Emerson 00825-0100-4530 User Manual

00825-0100-4530, Rev EC

Superior Performance Guided Wave Radar Level and Interface Transmitter

Quick Installation Guide

March 2013

Quick Installation Guide

March 2013

About this guide

This installation guide provides basic guidelines for Rosemount 5300 Series transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) for more instruction. The manual and this Quick Installation Guide (QIG) are also available electronically on

www.rosemount.com.

Failure to follow safe installation and service guidelines could result in death or serious injury

 Make sure the transmitter is installed by qualified personnel and in accordance with

applicable code of practice.

 Use the equipment only as specified in this QIG and the Reference Manual. Failure to do so

may impair the protection provided by the equipment.

 Do not perform any services other than those contained in this manual unless you are

qualified.

Explosions could result in death or serious injury

 Verify that the operating environment of the transmitter is consistent with the appropriate

hazardous locations specifications. See Product Certifications on page 25 in this Quick Installation Guide.

 To prevent ignition of flammable or combustible atmospheres, disconnect power before

servicing.

 Before connecting a HART

explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

 To avoid process leaks, only use O-rings designed to seal with the corresponding flange

adapter.

Electrical shock can result in death or serious injury

 Avoid contact with the leads and terminals. High voltage that may be present on leads can

cause electrical shock.

 Make sure the main power to the Rosemount 5300 Series transmitter is off and the lines to

any other external power source are disconnected or not powered while wiring the transmitter.

Probes with non-conducting surfaces

Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge.

, FOUNDATION™ fieldbus, or Modbus based communicator in an

March 2013

Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head or probe assembly, may jeopardize safety and is prohibited.

Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or flanges, such as making additional perforations, compromise product integrity and safety. Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.

Eliminate the risk of ESD discharge prior to dismounting the transmitter head from the probe.

Probes may generate an ignition- capable level of electrostatic charge under extreme conditions.

During any type of installation or maintenance in a potentially explosive atmosphere the responsible person should make sure that any ESD risks are eliminated before attempting to separate the probe from the transmitter head.

Quick Installation Guide

Contents

Confirm system readiness . . . . . . . . . . . . . . . . . 4

Mount the transmitter head/probe . . . . . . . . . 5

Connect the wiring . . . . . . . . . . . . . . . . . . . . . . . 8

Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Safety Instrumented Systems (4-20 mA only) 21

Product certifications . . . . . . . . . . . . . . . . . . . . 25

Quick Installation Guide

Step 1: Confirm system readiness

Confirm HART revision capability

 If using HART-based control or asset management systems, confirm the HART

capability of those systems prior to transmitter installation. Not all systems are capable of communicating with the HART Revision 7 protocol. This transmitter can be configured for either HART Revision 5 or 7.

 For instructions on how to change the HART revision of your transmitter, see

“Switch HART revision mode” on page 4.

Confirm correct Device Driver

 Verify that the latest Device Driver (DD/DTM) is loaded on your systems to

ensure proper communication.

 Download the latest Device Driver from www.rosemount.com/LevelSoftware.

Rosemount 5300 device revisions and drivers

Tab l e 1 provides the information necessary to ensure that you have the correct

Device Driver and documentation for your device.

Table 1. Rosemount 5300 device revisions and files

March 2013

Firmware

Vers ion

2F0 and later

2A2 - 2D2 5 3

1. Firmware version is printed on the transmitter head label, e.g. SW 2E0.

2. Device revision is printed on the transmitter head label, e.g. HART Dev Rev 4.

3. HART Revision 5 and 7 are selectable.

Find Device Driver Review Inst ructions Review Functionality

HART

Universal

Revision

74 53

Device

Revision

Manual Document Number Changes to Sof tware

00809-0100-4530

Rev EA

00809-0100-4530

Rev DA

See footnote 3 for list of

changes.

Switch HART revision mode

If the HART configuration tool is not capable of communicating with HART Revision 7, the Rosemount 5300 Series will load a Generic Menu with limited capability. The following procedures will switch the HART revision mode from the Generic Menu:

1. Manual Setup > Device Information > Identification > Message

 To change to HART Revision 5, Enter: “HART5” in the Message field  To change to HART Revision 7, Enter: “HART7” in the Message field

N/A

March 2013

Flange

Probe

Gasket

Tan k Flange

Tra ns mi tt er Housing

Nut

Bolt

Adapter

Probe

Tan k Fl ang e/ Process Connection

Nut

Sealant on threads (NPT)

Gasket (BSP/G)

NOTE:

For adapters with NPT threads, pressure-tight joints require a sealant.

Gasket

Probe

Nut

Tan k

Tri -Cl am p

Clamp

Quick Installation Guide

Step 2: Mount the transmitter head/probe

Tank connection with flange

1. Place a gasket on top of the tank flange.

2. Lower the probe with flange into the tank.

3. Tighten the bolts and nuts with sufficient torque regarding flange and gasket choice.

4. Loosen the nut that connects the housing to the

probe and rotate the housing to the desired direction.

5. Tighten the nut.

Threaded tank connection

1. For adapters with BSP/G threads, place a gasket on top of the tank flange.

2. Lower the probe into the tank.

3. Mount the adapter into the process connection.

4. Loosen the nut that connects the housing to the probe and rotate the housing to the desired direction.

5. Tighten the nut.

Refer to the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) for details regarding the mounting of transmitter head/probe.

Tri-Clamp tank connection

1. Place a gasket on top of the tank flange.

2. Lower the transmitter and probe into the tank.

3. Fasten the Tri-Clamp to the tank with a clamp.

4. Loosen the nut that connects the transmitter housing to the probe slightly.

5. Rotate the transmitter housing so the cable entries/display face the desired direction.

6. Tighten the nut.

Quick Installation Guide

Step 2 continued...

U-bolts

Bracket

Clamping brackets

Transmitter housing

Bracket

Probe

Vertical mounting

Transmitter housing

Probe

Horizontal mounting

Transmitter housing

Probe

March 2013

Bracket mounting, on wall

1. Mount the bracket directly to the wall with screws suitable for the purpose.

2. Mount the transmitter with probe to the bracket and secure the installation with the three supplied screws.

Bracket mounting, on pipe

1. Put the two U-bolts through the holes of the

bracket. Holes are available for both vertical and horizontal pipe mounting.

2. Put the clamping brackets on the U-bolts and

around the pipe.

3. Fasten the bracket to the pipe using the four

supplied nuts.

4. Mount the transmitter with probe to the bracket

and secure with the three supplied screws.

See the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) for more installation details.

March 2013

Step 2 continued...

M50 nut

U-bolt Bracket Clamping

brackets

M6 screw

M50 nut

Quick Installation Guide

Remote housing

1. Remove the transmitter head from the probe by unscrewing the M50 nut.

For safety information regarding ESD discharge, see the applicable warning on

2. Mount the probe in the tank.

3. Mount the bracket to the pole, making sure the distance between the probe and bracket does not exceed the length of the remote connection.

 Put the two U-bolts through the holes of the

bracket. Several holes are available for vertical/horizontal pipe mounting.

 Put the clamping brackets on the U-bolts and

around the pipe.

 Use the supplied nuts to fasten the bracket to

the pipe.

page 3.

4. Fasten the housing support to the bracket using the M6 screws. The screws are threaded through the top of the mounting bracket and into the housing support.

5. Mount the probe housing on the probe, making sure that the M50 nut is properly tightened.

6. Connect the transmitter head on the housing support, making sure that the M50 nut is properly tightened.

Quick Installation Guide

Step 3: Connect the wiring

Wiring and power supply requirements can be dependent upon the approval certification. As with all F supply and terminating resistors are required for proper operation.

It is recommended that shielded twisted pair wiring (18-12 AWG) suitable for the supply voltage be used and, if applicable, approved for use in hazardous areas. For electrical information, such as power supply, see diagrams and drawings for HART, Modbus, and F

NOTE:

Avoid running instrument cable next to power cables in cable trays or near heavy electrical equipment.

It is important that the instrument cable shield be:

- trimmed close and insulated from touching the transmitter housing

- continuously connected throughout the segment

- connected to a good earth ground at the power supply end

Grounding

When wiring the transmitters, the grounding should be completed such that:

 The loop is grounded at the power supply.  When transmitters are installed on metal tanks, ensure there is a

metal-to-metal connection between the device and the tank.

 If the tank is non-metallic, the housing must be grounded to an earth ground

that is separate from the power supply. The external ground terminal may be used for this purpose.

 If the tank is cathodically protected, the housing must be grounded to an

earth ground that is outside of the cathodic protection system ground. Use the external terminal for this purpose.

When transient protection terminal block is used, the ground wire should be separate from the signal wire. Use the external ground terminal.

Make sure grounding is done (including IS ground inside Terminal compartment) according to Hazardous Locations Certifications, national and local electrical codes.

The most effective transmitter housing grounding method is a direct connection to earth ground with minimal (< 1 ) impedance.

OUNDATION fieldbus requirements, a conditioned power

OUNDATION fieldbus on the following pages.

March 2013

NOTE:

Grounding the transmitter housing using the threaded conduit connection may not provide a sufficient ground. The transient protection terminal block will not provide transient protection unless the transmitter housing is properly grounded. Use the above guidelines to ground the transmitter housing. Do not run transient protection ground wire with signal wiring; the ground wire may carry excessive current if a lightning strike occurs.

March 2013

Cable Entry, ½ in. NPT - 14 or M20x1.5 adapter

Internal Ground Screw

Ter min als for signal and power supply

External Ground Screw

Ter mi na l Block Cover

Cable Entry, ½ in. NPT - 14 or M20x1.5 adapter

Remove the orange, protective, plastic plugs, used for transportation. Seal any unused port with the enclosed metal plug.

Locking screw

Quick Installation Guide

To connect the transmitter

1. Verify that the power supply is disconnected.

2. Remove the terminal block cover (see picture below).

3. Pull the cable through the cable gland/conduit. For Explosion-proof / Flameproof installations, only use cable glands or conduit entry devices certified Explosion-proof or Flameproof. Install wiring with a drip loop where the bottom of the loop must be lower than the cable/conduit entry.

4. To connect the wires, see the illustrations on the following pages.

5. Use the enclosed metal plug to seal any unused port.

6. Tighten the cable gland.

7. Mount the cover and make sure it is fully engaged to meet Explosion-proof requirements (adapters are required if M20 glands are used). For ATEX, IECEx, NEPSI, INMETRO, and TIIS installations, lock the cover with the locking screw.

8. Connect the power supply.

NOTE:

Use PTFE tape or other sealant at the NPT threads in the Cable Entries.

Terminal block

Quick Installation Guide

Load Resistance 250 

Power Supply

HART Modem

Field Communicator

Rosemount 5300 Series Tra nsm it ter

Power Supply

RL250 

Approved IS Barrier

Field Communicator

For IS Parameters, see the

Product certifications ch apter.

HART Modem

Rosemount 5300 Series Transmitter

Step 3 continued...

HART communication

The Rosemount 5300 Series transmitter operates with a power supply ranging from 16 - 42.4 Vdc (16 - 30 Vdc in IS applications, 20-42.4 Vdc in Explosion-proof / Flameproof applications and in Non-Sparking / Energy Limited applications). All configuration tools for HART communication, such as the Field Communicator and Rosemount Radar Master, require a minimum load resistance (R within the loop in order to function properly, see diagrams below.

Non-intrinsically safe power supply

March 2013

) of 250 

NOTE:

Rosemount 5300 Series Transmitters with Flameproof/Explosion-proof output have a built-in barrier; no external barrier needed.

Intrinsically safe power supply

March 2013

Step 3 continued...

Load Resistance 250 

Power Supply

HART Modem

Field Communicator

Rosemount 5300 Series Tra nsm it ter

HART: U

= 42.4 V

Power Supply

Load Resistance 250 

HART Modem

Field Communicator

Rosemount 5300 Series Tra ns mi tt er

Tra nsi en t Protection Symbol

HART: Un = 42.4 V

Quick Installation Guide

Type n approvals : non-sparking / energy limited power supply

Transient protection terminal block

+ 25 hidden pages