62
3.6.6 Configuration protect switch settings .................
3.6.7 External power source connection and fuse ........
3.7 Security seal installation ............................................................................64
3.7.1 Direct or remote mount transmitter electronics enclosure seal
3.7.2 Base Enclosure Security Seals .......................................................................66
3.7.3 Seal the Junction Box remote mount electronics option ...............................67
3.7.4 Bolted band shroud security seals ................................................................68
3.7.5 Clamped band shroud security seals ............................................................69
3.7.6 Split shroud security seals ............................................................................70
3.7.7 Latched band shroud security seals..............................................................71
3.7.8 Seal conduit ports ........................................................................................73
.........................................63
.........................................63
....................64
Section 4: Configuration
4.1 Daniel MeterLink setup ..............................................................................75
4.2 Field Setup Wizard..................................................................................... 76
4.3 Using AMS Device Manager to configure the meter ...................................... 80
4.4 Using a Field Communicator to configure the meter .................................... 95
4.5 Security seals for the meter ........................................................................ 98
Appendix A: Engineering drawings
A.1 Daniel 3812 Liquid Ultrasonic Flow Meter drawings ..........................................................99
Appendix B: Open source licenses
B.1 GNU General Public License............................................................................................. 102
B.2 GNU Lesser General Public License .................................................................................. 113
B.3 BSD Open Source License................................................................................................ 117
B.4 M.I.T License ................................................................................................................... 118
Appendix C Index
C.1 Manual Index .................................................................................................................. 119
ii Table of Contents
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual List of Tables
3-9000-765 Rev H June 2017
List of Tables
Table 1-1 Acronyms, abbreviations and definitions ........................................................................... 3
Table 1-2 Meter specifications........................................................
Table 2-1 3812 Ultrasonic Meter shrouds options per ANSI pressure rating ..................................... 29
................................................. 13
Table 2-2 Piping recommendation for uni-directional or bi-directional flow .
Table 2-3 Hoist ring part number lookup table ................................................................................ 41
Table 2-4 Hoist ring lookup table for Daniel Model 3812 Liquid Ultrasonic Flow Meters................... 41
Table 3-1 Configurations for open collector frequency outputs....................................................... 47
Table 3-2 CPU Module labeling and LED functions ........................................................................... 54
Table 3-3 Ethernet cable to PC communication............................................................................... 55
Table 3-4 Serial Port A parameters................................................................................................... 56
Table 3-5 Frequency/Digital Outputs possible configurations.......................................................... 60
Table 3-6 DHCP server switch settings............................................................................................. 62
gs ......
Table 3-7 Configuration protect switch settin
Table 4-1 Local display labels, descriptions and valid units............................................................... 77
Table B-1 Open source licences .................................................................................................... 101
........................................................................ 63
................................... 33
List of Tables i
List of Tables Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual
June 2017 3-9000-765 Rev H
ii List of Tables
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual List of Figures
3-9000-765 Rev H June 2017
List of Figures
Figure 1-1 Daniel MeterLink download and registration ................................................................ 5
Figure 1-2 Direct mount electronics assembly with split shroud ....
Figure 1-3 Direct mount electronics with latched single band shro
Figure 1-4 Direct mount electronics with bolted single band shrouds and local display ................ 8
Figure 1-5 Direct mount electronics assembly with clamped band shrouds ...
Figure 1-6 Remote mount electronics assembly with clamped band shrouds .............................. 10
Figure 1-7 Remote mount electronics assembly with split shrouds ............................................. 11
Figure 1-8 Optional local display and glass endcap ...................................................................... 12
Figure 2-1 Direct mount meter electronics assembly with spli
Figure 2-2 Remote mount meter electronics assembly with split shroud ..................................... 27
Figure 2-3 Direct mount meter electronics with bolted band
Figure 2-4 Direct mount meter electronics assembly with clamped band shro
Figure 2-5 Piping recommendations unidirectional flow ............................................................. 31
Figure 2-6 Piping recommendations bidirectional flow................................................................ 32
Figure 2-7 Meter end flange with tapped flat-counterbore hole for hoist ring ............................ 35
Figure 2-8 Safety approved hoist ring and non-compliant eye
Figure 2-9 90 Degree angle between slings ................................................................................. 37
Figure 2-10 Sling contacting electronics enclosure........................................................................ 38
Figure 2-11 Correct sling attachment ............................................................................................ 43
Figure 2-12 Incorrect sling attachment.......................................................................................... 44
Figure 3-1 Transmitter Electronics Enclosure internal chassis ground .......................................... 48
................................................ 6
uds and remote display............ 7
................................ 9
t shroud..
shrouds ......................................... 28
bolt ...........
...................................... 26
uds....................... 29
................................... 36
Figure 3-2 External ground lug .................................................................................................... 49
Figure 3-3 CPU Module labeling and LED indicators ..................................................................... 53
Figure 3-4 PC to meter serial connection wiring........................................................................... 57
Figure 3-5 CPU Module I/O connections...................................................................................... 57
Figure 3-6 CPU Module - Frequency/Digital outputs common ground ........................................ 61
Figure 3-7 CPU Module power source connections ..................................................................... 63
Figure 3-8 Transmitter electronics enclosure security latch ........................................................ 64
Figure 3-9 Direct or remote mount Tra
Figure 3-10 Base Enclosure security seals ...................................................................................... 66
Figure 3-11 3812 Remote mount transmitter electronics option.......
Figure 3-12 Bolted band shroud security seals - bottom view ........................................................ 68
Figure 3-13 Clamped shroud security seals ................................................................................... 69
List of Figures iii
nsmitter Electronics
Enclosure security seals ................... 65
............................................ 67
List of Figures Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual
June 2017 3-9000-765 Rev H
Figure 3-14 Split shroud security seals ...........................................................................................70
Figure 3-15 Latched band shroud assembly ...................................................................................71
Figure 3-16 Shroud latch holes for security wire seals.....................................................................72
Figure 4-1 AMS Device Description search ...................................................................................80
Figure 4-2 AMS file download complete ......................................................................................81
Figure 4-3 AMS Device Manager .................................................................................................82
Figure 4-4 AMS Device Manager - Overview ...............................................................................82
Figure 4-5 AMS Device Manager - Guided Setup ..........................................................................83
Figure 4-6 AMS Device Manager - Service Tools All Variables status indicators .............................85
Figure 4-7 Display Meter K-Factors ..............................................................................................85
Figure 4-8 AMS Device Manager - Configure Manual Setup..........................................................86
Figure 4-9 Gating configuration parameter Edge gated, active
high ......
Figure 4-10 Gating configuration parameter Edge gated, active low..
......................................88
............................................88
Figure 4-11 Gating configuration parameter State gated, active high...
Figure 4-12 Gating configuration parameter State gated, active low .
.........................................88
............................................89
Figure 4-13 Configure Flow Analysis Alert .....................................................................................89
Figure 4-14 AMS Device Manager - Service Tools Alerts .................................................................91
Figure 4-15 Configuration changes dialog .....................................................................................91
Figure 4-16 AMS Device Manager - Service Tools ..........................................................................92
Figure 4-17 AMS Device Manager - Service Tools All Variables ......................................................93
Figure 4-18 AMS Device Manager - Service Tools Trends ..............................................................94
Figure 4-19 3812 transmitter field wiring conduit
entries .......
Figure 4-20 Field Communicator wiring diagram for the 3810 Series electronics
.......................................................96
..........................97
iv List of Figures
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1: Introduction
3-9000-765 Rev H June 2017
Section 1: Introduction
Daniel 3812 Liquid Ultrasonic Flow Meters have direct mount or remote mount electronic
options and various configurations that meet a broad range of customer requirements. Each
meter comes fully assembled from Daniel Measurement and Control, Inc. and all parts and
assemblies are tested prior to shipment. Refer to the following documents for additional details:
• P/N 3-9000-761 HART® Field Device Specification for Liquid Ultrasonic Flow Meters
• P/N 3-9000-763 D
Meters
• P/N 3-9000-767 D
and Troubleshooting Manual
The Daniel 3812 Liquid Ultrasonic Flow Meter tech
measurement and check metering applications as shown below.
aniel MeterLink Software for Daniel Gas and Liquid Ultrasonic Flow
aniel Model 3812 Liquid Ultrasonic Flow Meter Maintenance
1.1 Typical Applications
• Allocation measurement
• Check mete
• Leak detection
• Line balancing
• Batch control
• Loading and off loading
• Offshore
- FPSO (Floating Production, Storage and Offshore Loading)
- Offshore Platforms
- Barges
• Pipeli
ring
nes
nology can be applied to allocation
- Crude Oil pipeli
- Refined product pipelines
• Ter m in al s
- Loading and off-loading (Ship, barge, truck, railcar, etc…)
- Ta nk Far ms
• Cavern Storage
Typical Applications 1
nes
Section 1: Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
June 2017 3-9000-765 Rev H
1.2 Features and benefits
• Explosion-proof transmitter electronics enclosure with CPU Module, Power Supply,
Intrinsic Safety Barrier Module
• Intrinsically safe transducer electronics enclosure with the Acquisition Module
• Daniel MeterLink (software for Daniel Ultrasonic Flow Meters)
®
• HART
architecture
• Direct mount or remote mount options electronics
• Reduce unaccounted measurement
• Increase energy savings
• Replaceable transducers while under pressure
• Extensive self diagnostics
• Immedia
• Auto-detected ASCII/RTU Modbus communications protocol
• Interchangeable electronics modules
• Internet-ready communications
and AMS Suite: Intelligent Device Manager communications for PlantWebTM
te alarm
reporting
• Ethernet access
• Modbus T
• On
• Analog pressure and temperature inputs
• Local display and glass endcap (optional)
or ot
her features and benefits refer to the product datasheet at
F
http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/FLOW/Pages/Flow.aspx
CP/IP
-board LED status indicators
2 Features and benefits
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1: Introduction
3-9000-765 Rev H June 2017
1.3 Acronyms, abbreviations and definitions
Table 1-1 Acronyms, abbreviations and definitions
Acronym or abbreviation Definition
° degree (angle)
o
C
o
F
ADC analog-to-digital converter
AI analog input
AMS® Device Manager Asset Management Software - Device Manager
AO analog output
ASCII MODBUS A Modbus protocol message framing format in which ASCII characters are used to
boolean a type of data point that can only take on values of TRUE or F
bps bits per second (baud rate)
cPoise centipoise (viscosity unit)
CPU central processing unit
CTS Clear-to-Send; the RS-232C handshaking signal input to a transmitter indicating that
DAC Digital-to-Analog Converter
Daniel MeterLink
DI digital input
Direct Mount Transmitter electronics enclosure and base electronics enclosure is directly mounted
DO digital output
DHCP Dynamic Host Configuration Protocol
dm
ECC Error Correction Code
EEPROM Electrically-Erasable, Programmable Read-Only Memory
Flash non-volatile, programmable read-only memory
FODO output that is user configurable as either a frequency or digital output
HART® Communication Protocol Highway Addressable Remote Transducer communications protocol
hr hour (time unit)
Hz Hertz (cycles per second, frequency unit)
I/O Input/Output
IS Intrinsically Safe
K Kelvin (temperature unit)
kHz
LAN Local Area Network
LED light-emitting diode
TM
degrees celsius (temperature unit)
degrees fahrenheit (temperature unit)
eate the beginning and end of the frame. ASCII stands for American Standard
delin
Code for Information Interchange.
ALSE (generally TRUE is
represented by a value of 1, FALSE is represented by a value of 0)
it is okay
Generally, the Request-to-Send (RTS) output from a receiver is input to the Clear-toSend (CTS) input of a transmitter.
Daniel ultrasonic meter interface software
to
decimeter (10
kilohertz (10
to transmit data – i.e., the corresponding receiver is ready to receive data.
meter bo
dy
-1
meters, length unit)
3
cycles per second, frequency unit)
Acronyms, abbreviations and definitions 3
Section 1: Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
June 2017 3-9000-765 Rev H
Table 1-1 Acronyms, abbreviations and definitions
Acronym or abbreviation Definition
m meter (length unit)
3
m
/d
3
m
/h
3
m
/s
mA milliamp (current unit)
MAC Address Media Access Control (Ethernet Hardware Address -EHA)
microinch (
μinch)
micron
MMU Memory Management Unit
MPa
N/A not applicable
3
/h
Nm
NOVRAM non-volatile random access memory
Pa Pascal, equivalent to 1 newton per square meter (pressure unit)
Pa⋅s Pascal Second (viscosity unit)
PC Personal Computer
PFC peripheral field connection (board)
P/N part number
PS power supply (board)
psi pounds per square inch (pressure unit)
psia pounds per square inch absol
psig pounds per square inch gage (pressure unit)
R Radius
rad radian (angle)
RAM Random Access Memory
Remote Mount Option Detaching the transmitter electronics enclosure and base electronics enclosure from
RTS Request-to-Send; the RS-232C handshaking signal output by a receiver when it is
RTU MODBUS A Modbus protocol framing format in which elapsed time between received charac-
s second (time unit, metric)
SDRAM Synchronous Dynamic Random Access Memory
sec second (time unit, U.S. Customary)
TCP/I P Transmission Control Protocol/Internet Protocol
time_t seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit)
UDP User Datagram Protocol
U.L. Underwriters Laboratories, Inc. - product safety testing
V volts (electric potential unit)
cubic meters per day (volumetric flow rate)
cubic meters per hour (volumetric flow rate)
cubic meters per second (volumetric flow rate)
-6
microinch (10
in)
micrometer (10-6 m)
6
Megapascal (equivalent to 10
Pascal) (pressure unit)
normal cubic meters per hour
ute (pressure unit)
ter body and moun
me
ting and affixing them with the mounting bracket to a pole or
other structure.
ready to re
ceive data
ters is used to separate messages. RTU stands for Remote Terminal Unit.
and certification organization
4 Acronyms, abbreviations and definitions
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1: Introduction
3-9000-765 Rev H June 2017
Table 1-1 Acronyms, abbreviations and definitions
Acronym or abbreviation Definition
W watts (power unit)
Acronyms, abbreviations and definitions 5
Section 1: Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
June 2017 3-9000-765 Rev H
1.4 Daniel MeterLink software
Daniel MeterLink software has robust features for setting communications parameters,
calibrating your meter, collecting logs and reports and monitoring the meter health and alarm
statuses. Daniel MeterLink may be downloaded at no charge from:
http://www2.emersonprocess.com/en-US/brands/danie
Figure 1-1 Daniel MeterLink download and registration
l/Flow/ultrasonics/P
ages/MeterLink.aspx
1.
2. Click the Order No
3. Click Next to go
4. Click Comple
5. Click Save.
6 Daniel MeterLink software
From the right panel under Quick Links, click the MeterLin
link.
w button to complete the Online registration form.
to the order confirmation page.
te Order.
You will receive a conformation email with a hyperlink directing you to the download
site. Click the
link provided.
k Registration and Download
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1: Introduction
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and split shroud for transducers and cables assemblies
A.
B.
C.
Backplane board, and optional LCD Board with glass endcap)
3-9000-765 Rev H June 2017
Refer to the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual
(P/N 3-9000-763) for installation instructions and setup for initi
download the manual from the Daniel MeterLink web page:
al communications. You may
http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/P
ages/MeterLink.aspx
1.5 Daniel 3812 Liquid Ultrasonic Flow meter design
TheDaniel 3812 Liquid Ultrasonic Flow Meter designs include a direct or remote mount
electronics option and depending on the meter’s outside diameter, have a shroud cover
protecting the transducers and cable assemblies. See Table 2-1 and the list below for meter
body shroud types.
Shroud options are:
• sp
• bolted band shroud
• latched single band shroud
• clamped band shroud
Figure
lit shroud
1-2 Direct mount electronics assembly with split shroud
Daniel 3812 Liquid Ultrasonic Flow meter design 7
Section 1: Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and latched band shrouds for transducers and cable assemblies
A.
B.
C.
Backplane board, and optional LCD Board with glass endcap)
June 2017 3-9000-765 Rev H
Figure 1-3 Direct mount electronics with latched single band shrouds and remote display
8 Daniel 3812 Liquid Ultrasonic Flow meter design
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1: Introduction
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and latched band shrouds for transducers and cable assemblies
A.
B.
C.
Backplane board, and optional LCD Board with glass endcap)
3-9000-765 Rev H June 2017
Figure 1-4 Direct mount electronics with bolted single band shrouds and local display
Daniel 3812 Liquid Ultrasonic Flow meter design 9
Section 1: Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and band shrouds for transducers and cable assemblies
A.
B.
C.
Backplane board, optional LCD Board with glass endcap)
June 2017 3-9000-765 Rev H
Figure 1-5 Direct mount electronics assembly with clamped band shrouds
10 Daniel 3812 Liquid Ultrasonic Flow meter design
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1: Introduction
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board,
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and band shrouds for transducers and cable assemblies
A.
B.
C.
Backplane board, and optional LCD Board with glass endcap)
3-9000-765 Rev H June 2017
Figure 1-6 Remote mount electronics assembly with clamped
band shrouds
Daniel 3812 Liquid Ultrasonic Flow meter design 11
Section 1: Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board
B. Intrinsically-safe base enclosure includes Acquisition Module
C. Acquisition cable conduit
A.
B.
E.
D.
C.
D. Junction box
E. Meter - body and split shrouds for transducer and cable assemblies
Backplane board, optional LCD Board with glass endcap)
June 2017 3-9000-765 Rev H
Figure 1-7 Remote mount electronics assembly with split shrouds
12 Daniel 3812 Liquid Ultrasonic Flow meter design
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1: Introduction
3-9000-765 Rev H June 2017
Figure 1-8 Optional local display and glass endcap
The Daniel 3812 Liquid Ultrasonic Flow Meter is a two-path (four transducers) in-line meter
designed to me
asure the difference in signal transit time with and against the flow across one or
more measurement path(s). A signal transmitted in the flow direction travels faster than one
transmitted against the flow direction. Each measurement path is defined by a transducer pair
in which each transducer alternately acts as transmitter and receiver. The meter uses transit
time measurements and transducer location information to calculate the mean velocity.
Computer simulations of various velocity profiles demonstrate that multiple measurement
ths provide an op
pa
timum solution for measuring asymmetric flow. The Daniel 3812 Liquid
Ultrasonic Flow Meter utilizes two cross-bore, parallel-plane measurement paths, offers a high
degree of repeatability, bi-directional measurement and superior low-flow capabilities without
the compromises associated with conventional technologies.
. safet
The Daniel 3812 Liquid Ultrasonic Flow Meter’s U.L
y listing is accomplished through the
combination of an explosion-proof Transmitter Electronics Enclosure that houses the CPU
Module, Power Supply board, I.S. Barrier board, Backplane board and optional LCD Display
board.
NOTE: The op
tional LC
D Display requires firmware v1.04 and Uboot version, January 31, 2013.
The Base Electronics Enclosure is intrinsically safe and houses the Acquisition Module, the
acquisitio
n cable and wiring. The Intrinsically safe transducers and cable assemblies are
designed for Class 1, Division 1, Groups C and D areas without need of further protection when
installed in accordance with the field wiring diagram (refer to Daniel drawing DMC - 004936, see
Appendix A and Section 1.8).
Daniel 3812 Liquid Ultrasonic Flow meter design 13
Section 1: Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
ESCAPING FLUIDS HAZARD
The purchaser of the meter is responsible for the selection of Daniel components/seals and materials
compatible with the chemical properties of the measurement fluid.
Failure to select suitable meter components/seals may cause escaping fluids, resulting in injury or equipment
damage.
June 2017 3-9000-765 Rev H
1.6 Meter specifications
Consult your Daniel Sales and Service representative to ensure you purchase the correct
components
Table 1-2 Meter specifications
Liquid Ultrasonic Flow Meter specifications
Meter type Number of paths
Enclosure materials
Enclosure materials
and seals for your application.
• Two path (four transducer) chordal design
• ASTM B26 Gr A356.0 T6 Aluminum
— Chromate conversion coated with a polyurethane enamel
• ASTM A351 Gr CF8M Stainless Steel
— Passivated
Ultrasonic type
• Transit-time based measurement
• Spool piece with integral mount transducers
• ASTM B26 Gr A356.0 T6 Aluminum
— Chromate conversion coated with a polyurethane enamel
• ASTM A351 Gr CF8M Stainless Steel
— Passivated
Meter Performance
Linearity
Repeatability
Velocity range
• ± 0.30% of measured value over a 10:1 turndown (40 to 4 ft/s; 12.2 to 1.2 m/s)
• ±0.10% of reading in the specified velocity range
• 40.0 ft/s (12.2 m/s) (nominal) to 2.0 ft/s (0.6 m/s)
• 48 fps (14.3 m/s) (over-range)
14 Meter specifications
Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1: Introduction
3-9000-765 Rev H June 2017
Table 1-2 Meter specifications
Body and Flange Pressure
rating range
U.S. Customary Units sizes - 2, 3, 4, 6, 8, 10, 12, 14, 16, 18, 20, 24, 28, 30, and 36 (in)
• ANSI pressure classes 150 and 300, 600, 900 (per ANSI B16.5)
• Carbon Steel
• 316 Stainless Steel
Metric Units sizes
• DN 50, 75, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600, 700, 750, and 900
• PN 20, 50, 100, 150
• Carbon Steel
• 316 Stainless Steel
Meter bore
• Schedule 40 and Schedule 80
Maximum Pressures
• Dependent on operating temperature
Meter Performance (continued)
Flange types ANSI classes - 150, 300, 600 and 900
• Raised face or RTJ
Specific Gravity 0.35 to 1.50
Accuracy Limits Accuracy limits typically are:
• ± 2% without a flow calibration, ± 0.3% with flow calibration
Minimum operating
pressure
• 0 psig
• 0 barg
Electronic specifications
Power Meter
• 10.4 VDC to 36 VDC measured at the meter terminals
• 11 W maximum power consumption
Serial cable
• Belden #9940 or equivalent (22 gauge)
Ethernet cable
• Cat-5 Standard 100Mbps
Frequency (
• 22 AWG wire characteristics are as follows:
Tem p er at u re
flameproof transmitter
electronic enclosure and
base ele
ctronic enclosure
• Ambient: -40
• Storage: -58
Note: The transmitter electronics enclosure and base enclosure must be remote mounted if the
1
— Capacitance (pF/m) 121.397 (conductor to conductor)
— Capacitance (pF/m) 219.827 (conductor to other conductor and shield)
— Resistance (DC) DCR @ 20 °C (Ohm/km) 48.2307
Nominal Outer shield resistance - DCR @ 20°C (Ohm/km) 16.405
— Operating voltage - 300 V RMS (UL AWM Style 2464)
— Current 2.4 Amps per conductor @ 25°C (recommended)
see Table 3-1)
— Capacitance = 20 pF/ft or 20 nF/1000 ft (between two wires)
— Resistance = 0.0168 Ohms/ft or 16.8 Ohms/1000 ft
— Pull-up voltage is 24 VDC
o
F to 140 oF (-40 oC to 60 oC)
o
F to 185 oF (-50 oC to 85 oC)
operating temperature exceeds 140 oF (60 oC).
Meter specifications 15
Section 1: Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
June 2017 3-9000-765 Rev H
Table 1-2 Meter specifications
Transducers
• LT-1 0 and LT- 11 Operat ing temper ature range with NBR O -rings
o
F to +275 oF (-50 oC to 135 oC)
-58
• LT-1 0 and LT- 11 Operat ing temper ature range with FKM O -rings
o
-40
F to +302 oF (-40 oC to +150 oC)
ting temperature range of
Acquisition Cable
Note: The process temperature must not exceed the opera
the transducers.
Note: LT-10 transducers are designed for 4 inch to 10 inch meters. LT-11 transducers are designed
for 12 inch
Note: The ultrasonic transducers are not intended for use across boundary walls of different
hazardous area classifications. The transmitter electronics cannot be remote mounted from
a Division 1 classification to a Division 2 area to meet an area classification.
and larger meters.
• Total cable length between the Acquisition Module and ultrasonic transducers must not
exceed 15 feet (4.7 meters) when using the remote mount option (
Communications specifications
Connectivity protocols One serial RS-232/RS-485 port (115 kbps baud rate) (Modbus RTU/ASCII)
• (1) Serial Port A
(RS-232/RS-485 Full Duplex/RS-485 Half Duplex)
One Ethernet Port (TCP/IP) 100 BaseT
• Modbus TCP
Device compatibility
FloBoss 103, FloBoss S600 flow computer, ROC 107
Digital, analog, and frequency inputs
Digital Input(s)
(Selectable)
(1) Single polarity (for flow calibration gating - contact closure)
• Single input for starting and stopping
• Four pulse configurations available
Analog Input(s) (2) 4-20 mA
• AI-1 Temperature
• AI-2 Pressure
Note: The analog-to-digital conversion accuracy is within ±0.05% of full scale over the operating
temperature range.
see Figure 1-7)
Note: AI-1 and AI-2 are electronically isolated and oper
series resistance so HART® Communicators can be connected to configure sensors.
A 24 Volt DC power supply is available to provide power to the sensors.
ate in sink mode. The input contains a
Digital, analog, and frequency outputs
16 Meter specifications
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