EmberGlow VFF26NLM Owner's Operation And Installation Manualmanual

VENT-FREE GAS
COMPACT FIREPLACE
OWNER’S OPERATION AND
INSTALLATION MANUAL
MODEL VFF26NLM
US
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable va-
pors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a quali­ed installer, service agency or the gas supplier.
WARNING: This appliance is equipped for natural and
propane gas. Field conversion is not permitted other than between natural or propane gases.
Questions, problems, missing parts?
Before returning to your retailer, call our customer service department at
1-800-229-5647, 8:00 am - 5:00 pm CST, Monday through Friday
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TABLE OF CONTENTS
Safety ........................................................ 3
Specications ............................................ 4
Qualied Installing Agency ........................ 5
Product Features ....................................... 5
Local Codes............................................... 5
Unpacking.................................................. 6
Product Identication ................................. 6
Water Vapor: A By-Product Of
Unvented Room Heaters ..................... 6
Air For Combustion and Ventilation ........... 7
Installation ................................................. 8
Operation ................................................. 17
Inspecting Burners................................... 19
Care And Maintenance ............................ 20
Troubleshooting ....................................... 22
Replacement Parts .................................. 25
Accessories ............................................. 25
Service Hints ........................................... 25
Technical Service..................................... 25
Parts ........................................................ 26
Mantel ...................................................... 28
Warranty .................................................. 36
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This is an unvented gas-red heater. It uses air (oxygen) from the room in which it is installed. Provisions for ad­equate combustion and ventilation air must be provided.
Refer to Air For Combustion and Ventilation section on
page 7 of this manual.
WARNING: Improper installation, adjustment, al-
teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assistance or additional information consult a qualied installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket,* per­manently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with propane or natural gas. This appliance is equipped with a simple means to switch between propane and natural gas. Field conver­sion by any other means including the use of a kit is not permitted.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
SAVE THIS BOOK
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SAFETY
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning. Failure
to follow these instructions will
void the warranty.
Only a qualied installer, service agent, or local gas supplier may install and service this product.
WARNING: Keep the appli-
ance area clear and free from
combustible materials, gasoline, and other ammable vapors and
liquids.
WARNING: This appliance can be used with propane or natural gas. It is shipped from the factory adjusted for use with propane.
DANGER: Carbon monoxide poisoning may lead to death!
CARBON MONOXIDE POISONING: Early
signs of carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inu­ence of alcohol and those at high altitudes.
NATURAL AND PROPANE/LP GAS: Natural
and Propane/LP gas are odorless. An odor­making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
WARNING: Any change to
this heater or its controls can
be dangerous.
WARNING: Do not allow fans
to blow directly into replace. Avoid any drafts that alter burner ame patterns.
WARNING: Do not use a
blower insert, heat exchange
insert or other accessory not
approved for use with this heater.
WARNING: Due to high tem­peratures, the appliance should be located out of trafc and away from furniture and draperies.
WARNING: Do not place clothing or other flammable material on or near the appli­ance. Never place any objects in the heater.
WARNING: Heater becomes very hot when operating. Keep
children and adults away from
hot surfaces to avoid burns or clothing ignition. Fireplace will
remain hot for a time after shut-
down. Allow surfaces to cool before touching.
WARNING: Carefully super­vise young children when they are in the room with the heater.
WARNING: You must operate this heater with screen in place.
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1. Do not place Propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed outdoors.
2. This heater shall not be installed in a bedroom or bathroom.
3. This heater needs fresh air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, pages 7. If heater keeps shutting off, see Trouble- shooting, page 22.
4. Keep all air openings in front and bottom of heater clear and free of debris. This will ensure enough air for proper combustion.
5. If heater shuts off, do not relight until you have provided fresh, outside air. If heater keeps shutting off, have it serviced.
6. Do not run heater:
• Where ammable liquids or vapors are
used or stored.
• Under dusty conditions.
7. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these prod­ucts may create a white powder residue within burner box or on adjacent walls or furniture.
8. Do not use heater if any part has been under water. Immediately call a qualied service technician to inspect the room heater and to replace any part of the
SAFETY
control system and any gas control which has been under water.
9. Turn heater off and let cool before servic­ing. Only a qualied service person should service and repair heater.
10. Operating heater above elevations of 4,500 feet could cause pilot outage.
11. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
12. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.
13. Solid fuels should not be burned in a heater in which a vent-free log set is installed. Do not use this heater to cook food or burn paper or other objects.
14. To prevent sooting, follow the instructions in Care and Maintenance (see page 19).
15. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause soot­ing. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.
16. This heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualied service person.
Note: During initial operation, slight smok-
ing could occur due to log curing and the heater burning manufacturing residues.
17. Do not use this heater if any log is broken.
SPECIFICATIONS
Model VFF26NLM
Gas Type Natural Gas Propane Gas
Ignition Piezo Ignitor Piezo Ignitor
Input Rating
26,000 Btu/Hr 26,000 Btu/Hr
Pressure Regulator Setting 4" W.C. 9" W.C.
Inlet Gas Pressure* (inches of water)
(*for purposes of input adjustment)
Maximum 10.5" Maximum 14"
Minimum 5" Minimum 11"
Heater Dimensions (WxHxD) •
29.1" × 23.9" × 13.9"
Carton Dimensions (WxHxD) •
30.9" × 26.9" × 14.8"
Stove Weight • 47.6 lbs
Shipping Weight • 55.7 lbs
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QUALIFIED INSTALLING AGENCY
Only a qualied agency should install and replace gas piping, gas utilization equipment or accessories, and repair and equipment ser­vicing. The term “qualied agency” means any individual, rm, corporation, or company that either in person or through a representative is engaged in and is responsible for:
a) Installing, testing, or replacing gas piping
or
b) Connecting, installing, testing, repairing,
or servicing equipment; that is experienced in such work; that is familiar with all precau­tions required; and that has complied with all the requirement of the authority having jurisdiction.
PRODUCT FEATURES
SAFETY PILOT
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater is equipped with an electronic piezo control system. This system requires one AAA battery (provided).
THERMOSTATIC CONTROL
The control automatically cycles the burner on and off to maintain a desired room temperature.
2 GAS OPTIONS AVAILABLE
Your heater is equipped to operate on either Propane/LP or Natural gas. The heater is shipped from the factory ready for connect­ing to Propane/LP. The heater can easily be changed to Natural gas by having your quali­ed installer follow the instructions on page 9 and the markings on the heater.
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02269-9101
This heater is designed for vent-free op­eration. State and local codes in some areas prohibit the use of vent-free heaters.
State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural gas-red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
In the State of Massachusetts the gas cock must be a T-handle type. The State of Massachusetts requires that a exible appliance connector cannot exceed three feet in length.
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PRODUCT IDENTIFICATION
Figure 1 - Vent-Free Compact Fireplace
Hood
Logs
Screen
Heater Controls (Behind Panel)
WATER VAPOR: A BY-PRODUCT OF
UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combus­tion. An unvented room heater produces ap­proximately one (1) ounce (30 mL) of water for every 1,000 BTUs (0.3 KWs) of gas input per hour. Unvented room heaters are recom­mended as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.
The following steps will help ensure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.
2. If high humidity is experienced, a dehu­midier may be used to help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
UNPACKING
1. Remove top inner pack.
2. Tilt carton so that heater is upright.
3. Remove protective side packaging.
4. Slide heater out of carton. 5 Remove protective plastic wrap.
6. Hold the screen, lift, and pull forward.
7. Remove log set by cutting plastic ties.
8. Carefully unwrap log.
9. Check for any shipping damage. If heater or log is damaged, call our customer ser­vice department at 1-800-229-5647
10. Remove four screws and two bottom brackets.
Screw
Bracket
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AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall
not be installed in a conned space or unusually tight con­struction unless provisions are provided for adequate combus­tion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible. While it is good to make your home energy efcient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation. Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
WARNING: This heater shall
not be installed in a room or space unless the required vol­ume of indoor combustion air is provided by the method de­scribed in the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or
applicable local codes.
WARNING: If the area in which
the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,
or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Figure 2 - Ventilation Air from Inside
Building
Or
Remove Door into Adjoining
Room,
Option 3
Ventilation Grills
Into Adjoining Room,
Option 2
12"
12"
Ventilation Grills into
Adjoining
Room,
Option 1
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AIR FOR COMBUSTION AND VENTILATION
Ventilation Air From Outdoors
Outlet Air
Ventilated Attic
Outlet Air
Inlet Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
Figure 3 - Ventilation Air from Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent. Rework worksheet, adding the space of the adjoining unconned space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualied ser­vice person must install heater. Follow all local codes.
WARNING: Never install the
heater
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, clothing, or other ammable objects are less than 42" from the front, top, or sides of the
heater
• in high trafc areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as to­bacco smoke, aromatic candles, cleaning uids, oil or kerosene lamps, etc.) in the air exist, may cause walls to discolor.
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IMPORTANT: Vent-free heaters add moisture to the air. Although this is benecial, installing heater in rooms without enough ventilation air may cause mildew to form too much mois­ture. See Air for Combustion and Ventilation, pages 7.
CHECK GAS TYPE
Be sure your gas supply is right for your heat­er. Otherwise, call dealer where you bought the heater for proper type heater.
CLEARANCES TO
COMBUSTIBLES
WARNING: You must main-
tain the minimum clearances. If you can, provide greater clearances from oor, ceiling, and joining wall. Measure from outermost point of heater.
Figure 4 - Minimum Clearances to Wall
and Ceiling
Minimum Wall and Ceiling
Clearances
A. Clearances from outermost point of heater
to any combustible side wall should not be less than 12".
B. Clearances from the heater to the ceiling
should not be less than 48".
Note: When heater is installed directly on carpeting, tile or other combustible material,
other than wood ooring, the heater must be
installed on a metal or wood panel extending the full width and depth of the heater.
Ceiling
12"
Min.
12"
Min.
48"
Min.
Side Wall
Side Wall
INSTALLATION
GAS SELECTION
This appliance is factory preset for propane/LP gas. No changes are required for connecting to propane/LP.
Only a qualified installer or service technician can perform gas selection and connecting to gas supply.
CAUTION: Two gas line in-
stallations at the same time are
prohibited. The access plate to the simple switching means shall not be opened while the heater is in operation.
CAUTION: To avoid gas leakage at the inlet of regulator, a qualied installer or service technician must use supplied hex plug with sealant.
WARNING: Do not attempt to access or change the setting of the fuel selection means.
Access to and adjustment of the fuel selection means must only be performed by a qualied service person when connecting this appliance to a specied fuel supply at the time of installation.
Change of the selector setting to other than the fuel type specied at the time of installation could damage this appliance and render it inoperable.
The installer shall replace the access cover before completing the installation and operat­ing this appliance.
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INSTALLATION
NG
LP
INLET GAS PRESSURE MAX 1/2 PSIG (3.5 KPA)
NG
LP
NG
LP
INLET GAS PRESSURE MAX 1/2 PSIG (3.5 KPA)
NG
LP
Fuel Selector Knob
Fuel Selector Knob
Hex Plug
Hex Plug
Figure 5 - Settings for Natural Gas
Selection
Figure 6 - Settings for Propane/LP Gas
Selection
Gas Connection Fitting
Gas Connection Fitting
For changing from propane to
natural gas supply:
1. Remove bottom screw from cover plate located on right side of heater (see Figure 14, page 14). Rotate to expose fuel selec­tion device.
2. For NATURAL GAS, press in knob using a at screwdriver with a blade with thick­ness of a quarter and turn knob clockwise
until the knob locks into the NG po­sition (see Figure 5). Fuel selection device must be locked in the NG position. Do not operate heater between locked positions!
3. Replace cover over fuel selection device and reinstall screw.
4. Remove hex plug (with wrench provided) from natural gas inlet of regulator and discard (see Figure 5). Install gas line into NG inlet of regulator. Use thread sealant to assure there are no leaks.
For changing from natural gas
supply to propane supply:
1. Remove bottom screw from cover plate located on right side of heater (see Figure 14, page 14). Rotate to expose fuel selec­tion device.
2. For propane gas, press in knob using a at screwdriver with a blade the thickness of a quarter and turn knob counterclockwise
until the knob locks into the LP posi­tion (see Figure 6). Fuel selection device must be locked in the LP position. Do not operate heater between locked positions.
3. Replace cover over fuel selection device and reinstall screw.
4. Remove hex plug (with wrench provided) from propane/LP gas inlet of regulator (see Figure 6). Install hex plug into NG inlet of regulator. Install gas line into LP inlet of regulator. Use thread sealant to assure there are no leaks.
BUILT-IN FIREPLACE INSTALLATION
WARNING: Do not allow any
combustible materials to overlap the rebox front.
WARNING: Do not allow
combustible or noncombustible materials to cover any necessary openings like louvered slots.
WARNING: Never modify or cover the louvered slots on the front of the rebox.
Built-in installation of this replace involves installing replace into a framed-in enclosure. This makes the front of the replace ush with wall. If installing a built-in mantel above the replace, you must follow the clearances shown in Figure 7, page 11.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the replace may become hot to the touch. If installed properly, these temperatures meet the require­ment of the national product standard. Follow all minimum
clearances shown in this manual
(see Figure 8, page 11).
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INSTALLATION
Figure 9 - Rough Opening for Wall
Installation
Figure 7 - Clearance to Combustibles
Figure 8 - Fireplace Clearances
3/4" Clearance to Facia
Note: Height of fireplace opening on facia to be 23 1/4"
1 3/8" Clearance to Sides, Back and Top
27 3/4" 28
3
/4"
13"
16"
19"
21"
10" 8" 6" 2
1
/2"
Side of Firebox
Mantel
Shelf
Note: All vertical measurements are from top of fireplace opening to bottom of mantel shelf. All measurements are in inches.
23.25"
12.75"
28.75"
1. Frame in rough opening. Use dimensions shown in Figure 9 for the rough opening. If installing in a corner, use dimensions shown in Figure 10 for the rough opening. The height is 26 1/2", which is the same as the wall opening above.
2. Carefully set replace in front of rough opening with back of replace inside wall opening.
3. Attach gas line to replace gas regulator. See Connecting to Gas Supply, page 13.
4. Check all gas connections for leaks. See Checking Gas Connections, page 15.
Figure 10 - Rough Opening for Corner
Installation
37.4"
28.75"
53.8"
26.5"
IMPORTANT: When nishing your rebox,
combustible materials such as wall board, gypsum board, sheet rock, drywall, plywood, etc, must have 1/2" clearance to the sides
and top of the rebox. Combustible materials should never overlap the rebox front.
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INSTALLATION
Figure 11 - Hood Installation
Remove 2 Screws from Top Firebox Panel
Insulation Board
Replace 2 Screws
Hood
Step 1
Step 2
Step 3
CAUTION: Do not operate
replace without hood in place.
1. Fireplace hood is positioned on top of shipping inner pack.
2. Remove top of rebox by removing 2 screws located on each end (see Figure 11).
3. Insert the hood along the upper side of the heat insulation board (see Figure 11). Attach hood with 3 screws.
4. Reattach rebox top by reinserting the 2 screws from step 2.
ASSEMBLING HOOD
MANTEL
Assemble and install your mantel at this time. See page 28 for mantel in­structions. Mantel must be in place before you connect to the gas supply.
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INSTALLATION
CONNECTING TO GAS SUPPLY
CAUTION: For propane/LP gas, never connect heater direct­ly to the gas supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane/LP gas supply. Gas sup­plier provides external regulator for natural gas. The installer provides the external regulator for propane/LP gas.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting
into gas piping and/or ttings.
CAUTION: Use pipe joint sealant that is resistant to gas (Propane/LP or Natural Gas).
Before installing heater, make sure you have the items listed below:
• external regulator for propane/LP unit only (supplied by installer)
• piping (check local codes)
• sealant (resistant to natural gas and pro­pane/LP gas)
• equipment shutoff valve*
• test gauge connection*
• sediment trap
• tee joint
• pipe wrench
• exible gas hose (check local codes)
* A CSA design-certied equipment shutoff valve with 1/8" NPT tap is an acceptable al­ternative to test gauge connection. Purchase the optional CSA design certied equipment shutoff valve from your dealer (see Acces- sories, page 25).
Typical Inlet Pipe Diameters
Use 3/8" black iron pipe or greater. Installa­tion must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 12, page 14).
WARNING: A qualied ser­vice technician must connect heater to gas supply. Follow all local codes.
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: For natural gas, Never connect heater to private (non-utility) gas wells. This gas is
commonly known as wellhead gas.
WARNING: Do not over-
tighten gas connections.
CAUTION: Use only new, black iron or steel pipe. Inter­nally tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of pressure will occur.
CAUTION: For natural gas, check your gas line pressure before connecting heater to gas line. Gas line pressure must be no greater than 10.5" of water. If gas line pressure is higher, heater
regulator damage could occur.
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Figure 12 - Gas Connection
* Purchase the optional CSA design-certied equipment shutoff valve from your dealer (see Accessories, page 15).
IMPORTANT: Install an equipment shutoff valve in an accessible location. The equip­ment shutoff valve is for turning on or shutting off the gas to the appliance.
For propane/LP installations, apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
The installer must supply an external regula­tor. The external regulator will reduce incom­ing gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water.
Figure 13 - External Regulator
with Vent Pointing Down
Figure 14 - Gas Regulator Location and
Gas Line Access into Stove Cabinet
External Regulator with Vent Pointing Down
Propane/LP Supply Tank
Equipment Shutoff Valve
Ground Joint Union
3/8" NPT
Pipe Nipple
Tee Joint
Reducer Bushing to 1/8" NPT
1/8" NPT Plug Tap
Test Gauge Connection*
Sediment
Trap
Tee Joint
Pipe Nipple
Gap
3" Minimum
Gas Regulator Inlet Connector
If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 13. Pointing the vent down protects it from freezing rain or sleet.
Install sediment trap in supply line as shown in Figure 12. Place sediment trap where it is within reach for cleaning. Place sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
Natural Gas
From Gas Meter (5" W.C.** to
10.5" W.C. Pressure)
Propane/LP
From External Regulator (11" W.C.** to 14" W.C. Pressure)
INSTALLATION
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Figure 15 - Equipment Shutoff Valve
CHECKING GAS CONNECTIONS
Open
Closed
Equipment Shutoff Valve
Control Valve Location
Control Valve Location
Equipment Shutoff Valve
Equipment Shutoff Valve
External Regulator with Vent Pointing Down
Propane/LP Supply Tank
Figure 16 - Checking Gas Joints for
Propane/LP Gas
Figure 17 - Checking Gas Joints for
Natural Gas
Gas Meter
INSTALLATION
WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open ame to check for a leak. Apply a noncorrosive leak detection uid to all joints. If bubbles form, there is a leak. Correct all leaks at once.
PRESSURE TESTING GAS SUPPLY
PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping sys­tem. Pressures in excess of 1/2 PSIG will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping sys­tem. Apply noncorrosive leak detection uid to all joints. If bubbles form, there may be a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.
Test Pressures Equal To or Less Than
1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig­ure 15).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equip­ment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figure 16 or
17). Apply a noncorrosive leak detection uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
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Log #1
Log #2
Log #3
Log #4
Burner Ports
Log #5
PRESSURE TESTING HEATER GAS CONNECTIONS
INSTALLING LOGS
Figure 18 - Installing Logs 1, 2 and 3
Figure 19 - Installing Logs 4 and 5
INSTALLATION
1. Open equipment shutoff valve (see Figure 15, page 15).
2. Open main gas valve located on or near gas meter for natural gas or open pro­pane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to control valve (see Figure 16 or
17, page 15). Apply a noncorrosive leak detection uid to all joints. Bubbles form­ing show a leak.
5. Correct all leaks at once.
6. Light heater (see Lighting Instructions on page 18). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas Ap- pliance, page 19).
WARNING: Failure to posi­tion the logs in accordance with these diagrams or failure to use only parts specically approved
with this heater may result in
property damage or personal injury.
CAUTION: After installation, and periodically thereafter, check to ensure that no ame comes in contact with any log. With the heater set to high, check to see if ames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contact­ing logs will create soot.
1. Install log 1 onto the two slots in the middle plate (see Figure 18).
2. Install log 2 onto the two slots in the left plate (see Figure 18).
3. Install log 3 onto the two slots in the right plate (see Figure 18).
4. Install the recessed hole on the bottom of log 4 onto the pin on log 1 and place onto log 3 (see Figure 19).
5. Install the recessed hole on the bottom of log 5 onto the pin on log 1 and place onto log 2 (see Figure 19).
IMPORTANT: Make sure logs do not cover any burner ports. It is very important to install the logs exactly as instructed. Do not modify logs. Use only logs supplied with heater.
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OPERATION
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not fol-
low these instructions exactly, a
re or explosion may result caus­ing property damage, personal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualied service technician. Force or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
BATTERY INSTRUCTIONS
CAUTION: Do not dispose of batteries in re, batteries may explode or leak.
• Battery is included.
• Remove battery when depleted.
• Only install or replace with a AAA battery.
• Be sure to observe proper polarity (+/-) when installing or replacing the battery. Damage due to improper battery installation may void the warranty on the product.
• For long periods of non-operation, remove battery from all components for safety.
Unscrew ignitor cap and install a AAA battery with the + pointing out. Replace cap.
Figure 20 - Installing Battery in Ignitor
AAA
Battery
Positive
UP
INSTALLATION
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WARNING: You must oper-
ate this heater with the screen
in place. Make sure screen is installed before running heater.
NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. Orange ame will also be pres­ent. Open damper or window to vent smell. This will only last a few hours.
1. STOP! Read the safety information above.
2. Make sure equipment shutoff valve is fully
open.
3. Turn control knob clockwise to the
OFF position.
4. Wait ve (5) minutes to clear out any gas.
Then smell for gas around heater and near the oor. If you smell gas, STOP! Follow "B" in the safety information above. If you do not smell gas, go to the next step.
5. Turn control knob counterclockwise
to the PILOT position. Press in control knob for ve (5) seconds (see Figure 21).
Note: The rst time that the heater is oper-
ated after connecting the gas supply,the control knob should be pressed for about thirty (30) seconds. This will allow air to bleed from the gas system. If pilot does not stay lit, refer to Troubleshooting, pages 22
though 24. Also contact a qualied service
technician or gas supplier for repairs. Until repairs are made, light pilot with match.
• If control knob does not pop up when released, contact a qualified service technician or gas supplier for repairs.
6. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is attached to the rear of the front of burner. If needed, keep pressing ignitor button until pilot lights.
Note: If pilot does not stay lit, refer to Troubleshooting, pages 22 though 24.
Also contact a qualied service technician
or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 19.
7. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds, release control knob.
Note: If pilot goes out, repeat steps 3
through 7. This heater has a safety inter­lock system. Wait one (1) minute before lighting pilot again.
8. Turn control knob counterclockwise to desired heating level. The main burner should light. Set control knob to any heat level between HI and LO (5 and 1).
CAUTION: Do not try to ad­just heating levels by using the equipment shutoff valve.
WARNING: If input gas type is NG, make sure NG pilot burner ignites. If input gas type is LP, make sure LP pilot burner ignites. See Figure 27, page 21.
LIGHTING INSTRUCTIONS
Figure 21 - Ignitor Button and Control
Knob Locations
Ignitor Button
Control Knob
OPERATION
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INSPECTING BURNERS
IMPORTANT: Owner’s should check pilot ame pattern and burner ame pattern often. Incorrect ame patterns indicate the need for cleaning (see Care and Maintenance,
page 20) or service.
WARNING: Only a qualied service person should service and repair heater. This includes maintenance requiring replacement or alteration of components.
PILOT FLAME PATTERN
Figure 22, page 20, shows a correct pilot ame pattern. Figure 23, page 20, shows an incorrect pilot ame pattern. The incorrect pilot ame is not touching the thermocouple. This will cause the thermocouple to cool, which shuts the heater off.
If pilot ame pattern is incorrect, as shown in Figure 23, page 20
• turn heater off (see To Turn Off Gas to Ap- pliance)
• see Troubleshooting pages 22 through 24.
WARNING: If yellow tipping occurs, the pilot should be cleaned.
Notice: Do not mistake orange ames with yellow tipping. Dirt or other ne particles enter
the heater and burn causing brief patches of
orange ame.
OPERATION
Shutting Off Heater
Turn control knob clockwise to the OFF position.
Shutting Off Burner Only (pilot
stays lit )
Turn control knob clockwise to the PILOT position.
1. Remove screen by lifting and pulling forward.
2. Follow steps 1 through 5 under Lighting Instructions, page 18.
3. With control knob in PILOT position, strike match, and hold near pilot. Press in control knob; pilot should light.
4. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds, release control knob.
5. Make sure the heater screen is in place before operating heater.
THERMOSTAT CONTROL OPERATION
The thermostatic control used on this model differs from standard thermostats. You set standard thermostats to a specic tempera­ture such as 72 degrees. The thermostat used on this heater senses the room tem­perature. At times the room may exceed the set temperature. If so, the burner will shut
off. The burner will cycle back on when room temperature drops below the set temperature. The control knob can be set to any comfort level between HIGH (5) and LOW (1).
Note: The thermostat sensing bulb reacts to the temperature depending on housing construction.
TO TURN OFF GAS TO APPLIANCE
MANUAL LIGHTING PROCEDURE
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Approx. 3"-6" Above Top of Logs
Approx. 3"-6" Above Top of Logs
More Than 8" Above Top of Logs
Figure 22 - Correct Pilot Flame Pattern
(Natural Gas shown)
Figure 23 - Incorrect Pilot Flame Pattern
(Natural Gas shown)
Figure 24 - Correct Burner Flame Pattern
with Control Knob Set to HI (5)
Figure 25 - Incorrect Burner Flame
Pattern with Control Knob Set to HI (5)
INSPECTING BURNERS
BURNER FLAME PATTERN
Figure 24 shows a correct burner ame pattern. Figure 25 shows an incorrect burner ame pattern. If burner ame pattern is incorrect then:
• turn heater off (see To Turn Off Gas to Appliance, page 19).
• see Troubleshooting pages 22 through 24.
CARE AND MAINTENANCE
WARNING: Turn off heater and let cool before servicing.
CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualied service techni­cian. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
MAIN BURNER
Periodically inspect all burner ame holes with the heater running. All slotted burner ame holes should be open with yellow ame pres­ent. All round burner ame holes should be open with a small blue ame present. Some
BURNER PRIMARY AIR HOLES
Air is drawn into the burner through the holes in the tting at the entrance to the burner. These holes may become blocked with dust or lint. Periodically inspect these holes for any blockage and clean as necessary. Blocked air holes will create soot.
burner ame holes may become blocked by debris or rust, with no ame present. If so, turn off the heater and let it cool, and remove blockage or replace burner. Blocked burner ame holes will create soot.
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CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/ pilot unit.
Use a vacuum cleaner, pressurized air, or a small, soft bristled brush to clean.
A yellow tip on the pilot ame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about 2" from where the pilot ame comes out of the pilot assembly (see Figure 27). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
Figure 27 - Pilot Inlet Air Hole
Figure 26 - Burner and Injector Holder
Pilot Air Inlet Hole
Injector
Burner Tube
Primary Air Inlet Holes
Natural Gas Burner
Propane/LP Gas Burner
Pilot Air Inlet Hole
CARE AND MAINTENANCE
CABINET
CLEANING BURNER PILOT AIR INLET HOLE
We recommend that you clean the unit ev­ery 2,500 hours of operation or every three months. We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSl. Your local computer store, hardware store, or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position. If us­ing compressed air in a can, please follow the directions on the can. If you don’t follow directions on the can, you could damage the pilot assembly.
1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on injector for dust and dirt (see Figure 26).
3. Blow air through the ports/slots and holes in the burner. Also clean the pilot assembly.
4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner. Repeat steps 3 and 4.
ODS/PILOT
Air Passageways
Use a vacuum cleaner or pressurized air to clean.
Exterior
• Use a soft cloth dampened with a mild soap
and water mixture.
• Wipe the cabinet to remove dust.
LOGS
• If you remove logs for cleaning, refer to Installing Logs, page 16, to properly replace logs.
• Replace log(s) if broken or chipped (dime-size or larger).
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TROUBLESHOOTING
WARNING: If you smell gas:
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
WARNING: Only a qualied service technician should service
and repair heater. Turn off and let cool before servicing.
IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning sup­plies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.
Note: All troubleshooting items are listed in order of operation.
Problem Possible Cause Corrective Action
When ignitor button is pressed in, there is no spark at ODS/pilot.
1. Ignitor electrode is posi­tioned wrong. Ignitor elec­trode is broken.
2. Ignitor electrode is not con­nected to ignitor cable.
3. Ignitor cable is pinched or wet.
4 Broken ignitor cable.
5. Bad piezo ignitor.
6. Low battery.
1. Replace electrode.
2. Replace ignitor cable.
3. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry.
4. Replace ignitor cable.
5. Replace piezo ignitor.
6. Replace battery.
When ignitor button is pressed in there is a spark at ODS/pilot but no pilot ame present.
1. Gas supply is turned off or equipment shutoff valve is closed.
2. Control knob not fully pressed in while pressing ignitor button.
3. Air in gas lines (new instal­lation or recent gas interrup­tion).
4. ODS / pilot is clogged.
5. Incorrect inlet gas pressure or inlet regulator is damaged.
6. Control knob not in PILOT position.
7. Depleted gas supply (pro­pane).
1. Turn on gas supply or open equipment shutoff valve.
2. Fully press in control knob while pressing ignitor button.
3. Continue holding down con­trol knob. Repeat igniting op­eration until air is removed.
4.
Clean ODS/pilot (see Care and Maintenance, page 20) or
replace ODS/pilot assembly.
5. Check inlet gas pressure or replace inlet gas regulator.
6. Turn control knob to PILOT position.
7. Contact local propane/LP gas company.
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Problem Possible Cause Corrective Action
ODS/pilot lights but ame goes out when control knob is released.
1. Control knob is not fully pressed in.
2. Control knob is not pressed in long enough.
3. Equipment shutoff valve is not fully open.
4. Thermocouple connection is loose at control valve.
5. Pilot flame not touching thermocouple, which allows thermocouple to cool, caus­ing pilot ame to go out. This problem could be caused by one or both of the following:
A) Low gas pressure B) Dirty or partially clogged
ODS/pilot
6. Thermocouple damaged.
7. Control valve damaged.
1. Press in control knob fully.
2. After ODS/pilot lights, keep control knob pressed in 30 seconds.
3. Fully open equipment shutoff valve.
4. Hand tighten until snug, and then tighten 1/4 turn more.
5. A) Contact local natural or propane/LP gas company
B) Clean ODS/pilot (see
Care and Maintenance, page 20) or replace ODS/ pilot assembly
6. Replace thermocouple.
7. Contact customer service.
Burner(s) does not light after ODS/pilot is lit.
1. Burner orice is clogged.
2. Burner orice diameter is too small.
3. Inlet gas pressure is too low.
1. Clean burner orifice (see Care and Maintenance, page 20) or replace burner orice.
2. Replace burner orice.
3. Contact local gas supplier.
Delayed ignition of burner(s).
1. Manifold pressure is too low.
2. Burner orice is clogged.
1. Contact local gas supplier.
2. Clean burner (see Care and Maintenance, page 20) or replace burner orice.
Burner backring during combustion.
1. Burner orice is clogged or damaged.
2. Burner is damaged.
3. Gas regulator is damaged.
1. Clean burner orifice (see Care and Maintenance, page 20) or replace burner orice.
2. Contact dealer or customer service.
3. Replace gas regulator.
Excessive yellow ame during burner combus­tion.
1. Not enough air.
2. Gas regulator is defective.
3. Inlet gas pressure is too low.
1. Check burner for dirt and debris. If found, clean burner (see Care and Maintenance, page 20).
2. Replace gas regulator.
3. Contact local gas supplier.
Gas odor during com­bustion.
1. Foreign matter between control valve and burner.
2. Gas leak. (See Warning Statement at top of page 22).
1. Take apart gas tubing and remove foreign matter.
2. Locate and correct all leaks (see Checking Gas Connec- tions, page 15).
TROUBLESHOOTING
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