Emco FB-2 Instruction Book

histnictim

book

Coordinate

Englisch

Auflage;

Milling

Order

10.

9.

92

91

and

No,

8.

7.

90

89

Maier+Co.

A-5400

Hallein/Austria

Drilling

EN 2 455

6.

5.

4.

3.

88

87

86

85

Machine

SAFETY

1.

KNOW

Read

plication
potential

2.

GROUND

If

tool

should

If

adapter

receptacle,

a

known

3.

KEEP

and

in

4.

REMOVE

WRENCHES

Form

justing

turning

5.

KEEP

Cluttered

6.

AVOID

ENVIRONMENT

Don't
Keep

7.

KEEP

All

visitors

work

8.

MAKE

—

with

moving

9.

DON'T

It

will

for

which

YOUR

the

owner's

and

hazards

is

equipped

be

plugged

is

the

ground.

GUARDS

working

habit

of

wrenches

on

tool.

WORK

areas

DANGEROUS

use

power.tools

work

area

CHILDREN

should

area.

WORKSHOP

padlocks,

starter

FORCE

do

the

it

was

RULES

POWER

manual

limitations

peculiar

ALL

used

adapter

Never

order.

ADJUSTING

checking

are

AREA

and

well

keys.

job

better

designed.

carefully.

as

well

to

this

TOOLS

with

three-prong

into a three-hole

to

accommodate

wire

remove

IN

PLACE

to

see

removed

CLEAN

benches

in

damp

illuminated.

AWAY

be

kept a safe

master

switches,

TOOL

and

TOOL

as

tool.

must

be

third

KEYS

that

from

invite

accidents.

or

wet

distance

KID

PROOF

be

safer

FOR

Learn

its

ap

the

specific

plug,

it

receptacle.

two-prong

attached

prong.

keys

tool

locations.

or

at

AND

and

ad

before

from

by

the

rate

to

re

POWER

10.

USE

RIGHT

Don't

force

not

designed

11.

WEAR

No

loose

moving

12.

USE

Also

is

13.

SECURE
Use

tical.

hands

14.

DON'T

Keep

times.

15.

MAINTAIN

CONDITION

Keep

performance.

coting

16.

DISCONNECT

before

sories

17.

AVOID

Make

cord.

18.

USE
ACCESSORIES

Consult
accessories

parts.

SAFETY

use

dusty.

clamps

It's

to

your

tools

and

servicing

such

sure

RECOMMENDED

TOOL

tool

or

attachment

for.

PROPER

clothing

face

WORK

safer

operate

OVERREACH

proper

or

GLASSES

or

dust

or a vise

than

using

tool.

footing

TOOLS

sharp

and

Follow

changing

accessories.

TOOLS

and

OS

blades,

ACCIDENTAL

switch

the

is

owner's

may

be

hazardous.

TOOLS

to

do a job

APPAREL

jewelry

mask

to

clean

instructions

when

bits,

"OFF"

manual.

to

if

cutting

hold

work

your

and

IN

for

changing

cutters.

before

Use

get

when

hand,

balance

TOP

best

STARTING

plugging

of

it

was

caught

operation

frees

and

for

improper

in

prac

both

at

all

safest

lubri-

acces

in

WEARYOUR

FORESIGHT

THAN

NO

IS

BETTER

SIGHT

The

operation

objects

severe

shields

recommend

being

eye

before

spectacles,

Sears

retail

of

thrown

damage.

commencing

Wide

or

standard

or

catalog

any

power

into

Always

Vision

stores.

tool

the

eyes,

wear

power

Safety

safety

glasses . . . available

can

result

which

safety

glasses

tool

operation.

Mask

for

in

can

use

foreign

result

in

or

eye

We

over

at

+

Read

later.

+

Follow

+

Check

+

Keep

+

Do

not

lathe

+

Work

+

Check

+

After

and

+

Clamp

+

To

prevent

optimum

must

Example:

all

safety

bags

the

leave

bed

only

oil

working

oil

these

all

working

be

blocked.

Important

instructions

rules

and

cartons

lathe

or

with

level

workplaces

If

longitudinal

must

clean,

cleaning

around

sharpened

regularly.

with

surfaces.

coolant,

unnecessary

results,

cross

be

slide

clamped.

- a few

for

power

for

parts.

lubricated,

rags,

moving

and

wear

tools

parts

tools.

clean

tools

of

all

feed

slide,

Tips

minutes

tools.

of

firmly.

the

movements

for

milling

pinion

now

and

adjusted

or

other

the

wet

surfaces

slides

and

may

materials

lathe.

and

other

is

than

used,

vertical

save

hours

as

instructed

on

thoroughly

to

assure

the

then

slide

feed

+

Switch

+

Never

spindle

clean

speeds

machine

only

with

when

compressed

machine

air.

is

OFF.

Technical

Data

Longitudinal

Cross

Table

Maximum

table

Milling

Spindle

Quill

Milling

Weight

Electrical

travel

size

height

and

head

taper

stroke

head

(with

travel

spindle

can

machine

Equipment:

lEC-standardized

between

nose

be

turned

stand)

motor,

25"

milling

and

dust-

15"

5.5"

X

6"

14.5"

6

spindle

(12o,2oo,37o,68o,

(38o

(14o
(63o

(37o

11oo,2ooo

MT2

1.6"

swivelled

6o

and

splashproof

(4o

36o°.

lbs.(approx.13o

mm)

mm)

X

15o

mm)

speeds

rpm)

mm)

according

mm)

kg)

to

IP-54.

Voltage,

Motor
Motor

capacity,
capacity,

Electrical

1.

Standard
splashproof

or

2.

Safety

lockable

function
ized

motor,

cable

BASIC

MACHINE

Frequency

single-phase
three-phase

equipment

outfit:

according

outfit

according

safety

as

well
dust-

(only

for

CONSISTS

optional

ON-

and
to

switch

as

low-voltage

and

splashproof

22oV/5o

OF:

according

of
o.18
o.25

as:

OFF-switch,

IP-54,

to

VDE

with

Main-

cycles

to

requirements

country

kW
kW

cable

delivered
(o.25
(o.34

dust-

HP)
HP)

and

oil 3 consisting

and

Emergency-OFF

release;

according

or

38oV/6o

lEC-Standard-

to

cycles).

to

of:

IP-54,

Milling

and

longitudinal

2

bottles

service

of

parts

drilling

stops,

gear

oil

list.

head,

motor,

for

column,

set

of

vertical

coordinate

service

head,

instruction

table

tools,

with

grease

manual,

gun,

140

mm

530

mm

422

mm

0)

I

163

mm

740

mm

220

mm

Dimensions

190

mm

m

o
@

0

630

mm

190

mm

The

machine

from

(Mlox2o)

the

.

is

delivered

underside

UNPACKING

of

the

in

crate

THE

a

MACHINE

wooden

with

crate.

4

hexagon

It

is

fixed

screws

The

EMCO

has 3 set-up

1.

Mounting

2.

Mounting

an

3.

Mounting

FB-2

existing

accessory

Setting-Up

Coordinate

possibilities:

the

machine

the

machine

worktable

the

machine

machine

stand

the

Milling

to

an

and

and

with

Machine

and

existing

accessory

accessory

tool

1

.SETTING-UP

ON

AN

The

existing

robust,

table

1.5"

Four

0.8"

the

bottom

The

length
securing
top

depends

the

table

Length

table

For

boring

top,

It

is

resistant

between

eliminate

Ideal

Drilling

worktable

chip

chip

tray

tray

cabinet.

THE

EXISTING

worktable

the

thickness

top

should

(4o

mm)

.

threaded
or

2omm)

of

of

the

machine

on

top.

of

screws:

top + 0.5"

the

see

diagram

recommended

rubber

machine

vibrations.

height

of

Machine

to

to

MACHINE
WORKTABLE

be

at

holes
are

the

the

the

(Mio,

machined

machine

screws

thickness

thickness

(15mm)

holes

below.

that

padding

and

table

worktable:

of

to

in

must

the

least

depth

base.

for

the

.

the

an

oil

be

be

in

table

of

table

placed

to

3o"

of

(78omm)

196

220

Diagram

table

mm

mm

top

for

boring

holes

in

Diagram
table

357mm

for

top

boring

for

196mm

chip

holes
tray

0

12.5

910

mm

mm

in

2.

MOUNTING
CHIP

TRAY

The

the

with

(iyi1ox2o

The

secure
loosening

The

fixly

Recommended

thickness

o.5"

Recommended

3/8".

THE

TRAY,

machine

chip

the

tray

4

DIN

plastic

the

chip

tray

mounted

{15mm)

MACHINE

MOUNTING

(1)

is

from

alien

912)

.

washers

screws

and

as a sealing.

itself

to

length

of

table

.

thickness

ON

THE

mounted

the

bottom

head

screws

(3)

against

(4)

the

worktable.

of

screws:

top + about

of

THE
CHIP

on

serve

is

then

screws:

(2)

to

Connecting

see

page

When

cover
plugs

the

opening
(5)

Coolant

..

.

chip

.

tray

of

chip

Attachment:

is

mounted,

tray

with

3.

MOUNTING

CHIP

The

on

alien

plastic

The

from

head

as

TRAY

chip

the

head

machine

the

screws

shown

THE

AND

tray

machine

screws

washers

itself

bottom

and

on

page

MACHINE

MACHINE

is

fixly

stand

and

with

plastic

5.

ON

STAND

mounted

with

{M1ox2o

hexagon

is

then

the

THE

the

DIN

nuts.

fixed

4

alien

washers

4

912),

Diagram

machine

Mounting

floor;

4

wood

4

plastic

the

machine

floor.

Diameter

dowels:

for

stand

the

screws

dowels

of

3/8"

mounting

to

404

mm

440mm

machine

8x7o

are

stand

drill

(lomm)

the

DXN571

for

for

the

floor

stand

packed

fixing

plastic

to

and

the

with

to

fix

screw

set

screw

Levelling

The

machine

with

of

Level

the

the

machine

of

the

machine:

is

levelled

4

set

screws

stand.

measurement

horizontally

at

the

=

milling

base

table

- n

&

HI

mm

Handwheel

slide

Oil

level

Lever
quill

for

Adjustable
for

quill

Handwheel

longitudinal

Adjustable

longitudinal

Clamping

cross

screw

slide

for

vertical

gauge

lowering

depth

for

feed

stops

movement

for

stop

for

Controls

8 Machine

housing

9 Handwheel

10

Clamping

slide

11

Switch

12

Clamping

13

Clamping

14

Oil

(milling

for

fill

base

and

for

screw

spindle

lever
lever

plug

with

main

cross

for

table)

for
for

electrical

switch

feed

longitudinal

speeds

quill
vertical

slide

Electrical

Connections

Due

to

the

various

electrical

motor

cord

receptacles,

is

with a plug.

ATTENTION:

connections

The

must

professionally.

be

connected

receptacle.

operator

electrical

occurs

electrical
Mounting

phase

the

yellow-green

to

the

blue

connected

protected

in

the

the

version;

grounding

and

brown

to

shock

equipment.

types

not

equipped

electrical

be

made

Cord

must

to a grounded

Only

then

is

from

when

motor

plug

wire

or

for

a

single-

is

contact.

wires

the

other

(MP,R)

contacts.

of

the

the

an

failure

connected

The

are

CLEANING

All

unpainted

faces

are

protective.

tective

after

machine

lightly

must

this,

surfaces

coated

THE

coated

Moxintinq
phase

The

connected
contact.

black

nected

With

it

can

runs

In

this

example,

wires)

The

shows

direction

MACHINE

machine

with

This

be

removed

all

these

must

with

the

plug

equipment:

yellow-green

to

the

The

blue,

wires

to

the

happen

in

must

arrow

the

(R,S,T)

the

other

three-phase

that

the

wrong

case,

the

blue

be

on

the

correct

of

the

sur

a

rust

rust

pro

and

unpainted

be

oil.

with

wire

three-

is

grounding

brown

are

contacts.

equipment,

the

motor

direction.

2

wires

and

(for

black

interchanged.

vertical

rotating

spindle.

and

con

head

(B

Oil

level

gauge

FILLING

Quantity

Oil

The

the

oil

oil

level

level
is

Oil
of

swivelled

level

8

IN

THE

of

quality:

gearbox

machine.

fill

is

plug

poured

is

in

gauge,

standing

change:

operation.

horizontally

gauge

GEARBOX

oil:

o.5 1 (2

EMCO

Ref.no.751

or

Recommended

on

oil

is

supplied

After

(1),

in.

the

when

in

upright

after

The

unscrewing

0.5 1 gearbox

The

middle

vertical

approx.
vertical

unscrewed.

OIL

bottles)

Special

page

correct

of

the

head

position.

Boo

head

and

the

Oil

ooo

Oils

13

with

the

oil

oil

hours

is

oil

Operating

Tips

-

Adjustments

The

Column

The

column

attached

hexagon

It

is

to

the

2

setting

to

nuts

set

milling

Support;

support

the

(2)

at

an

table

screws

is

base

and

exact

(4).

permanently

with

4

washers

right

by

angle

means

(3)

of

.

Turning

After

screws

and

loosening

(5),

with

turned.

and a setting

enable

accurate

Swivelling
After

nuts

swivelled

Degree

can

loosening

(7),

of

be

attained

graduated

Stroke

By

counterclockwise

lowered.

The

motion

7 the

of

swivelling

distance

can

graduated

the

Vertical

the

it

the

The

graduated

the

the

by

accuracy

scale

spindle:

of

be

Unit:

both

vertical

whole

mark

positioning.

alien

on

Vertical

the

two

vegtical

36o

,

1o

with

and

the

downward

accurately

scale

aid

vernier.

1.6o"

{4omm)

toggle

the

spindle

(9)

head

column

unit

can

scale

the

column

Head:
hexagon

head

degree

of

maximum

(8)

spindle

seen

.

be

(6)

can

be

minutes

the

is

on

Clamping
can

be

clamping

the

clamped

lever

spindle:

with

(1o).

the

the

convertible

spindle

The

Depth

If

several

are

to

to

set

required

In

practical

is

in

the

stop

alien

way

ring

head

the

limited

Stop;

holes

be

drilled,

the

spindle

dimension.

lowered

(11)

screw

stroke
to

the

of

use:

is

(12)

of
required

Identical

it

is

stroke

when

the

position,

fixed

.

with

In

spindle

depth.

depth

possible

to

the

spindle

the

the

this

is

Adjusting

Vertical

The

vertical

in

height

(13)

,

which

screw

is

with

lever

Readjustment

Vertical

The
until

the

height

(14)

clamped

the

(15)

threaded

the

nut

without

adjustment

necessary
movement

gear

head

position)

milling,

is

turned

the

Height

Unit:

unit

by

turning

activates

.

The

vertical

to

the

convertible

.

of

Play

Slide

in

ring

spindle

play.

when

takes

.

a

vertical

place

when

in

of

the

can

be

the

the

vertical

clamping

of

the

the

Nut:

(16)

again

is

rests

A

is

especially

(for

the

vertical

horizontal

adjusted

handwheel

vertical

slide

column

adjusted

in

play-free

feed
example,

Readjustment

The

vertical

factory

If

necessary,

be

compensated

screws
the

gib ( 20

prevent

slide ( 17 ) Is

to

be

play-free.

the

(18)

over

).The

loosening.

of

Play

radial

via

both

the

hexagon

on

the

Guide

set

in

clearance

Allen

head

pins

(19)

nuts ( 21

Bar

the

can

and

)

Readjustment

Slide

and

the

Loosen
head
with

(23).

the

screws

no

play

set

(22)

and

of

Play

Vertical

screws

until

then

between

Column

(23),

the

re-tighten

the

tighten

vertical

the

Vertical

the

hexagon

slide

set

screws

runs

Re-setting

Lever;

(clamping

and

Depending

the

clamping
convenient
clamping

can

be

sible

the

lever

vertical

slide).

on

lever

position.

lever

turned

angle

turns

Convertible

to

for

clamping

working

is

of

angle

is

re-set
The

pulled

the

out

left

30°.

relative

or

Clamping

of

spindle

and

heiglit,

to

the

most

until

it

right.

Pos

Mounting

The

angle

is

screwed

means

disc ( 26).

The
The

head

It

fixed

required

of

the

Drilling
guard

with

is

adjustable

with

position.

the

Coolant

plate

of

onto

the

hexagon

and

is

clamped

two

Allen

in

the

knurled

Hose:

the

coolant

vertical

screw ( 25 ) and

Milling

height

Guard

onto

head

screws

and

screw(28)in

hose

head

the

vertical

can

by

(27).

be

the

12

The

Slides

2 1

5

Milling
slides

guides

alien

wheels
scale

with

inch

indicators

and

this

travel.

The

table

stop

to

the

4

Re-adjustment

and

Milling
fitted
For

(4)

(5)

milling

without

Afterwards,

(longitudinal)

run

in

and

can

head

rings

metric

version)

cross

facilitates

length

can

bolts

are

screws

fitted

(divisions;

version;

.

for

slide

of

be

(3)

required

Cross

Slide

table

with

re-adjustment

adjustment,

are

loosened,

are

re-adjusted
table
play

the

adjustable

be

clamped

(1)

.

with

The

position

milling

(2)

are

reading

travel

limited

on

of

with

the

distance.

of

Milling

Dovetail

and

cross

the 4 hexagon

and

until

or

cross

again.

hexagon

and

cross

dovetail

with

The

hand-

adjustable

o.o25

.

..

with

table

adjustable;

of

the

the

milling

the

milling

Table

Guides:

slide

gibs.

the

set

the

slide

nuts

are

the

mm

two

table

are

nuts

screws

run

retightened.

So

that

when

are

with

the

tightening

held

in

a

screwdriver.

set

screws

the

nuts,

re-adjusted

do

not

they

position

turn

Dimensions

milling

Distance

milling

of

table

between

table:

T-slots

and

the

T-slots

1.772"

in

the

angle

in

(45

plate

the

mm)

Compensation

feed

The

of
is

of

until

screw backlash

hexagon

the

slotted

located

the

milling

the

play

longitudinal

eliminated.

of

head

at

feed

longitudinal

in

screw

nut

(

the

the

left

table)

is

between

screw

the

nut:

(6)

nut

underside

adjusted

nut

and

is

Compensation

screw backlash

The

hexagon

of

the

slotted

is

located

of

the

until

cross

the

feed

at

cross

play

screw

Re-adjustment

of

the

feed

To

re-adjust
milling
screw,

The

this

table

the

nut

handwheel

re-adjustment.

of

in

head

nut

the

slide)

between

of

screws:

axial

or

(8)

is

cross

the

screw

(the

front

is

is

eliminated.

axial

play

the

is

held

feed

nut:

(7)

nut

underside

adjusted

nut

and

play

of

the

cross

feed

re-adjusted

during

RECOMMENDED

Gear
Oil

of

which

non-foaming

Viscosity:

for

example:CASTROL

Greasing
Lithium-saponified

for

example:

OILS

headstock,

is

resistant

and

36-46

points:

CASTROL

AND

LUBRICANTS

sliding

to

elements

aging,

rust-prevegting.

cSt

at

4o

Celsius

HYSPIN

grease

SPHEEROL

AWS

46

EPL

2

Lubrication

Chart

Machine

Gear

Milling

slide

element

of

vertical

table

dovetail

Longitudinal

cross

Vertical

Column

Quill

feed

spindle

feed

screw

and

head

cross

guides

screw

Pos.no

Type

of

Lubrication

Oil

Oil

Grease

Oil

Oil

;

1

Quantity:o.5

oil

change

approx.

of

use

a

few

the

grease(oil)

after

hours

weekly

weekly

weekly

Tips

after

3oo

thrusts

approx.

of

use

Liter;

hours

with

gun

24

The

Coolant

Attachment

Mounting:

Before

and

drive

Mounting
pump

attachment.

The

with

screw

of
The

to

mounting,

frequency

motor.

are

coolant

the

and

the

vertical

drainage

the

tube

underside

On

the

rear

two

tapped

through
the

milling

that
be
pipes
holes
onto

that

not

the

mounted:

are
and

the

the

spray

of

instructions
enclosed

hose

angle

washer

plate,

slide

hose

on

the

of

the

of

the

holes

whigh

the

table.

accessory

the

two

mounted

the

two

angles.

returning

over

the

compare

coolant

for

with

(1)

coolant

is

hexagon

to

the

(see

is

connected

right

chip

tray.

milling

are

machined,

coolant

It

is

coolant

plastic

to

the
pipes
This

guarantees

coolant

chip

voltage

pump

mounted

rear

PP'

and

coolant

'^2).

table

runs
recommended

pipe

angle

tapped

are

slipped

does

tray.

off

ELECTRICAL

COOLANT

1.

Remove

2.

Remove

machine

3.

The

mounted

the

the

The

tightening

threaded

indicated

Left

is

CONNECTION

ATTACHMENT:

plug

both

basic

tightening

base.

element

on

the

from

covers

left

nut

outlet.

originally-mounted

conical

cover

mounted.

element(2)

element

onto

in

the

with

the

rubber

OF

THE

on

the

(1)

is

cover

(instead

plug)

and

(3)

are

cable

as

photograph.

padding

with

of
.

the

Grounding

strip

b)

three-phase

version;

4.

Clamping

a)

single-phase

Clamp

to

The

are

5

grounding

grouding

blue

connected

and

6.

1 2 3 4 5 6

the

strip.

and

brown

wire

version;

wire

to

contact

ends

(yellow/green)

wires

(MP,R)

points

Clamp

to

grounding

The

blue,brown

are

connected

4,5

and

NOTE:

5.

Remount

padding.

6.

Fix

conical
element,

grounding

strip.

and

to

6.

If

the

pump

the

incorrect

then

blue

interchanged.

cable

two

wires

and

brown)

right

on

element

see

wire

black

contact

motor

direction,

cover

left

and

page

(yellow/green

wires

points

runs

(for

must

and

cover

tightening

15.

in

example,

be

rubber

with

Mounting

and

Tools

can

Tools

receiving

the

drill

end

ATTENTION:

+Spindle

be

+Never

+Never

could

Dismounting

with

be

with

corresponding

chuck,

mill

dirt

Morse

mounted

cylindrical

bore

arbor)

taper

and

work

hammer

without

damage

taper

directly.

are

collet

.

and

dust-free

the

the

of

clamped

clamping

holder,

tool

top

spindle

precision

Tools

shaft

shaft

taper

cover

MT2

or

with

(3

jaw

shell

must

-

this

bearings

and

Arbors

JZl

i

Clamping

for

tools

draw-in

Clamping;

The

tool

spindle

head

Dismounting:

The

alien

counterclockwise,

screw

and

the

Method_A,

screw

in

and

screw

presses

tool

or

arbors

inserted

fixed

(2)

.

head

against

or

thread

with

screw

the

arbor

with

(1).

into

the

(2)

head

the

is

internal

the

alien

is

turned

of

the

nut

(3)

released.

18

Clamping

for

tools

tang

Clamping:

The

alien

rod

are

inserted

Dismounting:

The

rod

Method

(4).

dismounted.

into

(5)

spindle.

on

until

the

pressure

the

or

arbors

head

is

The

nut

tool

of

B,

with

screw

(2)

The

the

spindle.

inserted

(3)

is

ejected

the

rod

into

is

screwed

(5).

flat

and

the

tool

the

by

is

The

Spindle

Speeds

mssmr-

j

Switching
facilitated

gears.
are

spindle

hand

ATTENTION:

+

Never
while

+

Never

turn

+

The

bore

If,

above

must

during

change
machine

switch

spindle

switch

of

spindle

by

the

however,

one

another,

be

switching.

spindle

with

during

must

the

speed

speeds

sloped

turned

is

running!

force,

rest

plate!

is

sliding

the

teeth
the
with

speeds

switching!

in

the

the

Guidelines

and

Diameter

The

correct

1.

Strength

Generally

2.

Diameter

The

larger

lower

The

1.

2.

If

it

the

guidelines

when

when

cutting

is

recommendable

for

Spindle

of

spindle

of

the

applicable:

of

the

the

diameter

speed.

as

using
using

optimally sharpened
the

conditions

Speeds

Milling/Drilling

speed

is

workpiece

the

stronger

workpiece)

tool:

of

the

on

the

diagram

correct

to

lubricating

are

not

work

with a lower

Depending

Tool.

mainly

material:

the

,

the

milling

are

tools

the

best

on

the

dependent

material

lower

tool

applicable:

and

the

(or

coolant

(result:tool

speed.

Workpiece

on

two

(the

speed.

drill),

materials.

rattles,etc.)

Material

factors:

harder

the

the