Elvox ZKN1, ZN20, ZN10, ZKN2 User Manual

69
The ZN10 operator integrates perfectly with the design of any up and over door with­out essentially altering its appearance. It also features quiet and linear operation which renders it safe and agreeable to use, thanks not least to a courtesy light timed to switch off after 3 minutes.
Total safety
The use of low voltage motors (12 V) eliminates any risk of electrical discharges or accidental electrification of the structure.
Electronic clutch
if the door is obstructed by an obstacle, an electronic device will immediately stop the automatic system as soon as the slightest hint of abnormal friction is detected, and reverse the movement by about 10 cm.
Easy to install
Simpler electrical installation thanks to the separate control unit, optimizing mainte­nance and assembly (can be connected to the power supply using an existing sock­et). The control unit lights up automatically (when the motor is activated) and has a button for opening and closing the door. The absence of any “control head” at the end of the mechanism, and consequently the reduction in length of 310 mm, is espe­cially advantageous in situations where space may be limited.
Maintenance-free and reliable
With the new operating principle of a motor travelling along a fixed chain in a track, the automatic system is quiet and long-lasting, and requires no maintenance.
COMPLETE KIT FOR SECTIONAL DOOR
Type ZKN1
COMPLET KIT FOR SPRING OR COUNTERWEIGHT HORIZONTALLY-PIVOTED DOOR
Type ZKN2
R
R
ZN SERIES ACTUATOR
ZN10 AUTOMATIC SYSTEM FOR SECTION­AL AND SPRING OR COUNTERBALANCE HORIZONTALLY PIVOTED DOORS
General description
The ZN10 electromechanical operator is designed for sectional and spring or counter­balance up and over doors. Thanks to its push-pull and closing force, 650N, it will open and close doors up to 10 m
2
max without difficulty. This generation of operators is designed with the accent on ease of installation but also on the strength of the materials employed.
OVERALL DIMENSIONS
Mod. ZN10
- Electromechanical operator:
- Control unit
Mod. ZN20
116
270
140
135
80
125
270
2600
1600
75
35
1600
70
30
500
250
250
120
- Jointed C-track
- Overall length: 3230 mm
- Dimensions of pack: ZN10 motor unit: 160x160x800 mm Tracks: 160x55x1600 mm
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ZN SERIES ACTUATOR
PACKAGING CHECK-LIST
The ZN10 operator does not cause particular handling problems during transport. The standard version must be combined with the 2600 mm guide (working stroke of motor), type ZN20. The two components are packed in small cardboard boxes. They must be stored in a dry area that is protected from the weather.
Contents of article ZN10 (Fig. A).
- No. 1 control unit with electronic card and 433 MHz receiver
- No. 1 electromechanical operator
- No. 1 longitudinal rod and door corner fitting
- No. 1 front bracket supporting the track
- No. 1 ceiling suspension bracket for the track
- No. 1 instruction manual
- No. 2 remote controls Type ZT03
Contents of article ZN20 (Fig. A).
- No. 2 C-tracks length 1600 mm.
- No. 2 sliding limit switches
- No. 1 chain with chain raceway
- No. 1 snap-on component with cable for connections to the control unit (6900 mm)
- No. 1 connector for the two C-tracks
- No. 1 ceiling suspension bracket
- No. 1 bag containing material required for assembly.
Assembly material in the bag (Fig. B)
- No. 4 wood screws 8x60
- No. 4 plugs S10
- No. 5 washers 8.4
- No. 2 wood screws 4x50
- No. 2 plugs S6
- No. 5 hexagonal head screws for metal plate, 6.5x19
- No. 1 long bolt 10x35
- No. 1 short bolt 10x35
- No. 2 safety clips
- No. 1 self-locking nut M8
- No. 1 suspension spring
- No. 1 fixing pin M8x110
- No. 1 two-component chain-link
Fig. A/ZN
Fig. B/ZN
In addition to Type ZN10-ZN20, the Kit ZKN2 also contains Type ZN21 (curved arm).
Control unit supply voltage 230 (-10% +6%) V A.C. Nominal frequency 50-60 Hz Motor 12V D.C. Rated current 0.7 A Motor power 150 W Max. torque. 650 N Nominal traction force 195 N Maximum speed 180 mm/s Power consumption in stand-by ~2N Relative noise (only automation)
< 75 DBA Working temperature: -20°C ÷+55°C Protection level: IP40 Working cycle: 15% Max. surface area of door: 10m
2
max. height of door (standard version) 2600 mm Radio receiver 433 MHz Courtesy light YES (24 V, 21 W bulb) Weight 16 Kg Working stroke standard version 2600 mm
TECHNICALTECHNICAL SPECIFICATIONS SHOWN ON DATA PLATE ZN10
Doors with a height exceeding 2600 mm require the addition of an extension Type ZN22 of 1600mm (working stroke 4,200 mm.).
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ZN SERIES ACTUATOR
MECHANICAL INSTALLATION
N.B. Choose the desired mounting variation
In case B modify the chain supply voltage.
Fig. 1) Loosen the limit switch (1) on the first track, "end
track", and move it in the direction shown by the arrow. Open the chain (2) by 180°
Fig. 2) Unlock the motor (1) by pulling the manual release
(N). Insert the chain (2) in the motor so that it engages with the pinion (3).
Fig. 3) Insert the motor (1) in the "track" (2).
Fig. 1
Fig. 2
Fig. 3
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ZN SERIES ACTUATOR
Fig. 4) Insert the connector joining (2) the two tracks (1). Bring the tracks together until they stop
and lock.
Fig. 5/AC-6/AC-7/AC On the installation - variation A/C, insert the fixing bracket (a) in the chain and turn it 90° (b). Insert the terminal head (5) in the guide (c) , and the washer (4) with spring (3) in the draught dowel (2). Screw the dowel in the fixing bracket (1). Tighten the chain until the mark (arrow).
Fig. 5A/B-5B/B-6/B-7/B On the installation - variation B, invert the supply voltage head. Insert the fixing bracket (a) in the chain and turn it 90° (b). Insert the terminal head (6) in the guide (c) and the washer (5) with spring (4) in the draught dowel (3). Screw the dowel in the fixing bracket (1). Tighten the chain until the mark (arrow). Attention! Do not tighten the chain from the power supply side, because it is already pre-tightened in the lab.
Fig. 4
Fig. 5/AC
Fig. 7/AC
Fig. 6/AC
Fig. 5A/B
Fig. 5B/B
Fig. 6/B
Fig. 7/B
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ZN SERIES ACTUATOR
A
B
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 8 Fit the bracket for the guide fixing to the ceiling as shown in the figure.
Fig. 9 Insert the fixing bracket (1) in the guide (2).
Fig. 10 Fix the bracket, guide angle (2) with the screw (1) and the nut (3) to terminal (4).
Fig. 11 Determine the highest opening point of the door (THP): the ceiling must be above this point, and at a distance of at least 35 mm. The distance between the maximum door opening point and the lower guide must be included between 5 mm (min.) and 65 mm. (max), while the thrust arm must have an angle of 30°.
Fig. 12 The guide can be fixed either on the architrave (A) either to the ceiling (B).
Fig. 13 Measure the centre of the door (C) and mark the point on the door, on the lintel and on the ceiling.
C
Fig. 13
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