Emerson Copeland PerformanceAlert Installation And Operation Manual
026-1724 Rev 0 12-MAY-2008
Copeland®
PerformanceAlert™
Gateway System
Installation and
Operation Manual
1640 Airport Road, Suite 104
Kennesaw, GA 30144
Phone: (770) 425-2724
Fax: (770) 425-9319
ALL RIGHTS RESERVED.
The information contained in this manual has been carefully checked and is believed to be accurate. However, Computer Process Controls, Inc. assumes no responsibility for any inaccuracies that may be contained herein. In no event will
Computer Process Controls, Inc. be liable for any direct, indirect, special, incidental, or consequential damages resulting
from any defect or omission in this manual, even if advised of the possibility of such damages. In the interest of continued
product development, Computer Process Controls, Inc. reserves the right to make improvements to this manual, and the
products described herein, at any time without notice or obligation.
Table of Contents
1 OVERVIEW ................................................................................................................................................................... 1
1.1. T
HE PERFORMANCEALERT™ GATEWAY SYSTEM ....................................................................................................... 1
1.2. T
HE PERFORMANCEALERT™ GATEWAY BOARD......................................................................................................... 1
1.3. T
HE PERFORMANCEALERT™
D
IAGNOSTIC MODULE ........................................................................................................................................................... 1
1.4. H
AND-HELD TERMINAL ............................................................................................................................................... 2
2 GATEWAY BOARD MOUNTING ............................................................................................................................. 3
3 GATEWAY POWER
WIRING............................................................................................................................................................................... 4
4 NETWORKING............................................................................................................................................................. 5
4.1. C
ONNECTING THE PERFORMANCEALERT™ MODULES TO THE GATEWAY BOARD..................................................... 5
4.1.1. PerformanceAlert™ Module MODBUS Wiring ................................................................................................... 5
4.1.2. PerformanceAlert™ Module MODBUS Addressing ............................................................................................ 6
4.1.3. Gateway MODBUS Wiring................................................................................................................................... 6
4.1.4. MODBUS Termination ......................................................................................................................................... 6
4.2. C
ONNECTING THE GATEWAY TO THE RS485 I/O NETWORK ....................................................................................... 6
4.2.1. Gateway Board Numbering .................................................................................................................................. 7
4.2.1.1. Setting the Gateway Address Switch .................................................................................................................................. 7
4.2.2. Setting the Baud Rate Dip Switches ...................................................................................................................... 7
4.2.3. Gateway Board RS485 I/O Termination............................................................................................................... 8
5 GATEWAY SOFTWARE SETUP............................................................................................................................... 9
6 PERFORMANCEALERT™
I/O SUMMARY................................................................................................................................................................. 10
6.1. E2 I/O B
6.2. I/O S
OARD SETUP ................................................................................................................................................. 10
ETUP FOR CONDENSED MODE ............................................................................................................................ 10
6.2.1. Condensed Mode Point Setup ............................................................................................................................. 10
6.3. I/O S
ETUP FOR EXPANDED MODE .............................................................................................................................. 11
6.3.1. Expanded Mode Point Setup ............................................................................................................................... 11
7 OPERATION ............................................................................................................................................................... 14
7.1. P
ERFORMANCEALERT™ STAT SUMMARY ................................................................................................................. 14
7.1.1. Screen 1: Comm Status ....................................................................................................................................... 14
7.1.2. Screen 2: PF Alert Alarm Status......................................................................................................................... 14
7.1.3. Screens 3 through 6: Firmware Versions ........................................................................................................... 15
7.2. I
NDIVIDUAL PERFORMANCEALERT™ MODULE STATUS............................................................................................ 15
7.2.1. Individual Module Status .................................................................................................................................... 15
7.2.1.1. Screen 1............................................................................................................................................................................. 15
7.2.1.2. Screen 2............................................................................................................................................................................. 16
7.2.1.3. Screen 3............................................................................................................................................................................. 16
7.2.1.4. Screen 4............................................................................................................................................................................. 16
7.2.1.5. Screen 5............................................................................................................................................................................. 16
7.2.2. Individual Module History .................................................................................................................................. 16
7.2.2.1. Screens 1 and 2 ................................................................................................................................................................. 16
7.2.2.2. Screens 3 through 11......................................................................................................................................................... 16
7.2.2.3. Screens 12 and 13 ............................................................................................................................................................. 17
7.2.2.4. Screen 14........................................................................................................................................................................... 17
026-1724 Rev 0 12-MAY-2008 Table of Contents • v
7.2.2.5. Screens 15 through 17....................................................................................................................................................... 17
7.2.2.6. Screen 18 and 19............................................................................................................................................................... 17
7.2.3. Individual Module Configuration........................................................................................................................ 17
7.2.3.1. Screen 1: Rack # and Install Date ..................................................................................................................................... 17
7.2.3.2. Screen 2: Date of Installation............................................................................................................................................ 18
7.2.3.3. Screen 3: Customer Code ................................................................................................................................................. 18
7.2.3.4. Screen 4: Compressor Model............................................................................................................................................ 18
7.2.3.5. Screen 5: Serial Number ................................................................................................................................................... 18
7.2.3.6. Screen 5: Setpoints............................................................................................................................................................ 18
7.2.3.7. Screens 6 through 8: Lockout Setpoints ........................................................................................................................... 18
7.2.4. Communication Statistics.................................................................................................................................... 19
7.2.5. Resets................................................................................................................................................................... 19
7.2.5.1. Clear History Log ............................................................................................................................................................. 19
7.2.5.2. Reset PerformanceAlert™ Module................................................................................................................................... 19
8 E2 APPLICATIONS .................................................................................................................................................... 20
8.1. P
ASSING PERFORMANCEALERT™ ALARM DATA TO THE E2 ADVISORY LOG........................................................... 20
8.1.1. Generic Alarming Setup...................................................................................................................................... 20
8.1.2. Alarm Parameter Settings ................................................................................................................................... 20
8.1.2.1. Digital Alarms................................................................................................................................................................... 20
8.1.2.2. Analog Alarms .................................................................................................................................................................. 21
8.1.3. Advisory Values and Priorities ........................................................................................................................... 22
8.1.4. How the Alarm Appears in the E2 Advisory Log ................................................................................................ 22
8.2. U
SING PERFORMANCEALERT™ CURRENT TRANSDUCER VALUES AS COMPRESSOR PROOFS................................... 22
8.2.1. Creating Analog Sensor Control Applications.................................................................................................... 22
8.2.2. Programming Analog Sensor Control Applications ........................................................................................... 22
8.2.2.1. General.............................................................................................................................................................................. 23
8.2.2.2. Inputs ................................................................................................................................................................................ 23
8.2.2.3. Setpoints............................................................................................................................................................................ 23
8.2.3. Setting Up Proofing in Suction Group Applications........................................................................................... 23
vi • PerformanceAlert Gateway I&O Manual 026-1724 Rev 0 12-MAY-2008
1 Overview
1.2. The PerformanceAlert™
The PerformanceAlert™ Gateway is designed to allow
the Emerson Climate Technologies Retails Solutions family of site controllers (E2, Einstein, and REFLECS) to in-
terface directly with up to 14 Copeland
®
PerformanceAlert™ Diagnostic Modules.
The Gateway uses two network ports: one, a MODBUS
port used to connect the Gateway with the PerformanceAlert™ modules, and the second an I/O network port
that connects the Gateway to the I/O network of an E2 or
Einstein control system (or COM A/D of a REFLECS network).
The Gateway mimics the behavior of a MultiFlex 16 input board, passing along data from the PerformanceAlert™
modules about compressor behavior to the site controller in
the form of virtual board/point addresses. The Gateway’s
board/point addresses may be used by the site controller for
I/O control, logging, and alarming.
1.1. The PerformanceAlert™
Gateway System
Gateway Board
5
9
7
1
Hand-Held Terminal Jack
2
RS485 I/O Network
3
RS485 Receiver Bus Net
I/O Net Term Jumpers
4
5
Receiver Bus Term Jumpers
6
General Status LED
LEGEND
7
Alarm Status LED
Dip Switch
8
Power Connector
9
I/O Net Status LED
10
Receiver Bus Status LED
11
Figure 1-2 - Gateway Board
The PerformanceAlert™ Gateway (Figure 1-2) allows
you to connect up to fourteen (14) PerformanceAlert™ Diagnostic Modules. On the I/O network, the Gateway board
mimics the behavior of one or more 16AI boards, which
use virtual 16AI board/point addresses to pass along information from the modules to the E2.
The PerformanceAlert™ Gateway is capable of operating in one of two different modes: a Condensed Mode,
which maps a single 16AI point to the alarm status of each
PerformanceAlert™ module, and an Expanded Mode,
which maps sixteen 16AI points for each module, including alarm status for all alarm types, current transducer values, and discharge line temperature.
4
11
3
10
2
1
68
26502044
In Condensed Mode, the PerformanceAlert™ Gateway
mimics the equivalent of one 16AI board. In Expanded
Mode, the PerformanceAlert™ Gateway mimics the equiv-
Figure 1-1 - Typical Layout of PerformanceAlert™ Modules and Gateway Board
A typical layout of a CPC-controlled Perfor-
manceAlert™ network configuration is shown in Figure 1-
alent of up to fourteen 16AI boards.
1.3. The PerformanceAlert™
Diagnostic Module
1. Each compressor in each rack is equipped with one PerformanceAlert™ Diagnostic Module. All modules are
wired together in a single MODBUS daisy-chain and connected to the PerformanceAlert™ Gateway board. The
Gateway Board is also connected to the E2 via the I/O network, where it mimics the behavior of a MultiFlex input
board (16AI) and sends values from the modules to the E2
as virtual board/point addresses.
The Copeland® PerformanceAlert™ Diagnostic Module is a breakthrough innovation for troubleshooting refrigeration system faults. The module can be installed in the
electrical box of the condensing unit near the compressor
contactor or in the electrical panel of a refrigeration rack
system. By monitoring and analyzing data from the Cope-
®
land
brand compressors, the module can accurately detect
the cause of electrical and system related issues.
The PerformanceAlert™ Gateway System Overview • 1
The PerformanceAlert™ Gateway is compatible with
the following PerformanceAlert™ module part numbers:
P/N
®
Application
®
Perfor-
Copeland
943-0059-00 1-phase Scroll
943-0057-00 3-phase Scroll
943-0053-00 1-phase Reciprocating
943-0055-00 3-phase Reciprocating
Table 1-1 - Copeland® PerformanceAlert™ Module Part Numbers
Installation and operation of the Copeland
manceAlert™ Diagnostic Module is documented and supported by Copeland
®
, and is beyond the scope of this
document. For more information, visit www.EmersonClimate.com or contact Emerson Climate Technologies, Inc.
at 1-888-EMR-9950.
1.4. Hand-Held Terminal
Figure 1-3 - Hand-Held Terminal (HHT)
The Hand-Held Terminal (HHT) (P/N 811-3110),
shown in Figure 1-3, connects directly to the RJ11 jack on
the Gateway and is used to configure and view status for
the Gateway and its associated modules.
2 • PerformanceAlert Gateway I&O Manual 026-1724 Rev 0 12-MAY-2008
2 Gateway Board
Mounting
The Gateway is typically mounted in the same area as
the site controller, near the controller’s 16AI, 8RO, and
other RS485 Network peripherals. The Gateway is designed to fit into a standard 3" snap track (supplied with the
board) or may be mounted in a panel or on stand-offs. Follow the dimensions in Figure 2-1 for panel mounting.
Figure 2-2 - Snap-Track Installation
Figure 2-1 - Gateway Board Mounting Dimensions
The Gateway should be mounted in an environment
with ambient temperature between -40°F and 150°F, with a
non-condensing relative humidity between 5% and 95%.
Gateway boards are not supplied with an enclosure but
come with a snap-track for easy installation. The insulation
sheet and I/O board must be removed from the track before
the track is mounted. The snap-track is mounted using the
0.1875” mounting slots. Figure 2-2 shows this installation
procedure.
Hand-Held Terminal Gateway Board Mounting • 3
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