Elster BK-G1.6, BK-G25 Operating Instructions Manual

F
NL
I
SK
050886/00 · Edition 0.
D GB F NL I SK
xx.xx Fx/ivd x.xxx
Operating instructions
www.docuthek.com
Diaphragm gas meters BK-G.6 to BK-G5
Translation from the German
© 2012 Elster GmbH

Contents

Contents
Diaphragm gas meters
BK-G.6 to BK-G5 .....................
Contents ..............................
Safety.................................
Checking the usage .....................
Diaphragm gas meters BK-G1.6 to G25 ......2
BK with integrated “Smart Valve”............2
Type code .............................2
Part designations ........................2
Type label/Index plate.....................2
ATEX identification .......................3
Installation ............................
Temperature test point ..................4
Connecting the pressure measuring line ...4
Tightness test ..........................4
Commissioning.........................5
BK-G..M with mechanical index.............5
BK-G..A with Absolute ENCODER indexAE1/Z6 . 5 BK-G..A with Absolute ENCODER AE2 and
communications module ACM..............5
BK-G..E with electronic index ..............5
Diaphragm gas meters BK with integrated valve 5
Maintenance/Removal...................6
Technical data .........................6
Declaration of conformity ................7
ATEX legend ...........................8
Contact ...............................8

Safety

Safety
Please read and keep in a safe place
Please read through these instructions carefully before installing or operating. Following the installation, pass the instructions on to the opera- tor. This unit must be installed and commissioned in accordance with the regulations in force. These instructions can also be found at www.docuthek.com.
Explanation of symbols
, , , ... = Action
= Instruction
Liability
We will not be held liable for damages resulting from non-observance of the instructions and non- compliant use.
Safety instructions
Information that is relevant for safety is indicated in the instructions as follows:
DANGER
Indicates potentially fatal situations.
WARNING
Indicates possible danger to life and limb.
CAUTION
Indicates possible material damage.
All interventions may only be carried out by qualified gas technicians. Electrical interventions may only be carried out by qualified electricians.
Conversion, spare parts
All technical changes are prohibited. Only use OEM spare parts.
Transport
Diaphragm gas meters are always to be transported in the upright position. On receipt of the product, check that the delivery is complete (see Part desig- nations). Report any transport damage immediately.
Storage
Diaphragm gas meters are always to be stored in the upright position and in a dry place. Ambient tempera- ture: see Technical data.
GB
GB-1
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SK

Checking the usage

m
3
,
-
BK-G..M..
12345678
DE-07-MI002-PTB001 class 1,5
NG-47001BM0443 DIN EN 1359:2007
Q
max
Q
min
002545632734 1 imp =^ 0,01 m
3
M12 0102
Diaphragm gas meters BK-G.6 to G5
Residential or commercial diaphragm gas meters BK for recording gas consumption values for natural gas, town gas, propane and butane, as gases of the first to third families pursuant to DIN EN 437:2003 (DVGW Code of Practice G260). If used for internal measurements which are not subject to statutory testing, the gas meter is also suitable for hydrogen, nitrogen, air and inert gases.

BK with integrated “Smart Valve”

Not suitable for highly contaminated gases, e.g. town gas.
GB
Potentially explosive atmosphere
Diaphragm gas meters that are labelled with and
(see sticker near the index) are suitable for opera- tion in potentially explosive atmospheres, see page7 (Declaration of conformity).
This function is only guaranteed when used under the
specified operating conditions– see page6 (Technical data). Any other use is considered as non-compliant.

Type code

Code Description
BK-G Diaphragm gas meter
.6
.5 4
6 0 6
5
M
C
A
E
B
T
Te
Chekker mechanical index Absolute ENCODER index
Indication of volume at base conditions
Temperature conversion:
Flow rate
0.016 – 2.5 m
0.025 – 4 m3/h
0.04 – 6 m3/h
0.06 – 10 m3/h
0.1 – 16 m3/h
0.16 – 25 m3/h
0.25 – 40 m3/h
Mechanical index
Electronic index
mechanical
electronic

Part designations

6
4
3
5
2
1
Diaphragm gas meter BK
Index with index plate Connectors
4 Protective caps
5 2 x thermowells (optional) 6 Pressure test point with sealing sleeve (optional)

Type label/Index plate

Diaphragm gas meters BK-G..M..
BK-G..M..
DE-07-MI002-PTB001
Q
max
Q
min
M12 0102
3
/h
002545632734 1 imp =^ 0,01 m
class 1,5
12345678
NG-47001BM0443 DIN EN 1359:2007
,
3
3
m
-
Diaphragm gas meters BK-G..A.. with
Absolute ENCODER index
BK-G..A..
ENCODER VALVE Vs
M12 0102
DE-07-MI002-PTB001
class 1,5
002545632734
,
NG-47001BM0443 DIN EN 1359:2007
3
m
-
Diaphragm gas meters BK-G..E
BK-G..E..
Q
max
Q
min
M12 0102
002545632734
DE-07-MI002-PTB001
class 1,5
12345678
The following data is not specified on the type label/
index plate, but can be called up in the menu: Cyclic volume V, Specified centre temperature tsp (for meters with
temperature conversion only), EN 1359 registration number (if available), Firmware version.
GB-2
F
NL
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SK
Diaphragm gas meters with integrated valve
BK-G..
m
3
VALVE Vx
Valve variants: Vs = Smart Valve Vp = bi-stable valve (prepayment meter) Note: up to 12.2011, all valve versions were sim- ply marked with the word VALVE on the type label/ index plate.
ATEX identification
BK-G..M, BK-G..C, BK-G..MT, BK-G..CT
Elster GmbH, Strotheweg 1
BK
D-49504 Lotte, Germany
II -/2 G c IIB TX
TÜV 11 ATEX 090370 X
Use as follows: Category: internal: none, external: Category 2 (Zone1).
Type of atmosphere: gases, hazes and vapours.
Diaphragm gas meters BK-G..E
Elster GmbH, Strotheweg 1
BK
D-49504 Lotte, Germany
II -/3 G IIA T1
TÜV 11 ATEX 093627 X
Category: internal: none, external: Category 3 (Zone2).
Type of atmosphere: gases, hazes and vapours.

Installation

WARNING
Please observe the following to ensure that neither persons nor the gas meter are damaged during installation and operation:
Note the max. allowable operating pressurep
and measuring rangeQ label/Index plate).
Note the permitted ambient temperaturetm and
gas temperaturetg, see page2 (Type label/Index plate) or page 6 (Technical data).
The gas meter is suitable for mechanical ambient
conditions of Class M1 of Directive 2004/22/EC. For gas meter versions BK..A, BK..E and BK..B,
ClassE2 for electromagnetic ambient conditions
also applies.
When installing the diaphragm gas meterBK with
integrated valve, make sure that no dirt particles get into the meter and thus into the valve.
The yellow sealing sleeve protects the pressure
test point on the gas meter. It may only be opened for connecting a pressure measuring line.
Use seals made from tested materials. Elastomer
seals or asbestos-free flat seals from Elster are recommended.
For meters resistant to high temperatures, only
use seals tested to be resistant to high tempera-
tures. Only use the seals once. For installation and operation, note the applicable
national regulations and the directives of the gas supply company. For Germany, the valid DVGW
Code of Practice G600 (DVGW-TRGI) applies. The gas meter marked with
in the equipotential bond when being installed in a potentially explosive atmosphere, e.g. by con- necting it to a grounded pipeline. Installation must be carried out in accordance with EN60079-14.
The gas meter marked with must be protected
from falling parts.
If the calibration seal has been damaged or re-
moved, the gas meter is no longer approved for measurements which are subject to statu- tory testing.
If the gas meter is stored or installed outdoors,
protect the site against rain. Condensing humid-
ity is permitted.
Remove protective caps.
Installation in the horizontal position: connectors
must be pointing upwards.
Note direction of flow (arrow). The gas meter must not be in contact with ma-
sonry or other parts.
Ensure that there is sufficient installation space. Ensure unobstructed view of the index.
The seal faces on the screw unions must be
clean and damage-free.
GB-3
, see page2 (Type
max.
must be included
max.
GB
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