Elspec G4410, G4420, G4430 User's Installation Manual
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Table of Content s
G4K Power Quality Analyzer - System Overview .......................................... 6
Warranty ..................................................................................... 8
Acronyms ................................................................................... 10
Product Selection Guide ................................................................. 13
Preparation - Safety Precautions .......................................................... 16
What You'll Need .......................................................................... 18
Unpacking Components & Accessories ................................................. 19
The G4K BLACKBOX Unit ................................................................. 23
G4K Quick & Simple Installation ........................................................... 25
G4K BLACKBOX Unit Mounting ........................................................... 25
G4K Wiring ................................................................................. 28
Voltage Connections ................................................................... 32
Wiring the Current Connections ...................................................... 34
Connect the AC/DC Supply Terminal ................................................ 36
Connect the 48VDC Input .............................................................. 38
Establish 1st Time Connection .......................................................... 39
Confirm Operation ........................................................................ 41
G4K Unit Access ........................................................................... 43
G4K Quick Configuration ................................................................. 46
G4K Unit Setup .......................................................................... 47
Voltage & Frequency Configurations ................................................ 49
Currents .................................................................................. 51
Verify Measurement Readings ........................................................... 54
Access the Measurement Summary .................................................. 55
Verify Voltage & Current Readings .................................................. 57
Verify Power Readings ................................................................. 59
Enable PQZIP Recording .................................................................. 61
Monitoring Real-Time Data ................................................................. 63
Voltage & Current Measurements ....................................................... 66
Averaging ................................................................................... 72
Power ....................................................................................... 76
Temperature ............................................................................... 80
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Phasors ..................................................................................... 82
Waveforms ................................................................................. 87
Voltage Flickering ......................................................................... 93
Pinst Waveform ............................................................................ 96
Minimum / Maximum Flickering ......................................................... 98
Voltage & Current Harmonics .......................................................... 101
P & Q Harmonics ......................................................................... 107
Spectrum .................................................................................. 113
Harmonics Table ......................................................................... 118
Voltage & Current, Min & Max Harmonics Table .................................... 121
PQ Min & Maximum Harmonics ......................................................... 124
About Power Quality Monitoring .......................................................... 127
PQ Compliance Summary ............................................................... 128
Compliance Information ................................................................ 132
Compliance Chart ........................................................................ 135
Events ...................................................................................... 138
PQZIP Recording - Principle ............................................................... 140
Default Settings .......................................................................... 142
PQZIP Recording - Configuration ....................................................... 143
Enabling / Disabling PQZIP ........................................................... 147
FIFO ..................................................................................... 149
Fixed Quality vs. Fixed Ratio ........................................................ 150
File Capacity ........................................................................... 153
FFT Mode ............................................................................... 155
Erase All PQZIP Data .................................................................. 157
About Energy ................................................................................ 159
Consumption & Demand ................................................................. 160
Detailed Information .................................................................... 162
Measurement Status ..................................................................... 164
About Instrument Settings ................................................................. 167
Device Setup .............................................................................. 168
Device - Info G4K Unit Configuration ............................................... 171
G4K Product Attributes ....................................................................................................... 173
Power Status ......................................................................................................................... 174
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PoE Output ............................................................................................................................ 175
Alarms .................................................................................................................................... 176
Voltage & Frequency .................................................................. 177
Power Configuration ............................................................................................................ 179
Potential Transformer ......................................................................................................... 181
Smooth Filtering ................................................................................................................... 182
Voltage Polarity .................................................................................................................... 183
Define Nominal Values ........................................................................................................ 184
Time Settings .......................................................................... 186
Network Time ....................................................................................................................... 188
Time Setup ............................................................................................................................ 189
Daylight Saving ..................................................................................................................... 190
Currents ................................................................................. 191
Current Transformer ............................................................................................................ 193
Nominal .................................................................................................................................. 194
Current Polarity .................................................................................................................... 195
Non-Measured Currents ....................................................................................................... 196
Communication Configuration ....................................................... 198
Security .................................................................................................................................. 199
About Network Setup ........................................................................................................... 202
LAN 1 .................................................................................................................................. 204
LAN 2 / LCD Port Setup ................................................................................................... 206
Port Setup .......................................................................................................................... 208
Outer Access ..................................................................................................................... 210
Modbus TCP ....................................................................................................................... 211
DNP3 Configuration .......................................................................................................... 212
Status Summaries ............................................................................................................. 213
Serial Ports ............................................................................................................................ 215
RS-485 / RS-422 ................................................................................................................ 217
PPP Configuration ............................................................................................................ 219
PPP Status .......................................................................................................................... 220
Mode
m Configuration ...................................................................................................... 221
About Power Quality Compliance ................................................... 222
Power Quality Compliance Configuration ........................................................................ 223
User Defined Pages .............................................................................................................. 225
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User Defined Page 1 ......................................................................................................... 227
User Defined Page 2 ......................................................................................................... 232
User Defined Page 3 ......................................................................................................... 236
Advanced Settings .......................................................................... 239
System Log ................................................................................ 241
Creating Custom Events ................................................................. 244
Events List .............................................................................. 249
Create Event Conditions .............................................................. 251
Single Type Conditions ........................................................................................................ 253
Multiple Type Conditions .................................................................................................... 256
E-Mail Alerts .............................................................................. 258
Reports .................................................................................... 262
Energy Mode ............................................................................ 264
Parameter Mode ....................................................................... 265
Energy Meter .............................................................................. 266
Display Setup ............................................................................. 269
Upgrade G4K Software - Firmware Upgrade ......................................... 272
Upgrade the FW Using FTP ........................................................... 275
Local FW Upgrade ..................................................................... 277
Optional Installations & Disconnections ................................................. 279
Attach The PT100 Temperature Connection ......................................... 279
Connect Power Over Ethernet ......................................................... 280
Detach the Voltage Terminal Block Connector ...................................... 281
About Elspec's Search Utility .............................................................. 282
Obtain Elspec's Search Utility .......................................................... 283
Use the Elspec's Search Utility ......................................................... 284
G4K Unit Access .......................................................................... 287
New Device Indication ................................................................... 291
Limitations of Elspec's Search Utility.................................................. 292
G4K Specifications .......................................................................... 293
G4K Physical Specifications ............................................................. 299
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G4K Power Quality Analyzer - System Overview
The i nnovative d esign o f the G4 400 BLA CKBOX device se ries i s a t echnological
breakthrough providing the Perfect Permanen t PQ An alys is solution. Its enhanced
capabilities are uniquely adaptable to address the individual needs & requirements
for a lmost a ny b usiness and/or ap plication. Empowered by t he patented P QZIP
compression technology, the G4 K can s tore up to a t housand times m ore tha n
other t ypical f ile f ormats. The P QZIP allows the G4 K t o c ontinuously r ecord &
store al l electrical waveforms for extended periods with no gaps in the data. Its
superior accuracy yields a 2 x 16 Bit to yield, far surpassing IEC61000-4-30 Class A
requirements. The G4K f eatures a thr eshold-free se tup, & is eq uipped w ith
standard industrial p rotocols f or se amless in tegration i nto a ny SCADA system. I t
provides P Q p arameters acc ording t o E N50160, IEC61000-4-30, & other na tional
standards, and the data may be analyzed over any network at any remote location.
The ad vanced PQSCADA & Investigator Enterprise Analysis software en ables t he
operator to detect, view, co ntrol, analyze & isolate the m inutest PQ anomaly f or
the diagnosis & effective maintenance of equipment. It simplifies troubleshooting
& ti me-synchronized data r ecorded by an y n umber o f BLACKBOX d evices, ca n b e
compared within a particular site and/or across many sites.
The embedded Website serves as the main user-interface with the unit, providing
enhanced m anagement, unit configuration & r eal-time m onitoring o f all
parameters.
The o ptional G4100 Remote Display LCD Unit (RDU) i s an in tegral p art of t he
Elspec P ower Quality D ata C enter s ystem, al lowing in ter-connectivity w ith th e
G4400 series instruments for configuring and monitoring the electrical distribution
system. The G4 100 c onnects a nd c ommunicates w ith t he G4400 BLA CKBOX
devices d irectly v ia RJ45 n etwork cab le o r t hrough I P c ommunication f rom
anywhere i n the w orld. One R DU c an be us ed to m onitor and c onfigure m any
G4400 series instruments.
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The figure below provides a graphical outline of the G4K System:
SEE ALSO
Acronyms
G4K Warranty
Product Selection Guide
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Warranty
Each E lspec p roduct is under w arranty to be f ree f rom d efects in m aterial an d
workmanship under normal u se an d s ervice. The warranty p eriod is for o ne year
and commences on the date of shipment. Parts, p roduct repairs, and services are
under w arranty for 90 da ys. This w arranty extends o nly t o t he o riginal b uyer or
end-user c ustomer and it does n ot apply t o fuses, di sposable batteries, or to any
product w hich, in E lspec's opinion, h as b een m isused, al tered, n eglected,
contaminated, or damaged by accident or abnormal conditions in the operation or
handling o f the p roduct. Elspec w arrants t hat t he so ftware w ill o perate
substantially in accordance with its functional specifications for 90 days and that it
has been properly recorded on non-defective media. Elspec does not warrant that
the software will be error free and operate without interruption.
Elspec authorized re-sellers shall extend this warranty on new and unused products
to e nd-user cu stomers o nly, but d o no t h ave a uthority t o e xtend a g reater o r
different w arranty o n b ehalf o f E lspec. W arranty s upport is av ailable o nly if t he
product i s p urchased through a n El spec authorized s ales o utlet or Buyer ha s p aid
the ap plicable in ternational price. Elspec r eserves t he r ight t o invoice the Buyer
for an y i mportation costs for t he repair/replacement of parts w hen the p roduct
purchased in one country is submitted for repair in another country.
Elspec’s w arranty o bligation is l imited, at El spec's o ption, to r efund o f th e
purchase price, free of charge repair, or replacement of a defective product which
is r eturned t o E lspec w ithin t he w arranty p eriod. For w arranty s ervice, c ontact
Elspec d irectly t o o btain a r eturn-authorization. On r eceipt of t he authorization,
return the product to Elspec w ith a description of the problem, including prepaid
postage an d insurance ( FOB d estination). Elspec assumes n o r isk f or d amage in
transit. F ollowing w arranty r epair, the p roduct w ill b e r eturned to t he Bu yer,
transportation prepaid (FOB destination). If Elspec determines that the failure was
caused b y n eglect, misuse, co ntamination, al teration, a ccident, o r abnormal
condition o f o peration o f h andling, in cluding o vervoltage f ailures cau sed b y u se
outside t he product's s pecified r ating, o r normal w ear a nd tear o f m echanical
components, E lspec w ill p rovide an e stimate o f r epair costs an d o btain
authorization be fore commencing w ork. F ollowing r epair, t he pr oduct w ill be
returned to the Buyer, transportation prepaid, and the Buyer will be billed for the
repair and return postage transportation charges (FOB Shipping Point).
This w arranty is t he Buyer's s ole an d ex clusive r emedy an d is in l ieu of al l o ther
warranties, express o r im plied, including b ut n ot limited to any implied warranty
of merchantability or fitness for a particular purpose. Elspec shall not be liable for
any special, indirect, incidental, or consequential damages or losses, including loss
of data arising from any cause or theory.
Since so me co untries or st ates d o n ot allow li mitation of t he t erm o f an i mplied
warranty, o r exclusion o r l imitation o f incidental o r consequential d amages, t he
limitations an d ex clusions o f this w arranty may n ot ap ply t o ev ery b uyer. If a ny
provision of t his W arranty is h eld i nvalid or u nenforceable b y a co urt o r o ther
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decision-maker of competent jurisdiction, such holding will not affect the validity
or enforceability of any other provision.
NOTICE REGAR DING PROPRIETARY RIGHTS
This publication co ntains information proprietary t o E lspec. By accepting & using
this m anual, y ou ag ree that the information co ntained herein w ill b e u sed solely
for the purpose of operating equipment developed & manufactured by Elspec.
SEE ALSO
System Overview
Acronyms
Product Selection Guide
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Acronyms
The following acronyms are being used within this document:
A
CRONYM
D
EFINITION
PQ Power Quality
V Voltage
F Frequency
V Voltage Neutral
N
A Ampere
CT Current Transformer
PF Power Factor
PT100 Platinum Resistance Thermometers
PU Per Unit
PT
Potential T ransformer ( transformation r atio i n b oth m agnitude a nd
phase)
CT Current Transformer
THD Total Harmonic Distortion
HV High Voltage
MV Medium Voltage
LV Low Voltage
ADC Analog to Digital Converter
SSL Secure Sockets Layer
GPS Global Positioning System
UTC Coordinated Universal Time
LAN Local Area Network
CF Compact Flash
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ACRONYM
DEFINITION
OLP
OLE for P
rocess C ontrol ( set o f connectivity s tandards f or industrial
automation)
OPC Open Connectivity (formerly OLE for Process Control)
TCP Transport Control Protocol
FTP File Transfer Protocol
DHCP Dynamic Host Configuration Protocol
DNP3 Distributed Network Protocol
PPP Point to Point Protocol
PAP Password Authentication Protocol
CHAP Challenge Handshake Authentication Protocol
UART Universal Asynchronous Receiver Transmitter
ISP Internet Service Provider
INIT Initialization (INIT String used in Modem)
AT
A command string should start with "AT" or "at", except for the commands
"A/" and "+++". At or aT are invalid
PST
Value measured over x p eriod that characterizes the likelihood that the
voltage fluctuations would result in perceptible light flicker
THD Total Harmonic Distortion
TDD Total Demand Distortion
Ampl Amplitude
FIFO First In First Out
FFT Fast Fourier Transform
csv Comma Separated Values
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ACRONYM DEFINITION
ELSPEC G4400 BLACKBOX DEVICE & ACCESSORIES
G4K G4400 BLACKBOX Series of Power Quality Analyzers
PQZIP Power Quality Data Compression & Archive File Format
PQSCADA Power Quality Supervisory Control and Data Acquisition
RDU G4100 Remote Display LCD Unit
CPU G4K - Central Processing Unit Module
DSP G4K - Digital Signal Processing Module
PS G4K - Power Supply Module
FW Firmware - G4K Software
SEE ALSO
System Overview
G4K Warranty
Product Selection Guide
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Product Selection Guide
The p roduct s election g uide w ill as sist y ou in ch oosing t he o ptimal G 4K P ower
Quality Analyzer t hat will suit y our needs & r equirements. T he B LACKBOX d evice
series i ncludes 3 p roducts, namely t he G 4410, G 4420 & G 4430. T hey a re mainly
differentiated by their measurement c apabilities, storage c apacity, PQ analysis &
communication ports.
CAPABILITIES
PRODUCT SERIES
G4410 G4420 G4430
REAL-TIME MEASUREMENTS
Voltage Sampling Rate, Maximum Samples/Cycle 256 1024 512
Voltage/Current -
Per P hase, A verage,
Unbalanced
Power: R eal, R eactive, A pparent, P ower F actor,
Frequency
Energy: Bidirectional, Total, Import, Export, Net
Demand: Block
Voltage H armonics (Individual, Even, O dd, Total)
Up to-
127TH 255 511
TH
Type of Analog to Digital Converter
TH
16/201 16/20
Bit
1
16/20
Bit
1
Measurement During Overloading (From Nominal)
Bit
x2 x10 x10
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CAPABILITIES
PRODUCT SERIES
G4410 G4420 G4430
DATA & WAVEFORMS LOGS
Cycle-By-Cycle PQZIP Recording
Event Logs
Continuous Waveform Recording
Min/Max Logs For Any Parameter
TIME STAMPS, RESOLUTION (MICROSECONDS)
With Ethernet Synchronization 50 50 50
With GPS Synchronization 1 1 1
STORAGE CAPACITY
Internal Memory 128 MB 16 GB 4 GB
POWER QUALITY ANALYSIS
Transient Detection, Microseconds
(50Hz/60Hz)
78.1/65.1µs
19.5/16.3µs
39/32.5µs
Sag/Swell Monitoring
Unbalance Components: Zero, Negative,
Positive
Flicker (IEC 61000-4-15)
Fast Flickering
Compliance Testing To EN50160
EN50160 Timestamps
Configurable for IEEE519-1992, IEEE159
(SEMI)
Time Stamps Of Above
___
Inter-Harmonics
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CAPABILITIES
PRODUCT SERIES
G4410 G4420 G4430
COMMUNICATION PORTS
OPC
Power Over Ethernet (PoE) - In
Power Over Ethernet (PoE) - Out
___
Ethernet Ports 1 2 2
COMMUNICATION PORTS - CONTINUE
RS-485/422 Port
Voltage Ride Through on Power Loss (Up to) 10 sec. 25 sec. 25 sec.
USB Port (Power Only)
___
Onboard Comprehensive Web Server
DNP3
Modbus TCP
E-MAIL NOTIFICATIONS
SMTP Client
1
Effective Bits
Disclaimer: Outlined capabilities
subject to change without prior
notice
SEE ALSO
System Overview
Acronyms
G4K Warranty
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Preparation - Safety Precautions
WARNINGS
R
EVIEW THE ENTIRE MANUAL BEFORE USING THE INSTRUMENT AND ITS
ACCESSORIES
O
BSERVE ALL WARNINGS AND CAUTIONS
D
O NOT OPERATE THE INSTRUMENT AROUND EXPLOSIVE GAS OR VAPOR
A
VOID WORKING ALONE
B
EFORE USE, INSPECT THE INSTRUMENT, LEADS AND ACCESSORIES FOR
MECHANICAL DAMAGE, AND REPLACE WHEN DAMAGED
P
AY SPECIAL ATTENTION TO THE INSULATION SURROUNDING THE
CONNECTORS AND PLUGS
R
EMOVE ALL ACCESSORIES THAT ARE NOT IN USE
M
AKE SURE THE INSTRUMENT IS PROPERLY GROUNDED TO A PROTECTIVE
EARTH GROUND
D
O NOT APPLY INPUT VOLTAGES ABOVE THE RATING OF THE INSTRUMENT
AS SHOWN ON THE NAME PLATE
D
O NOT INSERT METAL OBJECTS INTO CONNECTORS AND OPENINGS
N
EVER OPEN THE INSTRUMENT’S ENCLOSURE DURING OPERATION;
DANGEROUS VOLTAGES ARE PRESENT
U
SE THE INSTRUMENT ONLY AS SPECIFIED IN THIS MANUAL, OR THE
PROTECTION PROVIDED BY THE INSTRUMENT MAY B E IMPAIRED
D
O NOT EXPOSE THE INSTRUMENT TO EXTREME MOISTURE AND OR RAIN
TO AVOID SHOCK OR FIRE
V
ERIFY THAT THE UNIT IS DISCONNECTED FROM THE MAIN POWER SUPPLY
I
NSPECT ALL ELECTRICAL AND MECHANICAL CONNECTIONS VISUALLY FOR
MECHANICAL DAMAGE AND INTEGRITY OF COMPONENTS AND ACCESSORIES
I
NSPECT CURRENT TRANSFORMER WIRI NG FOR PROPER DIR ECTION THROUGH
THE CYLINDRICAL APERTURE OF THE CURRENT SAMPLING MODULE
P
ULL-TEST ALL CONTROL WIRING TO ENSURE SECURE SEATING IN
TERMINALS
B
EFORE USE, INSPECT THE INSTRUMENT, LEADS AND ACCESSORIES FOR
MECHANICAL DAMAGE, AND REPLACE WHEN DAMAGED
D
O NOT OPERATE THE INSTRUMENT OR ITS ACCESSORIES IF IT BECAME WET
FOR ANY REASON
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SEE ALSO
System Overview
What You'll Need
Unpacking Components & Accessories
G4K BLACKBOX Unit
G4K BLACKBOX Unit Mounting
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What You'll Need
Familiarize y ourself w ith t he G4K BL ACKBOX U nit, Components & Accessories. In
addition, ensure that you follow the outlined Safety Precautions. You will need the
following tools & additional items for the initial installation:
Wire Strippers
Phillips Screwdriver
Flat Head Screwdriver
G4K BLACKBOX Unit, Components & Accessories
This User Guide
SEE ALSO
System Overview
Preparation – Safety Precautions
Unpacking Components & Accessories
G4K BLACKBOX Unit
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Unpacking Components & Accessories
The G 4K B LACKBOX is shipped from Elspec's factory in a s ealed case to protect it
from d amage during t ransportation. The s mall p arts a re s hipped in a s ealed b ag
with the unit.
TO UNPACK THE UNIT & ITS ACCESSORIES
Remove the unit & all of the following components from the casing:
Q
UANTITY
I
LLUSTRATION
D
ESCRIPTION & PART NUMBER
DEVICE, COMPONENTS & ACCESSORIES
1
G4K BLACKBOX Device
G4410
G4420 BLACKBOX: SPG-4420-0000
BLACKBOX: SPG-4410-0000
G4430 BLACKBOX: SPG-4430-0000
SEE ALSO
Product Selection Guide
1
Voltage Terminal Block Connector
(For
Sampling)
ENT-1005-0090
1
AC/DC Terminal Block Connector
(For
Powering the Unit)
ENT-1003-0192
1
RS485/422 Communication Terminal B loc k
(For Communication)
ENT-1004-0190
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QUANTITY ILLUSTRATION DESCRIPTION & PART NUMBER
1
48VDC Terminal Block Connector
(For P owering
the Unit)
ENT-1002-0190
1
Temperature Sensor
Terminal Block Connector
(For PT100 Type)
ENT-1003-0190
1
Clamping Yoke H older on Rail 35mm FM 4
MAL-2000-5002
1
Installation & Demonstration Disc
SMX-0408-0100
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Orders for optional accessories will be delivered as well in a sealed casing. Unpack
these parts from their sealed bags:
QUANTITY
ILLUSTRATION DESCRIPTION & PART NUMBER
O
PTIONAL ACCESSORIES
As Ordered
BLACKBOX Full User Guide
SMX-0602-0100
As Ordered
G4100
SPG-4100-0090
Remote Display LCD Unit (Provide G 4K I nter-
Connectivity f or C onfigur
ing & M onitoring the El ectrical
Distribution System)
As Ordered
GPS (Global Position System)
(For M obile T ime
Synchronization)
SOA-0232-0400
As Ordered
Multi-Frequency 3.5G Wireless Modem
(For Fa st M obile
Communication Access)
SCM-0001-0000
As Ordered
G4400 Multi IO Expansion
(For M onitoring C apabilities
Extension - Additional Digital & Analog IO Ports)
G4430 + 1 Multi IO Module:
SPG-4431-0090
G4430 + 2 Multi IO Modules: SPG-4432-0090
G4420 + 1 Multi IO Module: SPG-4421-0090
G4420 + 2 Multi IO Modules: SPG-4422-0090
G4410 + 1 Multi IO Module: SPG-4411-0090
G4410 + 2 Multi IO Modules SPG-4412-0090
Multi Module IO Upgrade: SOC-0400-0090
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QUANTITY
ILLUSTRATION DESCRIPTION & PART NUMBER
O
PTIONAL ACCESSORIES
As
Ordered
Protective Metal Cabinet (IP54)
with wiring (H x W x
D) - 50 x 50 x 30cm (19.7 x 19.7 x 11.8") :
SOA-0002-0000
As
Ordered
Polycarbonate Enclosure (IP54)
with wiring (H x W x
D) - 50 x 50 x 30cm (19.7 x 19.7 x 11.8") :
SOA-0003-0000
As
Ordered
200W Heater with Thermostat:
SOA-0101-0000
As
Ordered
RJ45/Fiber Optic Converter:
SOC-0401-0000
SEE ALSO
System Overview
Preparation – Safety Precautions
What You'll Need
G4K BLACKBOX Unit
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The G4K BLACKBOX Unit
The innovative design of the G4K BLACKBOX has been uniquely adapted to address
the individual n eeds & r equirements f or a lmost a ny business and/or application.
The m odular & expandable design p rovides m aximum f lexibility f or cu stomized
requirements.
The m ain b ase ( front end) of t he u nit is comprised o f three m odules na mely th e
Central Process ing Unit (CPU), t he Digital Signal Processing (DSP), & t he Power
Supply (PS).
The functions for the CPU are mainly data compression, file handling & facilitation
of co mmunication i nterfaces. T he C PU f eatures an A C/DC p ower s upply, D C/DC
converter, an automatic s election o f h ighest v oltage & an u ltra cap acitors' ridethrough for up to 25 seconds.
The DSP is responsible for capturing the electric signal & converting the waveforms
to digital data. The DSP's capabilities include simultaneous 12 channel sampling at
250 kHz (4 µsec), full scale measurements 10 x from nominal voltages & currents at
an extremely high accuracy. The CT's dual range with auto selection ranges from 0
- 5A, 0 - 50A RMS & has a r eading a ccuracy o f 0 .1%. There are a t otal o f six ( 6)
apertures. Typically only the first four (4) are used as current inputs for I1, I2, I3,
and IN (Neutral current optional as the fourth input).
The PS facilitates a wide r ange of in puts t hat comply with the highest s tandards
set by the industry. The power supply module contains internal backup circuitry to
hold in ternal v oltage during m omentary t ransients an d d isturbances. T hus, w hen
powering off the unit, it continues operating for up to 1 minute. The power supply
supports the following power sources:
DC 100-300V
AC 100-260V, 60/50 Hz (recommended)
PoE 48V
The top of this f ront end b ase f acilitates t he connection for t he PT100
thermostat & th e D C Converter i nput. In a ddition to th e P T100 c onnection, the
G4K is equipped w ith 2 a dditional internal t emperature s ensors ( PS a nd D SP
modules). T he o perating t emperature r anges fr om -20 to + 70°C & the s torage
temperature ranges from -30 to +80°C. The DC Converter ranges from an input DC
of 48 VDC & a minimum voltage for PoE of 48 VDC.
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Physical layout of the 3 modules including the location of the system
connectors for both the Front & Top View:
SEE ALSO
System Overview
Preparation – Safety Precautions
What You'll Need
Unpacking Components & Accessories
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G4K Quick & Simple Installation
This section contains the installation & setup procedure for the G4K BLACKBOX
that is quick & simple to follow. After you have installed your G4K device, you can:
Monitor the Quality of your Electrical Power,
Monitor PQ Parameters according to EN50160, IEC61000-4-30 & Customized
Standards
Store a thousand times more than other typical file formats with PQZIP
G4K - QUICK & SIMPLE INSTALLATION
The procedure includes:
Mounting the G4K BLACKBOX
Wiring the G4K BLACKBOX
Connecting the G4K BLACKBOX
Confirming the G4K's Operation
G4K Unit Access via Elspec's Web Interface
Configuring the G4K Device
Verifying Measurement Readings
Enabling PQZIP Recording
WARNING
Before you start, ensure that the panel is de-energized & that you take
the necessary Safety Precautions !
G4K BLACKBOX Unit Mounting
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The G4 K B LACKBOX i s i ntended to b e mounted within an enclosure, or can be
fastened either to a DIN Rail or to a F lat Surface. The physical dimensions of the
G4K are: 17.5 x 23.2 x 13.8cm (6.9 x 9.1 x 5.4”) & it weighs 1.7Kg (3.7lbs).
FASTENING THE G 4K BLACKBOX TO A DIN RAIL
This i s the m ost c ommon m ounting m ethod & y ou w ill ne ed t he Clamping Yoke
Holders provided with G4K & the unit itself - see Components & Accessories.
Connect the Clamping Yoke Holders to the sides of the back plate of the
G4K using the 2 screws provided,
Attach the entire unit with the holders to the DIN Rail:
FASTENING THE G 4K BLACKBOX TO A PLATE
The G4 K BLACKBOX can b e d irectly m ounted t o a plate us ing 4 x s tandard 7 mm
(0.27”) screws.
The distance of the screws on the G4K plate is (H x W) 10 x 12cm (3.9 x
4.7”). Ensure the plate has corresponding holes,
Simply screw the G4K unit onto the plate at the corresponding holes:
Successfully Mounted G4K Unit
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SEE ALSO
Installation
G4K Wiring BLACKBOX
Establish 1
st
Time Connection
Confirm Operation
G4K Unit Access
G4K Configuration
Verifying Measurement Readings
Enable PQZIP Recording
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G4K Wiring
The DSP M odule o f the G4 K receives a nalog s ignals an d co nverts t hem to digital
signals t o b e m easured a nd st ored f or f urther p rocess a nd an alysis. A n e ssential
part o f the G4K Wiring P rocedure is the Power Configuration, wh ich is co nfigured
in the Web Interface. Included in this section are the types of Power Topology the
G4K supports that will be important to understand prior to proceeding with:
Connecting the Voltage Connections
Connecting the Current Connections
Connecting the AC/DC Supply Terminal
Connecting the 48 VDC Input
G4K BLACKBOX POWER TOPOLOGY SUPPORTS
The G4 K BLA CKBOX i s d esigned to s erve i n v irtually a ny p ower to pology
configuration. T he d iagrams b elow o utline t he t ypes o f t opologies w ith t heir
applicable Configuration in Elspec's Web Interface:
Single LN Configuration:
Single LL Configuration:
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2Phase TR:
Delta 3 Wires:
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WYE 4 Wires:
WYE 4 Wires:
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