Maintenance and Inspection.........................................19
Parts Ordering ..............................................................20
Parts List.......................................................................21
www.fisherregulators.com
Scope of the Manual
This Instruction Manual provides installation, maintenance
and parts ordering information for the CSB400 Series
regulators. Instructions and parts lists for other
equipment mentioned in this instruction manual are
found in separate manuals.
D103123X012
CSB400 Series
Specications
The Specications section lists the specications for the CSB400 Series Regulators. The following information is stamped
on the nameplate of CSB400 Series: Type and Class, Maximum Outlet Pressure and Spring Range.
Available Congurations
See Table 1
Regulator Type: Differential Strength (DS)
Accuracy Class: Up to AC5
(depending on Outlet Pressure)
Lock-up Class: Up to SG10
(depending on Outlet Pressure)
Failure Mode: Fail Open (FO)
Body Sizes and End Connection Styles
See Table 5
Integral Strength (IS) Pressure Ratings
(1)
See Table 3
Differential Strength (DS) Pressure Ratings and
Flow and Sizing Coefcients
(1)
See Table 4
Operating Pressure Ranges
(1)
Regulator: See Table 6
Integral True-Monitor™ Module: See Table 7
Slam-Shut Module: See Table 8
Maximum Outlet Pressures
(1)
Emergency: 4.0 bar / 58 psig
To Avoid Internal Parts Damage:
Type CSB450: 1 bar / 14.5 psig above outlet
pressure setting
All other Types: 0.34 bar / 5 psig above outlet
pressure setting
Operating: 3.0 bar / 43.5 psig
Spring Case Vent Connection
1 NPT
Orice Size
17.5 mm / 11/16 inch
Pressure Registration
Internal, External or Dual (Internal and External)
Operating Temperature (TS)
(1)(2)
According to PED Standards:
All Types: -20 to 66°C / -4 to 150°F
Non-PED with standard construction:
Types CSB400/CSB404, CSB420/CSB424:
-20 to 66°C / -4 to 150°F
Types CSB450/CSB454
(3)
:
-30 to 66°C / -20 to 150°F
Non-PED with low temperature construction:
Types CSB400F/CSB404F
(3)
, CSB420F/CB424F
-30 to 66°C / -20 to 150°F
Approximate Weights
With Threaded body
Type CSB400: 4.1 kg / 9 pounds
Type CSB403: 9.1 kg / 20 poundsType CSB404: 5.0 kg / 11 pounds
With Flanged Body:
Add 4.1 kg / 9 pounds to threaded weights
listed above
PED Conformity Statement and Information
The CSB400 Product Series is in conformity with the
Pressure Equipment Directive PED 97/23/EC. The
exceptions to this previous statement are the
Types CSB403 and CSB423. Both of these types are
not yet certied to conform with the PED Directive.
Pressure regulator does not require any
supplementary upstream safety accessory for
protection against overpressure compared with
its design pressure PS, when upstream reducing
station is sized for a max downstream incidental
MIPd <= 1.1 PS.
PED Related Information
See Table 2
(3)
:
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
2. Standard token relief set values listed in Table 8 are based on -20 to 60°C / -4 to 140°F.
3. Product has passed Emerson Process Management Regulator Technologies, Inc. (Regulator Technologies) testing for lockup, relief start-to-discharge and reseal down to -40°.
2
Table 1. Available Congurations
CSB400 Series
TYPE NUMBER
CSB4
OPTIONS
PRESSURE CONSTRUCTION AND UPSTREAM MONITOR APPLICATIONS
0Low Pressure Applications (Outlet Pressure: 17 to 100 mbar / 7 to 40 inches w.c.)
1Low Pressure, Upstream Monitoring Applications
2Medium Pressure Applications (Outlet Pressure: 100 to 517 mbar / 40 to 208 inches w.c.)
0F Low Temperature Capability, Without Overpressure Protection Module
3With Integral True-Monitor™ Module
3FLow Temperature Capability, With Integral True-Monitor Module
4With Type VSX4 Slam-shut Module
4FLow Temperature Capability, With Type VSX4 Slam-shut Module
PRESSURE REGISTRATION
DDual Registration (Best solution for quick changing loads)
EExternal Registration
IInternal Registration
RELIEF
NNo Relief
TInternal Token Relief
Example: Type number CSB424DT: Type CSB400 regulator constructed for medium pressure applications, with Type VSX4 slam-shut module,
Dual pressure registration and Internal Token relief.
1. Not available with Integral True-Monitor option.
2. Not available with Integral True-Monitor or Token Relief option.
3. Available with External Pressure Registration only.
4. Reference Instruction Manual D103126X012 for information regarding the Type TM600 Integral True-Monitor module.
5. Reference Instruction Manual D103127X012 for information regarding the Type VSX4 Slam-Shut module.
(2)
(Outlet Pressure: 0.50 to 3.0 bar / 7 to 43.5 psig)
(4)
(5)
(1)(3)
(Outlet Pressure: 17 to 100 mbar / 7 to 40 inches w.c.)
(1)(3)
(Outlet Pressure: 100 to 517 mbar / 40 to 208 inches w.c.)
(4)
(5)
WARNING
!
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion
and/or re causing property damage and
personal injury or death.
Fisher® regulators must be installed,
operated, and maintained in accordance
with federal, state, and local codes,
rules and regulations and
Regulator Technologies instructions.
If the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
Call a gas service person to service the
unit. Only a qualied person must install
or service the regulator.
Description
CSB400 Series regulators are typically installed on
industrial and commercial applications. See Table 1 for
Available Congurations. Low, Medium and High outlet
pressure constructions are available via Types CSB400,
CSB420 and CSB450, respectively, that provide outlet
setpoints ranging from 17 mbar to 3.0 bar / 7 inches w.c.
to 43.5 psig. Also available are upstream monitoring
congurations such as Types CSB410 and CSB430,
which are installed upstream of the primary regulator to
provide overpressure protection.
Types that include an “F” refer to the cold temperature
construction of the base Type number. For example, the
Type CSB404F provides a cold temperature construction
of the Type CSB404. Refer to the Operating Temperature
section found on the following page for additional
information regarding temperature capabilities and refer
to Table 7 for inlet pressure limitations. For types that
include an “F”, refer to the base type number for general
information such as Principles of Operation, Maintenance
instructions, Warnings and Cautionary notes.
3
CSB400 Series
TS
REGULATORSLAM SHUTSERIAL NO.
TEMP CLASSDOM
PSFLUID GROUPCATLOC
Std: EN334
TYPEPSD
PumaxPmax
Matl
Wds
Case
Failure Mode
REGULATOR
DNSEATBODYPNMATL
0062
PED mfg: Chartres,
France
REGULATORSLAM SHUTSERIAL NO.
PATENT
PENDING
0062
SLAM SHUT
Std: EN14382
TS
PSFLUID GROUPCATLOC
DNSEATBODY
PNMATL
RELAISPu Max
RELAYMax IN
MATLP max
CASEMax OUT
TYPEPSDCLASS
WdsoWdsu
OP rangeUP range
PED mfg: Chartres,
France
SLAM-SHUT NAMEPLATE
Figure 2. CSB400 Series Regulator, Slam-shut and Integral True-Monitor™ Nameplates and Labels
TYPEDESCRIPTIONPED CATEGORYFLUID GROUP
CSB400, CSB400F, CSB410, CSB420,
CSB420F, CSB430 and CSB450
CSB404, CSB404F, CSB414, CSB424,
CSB424F, CSB434 and CSB454
European EN Reference StandardsEN 334, EN 14382
TEMP CLASSDOM
REGULATOR NAMEPLATES
Table 2. PED Information
Base regulatorI
Regulator with Slam-Shut ModuleIV
TYPEPSD
PumaxPmax
Std: EN334
PATENT PENDINGDOM
LOC
MAX EMER
Wds
REGULATOR
PED mfg: Chartres,
France
MAX INORIFICESPG RANGE
OUTOUT
Failure Mode
TYPE NO.
INTEGRAL TRUE-MONITOR NAMEPLATE
Groups 1 and 2 according to PED 97/23/EC, 1st
and 2nd family gas according to EN 437 or other
gases (compressed air, nitrogen).
The gas must be non-corrosive, clean
(ltration on inlet side necessary) and dry.
Matl
Case
SERIAL NO.
RELIEF
MAX OP
Table 3. Integral Strength (IS) Pressure Ratings
MAXIMUM ALLOWABLE PRESSURE
TYPE
MAXIMUM EMERGENCY INLET PRESSURE
CSB400, CSB400F, CSB404 and CSB404F
CSB420, CSB420F, CSB424 and CSB424F
CSB450 and CSB454
CSB410 and CSB414
CSB403, CSB403F, CSB423 and CSB423F
CSB403 and CSB423
1. For the Integral Strength (IS) version, the maximum value of PS and P
P
S
barpsigbarpsig
4.0584.058
should be similar to the PSD used for the Differential Strength (DS) version.
umax
(1)
/
MAXIMUM OPERATING INLET PRESSURE
P
umax
Table 4. Differential Strength (DS) Pressure Ratings and Flow and Sizing Coefcients
TYPE
CSB400F and CSB404F
CSB403F and CSB423F6.08710.0145
CSB403 and CSB423
CSB430 and CSB434
CSB400 and CSB404
CSB420F and CSB424F
CSB420 and CSB424
CSB450 and CSB454
1. If ordered with a PN 16 anged connection, PS rating is a maximum of 16.0 bar / 232 psig. PS rating may be lower than 16.0 bar / 232 psig as indicated by this table.
SPECIFIC MAXIMUM
ALLOWABLE
PRESSURE / MAXIMUM
EMERGENCY OUTLET
PRESSURE
PSDP
barpsigbarpsigbarpsigmmInchCgCvC1X
MAXIMUM
OPERATING INLET
PRESSURE
umax
MAXIMUM
EMERGENCY
INLET PRESSURE
6.08712.0174
P
S
ORIFICE
(1)
SIZE
FLOW
COEFFICIENTS
WIDE OPEN
10.014510.0145CSB410 and CSB414
4.058
17.511/1642811431.160.840.90
10.014512.0174
16.023220.0290
IEC SIZING
COEFFICIENTS
F
T
D
(1)
F
L
4
Table 5. Body Sizes, Material, End Connections and Pressure Ratings
BODY MATERIAL INLET SIZE, NPSOUTLET SIZE, NPSEND CONNECTION
11
1-1/41-1/41144.5
1-1/21-1/21144.5
NPT
221275
11
11-1/41144.5
Ductile Iron
1-1/41-1/41144.5
Rp
1-1/21-1/21144.5
221275
DN 50 / 2DN 50 / 2
DN 40 / 1-1/2
(1)
DN 40 / 1-1/2
(1)
CL150 FF25410
PN 10/1625410
PN 16 Slip-On184 7.24
12-1/4Rp x GAZ1054.1
11
WCC Steel
1-1/41-1/41144.5
1-1/21-1/21144.5
11
1-1/41-1/41144.5
NPT
Rp
1-1/21-1/21144.5
1. Uses Rp 1-1/2 x 1-1/2 threaded body with PN 16 slip-on anges.
Table 6. CSB400 Series Primary Regulator Outlet Pressure Ranges
1. Standard factory set shown. Factory set is at the Minimum value of the range indicated. Range indicated is a percentage of Setpoint. Percentage indicated is based on the Set Pressure Range
in which that setpoint resides. If non-standard sets are required, adherence must be made to constraints shown in Table 7, including Token Relief Set Range, OPSO and UPSO set range and
Minimum Required difference between Token Relief and OPSO Set.
2. Minimum Token Relief values apply to -20 to 60°C / -4 to 140°F service temperatures. For service below -20°C / -4°F, add 8 mbar / 0.12 psig to the minimum Token Relief value listed.
3. Token Relief is not available for the Type CSB454.
Example: If a non-standard setpoint is needed, see the following example for the proper use of Table 8.
Non-standard setpoint = 140 mbar / 2 psig, using the value presented above, the factory set of the token relief will be
1.3 x 140 = 182 mbar / 2.6 psig. The factory OPSO and UPSO set pressures are 165% and 50% of the non-standard
setpoint, respectively. The resulting settings are: OPSO = 231 mbar / 3.4 psig and UPSO = 70 mbar / 1 psig.
6
205 /
8.09
CSB400 Series
249 /
9.81
SPRING
(1)
REMOVAL
152 /
5.97
A
B
A
A/2
A/2
54 /
2.13
171 /
6.72
275 /
10.81
A
A/2
291 /
11.46
45 /
1.79
A
A/2
151 /
5.95
1 NPT
SCREENED
VENT
208 /
8.18
307 /
12.08
SPRING
REMOVAL
146 /
5.77
SLAM-SHUT
MODULE
TRUE-MONITOR™
MODULE
(2)
A
A/2
GE34270
1. MAXIMUM SPRING REMOVAL CLEARANCE FOR BOTH THE PRIMARY REGULATOR AND INTEGRAL TRUE-MONITOR IS 158 mm / 6.2 inches.
2. MAXIMUM SPRING REMOVAL CLEARANCE FOR THE SLAM SHUT IS 80 mm / 3.1 inches.
Figure 3. CSB400 Series Dimensions
Table 9. CSB400 Series Dimensions
BODY SIZE, NPS
BODY END
CONNECTION STYLE
1
1-1/41144.5
1-1/2 1144.5
NPT or Rp
2 1275
DN 50 / 2CL150 FF or PN 10/1625410
1 x 1-1/4Rp1144.5
1 x 2-1/4Rp x GAZ1054.1200.8
DN 40 / 1-1/2PN 16 Slip-On1847.2973.8
FACE-TO-FACE DIAMETER (A)PITOT TUBE (B)
mmInchmmInch
1004
973.8
mm / INCH
7
CSB400 Series
REGULATOR
ORIFICE
REGULATOR
DISK
M1143
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
REGULATOR
ADJUSTING SCREW
REGULATOR
CONTROL SPRING
BALANCED PORT
ASSEMBLY
VALVE STEM
LEVER
TOKEN RELIEF SPRING
PUSHER POST
EXTERNAL CONTROL LINE
(SENSE LINE)
Figure 4. Type CSB400DT Dual Registered Regulator Operational Schematic
Additional overpressure protection options include
Types CSB403 and CSB423, which offer True-Monitor™
protection provided by an integral monitor module installed
on the inlet side of the valve body. This Integral True-Monitor
assumes control of the pressure to the downstream
system should the primary regulator fail to regulate. The
Types CSB404, CSB424 and CSB454 are examples of
CSB400 Series congurations that offer a slam-shut module
that shuts off the ow of gas to the downstream system in
the event of outlet pressure rising above or falling below the
predened levels due to a failure.
Optional token relief is available, which acts as a lowcapacity internal relief valve to relieve minor overpressure
situations due to nicks or other minor damage to the
orice or disk, or due to thermal expansion of the
downstream system.
Internal, external or dual outlet pressure registration is
available. Constructions with dual or external registration
require an external control line / sense line. For quick
changing loads, dual sense is recommended as it
provides the quickest response time.
Principle of Operation
Type CSB400 Base Regulator Operation
Refer to Figure 4. When downstream demand
decreases, the pressure under the regulator diaphragm
increases. This pressure overcomes the regulator
setting (which is set by the regulator control spring).
Through the action of the pusher post assembly, lever
and valve stem, the valve disk moves closer to the
orice and reduces gas ow. If demand downstream
increases, pressure under the regulator diaphragm
decreases. Spring force pushes the pusher post
assembly downward, the valve disk moves away from
the orice, and the gas ow increases downstream
as the regulator opens in response to the decreased
pressure underneath the regulator diaphragm.
Type numbers with a “T”, for example, Type CSB400IT,
provide a token or low-capacity relief. The Token relief
provides relief from minor overpressure caused by nicks
or dents on the orice or by thermal expansion of gas in
the downstream line. Token relief also provides a token or
signal, in the form of odor, that an overpressure situation
is occurring.
8
CSB400 Series
EXTERNAL CONTROL
LINE (SENSE LINE)
WIDE-OPEN INTEGRAL TRUE-MONITOR REGULATORPRIMARY REGULATOR
M1145
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
MONITOR
LEVER
MONITOR ADJUSTING SCREW
REGULATOR ORIFICE
MONITOR CONTROL SPRING
MONITOR DISK
MONITOR
VALVE STEM
MONITOR ORIFICE
MONITOR
OPENING SPRING
REGULATOR
ADJUSTING SCREW
BALANCED PORT
ASSEMBLY
REGULATOR
VALVE STEM
REGULATOR
LEVER
REGULATOR
CONTROL SPRING
TOKEN RELIEF
SPRING
PRESSURE RETAINING
PLUG (DO NOT
REMOVE WHILE UNIT
IS PRESSURIZED)
REGULATOR
PUSHER POST
Figure 5. Type CSB403IT Internally Registered Primary Regulator with Externally Registered Integral True-Monitor™ Operational Schematic
OPSO SET SPRING
PROXIMITY
SWITCH PLUG
M1146
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
OPSO ADJUSTING SCREW
VENT
RESET KNOB
SLAM-SHUT DISK
TYPE VSX4 SLAM-SHUT MODULEPRIMARY REGULATOR
UPSO ADJUSTING SCREW
UPSO SPRING
SENSE BLOCKING
SCREW
SLAM-SHUT
ORIFICE
REGULATOR ORIFICE
VALVE STEM
LEVER
REGULATOR
ADJUSTING SCREW
REGULATOR
CONTROL SPRING
TOKEN RELIEF
SPRING
EXTERNAL CONTROL
LINE (SENSE LINE)
Figure 6. Type CSB404ET Externally Registered Regulator and Slam-shut Operational Schematic
9
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