Emberglo 25WC Installation Manual

Installation and Service Instructions
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Gas Open Hearth Broilers Models: 25, 25 Kabob, 25W Kabob, 31, 31 Kabob,
MADE in the USA
31N, & 41 Broilers
Natural Gas - Counter Top Models
25C Open Front 5010102 25C Kabob Open Front 5010400
See Service Bulletin - 8476-00 - for quick start up instructions.
Warranty - See page 8 for warranty.
This warranty does not apply to damages resulting from accident, misuse, abuse or alteration.
No equipment may be returned without written authorization from EmberGlo (or Midco). Returned goods must be shipped prepaid to the factory.
Warranty card must be fi lled in and returned to EmberGlo (or Midco) to validate warranty.
CAUTION: EmberGlo Open Hearth Broilers are for installation on non-combustible locations only.
This manual contains suffi cient information for installation of the EmberGlo Broiler in normal locations.
In the United States, installation must conform with local codes, or in absence of local codes, with National Fuel Gas Code, ANSI Z223.1 /NFPA 54. In Canada, installation must be in accordance with
Natural Gas and Propane Gas Installation code CSA B149.1 or .2 as applicable.
PURCHASER: Retain these instructions for future use. Post, in a prominent location
near the broiler, instructions for turning off gas valves in case gas odor is detected and any other instructions as advised by your local gas supplier.
AVOID ERROR IN PARTS SELECTION. When ordering use complete EMBERGLO Part Number and Description. Furnish Model Number, Bill of Material Number and Serial Number (if available) from the specifi cation plate found on the product. IMPORTANT: Availability of parts as well as specifi cations are subject to change without notice. Please consult factory for item availability.
CAUTION: To avoid grease fi lter fi re hazard, commercial kitchen exhaust hoods should be positioned at a minimum of 3½ feet above the broiler cooking surface, as specifi ed by Commercial Grease Removal, Building Offi cials & Code Administrators International Inc. and the National Mechanical Code, 1990 Seventh Edition (or latest edition), Article 5, Section M504.0, Table M504.3.2. CAUTION: Cooking equipment should be used in an environment protected by an automatic fi re suppression system. Consult the National Fire Protection Association NFPA Code 96 or the latest edition of Standards for Installation of Equipment for Removal of Smoke and Grease-Laden Vapors From Commercial Cooking Equipment.
WARNING: Improper installation,
adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable liquids and vapors in the vicinity of this or any other appliance. IF YOU SMELL GAS:
1. DO NOT TOUCH ELECTRIC SWITCHES
2. EXTINGUISH ANY OPEN FLAME
3. IMMEDIATELY CALL YOUR GAS COMPANY
25WC Kabob Open Front 5010504 31C Closed Front 5020100 31C Open Front 5020102 31C Mid Closed Front 5020103 31C Kabob Mid Closed Front 5020400 31NC Open Front 5020504 41C Closed Front 5030100 41C Open Front 5030102
Natural Gas - Floor Models
25F Open Front 5010201 25F Kabob Open Front 5010401 25WF Kabob Open Front 5010604 31F Closed Front 5020200 31F Open Front 5020201 31F Mid Closed Front 5020202 31F Kabob Mid Closed Front 5020401 31NF Open Front 5020604 41F Closed Front 5030200 41F Open Front 5030201
Propane Gas - Counter Top Models
25C Open Front 5110102 25C Kabob Open Front 5110400 25WC Kabob Open Front 5110504 25WC Open Front 5110505 31C Mid Closed Front 5120102 31C Closed Front 5120103 31C Open Front 5120104 31C Kabob Mid Closed Front 5120400 31NC Open Front 5120504 41C Closed Front 5130101 41C Mid Closed Front 5130102 41C Open Front 5130103
Propane Gas - Floor Models
25F Open Front 5110201 25F Kabob Open Front 5110401 25WF Kabob Open Front 5110604 31F Open Front 5120202
SAFETY INFORMATION TERMS: The following terms are used to identify hazards, safety precaution of special notations and have standard meanings throughout this manual. They are printed in all capital letters using a bold type face as shown below,
EmberGlo
A Div of Midco® International Inc.
4140 West Victoria Street Chicago, Illinois 60646 free 866.705.0514 tel 773.604.8700 fax 773.604.4070 web www.emberglo.com e-mail sales@emberglo.com
and preceded by the exclamation mark symbol. When you see the safety alert symbol and one of the safety information terms as shown below, be aware of the hazard potential.
DANGER: Identifi es the most serious hazards which will result in severe personal injury or death. WARNING: Signifi es a hazard that could result in personal injury or death. CAUTION: Identifi es unsafe practices which would result in minor personal injury or product and property damage.
As an ISO 9001:2008 certifi ed company, we proudly design, manufacture and assemble our products in Chicago, Illinois, USA.
Quality Designed for Proven Performance
31F Mid Closed Front 5120209 31F Kabob Mid Closed Front 5120401 31NF Open Front 5120604 41F Closed Front 5130201 41F Open Front 5130202
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8448 24
Printed in USA
Gas Broiler - Installation
Gas Pressure
Requirements
Installation
GAS PRESSURE REQUIRED Natural Gas Propane Gas 800 to 1,100 BTU/cu. ft 2,500 BTU/cu. ft.
5.0″ to 14″ W.C. 11.0″ to 14.0″ W.C.
Table 1 - Gas Pressure Requirements
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Clearance Instructions:
1. For use in non-combustible locations only - For use only on non-combustible counter tops, where minimum clearance from sides and back is 6″ (153 mm).
2. The appliance area must be free and clear of all combustible items.
3. The unit must be leveled before placing it in operation. Level the unit on an uneven surface to prevent rocking, adjustable feet have been provided. (Floor models only).
4. When using gas broiler, keep the appliance area free from obstructions that could block the fl ow of fresh air for the ventilation and Flaretrol systems.
If a fl oor model broiler is equipped with adjustable legs use an open-ended wrench on the bottom hex of each leg to adjust the height and to level the broiler. When a fl oor model broiler is supplied on casters and is connected to the supply piping by means of a connector for movable appliances, the operator must be aware of the restraints on the appliance and if disconnection of the restraints is necessary to reconnect this restraint after the appliance has been returned to its originally installed position.
For an appliance equipped with casters the following criteria must be met:
1. The installation shall be made with a connector that complies with the Standard or Connectors for Movable Gas Appliances, ANSI Z21.69 - CSA 6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI
Z21.41 - CSA 6.9.
2. Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement
3. The location(s) where the restraining means may be attached to the appliance shall be specifi ed.
The broiler is shipped with knobs unattached. To install knobs, align shaft fl ats with knob fl ats and press on (no set screws are used). When pressing, reach under broiler and support valve shafts. Do not hammer knobs as valve damage could occur.
Electrical: The wiring diagram is located inside the electrical box cover plate. The Flaretrol system is rated at 120 Volts, 60 Hz. with a current draw of 1.5 Amps maximum. Installation wiring and grounding of the broiler must conform to local codes or, in the absence of local codes in the United States to National Electric Code, ANSI/NFPA 70 or latest edition; in Canada, to Canadian Electrical Code, CSA Standard C22.2.
WARNING: Electrical grounding instructions - This appliance, is equipped with a three-
prong (grounding) plug for your protection against shock hazard, should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from the plug.
Gas Line Connection: The gas pressure regulator is factory installed. TAMPERING OR REMOVING THE REGULATOR WILL VOID ALL WARRANTIES
Supply line size should be suffi cient to provide full input at the broiler. For Model 25 & 25 Kabob, use 1/2 pipe for runs up to 100 ft. For Models 25W, 31, 31 Kabob, 31N and 41, use 1/2 pipe for runs up to 50 ft. and 3/4 gas, 1/2 pipe will be suffi cient for runs up to 100 ft.
Use pipe joint compound resistant to Liquefi ed Petroleum Gases. Check the broiler piping and valves for gas leaks by applying a weak liquid soap solution to unions and joints with the gas supply on. Leakage will be indicated by the appearance of soap bubbles. Locate and correct all gas leaks before proceeding.
Figure 3
Ceramic Grate Rod
Placement
pipe for runs of 50 ft. or more. For all broilers using PROPANE
2
MADE in the USA
EmberGlo A Division of Midco International Inc
8448 24
Gas Broiler Hearth Setup
IMPORTANT: Placement of the Support Bricks is identical for either Briquette or Barbriq set-up.
Burner Tips
Burner Tips
MODEL 25C, 25F,
(OPEN END TOWARD BURNER TIP)
CORRECT
INCORRECT
Figure 1
Support Brick Placement
MODEL 25WC, 25WF
NEVER place the support bricks
directly in front of the tips.
Support Bricks
MODEL 41C, 41F
Figure 2
MODEL 31C, 31F, 31C Kabob & 31F Kabob
Support Brick Arrangements
25C Kabob & 25F Kabob
MODEL 31NC, 31NF
Set grate support bricks in fi rebox. Be sure cut-out end of brick is placed midway between each burner tip - NEVER directly in front of the tips.
CAUTION: When the Char Broiler is HOT!! never attempt to change location or remove grates during cooking. Flare-Up can occur at anytime. Turn off the char broiler and wait until it cools.
Broiler Hearth Setup
General Support
Bricks Setup
Briquette Setup (on support bricks) Barbriq Setup (on support bricks)
FOR BRIQUETTES PLACE CERAMIC RODS
CERAMIC RODS
BRIQUETTES
IN GROOVES
1/8" to 1/4"
SPACE
Figure 4
Briquette Placement
Set ceramic briquette on grate rods. Be sure to allow 1/8″ to 1/4″ space between each briquette. Briquette should only cover grate rod area of hearth. Briquette arranged in columns (as shown) or staggered briquette arrangements are acceptable.
Figure 5
Ceramic Barbriq
Placement
Place ceramic Barbriqs in grooves. The featured design aligns automatically between each Barbriq. Barbriqs should only cover grate support brick area of hearth. Barbriqs are arranged in columns (as shown) end to end.
BACK
STAINLESS LEDGE
Figure 6
Cooking Grill ( All Models)
Install cooking grill by resting it on stainless ledge at rear and then lowering it onto metal bracket at front.
BARBRIQ
FRONT
Barbriq and
Briquette Setup
Grill Setup
8448 24
EmberGlo A Division of Midco International Inc
MADE in the USA
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