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Baumann 51000 Series
Instructions Manual
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Emerson Baumann 51000 Series Instructions Manual

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Instruction
51.LF:IM April 2007
Baumann™ 51000 Series Instructions
Baumann™ 51000 Series Low Flow Control Valve Instructions
CONTENTS
Introduction.................................................................1
Scope......................................................................1
Safety Precautions..................................................1
Maintenance...............................................................2
Installation...................................................................3
Actuator Removal....................................................3
Plug and Packing Replacement..............................3
Disassembly of Valve..............................................3
Reassembly of Valve...........................................3
Body Assembly Part Numbers...............................4
Type 16 Actuator Part Numbers...........................6
Dimensions and Weights............................................7, 8
INTRODUCTION
SCOPE OF MANUAL
This instruction manual includes installation, maintenance, and parts information for the 51000 series control valve and type 16 actuator.
:$51,1*
Always wear protective gloves, clothing, and eye wear when performing any installation operations to avoid personal injury.
Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result if service conditions exceed those for which the product was intended. To avoid injury or damage, provide relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
:$51,1*
No person may install operate or maintain a 51000 series control valve without fi rst being fully trained and qualifi ed in valve, actuator and accessory installation, operation and maintenance, and carefully reading and understanding the contents of this manual. If you have any questions about these instructions contact your
®
Fisher
sales offi ce before proceeding.
NOTE Neither Emerson®, Emerson Process Management, Fisher®, nor any of their affi liated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end­user.
This valve is intended for a specifi c range of pressures, temperatures and other application specifi cations. Applying different pressures and temperatures to the valve could result in parts damage, malfunction of the control valve or loss of control of the process. Do not expose this
product to service conditions or variables other than those for which the product was intended. If you
are not sure what these conditions are you should contact your Fisher sales offi ce for more complete specifi cations. Provide the product serial numbers (shown on the nameplate) and all other pertinent information.
1
Baumann™ 51000 Series Instructions
:$51,1*
If you move or work on an actuator installed on a valve with loading pressure applied, keep your hands and tools away from the stem travel path to avoid personal injury. Be especially careful when removing the stem connector to release all loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs.
Likewise take similar care when adjusting or removing any optional travel stop. Refer to the relevant actuator Maintenance Instructions.
Instruction
51.LF:IM
April 2007
power or a control signal to the actuator. Take precautions to prevent actuator from suddenly opening or closing the valve.
• Use bypass valves or completely shut off the process to isolate the valve from the process pressure. Relieve the process pressure from both sides of the valve.
• Depending on the actuator construction, it will be necessary to manage the pneumatic actuator spring pre-compression. It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve.
If hoisting the valve, take precautions to prevent personal injury or property damage that could result if the rigging slips. Be sure to use adequate sized hoists and chains or slings to handle the valve.
:$51,1*
Personal injury could result from packing leakage. Valve packing is tightened before shipment; however, the packing might require some readjustment to meet specifi c service conditions.
MAINTENANCE
:$51,1*
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations:
• Always wear protective gloves, clothing, and eye wear when performing any maintenance operations to avoid injury.
• Disconnect any operating lines providing air pressure, electric
• Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
• The valve packing box may contain process fl uids that are pressurized,
even when the valve has been removed from the pipeline. Process
fl uids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.
• Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This provides a good gasket seal because the used gasket may not seal properly.
:$51,1*
Avoid personal injury or property damage by thoroughly cleaning the line of all dirt, welding chips, scale, oil or grease, and other foreign material. Failure to do so could result in damage to the seating and sealing surfaces of the valve and result in damage to the valve and release of process materials.
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Instruction
51.LF:IM April 2007
Baumann™ 51000 Series Instructions
INSTALLATION
1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and other foreign materials.
2. Install valve so the controlled fl uid will fl ow through the valve body in the direction indicated by the arrow.
3. A three-valve bypass permits removal of the control valve from the line without shutting down the system.
4. In case of a heat-insulated installation, insulate the valve body only, not the bonnet.
ACTUATOR REMOVAL (Refer to Figures 1, 2, & 6)
1. For air to open actuators, lift actuator travel with air to less en tension on the upper clamp nut (10).
NOTE
For Air-to-Close,
This is NOT
2. Gently tap upper clamp nut (10). With slight down ward pressure on top of the actuator , unscrew the upper clamp nut (10) completely.
3. Type 16 actuator assembly must be unscrewed from stem adapter (26).
PLUG AND PACKING REPLACEMENT
(Refer to Figures 1 and 2)
required.
CAUTION
When adjusting the valve stem do not grip the stem directly with pliers or a wrench. This will damage the surface of the stem, and cause damage to the packing in the valve.
1. For valves supplied with type 16 actuators, remove travel indicator disc (58). With hex jam nuts (27) still tight, loosen stem adapter (26) from stem adapter nut (31), and unthread stem adapter (26) from plug stem (4).
For valves with rated Cv’s less than 1.0, unscrew
pack ing nut (1 1) and gen tly pull plug (4) out through top of bon net (6).
For valves with rated Cv’s greater than or equal to
1.0, fol low the VAL VE DIS AS SEM BLY in struc tions to fi rst re move the bonnet (6) be fore re mov ing the plug (4).
2. Inspect or replace packing (9) and stem guide (8).
3. Inspect valve plug (4) for wear or particle accumulation.
VALVE DISASSEMBLY (Refer to Figures 1 and 2)
NOTE
Actuator must be removed from the valve
body be fore valve body disassembly.
CAUTION
The valve packing box may contain process fl uids that are pressurized,
even when the valve has been removed from the pipeline. Process
fl uids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.
1. Remove bonnet hex nuts (7) and lift bonnet (6) off valve body (1), which may include packing (9) and plug assembly (4). (For alloy bodies, lift bonnet fl ange (34) off from bonnet (6) and then lift bonnet (6) off valve body (1).)
2. Remove bonnet gasket (5) and replace.
3. The cage subassembly (3) can be removed by unscrewing with a flat screwdriver, using the outer screw slot, and lifting out of valve body (1). The cage sub as sem bly should be in spect ed
and cleaned with water or an approved solvent. For valves with rated Cv's >/= 1.0, remove and inspect plug guide (33) for wear. Replace if necessary. Re place ment of the entire as sem bly will be necessary if ex ces sive leak age or wear has occurred in service.
NOTE The seat cage gasket (2) must be replaced when the cage subassembly (3) has been removed. The seat cage will appear oblong, this is to prevent loosening of the soft seat.
VALVE REASSEMBLY
1. Place cage gasket (2) and cage subassembly (3) in body (1).
2. Tighten the cage (3) hand tight plus 1/8 of a turn. (For valves with rated Cv’s greater than or equal to 1.0, insert plug guide (33).)
3. Seat plug (4) in body (1).
4. Place bonnet gasket (5) in body (1). Look at bonnet (6) and body (1) for correct bonnet ori en ta tion.
5. Place bonnet (6) on valve body (1) and secure with hex nuts (7). For alloy bodies, place bonnet (6) on valve body (1), then place bonnet fl ange (34) over
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Baumann™ 51000 Series Instructions
Instruction
51.LF:IM
April 2007
FLOW
Figure 1. 51000 Body Subassembly;
0.25" Soft Seat
Figure 2. 51000 Body Subassembly;
0.5" Alloy Body Integral Seat
Table 1. BODY ASSEMBLY PART NUMBERS
KEY
NO.
1 Body 1 51102 51125 51114 51127 51112 51126 2* Seat Cage Gasket 1 51710 N/A 51710 3* Soft Seat Cage Subassy 1 51201T001 51201T002 N/A 51201T001 51201T002 4* Plug 1 See Table 2 See Table 2 See Table 2 5* Bonnet Gasket 1 51715 51715 51715
6 Bonnet 1 51302 51303 51302 51303 51302 51303
7 Hex Nut 2 25705M 25705M 25705M
8 Stem Guide 1 51601 51608 51601 51608 51601 51608 9* V-Ring 1 N/A N/A 51604 N/A 51604 9* V-Ring Packing Kit 1 51607 51607 N/A 51607 N/A
10 Clamp Nut 2 51815 51815 51815 11 Packing Follower Nut 1 51602 51602-1 51602 51602-1 51602 51602-1 28 Stud 1 51703 51703 51703 32 Plug & Stem S/A 1 N/A See Table 2 33 Plug Guide 1 N/A 51206 51206-1 N/A 34 Flange, Bonnet 1 N/A 51304 N/A 51304 N/A 51304 26 Stem Adapter 27 Hex Jam Nut 31 Stem Adapter Jam Nut 58 Travel Indicator Disc
*Recommended Spare Parts
DESCRIPTION QTY
0.25" SS
0.25"
N10276 Nickel
Alloy
PART NUMBER
0.5" SS
Integral Seat
Type 16 Actuator Mounting Kit
0.5" N10276 Nickel Alloy
Integral Seat
Part Number
MTG51T16
0.5" SS
Screwed Seat
0.5" N10276 Nickel Alloy
Screwed Seat
FLOW
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Instruction
51.LF:IM April 2007
Baumann™ 51000 Series Instructions
bonnet - confi rm correct orientation - then secure with hex nuts (7). DO NOT TIGHTEN AT THIS
POINT.
6. Install stem guide (8) and packing kit (9) on the plug stem (4) in the proper order as shown in fi gure 3, page 6.
7. Carefully press into top of bonnet (6) making sure each part is seated properly.
8. Install packing rings over the stem one at a time. Use the packing follower nut (11) to push each packing ring in individually to avoid jamming.
9. With all required packing (9) in place, tight en the packing follower nut (11) until it becomes stiff. DO NOT OVER TIGHT EN THE PACKING
FOLLOWER (11).
10. Now tighten hex nuts (7).
Table 2. 51000 PLUG SELECTION
KEY
NO.
4
Linear 0.5 51402-5 51402-5-1 T17
MATERIAL CODES: (Stamped on Plugs) B = Nitronic 60; C = N10276 Nickel Alloy; A = Stainless Steel (S31600)
VALVE
SIZE
0.5 inch ONLY
0.25 &
0.50
inch
PLUG Cv
2.5 51425-411-999 51425-1-411-999 T01
1.5 51415-411-999 51415-1-411-999 T02
1.0 51410-411-999 51410-1-411-999 T03
0.45 51402-4 51402-4-1 T04
0.2 51402-3 51402-3-1 T05
0.1 51401-12 51402-2-1 T06
0.06 51401-11 51041-11-1 T07
0.03 51401-10 51401-10-1 T08
0.015 51401-9 51401-9-1 T09
0.008 51401-8 51401-8-1 T10
0.004 51401-7 51401-7-1 T11
0.002 51401-6 51401-6-1 T12
0.001 51401-5 51401-5-1 T13
0.0005 51401-4 51401-4-1 T14
0.00025 51401-3 51401-3-1 T15
0.00013 51401-2 51401-2-1 T16
ASTM A479 S21800 ANNEALED
PART NUMBER
PART NUMBER
N10276 NICKEL ALLOY
MARKING
CODE
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Baumann™ 51000 Series Instructions
Instruction
51.LF:IM
April 2007
Figure 3. V-Ring Packing Kit
Table 3. 51000 V-RING PACKING KIT 51607
KEY
QTY DESCRIPTION
NO.
9* 1 Packing Set 51604 29 2 Flat Washer 51606 --­30 4 Disc Spring 51605 ---
* P/N 51604 used by itself for 0.5" N10276 Nickel Alloy Packing.
PART NUMBER
316 SS Body
N10276
Nickel Alloy
Body
Figure 4. Type 16 Actuator
Table 4. TYPE 16 ACTUATOR PART NUMBERS
KEY
QTY DESCRIPTION PART NUMBER
NO.
17 1 Yoke - Machined 81811
5 Spring 1/2" Stroke 4-15 psi 81860
22
4 Spring 1/2' Stroke 3-15 psi 81860 26 1 Actuator Stem 81840 30 1 Hex "FLEXLOC" Nut 81844 39 1 Diaphragm 011759-001-686 40 1 Diaphragm Plate 81850-1 43 1 Lower Actuator Case 81820 44 1 Upper Actuator Case 81823 45 8 Hex Head Cap Screw 81824 46 8 Hex Nut 81825
50 2 54 1 Coupling 81830
56 1 Travel Scale 983674-001-250 57 2 Pan Head Machine Screw 81812 62 1 Serial Plate 81891
112 1 Washer 25861-24 113 1 Vent Plug 24147 115 1 Collar 81870
116 1 119 2 Drive Screw 24686
O-Ring (FKM (Fluorocar-
bon))
Collar, Upper Stop (Not
shown)
24080
81842
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Instruction
51.LF:IM April 2007
Baumann™ 51000 Series Instructions
Type 16 Actuator
with 3660/3661Positioner
Figure 5. Dimensions - inches [millimeters]
Type 16 Actuator
with DVC2000 Digital
Valve Controller
Type 16 Actuator
with Hart
®
DVC6010 Digital Valve Controller
with Advanced Diagnostics
Table 5. DIMENSIONS AND WEIGHTS, BODY SUBASSEMBLY
VALVE SIZE A
inch mm inch mm lbs kg
0.25 6.35 2.20 55.9
0.50 12.7 2.70 68.6
MATERIAL
Stainless Steel 1.4 0.64
N10276 Nickel Alloy 2.2 1.0
Stainless Steel 1.8 0.82
N10276 Nickel Alloy 2.6 1.18
APPROXIMATE WEIGHTS
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Baumann™ 51000 Series Instructions
Instruction
51.LF:IM
April 2007
Figure 6. Dimensions - inches [millimeters] of Type 16 Actuator with TA6000 Electropneumatic Transducer (Top View on Right)
Table 6. WEIGHTS, ACTUATOR AND INSTRUMENTS ONLY
ACTUATOR
TYPE
16
FIELDVUE, Fisher and Baumann are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. This product is covered under the following patent 5,516,079 or under pending patent applications.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use
or applicability. We reserve the right to modify or improve the designs or specifi cations of such products at any time without notice.
Neither Emerson, Emerson Process Management, Fisher, nor any of their affi liated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
FIELDVUE® DVC6010 (Aluminum) 12.7 5.8
FIELDVUE® DVC6010 (St Steel) 22.0 10.0
TA6000 Electropneumatic Transducer 5.5 2/5
INSTRUMENT
Actuator without instrument 4.0 1.8
Type 3660/3661 Positioner 8.0 3.6
FIELDVUE® DVC2000 8.3 3.8
FIELDVUE® DVC6010f 11.0 5.0
APPROXIMATE WEIGHT
lbs kg
Emerson Process Management
Fisher Controls International LLC
130 International Drive Portsmouth, NH 03801 T: 1 (603) 766-8500 F: 1 (603) 766-8590
www.baumann.com
© Fisher Controls International LLC 2007; All Rights Reserved. Printed in USA
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