Emerald Spa Great Lakes Spa 2008 Owner's Manual
Owner’s Manual
2008
Rev 2.22.07
TABLE OF CONTENTS
Important Safety Instructions .......................................................................................................................... …….. 2
Location and Installation ................................................................................................................................ …….. 4
Spa Set Up ..................................................................................................................................................... …….. 5
Spa Operation ................................................................................................................................................…….. 6
Spa Care and Maintenance ........................................................................................................................... …….. 8
Winterizing, Ozone ......................................................................................................................................... …….. 9
Water Care, Consumer Notice ....................................................................................................................... …….. 10
Troubleshooting ............................................................................................................................................. …….. 11
GFCI Load Center Wiring ...............................................................................................................................…….. 12
120 Volt to 240 Volt Wiring Conversion .......................................................................................................... …….. 13
Warranty..........................................................................................................................................................…….. 14
IMPORTANT SAFETY INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:
1.
READ AND FOLLOW ALL INSTRUCTIONS
2. WARNING-To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
3. A wire connector is provided on this unit to connect a minimum No. 8 AWG (8.4mm2) solid copper conductor between this unit and
any metal equipment, metal enclosures of electrical equipment, metal water pipe, or conduit within 5 feet (1.5m) of the unit.
4. DANGER-Risk of Accidental Drowning. Extreme caution must be exercised to prevent unauthorized access by children. To avoid
accidents, ensure that children cannot use this hot tub unless they are supervised at all times.
5. DANGER-Risk of Injury. The suction fittings in this hot tub are sized to match the specific water flow created by the pump. Should
the need arise to replace the suction fittings or the pump, be sure that the flow rates are compatible. Never operate the hot tub if
the suction fittings are broken or missing. Never replace a suction fitting with one rated less than the flow rate marked on the original fitting.
6. DANGER- Risk of Electric Shock. Install at least 5 feet (1.5 m) from all metal surfaces. As an alternative, a hot tub may be installed
within 5 feet of metal surfaces if each metal surface is permanently connected by a minimum No. 8 AWG (8.4 mm2) solid copper
conductor to the wire connector on the terminal box that is provided for this purpose.
7. DANGER-Risk of Electric Shock. Do not permit any electric appliance, such as a light, telephone, radio, or television, within 5 feet
(1.5 m) of a spa or hot tub.
8. WARNING-To reduce the risk of injury:
a) The water in a spa should never exceed 40°C (104°F). Water temperatures between 38°C (100°F) and 40° C (104°) are consid-
ered safe for a healthy adult. Lower water temperatures are recommended for young children and when hot tub use exceeds 10
minutes.
b) Since excessive water temperatures have a high potential for causing fetal damage during the early months of pregnancy,
pregnant or possibly pregnant women should limit spa water temperatures to 38° C (100° F).
c) Before entering a spa, the user should measure the water temperature with an accurate thermometer since the tolerance of water temperature-regulating devices varies.
d) The use of alcohol, drugs, or medication before or during spa use may lead to unconsciousness with the possibility of drowning.
e) Obese persons and persons with a history of heart disease, low or high blood pressure, circulatory system problems, or diabetes
should consult a physician before using a spa.
f) Persons using medication should consult a physician before using a spa since some medication may induce drowsiness while
other medication may affect heart rate, blood pressure, and circulation.
9. (For cord-connected / convertible units) DANGER-Risk of injury.
a) Replace damaged cord immediately.
b) Do not bury cord.
c) Connect to a grounded, grounding type receptacle only.
10. WARNING– People with infectious diseases should not use a spa or hot tub.
11. WARNING– To avoid injury exercise care when entering or exiting the spa or hot tub.
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12. WARNING– Do not use a spa or hot tub immediately following strenuous exercise.
13. WARNING– Prolonged immersion in a spa or hot tub may be injurious to your health.
14. CAUTION– Maintain water chemistry in accordance with manufacturer’s instruction.
15. CAUSES, SYMPTOMS AND EFFECTS OF HYPERTHERMIA - Hyperthermia occurs when the internal temperature of the body
reaches a level several degrees above the normal body temperature of 98.6° F. They symptoms of hyperthermia include an
increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and fainting. The effects of hyperthermia include
(1) failure to perceive heat, (2) failure to recognize the need to exit spa or hot tub, (3) unawareness of impending hazard, (4) fetal
damage in pregnant women, (5) physical inability to exit the spa or hot tub, (6) unconsciousness resulting in the danger of
drowning. WARNING-The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.
ELECTRICAL SAFETY INSTRUCTIONS
1. A green colored terminal or a terminal marked G, GR, Ground, Grounding, or the international symbol is located inside the supply
terminal box or compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means
provided in the electric supply panel with a continuous copper equivalent in size to the circuit conductors supplying this
equipment.
2. At least two lugs marked “BONDING LUGS” are provided on the external surface or on the inside of the supply terminal box or
compartment. To reduce the risk of electric shock, connect the local common bonding grid in the area of the hot tub or spa to
these terminals with an insulated or bare copper conductor not smaller than No. 6 AWG.
3. All field-installed metal components such as rails, ladders, drains or other similar hardware within 3m of the spa or hot tub shall be
bonded to the equipment grounding bus with copper wire conductors not smaller than No. 6 AWG.
4. For units intended for use with other than single family dwellings, a clearly labeled emergency switch shall be provided as part of
the installation. The switch shall be readily accessible to the occupants and shall be installed at least 5 feet (1.52 m) away,
adjacent to, and within sight of, the unit.
If your hot tub is equipped with audio components, the following instructions also apply:
1. CAUTION - Risk of Electric Shock. Do not leave component access panel open.
2. CAUTION - Risk of Electric Shock. Replace components only with identical components.
3. Do not operate the audio components while inside the spa.
4. WARNING - Prevent Electrocution. Do not connect any auxiliary components (for example cable, additional speakers,
headphones, additional audio/video components, etc.) to the system.
5. These units are not provided with an outdoor antennae; when provided, it should be installed in accordance with Article 810 of the
National Electrical Code, ANSI/NFPA 70.
6. Do not service this product yourself as opening or removing covers may expose you to dangerous voltage or other risk of injury.
Refer all servicing to qualified service personnel.
7. If the power supply connections or power supply cord(s) are damaged; if water is entering the audio equipment compartment
area; if the protective shields or barriers are showing signs of deterioration; or if there are signs of other potential damage to the
unit, turn off the unit and refer servicing to qualified service personnel.
8. This unit should be subjected to periodic routine maintenance (for example, once every 3 months) to make sure that the unit is
operating properly.
SAVE THESE INSTRUCTIONS
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LOCATION AND INSTALLATION
Your Great Lakes Spa has been conveniently designed for use in either an indoor or outdoor setting. While selecting an appropriate
location for your spa, there are important things to consider.
Indoor Use Only
• Humidity will not likely be a problem. However, just like in your bathroom, an exhaust fan would be a good idea.
• No matter how careful you are, you will splash water, especially when exiting the spa. We suggest a tile or vinyl floor.
• A self-draining floor is a great way to ease any worries about spilled water.
• Remember that you'll need extra space to store the cover when it is removed. When using our handy cover-lift device, you
should allow for an extra 16" of clearance behind the spa.
• The spa must be placed on a flat and level surface that does not move or shake.
• You should consult with a builder or engineer to determine if your floor will support the spa weight. Remember, you must allow
for the spa, water and people in your total weight calculations.
• Be sure your spa is secure from access to young children. Great Lakes Spas offers a locking spa cover, but we also suggest
keeping the spa room locked and off limits to children.
Outdoor Use Only
• Place your spa on a solid, flat surface. We recommend a 4" thick reinforced concrete pad as the best surface.
• Keep in mind natural elements such as wind, view, falling leaves, etc.
• We recommend that you locate your spa in a locked fenced-in area to prevent access to the spa by children.
• It is a good idea to have a contractor review your proposed site to see that there are no support problems.
Indoor or Outdoor Use
• When installing the spa, provide for adequate drainage to prevent water from entering the equipment module area.
• When installing the spa, enable access to the equipment compartment.
• Never locate light switches or other electrical components within reach from inside your spa. The equipment module must remain
protected by the skirting of the spa.
Wherever you locate your spa, you will need to have access to water in order to fill it. Any water spigot or faucet will work. Also, you
will need to be able to drain your spa periodically. Since your spa water will likely have chemicals in it, you won't want to drain your
spa on the lawn or into a garden. Be sure you can reach a garden hose from the spa to where you plan to drain the water. Never let
water get on the equipment module that is located in the door opening of your spa. Finally, we suggest that you consult an electrician
prior to installation to be sure of power availability and cost.
RECOMMENDED SUPPORT
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SPA SET UP
SPA SETUP
Unpacking
1. Completely unwrap your spa and dispose of the packaging materials.
2. Remove any tape that holds down various components within the spa.
3. Clean any dirt or dust from the interior of your spa with a damp cloth. Remove any stubborn stains with an acrylic spa cleaner or
isopropyl alcohol (concentrations under 25%). Never use an abrasive cleaner or scraper to clean the surface of your spa.
4. Position the cover on the spa and install the locking tabs to the spa cabinet (instructions included with cover).
5. Remove the spa access panel to reach the pump and control box. This panel is held in place with 4-8 square drive screws. A
square drive screwdriver bit has been furnished in this packet for your convenience.
Electrical
Be sure your electrician reads this section and any others relating to the electrical hookup of your spa.
A multi-terminal bonding connector, located on the side of the equipment module, is provided to permit connection of a bonding wire
between this point and any accessible metal surface within 5 feet of the spa, as may be needed to comply with local requirements.
The bonding wire connecting this bonding connector to the accessible metal surfaces must be a solid, No. 6 AWG copper conductor.
This bonding connector may also be used to bond any field wired components.
All electrical connections to the equipment module must be accomplished by a qualified electrician in accordance with the National
Electrical Code and in accordance with any local electrical codes in effect at the time of installation. All electrical connections must be
made in accordance with the wiring information contained in this manual, or on the back of the field wiring access panel of the
equipment module. National Electrical Code requires a Ground Fault Circuit Interrupter (GFCI) at the power source. Use copper
conductors only. WARNING: Improper electrical connections or conductor sizing may cause the equipment module to operate
improperly, create the potential for an electrical hazard, and may void the warranty. CAUTION: Use only approved pressure-type
wire splicing lugs or connectors suitable for the size and type of wiring used.
WARNING: Do not turn ON the power to the spa unless it is filled with water and all valves are open. Be sure water level is at the
recommended point. If the power is ON, the system may start even though the controls were not activated. If the equipment module
is started without sufficient water in the spa, the system could be permanently damaged. Also, operating spa without sufficient water
could cause a fire.
Filling Your Spa
Once the electric power has been connected, check the following while the power is OFF:
1. Be sure all fittings to the support system are tight. Hand tighten only!
2. Be sure the drain valve is closed.
3. Your spa is equipped with 2 or 4 push/pull valves. There is one located before the suction side of the pump and one located
adjacent to the discharge side of your heater. If you have a secondary pump, there will be two valves for this pump as well. Pull
the push/pull valves OUT so they are open.
4. Using a garden hose, fill with water to 2-4" above the skim filter. Always fill your spa with hard (not softened) water. Do not
overfill. After the spa is filled, remove the garden hose.
5. Check the equipment module area for water leaks. If there is water dripping, it is probably a loose connection at the equipment
module. You should re-check the tightness of the fittings and placement of the "O"-rings. If you cannot locate the source of the
water leak, contact your dealer.
6. Check that the filter is positioned in the skim/filter system. To remove, refer to the "Cleaning your filter" section.
7.
Activate the power to your spa. Refer to the Topside Instruction sheet included with this manual.
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