Elson EHW3 Installation And User Instructions Manual

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Please read and understand these instructions before starting work.
Please leave this leaet with the user following installation.
PACK CONTENTS
Heater, xing screws and plugs,
WARNING
This Instantaneous Hand Wash must only
be installed by qualied persons.
36006228 Issue 4.
Elson 3kW Manual Handwash
Installation and User Instructions
Model: EHW3
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INTRODUCTION
Thank you for purchasing an Elson EHW3 Handwash. The handwash instantaneous
water heater is manufactured to the highest standards and has been designed to meet
all the latest relevant safety specications.
This handwash instantaneous water heater must be installed (Sections 3.0-6.0, p.6-
14), commissioned (Section 7.0, p.14) and maintained (Sections 8.0-9.0, p.15-16) by a competent person. Please read and understand these instructions prior to installing your handwash instantaneous water heater. Particular attention should be paid to the section headed SAFETY (Section 2.0, p.3). Following installation and commissioning the operation of the heater should be explained to the user (Section 7.0, p.14) and
these instructions left with them for future reference.
This appliance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervison or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
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TECHNICAL SPECIFICATION
Model number
3.1kW - Handwash - 93 020 001
CONNECTIONS
Inlet connection -15mm ext. diameter (copper or push t stem elbow) Water entry point - bottom and rear Cable entry point - bottom and rear
ELECTRICAL
Electrical rating............................................................................ 2.8/3.1kW @ 230/240V
MATERIALS
Backplate, cover and control knob - ABS Element(s) - Copper sheathed rod type.
DIMENSIONS
Height - 235mm Width - 151mm Depth - 85mm
STANDARDS AND APPROVALS
Complies with the requirement of EN 60335-2-35. Complies with European Community Directives (CE).
Supplier’s name or trade mark Elson
Supplier’s model identier EHW3
The declared load prole XXS
The water heating energy efciency class of the model A
The water heating energy efciency in % 38.6
The annual electricity consumption in kWh 478
Daily fuel consumption Qlec in kWh 2.200
Specic precautions that shall be taken when the water heater is assembled, installed or maintained and disposed of at end of life
See Section 1
to 10
Table: Technical parameters in accordance with European Commision regulations 814/2013 and 812/2013
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1.1 A pressure relief device (PRD) is designed into the handwash appliance which complies with European standards. The PRD provides a level of appliance protection should an excessive build-up of pressure occur within the appliance.
1.2 DO NOT operate the handwash with a damaged spout or blocked sprayplate which can cause the PRD to operate.
IMPORTANT INFORMATION
2.1 Products manufactured by Elson are to British and European Standards. These appliances are safe and without risk, provided they are installed, used
and maintained in good working order in accordance with our instructions and recommendations.
2.2 Please read and understand these instructions before starting work and retain them for later use.
2.3 DO NOT operate the appliance if it is frozen or suspected of being frozen. See fault nding table (p.15).
2.0 SAFETY
1.0 INTERNAL COMPONENTS
Thermal cut-out
Front cover
Inner container
Pressure switch
Flow control valve
anticlockwise
Rating label
Cable clamp
Pressure relief device (PRD)
Spout fixing nut
Outlet spout
Sprayplate
Figure 1 Internal components - 3.1kW
Terminal block
To close: turn
Thermostat
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2.4 DO NOT operate the appliance if:
1. Water ceases to ow during use.
2. Water has entered inside the unit because of an incorrectly tted cover.
3. If the appliance is damaged.
2.5 ISOLATE the electrical and water supplies before removing the cover.
2.6 ISOLATE the electrical and water supplies BEFORE proceeding with
installation or servicing.
2.7 The appliance must be mounted on to a at nished wall surface that covers the full width and length of the backplate (or on top of the tiles).
2.8 DO NOT tile up to the appliance after xing to the wall.
2.9 The sprayplate must be cleaned when any of its holes become blocked, otherwise restriction to the ow from the outlet spout will result in higher temperatures and could also cause the pressure relief device in the appliance to operate - see 1.1 & 9.2 (p.3 and p.16).
2.10 The product is NOT SUITABLE for mounting into steam rooms or
steam cubicles.
2.11 The installation must be carried out in accordance with the relevant requirements of:
• The appropriate Building Regulations either The Building Regulations, The Building Regulations (Scotland) or Building Regulations (Northern
Ireland).
• The Water Fittings Regulations or Water Byelaws in Scotland.
CAUTION
2.12 It is recommended that persons who may have difculty understanding or operating the controls should not be left unattended whilst washing hands. Special consideration should be given to young children and persons with reduced physical, sensory or mental capabilities.
2.13 Only use designated entry points for cable and pipe.
PLUMBING
2.14 The plumbing installation must comply with Water Regulations.
2.15 The supply pipe must be ushed to clear debris before connecting to the handwash appliance.
2.16 DO NOT solder pipes or ttings within 300mm once the pipework is located in the appliance as heat transfer can damage components.
2.17 DO NOT t any form of outlet ow control as the outlet acts as a vent for the
heater can.
2.18 DO NOT use excessive force when tting the spout xing nut, nger tightness is sufcient.
2.19 All plumbing connections must be completed and checked for leaks before
making the electrical connections.
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ELECTRICAL
2.20 Before tting the appliance ensure that the consumer unit and any switches
are suitable for the additional load. If in doubt, contact your electricity
supplier or a qualied electrician.
2.21 The installation must comply with BS 7671 ‘Requirements for electrical installations’ (IEE Wiring Regulations).
CAUTION
2.22 This appliance must be earthed.
2.23 Fuses do not give personal protection against electric shock. To enhance
electrical safety a 30mA residual current device (RCD) should be installed in all electric handwash circuits. This may be part of the
consumer unit or a separate unit.
2.24 Ensure that all terminal block connections are sufciently tight.
2.25 Switch off appliance immediately and isolate if water ceases to ow during
use.
2.26 Other electrical equipment e.g. extractor fans, must not be connected to the handwash or its supply circuit.
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WARNING
3.1 The handwash must not be positioned where it will be subjected to freezing
conditions.
WATER REQUIREMENTS
3.2 The installation must be in accordance with Water Regulations. To ensure
activation of the heating elements, the handwash must be connected to a mains
water supply with a minimum running pressure of 0.1 MPa (1 bar) and a maximum static pressure of 0.7 MPa (7 bar). If static pressure exceeds
0.7MPa (7 bar) t a pressure reducing valve to avoid damaging the appliance. If in doubt, the pressure should be checked taking account of other services from the same water supply which could cause the pressure to fall below the minimum. The water supply can also be taken from a cold water storage cistern provided there is a minimum head of 10m above the appliance.
3.3 If the handwash is operated outside of the stated pressure parameters, it may not be possible to achieve optimum performance from the appliance
throughout the year.
ELECTRICAL REQUIREMENTS WARNING
3.0 SITE REQUIREMENTS
red
red
Cut Out
red
black
red
N
L
green/yellow
Inner container
Pressure switch
Terminal block
3.1kW
Figure 2 Wiring diagram
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3.4 The appliance must be earthed IMPORTANT - INSTALLATION TO BE CARRIED OUT BY A COMPETENT INSTALLER
3.5 The installation supply cable and circuit protection must conform to
BS 7671.
3.6 Before making any sort of electrical connection ensure that no terminal
within the circuit is live. If in any doubt SWITCH OFF the whole installation at the consumer unit.
3.7 The handwash must only be connected to a 230-240V ac supply.
3.8 The earthing and protective conductor arrangement within the property, in
particular the supplementary bonding in the room containing the handwash, must comply with BS 7671.
3.9 Ensure that the supply cable and fuse are sufcient for the rated input of your
appliance. Please refer to the rating label within the appliance.
3.10 A minimum heat resistant cable size of 1.5mm² should be used. The
handwash can be connected in two different ways:
1. Via a fused and switched connection unit taken as a spur from a 13amp ring
main.
2. As a separate circuit taken directly from a spare way in a consumer unit.
In each case a double pole isolating switch having a contact separation of at least 3mm in each pole, and a minimum rating of 13amp must be incorporated in the wiring of the appliance.
Figure 3 Schematic of typical electrical layout
Shower unit (use rear entry when it is possible)
800 or 100A main switch
Meter
Meter ‘tails’
Consumer unit
RCD (can be part of the consumer unit)
Double pole isolating switch: Pull cord or wall mounted in accordance with IEE regulations
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3.11 To obtain full advantage of the power provided by the handwash, use the shortest cable route possible from the consumer unit to the handwash.
3.12 If your consumer unit has a rating below 80A or, if there is no spare fuse way,
then the installation will not be straightforward and may require a new
consumer unit. A qualied electrician should install the new consumer unit. It may be necessary to contact your electrical supplier to upgrade your supply.
CAUTION
3.13 To enhance electrical safety a 30mA residual current device (RCD) should be installed in all electric handwash circuits. This may be part of the consumer unit or a separate unit. DO NOT use a rewireable fuse, instead use a suitably
rated miniature circuit breaker (MCB) or cartridge fuse. The handwash must be
connected to its own independent electrical circuit.
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IMPORTANT - INSTALLATION TO BE CARRIED OUT BY A COMPETENT INSTALLER
4.1 The appliance must be mounted on a at surface, which covers the full width and length of the backplate. It is important that the wall surface is at otherwise difculty may be encountered when tting the cover.
4.2 Ensure that the handwash is positioned over the basin, because if the PRD operates water will eject from the bottom of the appliance.
4.3 The outlet of the handwash acts as a vent and MUST NOT be connected to any form of outlet ow control, or any other tting not recommended by Elson.
4.4 DO NOT t the handwash to the wall and tile up to the case. It must be tted on to a nished at and even wall surface. This allows removal for servicing.
4.5 The control knob is an integral part of the cover - do not attempt to
remove it.
4.0 CONSIDERATIONS BEFORE FITTING
4.6 Position the unit above the
basin so that the spray will be
contained within the basin and at a convenient height for hand washing
see Figure 4 (opposite).
4.7 A clearance of at least 130mm above and below the unit should be allowed for access to the cover screws.
4.8 Cable entry can be from the rear
(preferred) or from the bottom. The backplate has cut-out position to suit size of cable. When opting
for bottom entry make the cut-out to
suit the cable before tting the backplate to the wall -see Figure 5
(below).
Figure 4 Handwash position over basin (or sink)
200 mm
PRD Outlet
Typical arrangement
Isolating stop valve
Main water supply (Use rear entry when it is possible)
130mm min
Make cut-out using sharp knife
Figure 5 Bottom entry cable cut-out
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PIPE ENTRY
4.9 Plumbing entry can be from the rear (preferred) or from the bottom. The backplate has a cut out position to suit 15mm pipe.When opting for
bottomentrymakecutoutbeforettingbackplatetothewall-see   Figure6(below).
5.1 TURN OFF water and electrical supply.
5.2 The appliance is designed for bottom and rear entries of water and electric
cable. It is advisable to use the rear entry (when it is possible), in order to obtain a neater installation.
5.3 Unscrew the retaining screws and lift the cover from the back plate -
see Figure 7 (below).
5.0 FITTING INSTRUCTIONS
5.4 Fit the outlet spout - DO NOT over tighten, nger tight will be sufcient
- see Figure 8 (above).
5.5 After choosing the correct site for the handwash, use the backplate as a template and mark the two xing holes (see p.9).
BEWARE OF CABLES AND PIPES WHICH MAY BE BURIED IN THE WALL.
5.6 Drill holes using a 6.5mm diameter masonry drill.
5.7 Use plugs to suit the wall and use the xing screws supplied.
Figure 7 Removing Cover
Make cut-out using sharp knife
Figure 6 Plumbing cut-out
Figure 8 Fitting outlet spout
'O' rings
Plastic nut (finger tight only)
Outlet pipe
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PIPE CONNECTION
5.8 The outlet spout can be removed to ease installation.
5.9 The handwash has been designed for a 15mm water pipe using the pusht connection - see Figure 11 (p.12).
5.10 Decide where to connect the cold water mains feed to the handwash. Ensure that the pipe you have selected is not a gas pipe or a hot water pipe. Chrome and stainless steel pipe is not recomended.
19.5
74
29
86
196.5
151
235
Cable Clamp
Inlet water connection
Terminal Block
Rear entry access area for electricity and inlet water supply
Figure 9 Unit layout - Dimensions (mm)
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5.11 An isolating stopvalve MUST be incorporated to the main water supply to comply with Water Regulations - see Figure. 4 (p.9).
5.12 Cut all necessary pipework to length with a pipecutter and not a hacksaw. This will minimise the swarf and prevent damage to the sealing o-ring in the pusht tting - see Figure 10 (below).
5.13 Assemble the installation before making any soldered joints to ensure that the pipe is the correct length. DO NOT use jointing compounds on any pipe ttings for the installation.
5.14 Remove the unit before soldering
the connections.
5.15 It is essential to ush the pipe in order to clear debris, particles of
solder and swarf - see Figure 12
(opposite).
5.16 Turn the water off after ushing using the isolating stop valve.
5.17 Connect the cold water supply pipe to the inlet of the handwash, this is a push t - see Figure 11
(above).
5.18 Fit top and bottom screws and secure the backplate to the wall
ensuring that it is level.
5.19 Close the handwash ow control
valve by turning the gear fully anti-clockwise.
5.20 Turn the isolating stop valve on
slowly and check for leaks in all
pipework, rectify as necessary.
5.21 Turn off the isolating stop valve.
Figure 12 Flushing the pipework
Figure 10 Cutting pipes
35mm
Figure 11 Pipe connection
Bottom entry
Rear entry Copper compression fitting shown - push fit stem elbow can be used.
close
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WARNING
6.1 This appliance must be earthed.
CAUTION
6.2 When working on electrical components ensure they are NOT LIVE. If in any doubt, SWITCH OFF THE ELECTRICITY SUPPLY.
6.3 A double-pole isolating switch having a contact separation of 3mm in each pole MUST be incorporated to the circuit - see paragraphs 4.10 and 4.11 (p.7-8).
6.4 The cable entry should have been decided before tting the backplate - see 5.8 (p.9).
6.5 Remove the screws and clamping bar from the cable clamp - see Figure 13
(below).
6.6 Feed the cable in the backplate (unscrew backplate for easy feeding if
neccessary).
6.7 Strip the outer sheath of the cable to a point about 5mm above the clamp, thus ensuring that the cable is clamped across its outer sheath.
6.8 Strip the insulation from the cores and make connections - see Figure 13
(below).
6.0 ELECTRICAL CONNECTIONS
6.9 Make sure that all the terminal block screws are sufciently tight.
6.10 Ret the clamp bar.
FITTING COVER
6.11 Fit outlet spout if required - see 5.4 (p.10).
6.12 Check that the ow control valve is fully closed by turning the gear fully
anti-clockwise.
6.13 Turn control knob until the indicator is between the START and STOP position.
6.14 Place the cover onto the backplate.
6.15 Secure the cover to backplate using screws provided.
red or brown to 'L'
green & yellow to
blue or black to 'N'
Cable clamp
Figure 13 Electrical connection
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NOTE: The rst operation of the handwash is intended to ensure the heater unit contains water before the appliance is switched on.
7.1 Before turning on the electricity and mains water to the handwash, ensure the control knob is turned fully clockwise.
7.2 Turn on the main water supply at the isolating stop valve and slowly turn the control knob clockwise, (it will take appoximately 30 seconds for a smoth ow of water to be obtained whilst any air is being dispersed from the
handwash).
7.3 Stop the water ow by rotating the control knob clockwise.
7.4 Turn on the electrical supply at the isolating switch.
7.5 Rotate the control knob half a turn anti-clockwise. After approximately 15 seconds, the water will start to heat.
7.6 To obtain warmer water turn the control knob clockwise and for cooler water turn anti-clockwise.
7.7 Shut off the handwash by turning the control knob clockwise. The appliance is
now ready to use.
7.8 The neon will illuminate when the water is heating.
7.0 COMMISSIONING
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8.1 In the unlikely event of a problem, consult the trouble-shooting chart below.
8.2 If you are unable to remedy the problem, CONTACT YOUR INSTALLER in the rst instance.
IMPORTANT
8.3 Do not attempt any electrical or plumbing work unless you are competent to
do so.
8.4 If you still cannot solve the problem, please contact Elson.
INSPECTION
8.5 It is advisable that, in the interests of safety, the handwash and its electrical installation is checked by a competent electrician, at least every two years.
8.0 FAULT FINDING
SYMPTOM POSSIBLECAUSE REMEDY
A.Water supply turned off Turn on water supply B. Unit frozen Turn OFF ELECTRICITY at isolating switch
and contact installer.DONOTUSETHE
HANDWASH. C.Spout blocked Clean sprayplate - see 9.2 (p.16) D.Filter blocked Clean filter A.Water control knob at Turn knob clockwise until temperature is
wrong setting comfortable
B. Water flow too high Turn knob clockwise until temperature is
comfortable C.Electricity off Turn on electricity at isolating switch D.Poor flow Check i
nlet pressure
A.Temperature control knob Turn knob fully anticlockwise t o increase
at wrong setting flow and lower temperat ure B. Spout partially blocked Clean sprayplate - see 9.2 (p.16) C.Isolating valve not fully Open isolating valve
open D.Filter blocked Clean filter A.Spout blocked Clean sprayplate - see 9.2 (p.16)
4.Water runsfrom push plastic plunger up and back in place pressure relief B. Spout not blocked Call a service engineer astheremaybe device a problem with
internal parts
2.Water too cold
3.Water too hot
1.No water flows
with valve open
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9.1 It is recommended that the handwash casing be cleaned using a soft cloth and that the use of abrasive or solvent cleaning uids be avoided. It is advisable that
before cleaning, the isolating switch is turned off, thus avoiding accidental
operation of the handwash.
IMPORTANT
9.2 IT IS MOST IMPORTANT TO KEEP THE SPRAYPLATE CLEAN IN ORDER TO MAINTAIN THE PERFORMANCE OF THE HANDWASH.
The hardness of the water will determine the frequency of cleaning.
9.0 MAINTENANCE
Figure 14 Cleaning sprayplate
Sprayplate
To remove sprayplate unscrew anticlockwise using a coin.
Ensure all holes in sprayplate are clear.
It is recomended to soak the sprayplate overnight in suitable descalant.
DO NOT OVERTIGHTEN when refitting sprayplate.
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7
3
4
8
1
5
9
2
10
Figure 15 Exploded diagram
6
10.0 MAINTENANCE
10.1 The following comprehensve list of spare parts is available for your
Elson hand wash. Please refer to the rating label on the side of your heater before ordering, to ensure the correct spare part is obtained.
DO NOT REPLACE WITH PARTS NOT RECOMMENDED BY ELSON, AS THIS WILL INVALIDATE YOUR GUARANTEE AND MAY RENDER THE INSTALLATION DANGEROUS.
DESCRIPTION CODE NO.
1. Heat Exchanger Assembly 3.1kW......................... 95 608 003
2. Spout-3.............................................................. 95 604 002
3. Cut-out - 3.1kW.................................................. 95 612 029
4. Cut-out - 3.1kW (one shot)................................. 95 612 031
5. Valve/Pressure Switch Assembly - 3.1kW............. 95 605 052
6. Control Knob...................................................... 95 605 055
7. Neon Assembly .................................................. 95 615 023
8. Micro switch....................................................... 95 613 003
9. Filter................................................................. 95 607 107
10. Pressure Relief Device....................................... 95 607 108
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This product is guaranteed against faulty materials and manufacture for a period of two years from the date of purchase provided that:
1 The unit has been installed by a competent person in accordance with the Installation, User Instructions, all relevant Codes of Practice, Regulations in
force at the time of installation and that all necessary controls and safety
valves have been tted correctly. 2 Any valves and controls are of the Elson recommended type and specication. 3 The appliance has not been modied or tampered with in any way and has been regularly maintained as detailed in the Installation and User Instructions. 4 The appliance has been used only for heating potable water.
The appliance is not guaranteed against damage by frost, and the inner container with integral heating element is not guaranteed against excessive scale build-up.
This guarantee in no way affects the statutory rights of the consumer.
The policy of Elson is one of continuous product development and, as such, we reserve the right to change specications without notice.
Environmental Information
Elson products are manufactured from many recyclable materials. At the end of their useful life they should be disposed of at a Local Authority Recycling Centre in order to realise the full environmental benets.
Guarantee
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Fifers Lane, After Sales Service Norwich, Tel: (0344) 335 8819 Norfolk, NR6 6XB. Fax: (0344) 871 1528 www.elsonhotwater.co.uk Service Email: elson.service@
heateam.co.uk
© 2015
Spares Stockists
Electric Water Heating Co.
2 Horsecroft Place, Pinnacles,
Harlow, Essex CM19 5BT Tel: 0845 0553811 E-mail: [email protected]
SPD
Special Product Division, Units 9 & 10 Hexagon Business Centre, Springeld Road, Hayes, Middlesex UB4 0TY Tel: 020 8606 3567
Parts Center
Tel: 0344 292 7057 www.partscenter.co.uk
Newey & Eyre Unit 3-5 Wassage Way Hampton Lovett Ind. Estate
Droitwich, Worcestershire
WR9 0NX Tel: 01905 791500 Fax: 01905 791501
UK Spares Ltd Unit 1155 Aztec West,
Almondsbury, Bristol BS32 4TF
Tel: 01454 620500
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