ELPROG PULSAR-EQmini Quick Start Manual

PULSAR-EQmini v 1.03
10.12.2011
Pulsar-EQmini is a professional, CPU controlled equalizer-balancer and cell tester for all Li-xxx cells. Pulsar-EQmini is capable of highly accurate and extremely fast extremely fast equalization of individual cells
within the battery packs which may contain between 2 to 6 cells. The cells are protected against overcharging or excessive discharging. The high, constant power (up to 15W) and precise algorithms of equalizing current control allows this device to work with battery packs with capacity of 0.1Ah to over 10Ah (even during fast charging). During the design process of the device, we focused o n the ability of the full output of information about equalizing and the state of battery pack. Built in d isplay shows charging/discharging process graph, bar graphs of balancing process, actual voltage of each cell, min-max values etc. In add ition, PC software included with Pulsar-EQmini allows you to analyze and check your packs in detail.
When connected to some chargers like Pulsar 1, Pulsar 2, Pulsar 2+ or Akumatik, Pulsar-EQmini can force charger to reduce charging/discharging current if the voltage on any of the cells reach dangerous value (too low or too high). This feature requires a special cable to connect Pulsar-EQmini to the charger.
Technical data
Cell types Li-Ion, Li-Pol, Li-Ph (Li-Ion FePO4) Number of cells 2-6 cell (6 Channels) Working voltage 6 – 30 V Max. balancing power 15 W Max. equalizing current (per cell) 0,25 A ; 0,5 A ; 0,75 A (continuous current) Min. equalizing current (per cell) 25 mA ; 50 mA ; 75 mA (continuous current) Quiescent current 6 mA for 2 cells ; 8 mA for 6 cells Work modes Test, Equal, Fast Memory cells 3 independent Timer (sleep) 2 h; 4 h; and no limit Display LCD 133x64 Sound alerts Yes Dimensions 60 x 108 x 15 mm (W x L x H) Weight 120 g
Precautions
- Read the manual thoroughly before usage of the Pulsar-EQmini
- Under any circumstances, do not modify the device
- Check the connections every time you use Pulsar-EQmini
- Protect against dust and humidity
- Don’t insert any things into the ventilating holes
- Contact an authorized service if any improper behavior is observed
- Don’t leave working device unattended
EU – Certificate of conformity
Pulsar-EQmini is made according to the common safety rules. Also it meet a conditions of the home appliances rules like: EN 60335-1; EN 50081-1, EN 50082-1 and EN 50082- 2
Device is signed with CE mark: Dispose electronic devices according
ELPROG to your country regulations! ul. Przemysłowa 1/611 PL 35-105 Rzeszów
General Distribution:
pp-rc Modellbau Piechowski Weidenstieg2 25337 Kölln-Reisiek GERMANY Tel.: +49 4121 740486 Fax: +49 4121 750676 www.pp-rc.de WEEE-Reg.-Nr DE77074747
Introduction
Lithium cells can be charged up to the voltage particular for th e specific cell type. For example: Li-Po v oltage is
4.20V per single cell. Overcharging can lead to cell damage or even self ignition. When using Li-Po-accupacks, the voltage of the cells in an accupack tend to drift. Th is can lead to dangerous voltage differences between the cells in an accupack. Each charging process increases this difference. It can lead to the battery pack damage. The more cells, the more caution is required.
Example: If you want to charge a 5S-Li-Po-Accupack, the charger will charge the pack to the cut-off Voltage, which is 21V in this case. (5 x 4.2 V). Assume 4 of the cells have a voltage of 4,1 V then the charger would end the charging process when the fifth cell has a voltage of 4.6 V. Overcharging this cell is dangero us and may cause a fire. Balancer will avoid this and protect your accupack.
Balancer and Equalizer differ in the way they operate. A balancer can only equalize the cells during charging. Once a cell reaches the charge cut-off voltage, charging of this cells is terminated by diverting the charge current into resistors, converting the energy into heat.(like a Voltage Limiter) An equalizer is able to equalize the voltage of cells in an accupack without the charging process. Today’s equalizers transfer the energy of the cells with the highest voltage to the cells with the lowest voltage in the accupack. Equalization of the accupacks is quite difficult if no cooling fan is used. It requires a smart control of the lost energy, especially in such small device like Pulsar-EQmini.
Pulsar-EQmini was developed as a pocket size device, which (beside of its main purpose, which is accupacks equalization) can be used as a fast Li-Xxx packs tester.
In addition, Pulsar-EQmini can be connected to the Pulsar chargers (made by ELPROG) in Fast mode.
It hast to be mentioned, that equalizing of the cells in accupack is not required every time you charge them. You will learn from experience, how your accupacks perform in the term of voltage drifting, thus you will know, when to equalize the accupack. However, we suggest to use the Pulsar-EQmini every time, to play it safe side and always have full control over your expensive lithium packs.
Connectors and controls
1. LCD display
2. Control but t on
3. Accupack socket
4. USB (cable inc l uded)
5. Pulsar communication socket
Sockets
Accupack
The accupack (2 to 6 cells) can be connected to the Pulsar-EQmini’s 7-pin socket (nr 3 above). Please, pay attention when connecting the accupack. Carefully check polarity of th e pack to avoid short circuit or da mage of the pack or device.
Description of the accupack socket:
PC
Pulsar-EQmini can be connected to the PC computer using USB cable. Included software let’s you control, analyze and save the processes.
0 - cell 1 (minus) 1 + cell 1 (plus) 2 + cell 2 (plus) 3 + cell 3 (plus) 4 + cell 4 (plus) 5 + cell 5 (plus) 6 + cell 6 (plus)
Settings and operation
Pulsar-EQmini can be operated using only one button. There are two different modes of the control button:
Long press (over 1s) and brief press (under 1s) Short press is used to change screen and confirm of the settings or changes. Long press is used to enter settings mode.
Connection of the accupack to the Pulsar-EQmini is acknowledged by short “beep”. Push the button briefly to start device with previously adjusted parameters. Further button’s pressing will switch display modes. If you want to change parameters – press the button longer than 1s.
ATTENTION: If the process doesn’t start within 15 seconds, there will appear the information „PUSH BUTTON“ and an acoustic signal.
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