EmberGlo 41 User Manual

Installation and Service Instructions
Warranty
See page 8 for warranty.
This warranty does not apply to damages resulting from ac­cident, misuse, abuse or alteration.
No equipment may be returned without written authorization from EmberGlo (or Midco) . Returned goods must be shipped prepaid to the factory.
Warranty card must be fi lled in and returned to EmberGlo (or Midco) to validate warranty.
CAUTION: EmberGlo Open Hearth Broilers are for
installation on non-combustible locations only.
This manual contains suffi cient information for installation of the EmberGlo Broiler in normal locations.
In the United States, installation must conform with local codes, or in absence of local codes, with National Fuel Gas Code, ANSI Z223.1 /NFPA 54. In Canada, installation must be in accordance with Natural Gas and Propane Gas Installation
code CSA B149.1 or .2 as applicable.
Open Hearth Broilers Models 25, 31 & 41
PURCHASER: Retain these instructions for future use. Post, in a prominent location near the broiler, instructions for turning off gas valves in case gas odor is detected and any other instructions as advised by your local gas supplier. CAUTION: To avoid grease fi lter fi re hazard, commercial kitchen exhaust hoods should be positioned at a minimum of 3½ feet above the broiler cooking surface, as speci­ ed by Commercial Grease Removal, Building Offi cials & Code Administrators International Inc. and the National Mechanical Code, 1990 Seventh Edition (or latest edition), Article 5, Section M504.0, Table M504.3.2. CAUTION: Cooking equipment should be used in an environment protected by an automatic fi re suppression system. Consult the National Fire Protection Association NFPA Code 96 or the latest edition of Standards for Installation of Equipment for Removal of Smoke and Grease-Laden Vapors From Commercial Cooking Equipment.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before install­ing or servicing this equipment.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable liquids and vapors in the vicinity of this or any other appliance. IF YOU SMELL GAS:
1. DO NOT TOUCH ELECTRIC SWITCHES
2. EXTINGUISH ANY OPEN FLAME
3. IMMEDIATELY CALL YOUR GAS COMPANY
AVOID ERROR IN PARTS SELECTION. When ordering use complete EMBERGLO Part Number and Description. Furnish Model Number, Bill of Material Number and Serial Number (if available) from the specifi cation plate found on the product. IMPORTANT: Availability of parts as well as specifi cations are subject to change without notice. Please consult factory for item availability.
SAFETY INFORMATION TERMS: The following terms are used to identify hazards, safety precaution of special notations and have standard meanings throughout this manual. They are printed in all capital letters using a bold type face as shown below, and preceded by the exclamation mark symbol. When you see the safety alert symbol and one of the safety information terms as shown below, be aware of the hazard potential.
EmberGlo
A Div of Midco® International Inc.
4140 West Victoria Street Chicago, Illinois 60646 toll free 866.705.0514 tel 773.604.8700 fax 773.604.4070 web www.emberglo.com e-mail sales@emberglo.com
DANGER: Identifi es the most serious hazards which will result in severe personal injury or death. WARNING: Signifi es a hazard that could result in personal injury or death. CAUTION: Identifi es unsafe practices which would result in minor personal injury or product and property damage.
Quality Designed for Proven Performance
511
8448 24
Printed in USA
Models 25, 31 and 41 - Installation
Gas Pressure
Requirements
Installation
GAS PRESSURE REQUIRED Natural Gas Propane Gas 800 to 1,100 BTU/cu. ft 2,500 BTU/cu. ft.
5.0″ to 14″ W.C 11.0″ to 14.0″ W.C.
Table 1 - Gas Pressure Requirements
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Clearance Instructions:
1. For use in non-combustible locations only - For use only on non-combustible counter tops, where minimum clearance from sides and back is 6 (153mm).
2. The appliance area must be free and clear of all combustible items.
3. The unit must be leveled before placing it in operation. Level the unit on an uneven surface to prevent rocking, adjustable feet have been provided.
4. When using gas broiler, keep the appliance area free from obstructions that could block the fl ow of fresh air for the ventilation and Flaretrol systems. Floor model broilers are equipped with adjustable legs. Use an open-ended wrench on the bottom hex of each leg to adjust the height and to level the broiler. When an appliance is supplied on casters and is connected to the supply piping by means of a connector for movable appliances, the operator must be aware of the restraints on the appliance and if disconnection of the restraints is necessary to reconnect this restraint after the appliance has been returned to its originally installed position.
For an appliance equipped with casters the following criteria must be met:
1. The installation shall be made with a connector that complies with the Standard or Connectors for Movable Gas Appliances, ANSI Z21.69 - CSA 6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas
Fuel, ANSI Z21.41 - CSA 6.9.
2. Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement 3 The location(s) where the restraining means may be attached to the appliance shall be specifi ed. The broiler is shipped with knobs unattached. To assemble knobs, align shaft fl ats with knob fl ats and press on (no set screws are used). When pressing, reach under broiler and support valve shafts. Do not hammer knobs as valve damage could occur.
Electrical Connections: The wiring diagram and electrical and gas connections are located be­hind the front plate of the broiler. To remove the front plate:
1. Slip the valve knobs from their stems (no set screws are used).
2. Remove the side screws holding the front plate.
3. Pulling from both sides at the bottom, snap out lower section and lift off. Power supply for the Flaretrol system should be rated at 120 Volts, 60 Hz. with a current draw of
1.5 Amps maximum. Use rigid or fl exible conduit (fl exible type recommended for counter models); splice each leg of the electrical supply line to one of the leads at the rear of the Flaretrol switch. Make sure the broiler is electrically grounded using the grounding lug located adjacent to the conduit box. Installation wiring and grounding of the broiler must conform to local codes or, in the absence of local codes in the United States to National Electric Code, ANSI/NFPA 70 or latest edition; in Canada, to Canadian Electrical Code, CSA Standard C22.2.
Gas Line Connection: Supplied loose with every broiler are a union, a Main Manual Shut-Off Valve and a gas pressure regulator. The union is to be used for connecting the gas line to the unit and must be located downstream of the Main Manual Shut-Off Valve and regulator. The Main Manual Shut­Off Valve and the gas pressure regulator should both be mounted in an accessible location near the broiler, with the Main Manual Shut-Off Valve located upstream of the regulator and the arrow on the body of the regulator pointing in the direction of the fl ow. The Main Manual Shut-Off Valve must be located so that the operator’s hand will not be exposed to fl ame or fl ue products when reaching for the valve handle. Although the regulator may be mounted in any position, it is recommended that it be located in a horizontal run of pipe with its diaphragm case level. Supply line size should be suf cient to provide full input at the broiler. For Model 25, use
1/2 pipe for runs up to 100 ft. For Models 31 and 41, use 1/2 pipe for runs up to 50 ft. and 3/4pipe for runs of 50 ft. or more. For all broilers using PROPANE gas, 1/2 pipe will be suf­ cient for runs up to 100 ft.
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EmberGlo A Division of Midco International Inc
8448 24
Models 25, 31 and 41 - Broiler Hearth Setup
IMPORTANT: Placement of the Grate Support Bricks is identical for either Briquette or Barbriq set-up.
Burner Tips
(OPEN END TOWARD BURNER TIP)
CORRECT
INCORRECT
Figure 1
Grate Support Brick Placement
Grate Support Bricks
MODEL 25C, 25F
MODEL 41C, 41F
Burner Tips
MODEL 31C, 31F
Figure 2
Grate Support Brick Arrangements
Set grate support bricks in fi rebox. Be sure cut-out end of brick is placed midway between each burner tip - NEVER directly in front of the tips.
Broiler Hearth Setup
Grate Support
Bricks Setup
CAUTION: When the Char Broiler is HOT!! never attempt to change location or remove grates during cooking. Flare­Up can occur at anytime. Turn off the char broiler and wait until it cools.
PLACE CERAMIC GRATE
RODS IN GROOVES
Figure 3
Ceramic Grate Rod
Placement
GRATE RODS
1/8" to 1/4"
SPACE
BRIQUETTES
Figure 4
Briquette Placement
Set ceramic briquette on grate rods. Be sure to allow 1/8 to 1/4 space between each briquette. Briquette should only cover grate rod area of hearth. Briquette arranged in columns (as shown) or staggered briquette arrangements are acceptable.
Figure 5
Ceramic Barbriq
Placement
Place ceramic Barbriqs in grooves. The featured design aligns automatically between each Barbriq. Barbriqs should only cover grate support brick area of hearth. Barbriqs are arranged in columns (as shown) end to end.
Figure 6
Cooking Grill ( All Models)
Install cooking grill by resting it on stain­less ledge at rear and then lowering it onto metal bracket at front.
Barbriq and
Briquette Setup
Grill Setup
8448 24
EmberGlo A Division of Midco International Inc
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