Emerson 403, 403VP User Manual

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Emerson 403, 403VP User Manual

Instruction Manual

403 and 403VP

LIQ-MAN-ABR-403-403VP

February 2015

 

 

PURSense

Conductivity Sensors

For additional information, please visit our website at www.rosemountanalytical.com.

CAUTION

SENSOR/PROCESS APPLICATION COMPATIBILITY

The wetted sensor materials may not be compatible with process com position and operating conditions. Application compat ibility is entirely the responsibility of the user.

WARNING

Before removing the sensor, be absolutely certain that the process pressure is reduced to 0 psig and the process temperature is lowered to a safe level!

Specifications - Sensor

Specifications

403 and 403VP

 

 

Wetted Materials

titanium, PCTFE, 316 SS, EP

 

 

Temperature Range

32–221 °F (0–105 °C) Sensors tolerate

steam sterilization to 135 °C

 

 

 

Maximum Pressure

250 psig (1825 kPa abs)

 

 

NOTE

Elastomers and fluorocarbon resins are compatible with 21CFR177. Elastomers also meet the requirements of USP

Class VI. Stainless steel contains <5 % delta ferrite. All surfaces in have 16 microinch (0.4 micrometer) Ra finish.

Installation

Depending on the option selected, the sensor can be installed in either a 1 ½-inch or 2-inch Tri-Clamp tee. The gasket,

Figure 1. Sensor Orientation

 

 

Figure 2. Recommended Installation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

clamp, and tee must be supplied by the user. The electrodes must be completely submerged in the process liquid, i.e., up to the inside surface of the flange.

If the sensor is installed in a side stream with the sample draining to open atmosphere, bubbles may accumulate on the electrodes. Trapped bubbles will cause errors. Normally, as bubbles accumulate the conductivity reading drifts down. To control bubble formation, apply a small amount of back pressure to the sensor.

403 and 403VP

Instruction Manual

February 2015

LIQ-MAN-ABR-403-403VP

 

 

Wiring

NOTE

For additional wiring information on this product, including sensor combinations not shown here, please refer to either our online wiring programs or the Manual DVD enclosed with each product.

1056, 1057, 56, 5081, 6081, 54e, and XMT : http://www3.emersonprocess.com/raihome/sp/liquid/wiring/XMT/ 1066 and sensors with SMART preamps: http://www2.emersonprocess.com/en-US/brands/rosemountanalytical/ Liquid/Sensors/Pages/Wiring_Diagram.aspx

1055: http://www3.emersonprocess.com/raihome/sp/liquid/wiring/1055/

Wire Color and Connections in Sensor

COLOR

FUNCTION

 

 

 

 

 

 

 

 

Gray

Connects to outer electrode

 

 

 

 

 

 

 

 

Clear

Coaxial shield for gray wire

 

 

 

 

 

 

 

 

Orange

Connects to inner electrode

 

 

 

 

 

 

 

 

Clear

Coaxial shield for orange wire

 

 

 

 

 

 

 

 

Red

RTD

 

 

 

 

RTD in

 

 

 

 

 

 

 

 

 

RTD sense

White with red stripe

 

 

 

 

 

 

 

 

White

 

 

 

 

 

RTD return

 

 

 

 

 

 

 

 

 

 

 

 

 

Clear

Shield for all RTD lead wires

 

 

 

 

 

 

 

 

Wiring Diagrams

Figure 3. Wiring for 54eC

 

 

 

 

Figure 4. Wiring for 56 and 1056

 

 

 

 

 

 

 

 

 

 

 

 

 

TB1

 

 

 

 

 

 

 

 

 

 

 

White

1

RTD RTN

 

 

 

 

 

 

 

 

 

 

White/Red

2

RTD SENSE

 

 

 

GROUND

 

 

 

 

 

Red

3

RTD IN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RTD SHIELD

 

 

 

 

Clear

Clear

4

RTD SHLD

 

 

 

RTD RETURN

 

 

 

 

White

 

5

4CT B

 

 

 

RTD SENSE

 

 

 

 

White/Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

4CT A

 

 

 

RTD IN

 

 

 

 

Red

 

 

 

 

N/C

 

 

 

 

 

Clear

7

SHLD 2CT

 

 

 

 

 

 

 

 

 

 

 

RECEIVE COMMON

 

 

 

 

Clear

Orange

8

SEN 2CT B

 

 

 

RECEIVE

 

 

 

 

Orange

 

 

 

 

 

 

 

 

 

 

 

 

 

N/C

 

 

 

 

 

Clear

9

SHLD 2CT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clear

 

 

 

 

 

 

DRIVE COMMON

 

 

 

 

Gray

10

SEN 2CT A

 

 

 

 

 

 

 

 

 

Gray

 

 

 

DRIVE

 

 

 

 

 

 

 

 

 

 

GROUND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Instruction Manual

 

403 and 403VP

LIQ-MAN-ABR-403-403VP

 

February 2015

 

 

 

 

 

 

 

Figure 5. Wiring for 1066

Figure 6. Wiring (Panel) for Xmt-C-10

Figure 7. Wiring(Pipe or Wall) for Xmt-C-11

 

TB1

 

 

TB1

 

DRIVE

8

Gray

Clear

1

RTD SHIELD

DRIVE COM

7

Clear

White

2

RTD COM

RECEIVE

6

Orange

Red/White

3

RTD SENSE

RECEIVE COM

5

Clear

Red

4

RTD IN

RTD IN

4

Red

Clear

5

RECEIVE COM

RTD SENSE

3

Red/White

Orange

6

RECEIVE

RTD COM

2

White

Clear

7

DRIVE COM

RTD SHIELD

1

Clear

Gray

8

DRIVE

Figure 8. Wiring for 5081-C

 

 

 

Figure 9. Wiring for 6081-C

 

 

MODEL 5081C

 

 

 

 

TRANSMITTER

 

SHIELD 2CT-A

 

 

 

 

DRV

 

 

2CT-B

 

 

 

 

 

 

 

 

RTD

RCV

SHLD DRV

 

RTD SHIELD

SHIELD

 

COM

 

 

COM

DRV

 

 

RTD SHLD

7 8

9

10

 

4CT-A

 

RTD IN

RTD IN

6

 

 

11

 

 

 

 

 

 

RTD SENSE

5

 

 

 

12

SENSE

 

4

 

 

 

13

4CT-B

 

 

 

 

 

RTD COM

3

 

 

 

14

RTD RTN

 

 

 

 

 

 

 

 

RTD SHLD

2

 

 

 

15

HT/FF (-)

SMART PWR

RESERVED

1

 

 

 

16

HT/FF (+)

 

 

 

 

CLEAR WHITE WHITE/RED RED CLEAR ORANGE CLEAR GRAY

WHITE RED/WHITE RED CLEAR CLEAR ORANGE GRAY CLEAR

SENSOR CABLE

 

3

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