Emerson COMPABLOC 3000 Maintenance Manual
en
2
1
Maintenance Guide
Reference: 5060 en -
2015.09 / b
COMPABLOC 3000
12
COMPABLOC 3000 Maintenance Guide
5060 en - 2015.09 / b
CONTENTS
GENERAL WARNING
1 - HOW TO ORDER ............................................................................................................................................... 13
2 - INSTRUCTIONS FOR DISMANTLING AND REBUILDING ............................................................................... 13
2.1 - Dismantling ............................................................................................................................................... 13
2.2 - Rebuilding .................................................................................................................................................. 13
3 - EXPLODED VIEWS - PARTS LIST .................................................................................................................... 14
3.1 - Compabloc multistage .............................................................................................................................. 14
3.1.1 - Compabloc multistage exploded views: Cb 3032 to Cb 3833 ............................................................................. 14
3.1.2 - Compabloc multistage parts list: Cb 30xx to Cb 38xx .......................................................................................... 15
3.2 - Compabloc 1 stage ................................................................................................................................... 16
3.2.1 - Compabloc 1 stage exploded views: Cb 3031 to Cb 3531 .................................................................................. 16
3.2.2 - Compabloc 1 stage parts list: Cb 3031 to Cb 3531 .............................................................................................. 16
3.3 - Input shaft AP and input shaft with AD backstop ........................................................................................ 17
3.3.1 - AP and AP-AD exploded views ........................................................................................................................... 17
3.3.2 - AP and AP-AD parts list ...................................................................................................................................... 17
3.4 - MU universal mounting and MU-AD universal mounting with AD backstop ............................................... 18
3.4.1 - MU and MU-AD exploded views ......................................................................................................................... 18
3.4.2 - MU and MU-AD parts list .................................................................................................................................... 19
3.5 - Motor ......................................................................................................................................................... 20
3.5.1 - Motor exploded views ......................................................................................................................................... 20
3.5.2 - Motor parts list .................................................................................................................................................... 20
This document is an addition to the general manual ref. 2557 (recommendations), ref. 3711, ref. 3804 (Atex specic
recommendations), and manual ref. 3520 (Compabloc 3000 installation).
NOTE
LEROY-SOMER gives no contractual guarantee whatsoever concerning the information published in this document and cannot be
held responsible for any errors it may contain, nor for any damage resulting from ist use.
CAUTION
The specications, instructions and descriptions are for standard operation. They do not take account of structural variants or
special adaptations. Failure to comply with these recommendations may lead to premature deterioration of the gearbox and
voiding of the manufacturer’s guarantee.
Despite all the care taken in the manufacture and checking of this equipment, LEROY-SOMER cannot guarantee that lubricant will
not escape during the product’s lifetime. If slight leaks could have serious consequences for the safety of people and property, the
installer and user should take all necessary precautions to avoid such consequences.
13
HOW TO ORDER
COMPABLOC 3000 Maintenance Guide
5060 en - 2015.09 / b
en
1 - HOW TO ORDER
Necessary information
a) from the gearbox nameplate:
1- gearbox model and size;
2- operating position;
3- xing type (S with foot, BS, BDn or BT…);
4- exact reduction;
- possible options;
5- serial number;
6- lubricant;
7- backlash: Standard (DYNABLOC).
b) from the appropriate part list:
- part description and item number.
c) Where a motor is tted to the gearbox, from the motor
nameplate:
(for the motor: see the corresponding manual)
- motor type;
- No. of poles (or speed in min-1);
- power in kW (or N.m).
Caution: the motor requires a special shaft and ange for
integral mounting (MI) with the gearbox.
2 - INSTRUCTIONS FOR
DISMANTLING AND REBUILDING
2.1 - Dismantling
- Remove the geared motor from the machine.
- Drain the gearbox.
- Remove the motor (undo the nuts 184 on motor side).
- Dismantle the gearbox.
Utilisation of appropriate tools (hub-puller, bearing-
puller, mallets, adjustable spanners, circlips pliers,
assorted screwdrivers, taps and dies, press…) as well as
applying our rigorous procedures (M32 S244 §9 for gearbox
and T32 S69 §4 for Universal mounting) the intervention of an
authorised Leroy-Somer Service Centre wil be required to
maintain the original high performance of the drive system.
2.2 - Rebuilding
- Proceed in the reverse order to dismantling.
- Oil the lip-seals ; they must be tted very carefully so as to
avoid damage to the running seal area ; the use of protection
sleeves is recommended to cover the sharp edges of shaft
keyways.
- Nuts must be xed with medium strength anaerobic adhesive.
- Re-t the O-rings, checking that they are positioned correctly.
- Fill with oil up to the appropriate level (see § 6).
- Turn the shaft to check that the box is functioning satisfactorily
before nally mounting it in position.
N
i
min
-1
MOTEURS
LEROY-SOMER
501088
Cb 3333 B3 S
MIN EP ISO VG 220
321 429 203 / 001
57,6 24,8
15234
6
Moteurs LEROY-SOMER
DYNABLOC
Cb 3233 B5 BS
MIN EP ISO VG 220
N° 717757507 / 001
41523
67
i : 26,9 min-1 : 111,5
STD
321076
Loading...