Emerson D100345X012 Instruction Manual

Instruction Manual D100345X012
March 2021
1805 Series Relief Valves
WARNING
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion
and/or re causing property damage and
personal injury or death.
Fisher™ relief valves must be installed, operated and maintained in accordance with federal, state and local codes, rules
and regulations, and Emerson Process Management Regulator Technologies,
Inc. instructions.
1805 Series
If a leak develops or if the outlet
continually vents gas, service to the unit
may be required.
Failure to correct trouble could result in
a hazardous condition. Only a qualied
person must install or service the unit.
Call a gas service person to service the unit. Only a qualied person must install
or service the 1805 Series Relief Valves.
Introduction
Scope of the Manual
This Instruction Manual provides installation, adjustment, maintenance and parts ordering information for 1805 Series relief valves.
P1026
Figure 1. 1805 Series Relief Valve
Description
The 1805 Series relief valves are primarily designed for use in farm tap applications where a safety relief valve is needed between the first and second stage regulators. The 1805 Series is suitable for service on natural gas, air, propane or any operating medium that is not corrosive to the internal parts. Relief pressure ranges from 5 to 125 psi / 0.34 to 8.6 bar. Maximum pressure, including buildup, is 150 psi / 10.3 bar.
1805 Series
Specications
The Specications section lists the specications for the 1805 Series relief valve. The following information
is stamped on the relief valve at the factory: type number, date of manufacture, spring range, maximum inlet pressure and maximum allowable inlet pressure.
Available Constructions
Type 1805-2: Cast iron spring case, closing cap with 1/4 NPT vent placed over the adjusting screw. Available in 3/4 and 1 NPT body sizes. Type 1805-3: Cast iron spring case, closing cap with 1/4 NPT vent placed over the adjusting screw. Available in 1-1/2 and 2 NPT body sizes.
Body Sizes and End Connection Style
3/4, 1, 1-1/2 or 2 NPT
Maximum Inlet Pressure
150 psig / 10.3 bar including buildup
Relief Valve Set Pressure Ranges
See Table 1
Type 1805-4: Cast iron spring case. Available in 3/4 and 1 NPT body sizes. Type 1805-5: Cast iron spring case. Available in 1-1/2 and 2 NPT body sizes. Type 1805-7: Cast iron spring case, closing cap with 1/4 NPT vent placed over the adjusting screw, screen in outlet. Available in 3/4 and 1 NPT body sizes.
Body Style
Flow and IEC Sizing Coefficients
See Table 2
Temperature Capabilities
-20 to 150°F / -29 to 66°C
Approximate Shipping Weights
3/4 to 1 NPT bodies: 5 lbs / 2 kg 1-1/2 to 2 NPT bodies: 13 lbs / 6 kg
Globe body
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
Table 1. Relief Set Pressure Ranges
(1)
(1)
BODY SIZE
3/4 or 1 NPT
1-1/2 or 2 NPT
RELIEF PRESSURE RANGE
psig bar In. mm In. mm
5 to 35
10 to 60
20 to 125
5 to 20
10 to 50
35 to 125
0.34 to 2.4
0.69 to 4.1
1.4 to 8.6
0.34 to 1.4
0.69 to 3.5
2.4 to 8.6
SPRING
PART NUMBER
1B986027212 1B788327022 1B788427022
1D892327022 1D665927022 1E543627142
SPRING COLOR
CODE
Green
Silver
Blue
Red Blue
Yellow
SPRING FREE LENGTH
2.25
2.13
1.94
2.94
2.50
2.31
Table 2. Flow and IEC Sizing Coecients
BODY SIZE C
3/4 to 1 NPT
1-1/2 to 2 NPT 0.94 0.44
1
35 0.79
K
m
IEC SIZING COEFFICIENTS
X
T
0.73 0.39
57.2
54.1
49.3
74.7
63.5
58.7
SPRING WIRE
0.12
0.14
0.18
0.17
0.22
0.28
F
D
DIAMETER
0.89
F
3.05
3.56
4.57
4.32
5.59
7.11
L
2
UPPER SPRING SEAT
1805 Series
A6671
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
DIAPHRAGM HEAD
UNION NUT
O-RING HOLDER
O-RING WASHER
Figure 2. 1805 Series Operational Schematic
DIAPHRAGM
BODY
O-RING
VALVE GUIDE ORIFICE
O-RING
Principle of Operation
See Figure 2. Relief valves respond to changes in upstream pressure. If upstream pressure increases and exceeds the relief valve setting, the valve will open and allow gas to vent to the atmosphere. When upstream pressure returns to normal level (below the setting of the relief valve), the relief valve automatically closes and normal system operation resumes.
In the 1805 Series relief valves, the upstream pressure registers underneath the diaphragm. Gas reaches the diaphragm through the space between the O-ring holder and the valve guide orifice in 3/4 and 1 NPT bodies or through registration holes in the valve guide
orifice in 1-1/2 and 2 NPT bodies. When the upstream pressure increases beyond the spring setting, the force on the diaphragm overcomes spring compression. The O-ring holder moves upward, carrying the O-ring away from the valve seat. This opens the flow line, allows gas to flow to the atmosphere and relieves the overpressure condition. When upstream pressure registered on the diaphragm decreases to a level below that of the spring setting of the relief valve, the spring force pushes the diaphragm plate and O-ring holder toward the valve seat. Contact between O-ring and valve seat prevents further flow to atmosphere.
3
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