EmberGlo AR30 User Manual

Installation, Service Instructions & Parts
AR30
Front Open Self Contained Water Supply Counter Top Steamer Half Size Pan 120V and 240V Models
(240V Model for Export ONLY)
CAUTION: This steamer to be used with distilled water only (demineralized). Without treated
water, deposits can build up in steam generators causing reduced steam volume and eventual stoppage of steam pro­duction. Clogged or limed steam generators caused by use of non-distilled water will not be covered under the terms of the warranty.
AR Series -Self Contained Water Reservoir and Pump - Stain­less steel construction, Top injecting , portable, removable water drawer, manual pump or timer, 6′ - 3 wire cord.
Special Note: The AR Series requires distilled or demineral­ized water. Clogged or limed generators caused by use of non-treated water will not be covered under the terms of the warranty.
Specifi cations:
120 volts 60HZ AC 1500 watts, max 13 amp
240 volts 60HZ AC 1500 watts, max 6.3 amp (240V model is Export Only and not UL listed)
Manual water pump operation
Closed generator
Drawer style steamer
Warranty
See the back of this manual for warranty.
This warranty does not apply to damages resulting from accident, misuse, abuse or alteration.
Warranty form must be fi lled in and returned to EmberGlo to validate warranty. See warranty page for return instructions.
This manual contains suffi cient information for installation of the EmberGlo Steamer in normal locations.
In the United States, installation must conform with local codes.
PURCHASER: Retain these instructions for future use. Post in a prominent location near the steamer.
CAUTION: Cooking equipment should be used in an environment protected by an automatic fi re suppression system. Consult the National Fire Protection Association NFPA Code 96 or the latest edition of Standards for Installation of Equipment for Removal of Smoke and Grease-Laden Vapors From Commercial Cooking Equipment.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before install­ing or servicing this equipment.
No equipment may be returned without written authorization from EmberGlo (or Midco) . Returned goods must be shipped prepaid to the factory.
SAFETY INFORMATION TERMS: The following terms are used to identify hazards, safety precaution of special notations and have standard meanings throughout this manual. They are printed in all capital letters using a bold type face as shown below, and preceded by the exclamation mark symbol. When you see the safety alert symbol and one of the safety information terms as shown below, be aware of the hazard potential.
EmberGlo
A Div of Midco® International Inc.
4140 West Victoria Street Chicago, Illinois 60646 toll free 866.705.0514 tel 773.604.8700 fax 773.604.4070 web www.emberglo.com e-mail sales@emberglo.com
DANGER: Identifi es the most serious hazards which will result in severe personal injury or death. WARNING: Signifi es a hazard that could result in personal injury or death. CAUTION: Identifi es unsafe practices which would result in minor personal injury or product and property damage.
Quality Designed for Proven Performance
AVOID ERROR IN PARTS SELECTION. When ordering use complete EMBERGLO Part Number and Description. Furnish Model Number, Bill of Material Number and Serial Number (if available) from the specifi cation plate found on the product. IMPORTANT: Availability of parts as well as specifi cations are subject to change without notice. Please consult factory for item availability.
214
U
®
L
8449 80
Printed in USA
AR30 - Installation and Service
Installation
Operation
Maintenance Daily as Required
1. Position steamer on level surface and plug power cord into 3-hole 120 volt AC grounded receptacle. If an adapter is used, it must be grounded properly.
2. Pull out water pan and fi ll with distilled (NOT HOT OR BOILING) water to 1/4″ from the top of the water pan baffl es; then close drawer. Unit is now ready for operation.
3. No Hood Installation Required: According to the Uniform Mechanical Codes per the International Conference of Building Offi cials Code EmberGlo Steamers do not require a separate hood for vapor produced during operation. Also, there are no requirements in NSF Standard 4 (2006e) for steamers to have ventilation.
__________________________________________
1. Move toggle switch to ON position. The pilot indicating light remains on at all times. Allow 15-20 minutes to reach operating temperature.
2. Open food drawer, place food in pan; close drawer and operate lever as required per cooking guide.
3. At end of time cycle, open drawer and remove food.
4. Keep drawer closed when not in use.
5. To shut off unit move toggle switch to OFF position.
Caution: Operate lever to the left and return to vertical position. Rapid repeated
operation will over steam the unit. The amount of steaming necessary is determined by the type and amount of food to be heated. For more than one shot, wait 15 seconds between shots. A “shot” is one operation of the lever.
__________________________________________
The food pan is removed by lifting up. Clean the inside thoroughly and wipe the outside to remove any material which might have accumulated.
- To remove the food drawer, pull the drawer out until it stops, release stop located at rear underside of drawer to unlock, and pull out the frame. Wipe the drawer and frame clean and return by inserting the drawer slide into the slide of the frame, then push the food pan to the rear until the lock engages automatically. __________________________________________
Service
2
DANGER: READ AND UNDERSTAND THIS BULLETIN THOROUGHLY BEFORE STARTING ANY TROUBLE SHOOTING. AN INADVERTENT SERVICE ERROR COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH. ONLY A TRAINED EXPERIENCED SERVICE TECHNICIAN SHOULD ATTEMPT ANY REPAIR PROCEDURE.
Qualifi ed serviced agencies are available at most locations - Refer to EmberGlo listing of AUTHO­RIZED SERVICE AGENCIES included in Standard Equipment Catalog. Note: Before attempting service, unplug power cord. For service or examination, all “working parts” of the steamer are exposed by removing fi rst the cabinet top, then the back. The wiring diagram and spare cleanout gasket is located on inside of back.
AR30 Wiring for
120/240 VAC Steamer
LEGEND
Symbol Description
E
L1 Blk
G
Gnd
Toggle Switch
Blk
Pilot Light
L2
Wht
Thermostat
Generator
Service to be performed by qualified personnel only Material: (Outdoor/ Indoor Polyperm)
Terminal Strip
Over Heat
Plug for 240 VAC to be Supplied by Installer
Figure 1. Wiring for AR30 Steamer - 120V and 240V
EmberGlo A Division of Midco International Inc
Protection Fuse
8449 80
AR30 - Service
Electric Switch/Thermostat
The on-off switch should audibly “click” when operated manually. To determine if electrically operative, a continuity check should be made.
- The thermostat is adjusted at the factory default setting. It is not recommended to re-adjust the
setting. If found defective it is recommended to replace.
Pump System
Operate pump lever and observe length of pump shaft travel. It should travel approximately 5/8″. If travel is less, check for broken or disengaged pins, links, crank.
- Disconnect brass fi tting at water riser tube and bend tube up slightly so discharging water will
clear front of unit. Operate pump lever; water should shoot out about 15 feet. If water does not shoot out, remove and inspect inlet tube assembly for leaks. Any air entering tube will break the suction on the water. Check installation and alignment of dip tube spring as detailed under next section. If water still doesn’t not shoot out, pump should be replaced.
- A strainer is located in the inlet tube at pump fi tting. Loosen fi tting and remove pump inlet tube.
Dump strainer out of tube and wash under running water, then replace.
Dip Tube and Spring
If the dip tube does not enter the water pan properly it must be replaced. When replacing, the open end or point of hook must be at the bottom and the eye must be in a vertical plane, like a coin standing on edge.
Steam Generator
1. To Clean. Remove cabinet top and generator insulation. This will expose a square plate on the
generator, which is removable for cleaning water passages.
- Check the three exposed holes when the clean-out cover is removed. If any of these holes
are clogged, clean them out by hand-twisting a 7/64″ drill for the center hole and a 3/16″ drill for the two side holes.
- After thoroughly cleaning the three holes, plug in power supply and operate lever to steam
unit. THE UNIT MUST BE HOT. Operate several times to blow out any accumulation.
- Replace the clean out cover, using new gasket. With the unit hot, operate lever. The unit
should steam properly. If it does not, and the pump is operative as detailed under PUMP SYSTEM, the entire generator assembly is probably limed and must be disassembled and cleaned or replaced.
- To clean generator assembly, separate casting from plate and clean lime from cavity
in casting.
Service
Continued
Caution: Do not damage plate by scratching or polishing the fi nish.
2. Information on use of the overheat label (8451-98)
Caution: To prevent accidental shock, disconnect electrical plug from receptacle
before attempting service.
- An overheat label is located on the clean-out cover of the steam generator. The triangle in
the center of the label, as shown below, is normally gold color. This triangle turns black at 450° F, indicating that the generator has overheated at least once. The operating temperature of the generator should be between 350° and 400° F. If it is not, the thermostat should be replaced.
Note: the overheat label will not return to its original gold color once it has turned black. It should be scraped off and replaced so that the thermostat can be monitored at all times. In addition, in the event that the thermostat has to be replaced, it is important to replace the label immediately afterwards so that
Overheat Label
CelsiDot
C
232
F
450
someone at a later inspection will not sus­pect a faulty thermostat.
3. To Remove.
- Disconnect the water riser tube.
- Disconnect electric wiring at the
two terminals.
- Remove 16 hex nuts. Note: Re
move food drawer and hold screws up to prevent turning.
Figure 2. Steam Generator Overheat Label Placement
- Lift off generator.
8449 80
EmberGlo A Division of Midco International Inc
3
Loading...
+ 6 hidden pages