Elster Eclipse Linnox Tee ULE, Eclipse Linnox Straight ULE Operating Instructions Manual
Eclipse Linnox Burners
Models Straight ULE and Tee ULE
Operating Instructions Edition 6.15
Version 1
Copyright
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Eclipse, inc.
Disclaimer Notice
In accordance with the manufacturer’s policy of continual
product improvement, the product presented in this
brochure is subject to change without notice or obligation.
The material in this manual is believed adequate for the
intended use of the product. If the product is used for
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of validity and suitability must be obtained. Eclipse
warrants that the product itself does not infringe upon any
United States patents. No further warranty is expressed or
implied.
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accurate and complete as possible. Should you find errors
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may correct them. In this way we hope to improve our
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How To Get Help
If you need help, contact your local Eclipse
representative. You can also contact Eclipse at:
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Rockford, Illinois 61103 U.S.A.
Phone: 815-877-3031
Fax: 815-877-3336
http://www.eclipsenet.com
Please have the information on the product label available
when contacting the factory so we may better serve you.
www.eclipsenet.com
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2
Table of Contents
1 Introduction............................................................................................................................ 4
Product Description .............................................................................................................. 4
Audience .............................................................................................................................. 4
Purpose................................................................................................................................ 4
Linnox Straight ULE and Tee ULE Documents .................................................................... 4
Related Documents.............................................................................................................. 4
2 Safety...................................................................................................................................... 6
Introduction .......................................................................................................................... 6
Safety Warnings ................................................................................................................... 6
Capabilities........................................................................................................................... 6
Operator Training ................................................................................................................. 6
Replacement Parts...............................................................................................................6
3 Installation.............................................................................................................................. 7
Introduction .......................................................................................................................... 6
Handling ............................................................................................................................... 6
Storage................................................................................................................................. 6
Position of Components ....................................................................................................... 6
Approval of Components...................................................................................................... 6
Checklist Before Installation ................................................................................................. 7
General Installation Conditions ............................................................................................ 7
Burner Mounting................................................................................................................... 7
Flame Sensor Installation..................................................................................................... 7
Gas Piping............................................................................................................................ 7
Air Piping .............................................................................................................................. 10
Electrical Supply................................................................................................................... 10
Profile Plates ........................................................................................................................ 10
Burner Support..................................................................................................................... 10
Checklist After Installation ....................................................................................................10
4 Adjustment, Start and Stop .................................................................................................. 12
Introduction .......................................................................................................................... 12
Checklist Before Burner Start-Up ......................................................................................... 12
Adjustment Procedure.......................................................................................................... 13
Start Procedure .................................................................................................................... 14
Stop Procedure .................................................................................................................... 17
5 Maintenance and Troubleshooting ...................................................................................... 18
Introduction .......................................................................................................................... 18
Maintenance......................................................................................................................... 18
Troubleshooting.................................................................................................................... 20
Appendix ................................................................................................................................... i
Notes.......................................................................................................................................... ii
3Linnox, V1, Operating Instructions, Edition 6.15
4Linnox, V1, Operating Instructions, Edition 6.15
5Linnox, V1, Operating Instructions, Edition 6.15
Introduction
Product Description
The Linnox is a line model burner designed for
applications where a maximum linear heat distribution is
required.
The Linnox burner is a pre-mix type burner, designed for
direct-air heating applications where the lowest
achievable NO
Linnox combustion is based on high excess air, pre-mix
combustion to keep the flame temperatures low. At the
same time, the burner geometry establishes an internal
recirculating flame pattern. These two factors result in
ultra low NO
range while maintaining extremely stable combustion.
This burner can be easily configured for many different
capacities by choosing from a wide range of burner
modules each 300 mm in length.
The Linnox is designed to provide:
• Reliable operation
• Simple adjustments
• Efficient ratio controlled combustion
• Burner modules varying from 90 to 2700 kBtu/h
(26 to 791 kW per 300 mm).
Purpose
The purpose of this manual is to ensure a safe, effective
and trouble-free installation.
Figure 1.1 Linnox Straight ULE Burner
and CO levels are required.
x
and CO emissions across the turndown
x
1
Figure 1.2 Linnox Tee ULE Burner
Audience
This manual has been written for personnel already
familiar with all aspects of pre-mix burners.
These aspects include:
• Installation
• Use
• Maintenance
• Safety
The audience is expected to be qualified and have
experience with this type of equipment and its working
environment.
Linnox Straight ULE and Tee ULE Documents
Design Guide 159
• Used with Datasheets to design the burner system
Datasheet Series 159
• Required to complete design and selection
Installation Guide 159
• This document
Worksheet 159
• Required to provide application information to
Eclipse Engineering
Spare Parts List Series 159
• Recommended replacement part information
Related Documents
• EFE 825 (Combustion Engineering Guide)
• Eclipse Bulletins and Information Guides: 610, 710,
720, 730, 742, 744, 760, 930
4Linnox, V1, Operating Instructions, Edition 6.15
Safety
WARNING
Important notices which help provide safe burner
operation will be found in this section. To avoid personal
injury and damage to the property or facility, the following
warnings must be observed. All involved personnel should
read this entire manual carefully before attempting to start
or operate this system. If any part of the information in this
manual is not understood, contact Eclipse before
continuing.
Safety Warnings
DANGER
■ The burners, described herein, are designed to mix
fuel with air and burn the resulting mixture. All fuel
burning devices are capable of producing fires and
explosions if improperly applied, installed,
adjusted, controlled or maintained.
■ Do not bypass any safety feature; fire or explosion
could result.
■ Never try to light a burner if it shows signs of
damage or malfunction.
2
NOTICE
■ This manual provides information regarding the
use of these burners for their specific design
purpose. Do not deviate from any instructions or
application limits described herein without written
approval from Eclipse.
Capabilities
Only qualified personnel, with sufficient mechanical
aptitude and experience with combustion equipment,
should adjust, maintain or troubleshoot any mechanical or
electrical part of this system. Contact Eclipse for any
needed commissioning assistance.
Operator Training
The best safety precaution is an alert and trained
operator. Train new operators thoroughly and have them
demonstrate an adequate understanding of the
equipment and its operation. A regular retraining schedule
should be administered to ensure operators maintain a
high degree of proficiency. Contact Eclipse for any needed
site-specific training.
■ The burner and duct sections are likely to have
HOT surfaces. Always wear the appropriate
protective equipment when approaching the
burner.
■ Eclipse products are designed to minimize the use
of materials that contain crystalline silica.
Examples of these chemicals are: respirable
crystalline silica from bricks, cement or other
masonry products and respirable refractory
ceramic fibers from insulating blankets, boards, or
gaskets. Despite these efforts, dust created by
sanding, sawing, grinding, cutting and other
construction activities could release crystalline
silica. Crystalline silica is known to cause cancer,
and health risks from the exposure to these
chemicals vary depending on the frequency and
length of exposure to these chemicals. To reduce
the risk, limit exposure to these chemicals, work in
a well-ventilated area and wear approved personal
protective safety equipment for these chemicals.
Replacement Parts
Order replacement parts from Eclipse only. All Eclipse
approved valves or switches should carry UL, FM, CSA,
CGA and/or CE approval where applicable.
5
Installation
3
Introduction
This section provides guidance for correct installation of
Eclipse Linnox burners.
NOTE: Information in Datasheet Series 159 may be
necessary to complete some of the installation
procedures.
WARNING
■ Only qualified, competent personnel with
combustion system experience are allowed to
install, adjust and maintain the burner.
■ All installation work must be carried out in
compliance with jurisdictional codes.
Handling
• Inspect the burner and its components ensuring that
all components are clean and free of damage.
• Use the appropriate support equipment when lifting
the burner and its components.
• Protect the burner and its components from the
weather, damage, dirt and moisture.
Storage
• Make sure the burner and its components are clean
and free of damage.
• Store the burner and its components in a cool,
clean, dry room.
• After you have made sure everything is present and
in good condition, keep the components in the
original package as long as possible.
Position of Components
The position and amount of components are determined
by three factors: burner design, system design and
chosen control method. All three factors are considered in
“System Design” chapter of the Linnox Design Guide 159.
Use the information in that chapter to build your system.
Approval of Components
Limit Controls & Safety Equipment
All limit controls and safety equipment must comply with
all applicable local codes and/or standards and must be
listed for combustion safety by an independent testing
agency. Typical application examples include:
• American: NFPA 86 with listing marks from UL, FM,
CSA
• European: EN 746-2 with CE mark from TuV,
Gastec, Advantica
Electrical Wiring
All electrical wiring must comply with all applicable local
codes and/or standards such as:
• NFPA Standard 70
• IEC60364
• CSA C22
• BS7671
Piping
All gas piping must comply with all applicable local codes
and/or standards such as:
• NFPA Standard 54
• ANSI Z223
• EN 746-2
The gas piping must meet jurisdictional codes.
Where to Get the Standards:
The NFPA Standards are available from:
National Fire Protection Agency
Batterymarch Park
Quincy, MA 02269
www.nfpa.org
The ANSI Standards are available from:
American National Standard Institute
1430 Broadway
New York, NY 10018
www.ansi.org
The UL Standards are available from:
333 Pfingsten Road
Northbrook, IL 60062
www.ul.com
6Linnox, V1, Operating Instructions, Edition 6.15
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