Emerson Anderson Greenwood M4TL User Manual

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ANDERSON GREENWOOD M4TL LIQUID LEVEL MANIFOLDS
A single-flanged, two-valve manifold consisting of two block valves with no equalizer passage suitable for pressures up to 6000 psig (414 barg)
GENERAL APPLICATION
The manifold is designed for direct mounting to P-style differential pressure transmitters in liquid level service on pressurized vessels.
TECHNICAL DATA
Materials: CS, SS, Hastelloy Seats: Metal or soft Connections: ½” NPT Pressure (max.): 6000 psig (414 barg) Temperature (max.): 1000°F (538°C)
FEATURES
• Cost savings of 20-30% when manifolding instruments by eliminating several parts used in conventional methods of ‘piping up’.
• Compact design requires minimum space for operation and installation.
• Free-swivelling ball end stems ensure bubble-tight valve closure without seat galling.
• Easy instrument removal due to direct bolting to the manifold. Signal lines, purge lines, etc. are left undisturbed, facilitating repairs, service and calibration.
• Immediate installation with AGCO Mount as the manifold, steam block, bracket and all associated piping can be installed without the instrument at the time of plant construction.
• Secure mounting ensured by the AGCO Mount. Instrument piping stability is enhanced when supported directly by the pipe stand through the manifold.
• All packing is below stem threads, body-to-bonnet seal is below the threads minimizing process fluid corrosion.
• Reduced chance of instrument damage. With the AGCO Mount, the instrument can be warehoused safely until final ‘loop’ checkout.
www.valves.emerson.com © 2017 Emerson. All rights reserved.
VCTDS-01139-EN 16/02
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ANDERSON GREENWOOD M4TL LIQUID LEVEL MANIFOLDS
METAL SEAT (SOFT SEAT AVAILABLE) DIMENSIONS, INCHES (mm)
3.40 [86.4]
1.70
[43.2]
2.38 [60.5]
0.94 [23.9]
2.41
[61.2]
1.62
[41.1]
0.81 [20.6]
Instrument side
3.70
[94.0]
½ - 14 NPT
process connection
2 places
DIMENSIONS, INCHES (mm)
Packing A
PTFE 8.60
(218.4)
(251.5)
GRAFOIL
®
9.90
2.12
[53.8]
A Max. open
Ø 0.38 (9.6) Mounting holes 2 places
Instrument
Block/ isolate
Process
STANDARD MATERIALS
Valve Packing Body Bonnet Stem Ball Bolts
[2]
CS
[2]
CS
SS PTFE A479-316 A479- 316 A276-316 316 A193-B7 SS GRAFOIL®/ A479-316 A479- 316 A276-316 316 A193-B7
[3]
SG
[3]
SG
[4]
SG3
PTFE A576 10L18 A108 A581-303 17-4 PH A193-B7 GRAFOIL®/ A576 10L18 A105 A581-303 17-4 PH A193-B7 Low emissions graphite
Low emissions graphite PTFE A479-316 Monel® 400 Monel® K500 A193-B7 PTFE GRAFOIL®/ A479-316 A479-316 Monel® 400 Monel® K500 A193-B7 Low emissions graphite PTFE Hastelloy® C-276 Hastelloy® C-276 Hastelloy® C-276 Elgiloy
®
A193-B7
Block/ isolate
NOTES
1. Approximate valve weight: 5.0lb (2.3kg). Metal seat: 0.156-inch (4.0mm) diameter orifice. Valve Cv0.36 maximum. Soft seat: 0.187-inch (4.8mm) diameter orifice. Valve Cv0.83 maximum.
2. CS is zinc chromate plated to prevent corrosion.
3. SG (Sour Gas) meets the requirements of NACE MR0175/ISO 15156 (for chloride conditions ≤ 50 mg/l (ppm)) and NACE MR0103-2005.
4.
SG3 (Sour Gas) meets the requirements of NACE MR0175/ISO 15156 (for chloride conditions > 50 mg/l (ppm)).
5. 316 SS bolts lower pressure ratings to a maximum of 4500 psig (310 barg). Consult factory for full ratings.
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ANDERSON GREENWOOD M4TL LIQUID LEVEL MANIFOLDS
BONNET ASSEMBLY OPTIONS
The 4TL has metal seats as standard with the option of soft seated designs. All stem threads are rolled and lubricated to prevent galling and reduce operating torque. The stem seal is a patented PTFE packing gland which is adjustable in service. All bonnets are assembled with a bonnet locking pin to prevent accidental removal while in service and a protective dust cap is fitted to contain stem lubricant and prevent the influx of contaminants.
Metal-seated bonnet assemblies
The metal-seated bonnet assemblies have a rotating stem with free swivel ball-type seat for long service life. The specially hardened ball seat is ideal for both gas and liquid service.
Soft-seated bonnet assemblies
The soft-seated bonnet assemblies have a one-piece rotating stem and plug. In addition to the adjustable PTFE packing gland, the bonnets are available with a FKM O-ring and PTFE back-up ring.
PRESSURE AND TEMPERATURE RATINGS
Valve Packing Ratings
[1]
CS
[1]
CS
SS PTFE 6000psig at 200°F (414barg at 93°C)
SS GRAFOIL
[2]
SG
, SG3
[2]
SG
), SG3
NOTES
1. CS is zinc chromate plated to prevent corrosion.
2. SG (Sour Gas) meets the requirements of NACE MR0175/ISO 15156 (for chloride conditions ≤ 50 mg/l (ppm)) and NACE MR0103-2005.
3.
SG3 (Sour Gas) meets the requirements of NACE MR0175/ISO 15156 (for chloride conditions > 50 mg/l (ppm)).
4. 316 SS bolts lower pressure ratings to a maximum of 4500 psig (310 barg). Consult factory for full ratings.
5. Minimum temperature: -70°F (-57°C).
PTFE 6000psig at 200°F (414barg at 93°C)
4000psig at 500°F (276barg at 260°C) GRAFOIL®/ 6000psig at 200°F (414barg at 93°C) Low emissions graphite 4000psig at 600°F (276barg at 316°C)
®
/ 6000psig at 200°F (414barg at 93°C)
Low emissions graphite 1500psig at 1000°F (103barg at 538°C)
[3]
PTFE 6000psig at 200°F (414barg at 93°C)
[3]
GRAFOIL®/ 6000psig at 200°F (414barg at 93°C) Low emissions graphite 1500psig at 1000°F (103barg at 538°C)
4000psig at 500°F (276barg at 260°C)
4000psig at 500°F (276barg at 260°C)
PRESSURE VS. TEMPERATURE
M4TLHIS-4
6000 [414]
5000 [345]
4000 [276]
M4TLEIS-4
M4TLHIC-4 M4TLEIC-4
M4TLVIC-4 M4TLVIS-4
Denotes intersecting data
3000
Pressure psig (barg)
[207]
2000
[138]
1500 [103]
1000
[69]
0
0
[-18]
100 [38]
200 [93]
300
[149]
400
500
[260]
600
[316]
[204]
Temperature °F (°C)
700
[371]
800
[427]
900
[482]
1000 [538]
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ANDERSON GREENWOOD M4TL LIQUID LEVEL MANIFOLDS
AGCO MOUNT KITS
Flow
5.0
[126.0]
4.5
[114.0]
[76.0]
AGCO Mount kits are available for all manifolds where they apply. See AM option for each manifold.
AGCO MOUNT KITS FOR LIQUID LEVEL MANIFOLD
Manifold style Description Material
M4TL Standard kit CS, zinc chromate plated
For bottom test ports With steam block
M4TL Standard kit SS
For bottom test ports With CS steam block
3.0
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ANDERSON GREENWOOD M4TL LIQUID LEVEL MANIFOLDS
SELECTION GUIDE
Example: M4TL V I C - 4 - AM Packing V PTFE H Grafoil Seat material I Integral (body material) Body material C CS, A576-10L18 S SS, A479-31 W 316L SS J Hastelloy Connections 4 Flange outlet x ½-inch FNPT (inlet) Connection style B Female socket weld Options AM AGCO mount AMMS AGCO mount kit -multi mount-stainless AMV AGCO mount kit (vertical) AMVS AGCO mount kit (vertical stainless steel) AMW AGCO mount kit (wall mounting) BL Bonnet lock device CL00 Chlorine cleaning (CL) HD Hydrostatic testing (100%) (MSS-SP-61) OC00 Oxygen clean (OC) PMI00 PMI body only PT Top purge port ¼" R3V Add for use with Rosemount model 305C (SS 18-8 Bolts) SB Steam block SG (Sour Gas) NACE edition 2003 /MR0103 SG3 (Sour Gas) NACE MR0175/ISO 15156-3 (latest edition) SS All 316 SS construction SSB 316 SS flange bolt (B8M Class 2) - will provide full pressure rating SSC 316 flange bolt (B8M) - maximum pressure rating 4500 psi [310 barg] SSD 696 material bolt T Large diameter gasket groove TB Bottom test port ¼" TF Top test ports ¼" FNPT XP ASME B31.1 (with Grafoil bonnets only) OR O-ring gasket
®
®
NOTE
1. 316 SS bolts lower pressure ratings to a maximum of 4500 psig (310 barg). Consult factory for full ratings.
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© 2017 Emerson. All rights reserved.
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