Emerson Anderson Greenwood 95 Series Installation And Maintenance Instructions Manual

ANDERSON GREENWOOD SERIES 95 PILOT OPERATED SAFETY RELIEF VALVES
InstallatIon and MaIntenance InstructIons
Before installation these instructions must be fully read and understood
The safety of lives and property often depends on the proper operation of the pressure relief valve. The valve must be maintained according to appropriate instructions and must be periodically tested and reconditioned to ensure correct function.
WARNING
Removal of the seal wires in an attempt to adjust and/or repair this product by unauthorized or unqualified persons voids the product warranty and may cause damage to equipment and serious injury or death to persons. The product is a safety related component intended for use in critical applications. The improper application, installation or maintenance of the product or the use of parts or components not manufactured by Anderson Greenwood may result in a failure of the product. Any installation, maintenance, adjustment, test, etc. performed on the Product must be done in accordance with the requirements of all applicable Anderson Greenwood Procedures and
Installation and Maintenance Instructions for Anderson Greenwood Series 95 Pilot Operated Safety Relief Valves (POSRV). The intent of these instructions is to acquaint the user with the storage, installation and operation of this product. Please read these instructions carefully before installation.
SAFETY PRECAUTIONS
When the pressure relief valve is under pressure never place any part of your body near the pilot exhaust nor the outlet of the main valve. The main valve outlet should be piped or vented to a safe location. Always wear proper safety gear to protect head, eyes, ears, etc. anytime you are near pressurized valves. Never attempt to remove the pressure relief valve from a system that is pressurized. Never make adjustments to or perform maintenance on the pressure relief valve while in service unless the valve is isolated from the system pressure. If not properly isolated from the system pressure, the pressure relief valve may inadvertently open resulting in serious injury. Remove the pressure relief valve prior to performing any pressure testing of the system.
Instructions as well as applicable National and International Codes and Standards.
STORAGE AND HANDLING
Pressure relief valve performance may be adversely affected if the valve is stored for an extended period without proper protection. Rough handling and dirt may damage, deform, or cause misalignment of valve parts and may alter the pressure setting and adversely affect valve performance and seat tightness. It is recommended that the valve be stored in the original shipping container in a warehouse or as a minimum on a dry surface with a protective covering until installation. Inlet and outlet protectors should remain in place until the valve is ready to be installed in the system.
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Engineering Doc. #05.9040.083 Rev. E
VCIOM-06026-US 14/12
ANDERSON GREENWOOD SERIES 95 PILOT OPERATED SAFETY RELIEF VALVES
InstallatIon and MaIntenance InstructIons
FIGURE 1
Pilot vent
Dome (top of the piston)
Pilot
Auxiliary setting device
Bonnet vent
Field test
Check valve
1 GENERAL VALVE DESCRIPTION
Refer to Figure 1
The Anderson Greenwood Series 95 Valve consists of a main valve and pilot. The main valve has an unbalanced piston with O-ring seat. Tank pressure is applied to the top of the piston by means of the pilot. The area of the top of the piston is larger than the bottom and the valve remains closed. When the tank pressure increases to the set pressure of the pilot, the pilot opens and vents the pressure from the top of the piston. Theforce acting on the bottom of the piston is now greater than that acting on the top and the valve opens. When the tank pressure decreases to the closing pressure of the pilot, the pilot closes and tank pressure is directed to the top of the piston. The force acting on the top of the piston is now greater than the force on the bottom and the valve closes.
Outlet
O-ring seat
P (Tank)
P (Tank)
Inlet (tank pressure)
Tank pressure sense line
Main valve
Unbalanced piston
2
ANDERSON GREENWOOD SERIES 95 PILOT OPERATED SAFETY RELIEF VALVES
InstallatIon and MaIntenance InstructIons
FIGURE 2
Item Description
1 Auxiliary setting device 2 Supply tubing 3 Pilot exhaust tubing 4 Pilot bracket bolt 5 * Pilot 6 Pipe nipple 7 Field test hand valve 8 Field test plug 9 Connector 10 Check valve 11 Connector 12 Connector 13 Close tee 15 Check valve 16 Connector 17 Connector 18 Pipe plug 19 Body bolt 20 Lock washer 21 Upper body 22 * Diaphragm 23 * Washer 24 Spring pin 25 Lower body 26 Body 27 Spring 28 Ball 29 O-ring
[1]
30
Gasket
Auxiliary setter, with field test and backflow preventer
Indexed in order of disassembly
2 ACCESSORY MAINTENANCE
Refer to Figure 2
The accessories used on the Series 95 are the auxiliary setter, field test and backflow preventer. The field test and backflow preventer are always used; the auxiliary setter is optional. Only the backflow preventer, which consists of
[2]
one
diaphragm type check valve and a ball check valve requires maintenance. Normal maintenance is to clean the check valves and replace the diaphragm, washer, gasket
[1]
and O-ring. When replacing the diaphragm, care should be taken not to damage the diaphragm. To assemble the diaphragm type valve, uniformly tighten the body bolts, first one side, then the opposite side. Do not overtighten the bolts as this will distort the diaphragm and cause leakage.
NOTES
1. Gasket used on some check valves. If check valve has gasket, use gasket supplied in repair kit ­otherwise discard kit gasket.
2. Some earlier model valves use two diaphragm check valves and no ball check valve.
* Recommended spare parts for repairs
3
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