Elma Ultrasonic cleaning unit Elmasonic S with heating, 5.75 l, S 60 H User guide

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Operating Instructions

Elmasonic S

Ultrasonic Cleaning Units

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Elma GmbH & Co KG Kolpingstr. 1-7 D-78224 Singen Tel. +49(0)7731/882-0 Fax +49(0)7731-266 info@elma-ultrasonic.com

www.elma-germany.com

Contents

1 General....................................................................... 4

2 Important safety warnings .......................................... 4

3 Functioning................................................................. 5

3.1 Ultrasonic cleaning factors.........................................5

4 Product description..................................................... 6

4.1 Elmasonic S product features....................................6

4.2 CE conformity ............................................................6

4.3 Delivered equipment..................................................6

4.4 Unit front view / side view ..........................................7

4.5 Unit back view............................................................8

4.6 Turning knob for draining the tank (from S 30) ..........8

4.7 Description of operating elements S 15 – S 900 .......9

4.8 Description of operating elements S 10...................10

4.9 Operating and display functions ..............................10

5 Initial operation ......................................................... 13

5.1 Set up of the liquid drain (S 30 – S 900).................. 13

5.2 Connecting the unit to the mains .............................14

6 Putting unit into operation......................................... 15

6.1 Filling of the unit.......................................................15

6.2 Placement of cleaning items....................................16

6.3 Degassing of liquid ..................................................16

7 Ultrasonic cleaning process...................................... 17

7.1 Heating up of the cleaning liquid

(units with heating)

7.2 Temperature-controlled cleaning

(units with heating)

7.3 Automatic mixing of the liquid during heating up

(units with heating)

7.4 Starting the cleaning process manually...................20

7.5 Sweep function ........................................................20

7.6 After the cleaning.....................................................21

...................................................18

...................................................19

8 Cleaning media ........................................................ 21

8.1 Limitations of use of cleaners containing solvents...21

8.2 Limitations on aqueous cleaners .............................22

BA/S-Line/0904 © Elma GmbH & Co KG

8.3 List of recommended cleaning media......................23

8.3.1 Dental ...................................................................23

8.3.2 Medical .................................................................24

8.3.3 Optics ...................................................................24

8.3.4 Laboratory ............................................................24

8.3.5 Jewellery ..............................................................24

8.3.6 Watches ...............................................................25

8.3.7 Industry and workshop .........................................25

Contents

9 Maintenance............................................................. 26

9.1 Maintenance / Care .................................................26

9.2 Service life of the transducer tank ...........................26

9.3 Repair ......................................................................27

10 Technical details.................................................... 28

11 Trouble shooting.................................................... 30

12 Putting out of action and waste disposal ............... 32

13 Manufacturer's contact address............................. 32

General

1 General

The present Operating Instructions are part of the delivered equipment. They must be ready for use at any time and remain with the unit in case of resale. Carefully read the Operating Instructions before using of the unit and operate the electrical appliance according to the instructions. We reserve the right to carry out technical modifications on the unit due to advanced development. Reprints, translations and copying of any kind, including parts of the document, must be authorised by the editor. The copy right remains with the editor.

2 Important safety warnings

Read before initial operation!

Intended use

Use

Mains connection

Prevention o

electrical accidents

Cleaning liquid

Hot surfaces and

liquids

The present Elma ultrasonic cleaning unit has been designed

for the treatment of items and liquids only.

No cleaning of living beings or plants!

The unit must be operated by instructed staff. Do not let children operate the unit.

For safety reasons, the present unit must be connected to a correctly grounded socket only. The technical details indicated on the nameplate must correspond with the available mains connection details, in particular those of the mains voltage and current connected value.

The unit must be opened by authorised specialised personnel only.

For purposes of maintenance and care of the unit, in case of suspected humidity inside the unit or in case of malfunctions and after operation pull the mains plug.

Fill the unit with a sufficient quantity of cleaning liquid before switch-on. Flammable liquids must not be treated by ultrasound directly in the cleaning tank: risk of fire and explosion!

Risk of burning and scalding! Depending on the operational period of the unit, unit surfaces, cleaning liquid, basket and cleaning items can heat up considerably.

Noise emission

Ultrasonic units can produce annoying sounds. Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover.

Sound transmission

at physical contact

Do not reach inside the cleaning liquid or touch sound-carrying parts (tank, basket, cleaning items, etc.) during operation.

BA/S-Line/0904 © Elma GmbH & Co KG

Functioning

Exclusion of liability

The manufacturer cannot be held liable for damages on persons, equipment or cleaning items caused by improper use. The operator is responsible for the instruction of the operating staff.

3 Functioning

Today, cleaning by ultrasound is the most modern fine cleaning method.

The electric high-frequency energy created by an ultrasonic generator is transformed into mechanical energy by piezoelectrical transducer systems and is then transmitted into the bath. This process creates millions of tiny vacuum bubbles which implode due to the variations of pressure caused by the ultrasonic activity. Highly energetic liquid jets are created. These jets remove dirt particles from surfaces and even from the smallest grooves and bores.

3.1 Ultrasonic cleaning factors

1. Mechanical energy

2. Cleaning media

3. Temperature

4. Cleaning period

Basically, the cleaning result depends on four factors:

Ultrasonic energy is probably the most important mechanical factor in the cleaning process. This energy must be transmitted through a liquid medium to the surfaces which are to be cleaned.

The present Elmasonic unit is fitted with the innovative sweep function device: electronic oscillation of the sound field (sweep function) prevents the formation of zones of low performance in the ultrasonic bath.

For saponification and removal of the dirt particles a suitable cleaning agent is required. Elma has a large range of cleaning media on offer.

Cleaning chemicals are also necessary to reduce the surface tension. This increases considerably the efficiency of the ultrasonic activity.

The effect of the cleaning medium is improved by the optimised temperature of the cleaning liquid.

For Elma cleaning products please observe the instructions given on the label or the product information leaflets.

The cleaning period depends on the degree and the kind of contamination and on the correct selection of ultrasonic energy, cleaning agent and temperature.

Product description

4 Product description

4.1 Elmasonic S product features

• cleaning tank made of cavitation-resistant stainless steel

• casing made of stainless steel, hygienic and easy to

clean.

• high performance sandwich transducer systems.

• sweep function for an optimised sound field distribution

in the cleaning liquid.

• degas function for the efficient degassing of the cleaning liquid and for laboratory purposes.

• auto degas function for automatic degassing cycles, i.e. with fresh cleaning liquids.

• quick-drain valve on the back of the unit (from Elmasonic S 30).

• dry-run protected heating*.

• temperature-controlled ultrasonic operation*: the

cleaning process starts automatically when the set temperature is reached; the cleaning liquid is regularly mixed during the heating up so that the cleaning liquid is evenly heated

• automatic mixing during heating-up period*.

• plug-in mains supply.

• electronical turning knob.

• display of both set values and actual values via LED

settings (from Elmasonic S 30).

• splashwater-proof operating panel.

• plastic carrying handles.

• automatic switch-off after 12 h operation to prevent

unintended permanent operation.

* only models equipped with heating

4.2 CE conformity

The present Elma ultrasonic unit is in compliance with the CE marking criteria according to the EMC directive 89/336/EEC, and the low voltage directive 73/23/EEC. The declaration of conformity is available from the manufacturer.

4.3 Delivered equipment

• Ultrasonic cleaning unit

• Mains cable

• Tube socket with tube clamp (from S 30)

• Operating Instructions

BA/S-Line/0904 © Elma GmbH & Co KG

4.4 Unit front view / side view

Product description

Illustration 4.4 Front view / side view Elmasonic S 30 H

Filling line (not available on Elmasonic S 10) indicates the

recommended maximum filling level. This level should not be exceeded even with cleaning items inside.

Plastic carrying handles (from Elmasonic S 30)

for the safe transportation of the unit even with hot casing.

Turning knob for the draining of the tank (from Elmasonic S

30) functional description see section 4.6.

Operating panel for the control of the operating functions.

Description see section 4.7 and 4.8.

Product description

4.5 Unit back view

Illustration 4.5 Unit back view (as delivered)

Liquid drain duct for draining the tank (up from S 30) Mains supply socket for quick and easy removal of the mains

cable e.g. for transportation purposes

4.6 Turning knob for draining the tank (from S 30)

Illustration 4.6 View turning knob for draining the tank Elmasonic S 30 – S 300

Vertical position:

Elmasonic S 10 – S 300: drain open Elmasonic S 450 H – S 900 H: drain shut

Horizontal position:

Elmasonic S 10 – S 300: drain shut Elmasonic S 450 H – S 900 H: drain open

BA/S-Line/0904 © Elma GmbH & Co KG

Product description

4.7 Description of operating elements S 15 – S 900

Illustration 4.7 View operating elements (unit with heating)

Turning knob cleaning period *

Setting options for short-period operation: 1; 2; 3; 4; 5; 10; 15; 20; 25; 30 min (with automatic switch-off). Permanent position

∞ for continued operation. Here the unit

must be switched off by hand. For safety reasons the unit is automatically switched off after 12h permanent operation.

LED display cleaning period indication of set period and

remaining period. Not available on Elmasonic S 10

Turning knob temperature *

heating) temperature range variable in 5°C steps from 30° up to 80°C.

LED display temperature (applies only for units with heating)

indication of set value and actual value of liquid temperature. Not available on Elmasonic S 10.

Key sweep function for an optimised sound field distribution in

the cleaning liquid; Sweep LED.

Key degas function (manual and auto degas – see chart 4.9)

for the efficient degassing of fresh cleaning liquid and for special applications in the laboratory; Degas LED.

Key start/stop for ultrasonic operation and temperature-

controlled operation; ultrasonic LED.

Key on/off for switching the unit on and off; on/off LED

* for setting the value: turn knob clockwise for resetting the value: turn knob anti-clockwise

(applies only for units with

Product description

4.8 Description of operating elements S 10

Illustration 4.8 View operating elements S 10 H

G H

Functions as on Elmasonic S 30 – S 900 (see section 4.9) with

the following exceptions:

Ultrasound LED indicates ultrasonic operation

Temperature LED (applies only for units with heating)

indicates heating operation

4.9 Operating and display functions

CA F

Please note: specific displays of unit types S 10 and S 15 – 900 are marked separately.

Action Setting Result Display

switch on unit press on/off key unit is ready for

operation

switch off the unit press on/off key unit is switched off all displays are off

start ultrasound

- now -

select period by turning knob for cleaning period

press key ►■ (ultra- sound)

ultrasound is operating

on/off LED is on

ultrasound LED is on

S 15 – S 900: set

period LED is on

remaining period LED blinks (only in timer operation)

BA/S-Line/0904 © Elma GmbH & Co KG

Action Setting Result Display

Product description

start ultrasound

- temperature-controlled*; with mixing of cleaning liquid –

* if set temperature > actual temperature

stop ultrasound before end of set period

set period

set temperature by turning knob for temperature

keep key ►■ pressed for > 2 sec

turn set period to 0 or

press key ►■

heating operates

ultrasound is started automatically after reaching the set temperature

set period ultrasound runs down

ultrasound switched off

ultrasound LED blinks

S 10: ultrasound LED

blinks until the set temperature is reached; the LED is on as soon as the ultrasound is activated

S 15 – S 900: set

period LED blinks

as soon as the set temperature is reached the ultrasound LED is on

set period LED is on

remaining period LED blinks

ultrasound LED is off

S 15 – S 900: set

period LED is on

switch on heating select set

temperature

heating operates

S 10: temperature

LED is on; it moves out when the set temperature is reached

S 15 – S 900: set

temperature LED is on

actual temperature LED blinks and goes towards set temp.

as soon as actual temp. = set temp., only the set temp. LED is on

if actual temperature > set temperature, the temperature LED starts blinking again

Product description

Action Setting Result Display

switch off heating by hand turn set temperature

to position „0“

switch on sweep function*

* sweep and degas cannot be operated at the same time

switch off sweep function press key sweep sweep function is

select set period

press key ►■

press key sweep

heating switched off S 10: temperature

ultrasound operates in sweep mode

switched off

ultrasound continues in standard operating mode

LED is off

S 15 – S 900: set

temperature LED blinks

sweep LED is on

ultrasound LED is on

S 15 – S 900: set

period LED is on

remaining period LED blinks

sweep LED is off

ultrasound LED is on

S 15 – S 900: set

period LED is on

remaining period LED blinks

switch on degas function*

* sweep and degas cannot be operated at the same time

switch off degas function Press key degas degas function is

switch on auto degas function*

* sweep and degas cannot be operated at the same time

select set period

press key ►■

press key degas

press key ►■

keep degas key pressed > 2 sec

ultrasound operates in degas mode

switched off

ultrasound continues in standard operating mode

ultrasound operates in auto degas mode for 3 minutes and then switches off

degas LED is on

ultrasound LED is on

S 15 – S 900: set

period LED is on

remaining period LED blinks

degas LED is off

ultrasound LED is on

S 15 – S 900:set

period LED is on

remaining period LED blinks

degas LED blinks

ultrasound LED blinks

BA/S-Line/0904 © Elma GmbH & Co KG

5 Initial operation

Initial operation

Check for transport

damages

Placement

CAUTION

Ambient conditions

Check the Elmasonic S for possible transport damages before initial operation. In case of visible damage do not connect the unit to the mains. Contact your supplier and forwarding agent.

For operation, place the unit on a dry and solid surface. Ensure that the workplace is sufficiently ventilated!

Do not use a soft surface (e.g. a carpet) as this may impede the ventilation of the unit.

Risk of electrocution due to humidity inside the unit! Protect the unit from entering humidity.

The unit inside is splash-water-proof. Keep workplace and casing dry in order to prevent electrical accidents and damages on the unit.

• Allowed ambient temperature during operation: +5°C - +40°C

• Allowed relative humidity of air during operation: 80%

• In-door operation only

5.1 Set up of the liquid drain (S 30 – S 900)

On the delivered unit, the drain duct for the cleaning liquid is closed off with a plastic screw cap.

For setting up the liquid drain fix the delivered tube socket to the drain duct. Proceed as follows:

1. Unscrew (clockwise) the plastic screw cap (see illustration

5.1)

2. Screw the tube socket (included in delivery) onto the inside thread of the drain duct (clockwise).

3. Turn the tube socket into the required drain position (see illustration 5.2).

The plastic thread is self-sealing when the socket has been screwed in by hand as far as possible.

Note: Unscrewing the tube socket (anti-clockwise) can

cause a leak of the thread.

Initial operation

4. The drain duct is now ready for connection to a customerprovided discharge system. Use a standard tube (dia 1/2"). Push the tube onto the socket and fix it with the clamp included in the delivery.

Illustration 5.1 Illustration 5.2 Drain with plastic srew screw cap

Drain fitted with standard tube

5.2 Connecting the unit to the mains

Required mains

conditions

Connect mains cable

Earth grounded socket: 1 phase (220-240 or 100-120V); 1 N; 1 PE protective earth.

Elmasonic S 450 H / S 900 H in countries with 100V / 115 V mains:

2 phases (100 or 115V); 1 N; 1 PE protective earth.

Diagram: required mains conditions for S 450 H / S 900 H in 100 V and 115 V mains.

Use the plug-in mains cable delivered with the unit. Connect the unit to a grounded shockproof socket only. Ensure that the values indicated on the nameplate of the unit must correspond with the available connecting conditions.

BA/S-Line/0904 © Elma GmbH & Co KG

Putting unit into operation

6 Putting unit into operation

6.1 Filling of the unit

Shut the drain

Observe filling level

Suitable cleaning

agents

Prohibited cleaning

agents

CAUTION

Shut the drain duct before filling the tank. (Turning knob for

draining of the tank into horizontal position (see section 4.6).

Fill the cleaning tank with a sufficient quantity of a suitable cleaning liquid before switch-on.

The optimum filling level is approx. 2/3 of the tank volume.

The marked maximum filling level of the tank (not available on S 10) indicates the recommended filling level with cleaning

items in the bath (see also section 4 Illustration 4.4).

Ensure that the chosen cleaning agend is suitable for treatment in an ultrasonic bath and observe the instructions on dosage and the compatibility of the material

We recommend the use of the cleaning agents listed in section

8.3.

Flammable products are generally not allowed for use in an

ultrasonic bath. Observe the safety warnings given in section

8.1.

Risk of fire and explosion!

Never use flammable liquids or solvents directly in an ultrasonic

cleaning bath.

Use the cleaning chemicals listed in section 8.3.

Ultrasonic activity increases the vaporisation of liquids and creates a very fine mist which can catch fire on any ignition source.

Observe the instructions on limitations of use given in section

8.1.

Risk of damage to the transducer tank!

NOTE

Do not use any acid cleaning agents (pH value < 7) directly in the stainless steel tank if the cleaning items or the contamination of the cleaning items contain halogenides (fluorides, chlorides or bromides). The same applies to NaCl solutions.

Use the cleaning chemicals listed in section 8.3.

Putting unit into operation

The stainless steel tank can be destroyed by crevice corrosion in a very short time. Substances that cause crevice corrosion can be contained in household cleaners.

Observe the instructions on limitations of use given in section

8.2.

For queries please contact the manufacturer or your supplier.

6.2 Placement of cleaning items

Caution! The ultrasonic bath has been designed for the

ultrasonic treatment of items and liquids only. Do not clean living beings or plants!

Do not reach inside the tank during ultrasonic operation!

NOTE

No cleaning items on

the bottom of the tank

Use cleaning basket

Acid tank

Cell walls can be damaged by prolonged exposure to ultrasonic activity.

For placing and taking out the cleaning items always switch off the unit.

Do not place the cleaning items directly onto the bottom of the cleaning tank, as this might lead to damages to the unit.

Place the cleaning items into the stainless steel cleaning basket (accessory equipment).

For the use of cleaning chemicals which might destroy or damage the stainless steel tank use a separate container. For the special plastic cleaner tank for acid chemicals please contact your supplier.

6.3 Degassing of liquid

Freshly mixed cleaning liquids are saturated with air which lessens the cleaning effect of the ultrasonic activity. By sonification of the liquid over a period of several minutes before the cleaning process the tiny air bubbles in the liquid are eliminated.

How to proceed

Degas key

Auto degas

Degas the fesh cleaning liquid for approx. 2-3 minutes. For switch-on and switch-off press the degas key.

The Elmasonic S units are equipped with an auto degas option. When the programmed period has finished, the degas function is automatically switched off.

See chart 4.9.

Degas and sweep functions cannot be operated at the same time.

BA/S-Line/0904 © Elma GmbH & Co KG

Ultrasonic cleaning process

7 Ultrasonic cleaning process

Please observe the following instructions before starting the ultrasonic cleaning process.

Risk of scalding by hot surfaces and cleaning liquid!

CAUTION

NOTE

Ultrasonic energy is physically transformed into heat.

The unit and the cleaning liquid in the tank heat up during ultrasonic operation even with the heating switched off. During permanent operation with cover temperatures exceeding 60°C can be reached.

During permanent operation with cover and heating temperatures exceeding 80°C can be reached.

Do not reach inside the bath. If necessary touch unit and basket with protecting gloves!

Ultrasonic units can produce annoying sounds.

Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover.

Sensitive surfaces can be damaged when exposed to ultrasound over prolonged periods, particularly at low cleaning frequencies.

Ensure that sensitive surfaces are exposed to ultrasonic acitivity for a suitable period only.

If in doubt check the cleaning progress regularly and observe the state of the surface material.

Ultrasonic energy is physically transformed into heat.

NOTE

The unit and the cleaning liquid in the tank heat up during ultrasonic operation even with the heating switched off. During permanent operation with cover temperatures exceeding 60°C can be reached.

For the cleaning of temperature-sensitive items please take into consideration the heating-up of the cleaning liquid.

Ultrasonic cleaning process

7.1 Heating up of the cleaning liquid (units with heating)

Depending of the degree and kind of contamination and on the cleaning medium used it might be required to heat up the cleaning liquid. For a quick heating-up process and in order to prevent unnecessary energy losses we recommend to use a cover (optional accessory equipment).

For the recommended cleaning temperature please observe the product information of the used elma clean cleaner.

High temperatures! Risk of burning and scalding!

CAUTION

How to proceed

Heating control by

turning temperature

knob

Cleaning liquid, cleaning tank, casing, lid, basket and cleaning items can heat up considerably.

Do not reach inside the bath. If necessary wear protective gloves when touching unit and basket!

Press the on/off key to start the unit.

Select the required cleaning temperature by turning the temperature knob.

The set temperature is indicated by the permanently lighting LED.

On S 10: LED display is on and indicates heating operation.

The heating is operated until the set temperature is reached.

The LED display also indicates the actual temperature by a blinking light (not on S 10).

As soon as the actual temperature is equal to or higher than the set temperature, the heating switches off.

When the set temperature is reached, the corresponding LED lights permanently.

On S 10: LED display off.

The ultrasonic energy is transformed physically into heat. Low set temperatures can be exceeded during ultrasonic operation.

BA/S-Line/0904 © Elma GmbH & Co KG

Ultrasonic cleaning process

7.2 Temperature-controlled cleaning (units with heating)

Functioning

How to proceed

Elmasonic S units are equipped with an optional temperaturecontrolled cleaning function. The cleaning process is automatically started as soon as the required bath temperature is reached.

1. Place the cleaning items into the tank.

2. Select the required temperature.

3. Set the required ultrasonic cleaning period.

4. Keep the start/stop key pressed > 2 sec:

The unit starts heating up. During the heating-up process the ultrasound is regularly activated to mix the liquid. When the set temperature is reached the ultrasound is switched on for the duration of the set cleaning period.

When the set cleaning period has run down, the ultrasonic activity switches off automatically. The heating continues operating at the set temperature.

7.3 Automatic mixing of the liquid during heating up (units with heating)

Functioning

How to proceed

Without mixing of the liquid the generated heat will rise to the surface of the bath. This will cause a strong gradient of temperature inside the cleaning tank. In order to ensure an even heating-up of the cleaning liquid, it makes sense to mix the liquid from time to time, e.g. by means of ultrasound.

Elmasonic S units are equipped with an optional mixing device which guarantees the optimum mixing of the cleaning liquid during the heating up process.

The ultrasound is activated for operating periods of approx. 5 seconds each with one-minute breaks in between.

1. select the required cleaning period (set period)

2. set the required temperature

3. to start keep the ►

(see chart 4.9)

Operation only when set temperature > actual temperature

■ key pressed for > 2 sec

Ultrasonic cleaning process

7.4 Starting the cleaning process manually

Select the cleaning

period

Short period

operation

Permanent operation

Set the required cleaning period with the turning knob. The LED display indicates the set period.

On Elmasonic S 10: LED display is on.

For short period operation set the required cleaning period at the turning knob.

Press the ►

The unit starts the ultrasonic cleaning process. The remaining period is indicated in the blinking LED display (not on Elmasonic S 10). The ultrasound is automatically switched off when the set period has run down.

For permanent operation turn the turning knob clockwise into

■ key to start the ultrasonic operation.

∞ position. In this operating mode there is no automatic switch-

off. The ultrasonic activity must be switched off by hand after the cleaning process has been finished; press the ►

switch of. Alternatively, turn the turning knob back into “0” position.

Caution: Do not turn the turning knob anti-clockwise into “0”

position!

In order to avoid unintended permanent operation, the Elmasonic S units are equipped with a safety switch-off automatically. The unit switches off completely after 12 h permanent operation. In case you wish to continue operation start the unit again.

■ key to

7.5 Sweep function

Elmasonic S units are equipped with an optional sweep function.

Functioning

How to proceed

A more homogeneous sounding of the cleaning bath is achieved by the continued displacement of the sound pressure maxima in the cleaning liquid.

Particularly for large cleaning items it may be useful to switch on the sweep function.

Press the sweep key to switch on or off.

Sweep and degas functions cannot be operated at the same time.

BA/S-Line/0904 © Elma GmbH & Co KG

7.6 After the cleaning

Cleaning media

Follow-up treatment

of cleaning items

Drain the unit

When the cleaning process is finished rinse the cleaning items, e.g. under the tap.

Drain the liquid as soon as it is dirty or when the unit is not operated over a prolonged period of time. Certain residues and types of contamination may destroy or damage the stainless steel tank.

Use the quick-drain duct to drain the cleaning tank (see section

4.9).

8 Cleaning media

The cleaning chemical to be used must be suitable for the use in an ultrasonic bath to prevent damage to the tank or injuries to

the user. Use the recommended cleaners mentioned in section

8.3. Observe the restrictions to cleaners containing solvents and aqueous cleaners mentioned in sections 8.1 and 8.2.

For queries please contact the manufacturer or your supplier.

Exclusion of liability

Damages caused by non-compliance with the instructions given

in sections 8.1 and 8.2 will not be covered by the

manufacturer's warranty!

8.1 Limitations of use of cleaners containing solvents

Caution! Never use flammable liquids or solvents directly in an

ultrasonic cleaning tank. Risk of fire and explosion!

Ultrasound increases the volume of vaporisation of liquids and creates a very fine mist that can catch fire on any ignition source at any time.

Do not fill potentially explosive substances and flammable solvents

• falling under the hazardous goods/material classification

according to the Ordinance Regulating Flammable Liquids(“Vfb”): AI, B, AII, AIII

• or marked in compliance with the EEC directives by

symbols and safety warnings E or R 1, R2

• or R 3 for potentially explosive substances

• or F+, F or R 10, R 11 or R 12 for flammable substances

into the stainless steel tank for ultrasonic treatment.

Cleaning media

Exception

In compliance with the general regulations on the protection of labour, certain limited volumes of flammable liquids (max. 1 litre) can be used in an ultrasonic cleaning unit under the following conditions: these liquids must be filled into a suitable separate vessel (e.g. beaker) with sufficient ventilation; this vessel (beaker) can then be put into the stainless steel tank which is filled with inflammable liquid (water with a few drops of interlacing agent).

8.2 Limitations on aqueous cleaners

Do not use aqueous cleaning media with pH values in the acid range (pH < 7) directly in the ultrasonic tank if fluoride (F¯), chloride (Cl¯) or bromide (Br¯) ions can be taken in by the removed dirt or through the cleaning chemical. These can destroy the stainless-steel tank by crevice corrosion within a very short period of ultrasonic operation.

Acids and alkaline

solutions

Entrainment o

chemical substances

Acid-resistant tank

Disinfectants

Safety regulations

Other media which can destroy the stainless-steel tanks when used in high concentrations or with high temperatures during ultrasonic operation are: nitric acid, sulphuric acid, formic acid, hydrofluoric acid (even diluted). (Completeness of list not guaranteed.)

The above limitations for the use of chemicals in an ultrasonic bath also apply for the aforementioned chemicals when these are brought into an aqueous (particularly distilled water) bath through entrainment or from the removed dirt.

For the ultrasonic treatment with the above mentioned media use an acid-resistant tank (available as accessory equipment).

The limitations of use also apply to the standard cleaners and disinfectants if these contain the above mentioned compounds.

Observe the safety warnings indicated by the manufacturer of the chemicals (e.g. goggles, gloves, R and S phrases).

BA/S-Line/0904 © Elma GmbH & Co KG

–

Cleaning media

8.3 List of recommended cleaning media

Elma has a large range of suitable cleaning products on offer developed by chemical engineers in the Elma laboratory. Please contact your supplier to find the most suitable cleaning chemical for your application.

Environment

friendly products

The organic detergents contained in the elma clean cleaning concentrates are biodegradable. Product informations and safety data sheets are available from the manufacturer.

8.3.1 Dental

elma clean 10

elma clean 25

elma clean 35

elma clean 40

Universal cleaning concentrate for the cleaning of instruments and laboratory equipment made of plastic, ceramic, stainless steel, rubber and glass.

Ready-to-use cleaner for impression spoons: removes dental plaster and alginates. Ready-for-use cleaning bath.

Cleaning concentrate for prostheses with activated oxygen for the cleaning of dental prostheses made of metal, ceramcis and plastic. The released oxygen refreshes the prosthesis hygienically.

Chemical cleaning concentrate for the removal of cement and carbonate (lime). For the cleaning of precious metals, ceramics, plastics, glass and rubber. Removes metal oxide, cement, fluxing media, etc.

elma clean 50d

elma clean 60

Aldehyde-free, ready-to-use drill cleaner for instruments made of stainless steel. For the hygienical removal of amalgam remains, blood, tissue, etc.; with anti-corrosion effect.

Acid cleaning concentrate for instruments made of stainless steel, glass and plastic. Removes corrosion, rust films and mineral deposits.

Cleaning media

8.3.2 Medical

elma clean 10

elma clean 60

Universal cleaning concentrate for the cleaning of instruments and laboratory equipment made of plastic, ceramic, stainless steel, rubber and glass.

Acid cleaning concentrate for instruments made of stainless steel, glass and plastic. Removes corrosion, rust films and mineral deposits.

8.3.3 Optics

elma opto clean

Cleaning concentrate for glasses, frames, optical lenses and components. Also suitable for plastics.

8.3.4 Laboratory

elma clean 60

elma clean 65

elma clean 70

Acid cleaning concentrate for instruments made of stainless steel, glass and plastic. Removes corrosion, rust films and mineral deposits.

Neutral laboratory and universal cleaning concentrate for glass, plastic, metals and rubber.

Alkaline laboratory cleaning concentrate for equipment made of glass, metal, alkali-proof plastics, rubber and ceramics. Removes dust, grease, oil, soot, etc.

elma clean 75

Ammoniacal cleaning concentrate with brightening effect for precious and nonferrous heavy metals; for the removal of abrasive and polishing pastes.

8.3.5 Jewellery

elma clean 75

elma clean 85

elma noble clean

elma ultra clean

Ammoniacal cleaning concentrate with brightening effect for precious and nonferrous heavy metals; for the removal of abrasive and polishing pastes. Not suitable for soft stones, pearls or corals.

Gentle, neutral cleaning concentrate for the jewellery workshop. Suitable for soft stones and fancy jewellery.

Cleaning and brightening of gold, silver and platinum jewellery within seconds. Not suitable for soft stones, pearls or corals. Ready-to-use cleaner.

Extra gentle, mild alkaline cleaning concentrate for precious metal jewellery, in particular gold and gold-alloys will be given a new shine, with stones. Clean soft stones without ultrasound.

BA/S-Line/0904 © Elma GmbH & Co KG

Cleaning media

elma super clean

Ammoniacal cleaning concentrate for jewellery made of precious metals, with brightening effect. Clean soft stones without ultrasound.

8.3.6 Watches

elma chrono clean

1:20

elma cleaning-

concentrate 1:9

Neutral concentrate for the aqueous cleaning of disassembled watches / clocks; removes resin residues and rust.

Ammoniacal aqueous cleaning concentrate for disassembled watches / clocks with brightening effect onnon-ferrous parts.

8.3.7 Industry and workshop

elma tec clean A1

elma tec clean A2

elma tec clean A3

Cleaning concentrate (alkaline)for electronics and fine optics: removes light oils, grease, fluxing agents, dust, finger prints, etc.

Intensive cleaner (ammoniacal) with brightening effect for nonferrous and precious metals: removes grinding, polishing and lapping media, grease, oil, etc.

Cleaning concentrate (alkaline) for iron, steel, stainless steel and precious metals: removes punching oil, drawing grease, soot, forge, grinding and polishing media, high-performance cooling lubricants, etc.

elma tec clean A4

elma tec clean A5

elma tec clean N1

elma tec clean S1

elma tec clean S2

Universal cleaning concentrate (alkaline): removes oil, grease, soot, coking, forge, dust, finger prints, etc.

Powerful cleaner (alkaline) in powder form for iron and light metals: removes forged and gummed oil and grease, grinding and polishing media, lacquer and paint remnants, wax, etc.

Neutral cleaning concentrate: removes oil, grease, grinding, lapping and polishing media, dust, sweat, finger prints, etc.

Mild acid cleaning concentrate: removes rust, lime, oxide films (e.g. verdigirs), grease, oil, etc.

Strong acid cleaning concentrate: removes mineral contaminations such as lime, rust and other oxides, films that can be removed with corrosives, etc.

Maintenance

9 Maintenance

9.1 Maintenance / Care

Pull the mains plug before carrying out any maintenance works!

Maintenance

Care of casing

Care of transduce

tank

Disinfection

The present Elmasonic S unit is maintenance-free. Check the casing and the mains cable for damage regularly in order to prevent electrical accidents.

Residues of cleaning media can be wiped away with a household cleaner or decalcifier depending on the kind of

contamination. Do not put the unit in or under water!

Lime deposits on the stainless-steel tank can be cleaned gently e.g. with elma clean 40 or elma clean 115C (operate the unit with concentrate + water).

If the unit is used for medical and sanitary purposes it is necessary to disinfect the transducer tank regularly (standard surface disinfectants).

9.2 Service life of the transducer tank

The transducer tank and particularly the ultrasound transmitting surfaces are wear parts. The changes on the surfaces that occur after a certain operating period are visible first as grey areas and later on as material abrasions, the so-called cavitation erosion.

Elma already uses a highly cavitation-resistant special steel. To prolong the service life of your ultrasonic unit even more we recommend to observe the following instructions:

• Regularly remove any cleaning residues, in particular metal

particles and rust films.

• Use suitable cleaning chemicals, with particular caution

concerning the kind of removed contamination (see

instructions section 8.2).

• Exchange the cleaning medium before it is too heavily

contaminated.

• Do not operate the ultrasound unnecessarily; switch off after

the cleaning process.

9.3 Repair

Maintenance

Opening by

authorised

specialised

personnel only

CAUTION

Repair and maintenance works which require the unit to be connected and opened must be carried out by authorised and specialised personnel only.

Risk of electrocution due to live parts inside the unit!

Pull the mains plug before opening the unit!

The manufacturer cannot be held responsible for any damage caused by unauthorised maintenance or repair works on the unit.

In case of a break-down of the unit please contact the manufacturer or your supplier.

Technical details

10 Technical details

Tank max.

volume (approx. litre)

S 10

0,8 0.7 190x85x60 206x116x178 177x73x35 2,0

S 10 H S 15

1,75 1,20 151x137x100 175x180x212 112x103x55 2,1

S 15 H S 30

2,75 1,90 240x137x100 300x179x214 198x106x55 3,3

S 30 H S 40

4,25 3,20 240x137x150 300x179x264 190x105x80 4,0

S 40 H S 60

5,75 4,3 300x151x150 365x186x264 255x115x80 5,1

S 60 H

Tank

effective

volume

(approx.

litre)

Tank

internal

dimensions

W x D x H

(approx. mm)

Unit

external

dimensions

W x D x H

(approx. mm)

Basket

internal

dimensions

W x D x H

(approx. mm)

Weight

(approx.

kg)

S 70 S 70 H

S 80 S 80 H

S 100 S 100 H

S 120 S 120 H

S 180 S 180 H

S 300 S 300 H

S 450 H

6,90 5,2 505x137x100 564x179x214 465x106x55 5,6

9,4 7,3 505x137x150 564x179x264 455x106x80 6,4

9,50 7,50 300x240x150 365x278x264 255x200x80 5,9

12,75 9,00 300x240x200 365x278x321 250x190x120 7,5

18,00 12,90 327x300x200 390x340x321 280x250x120 8,5

28,00 20,60 505x300x200 568x340x321 455x250x120 11,0

45,00 35,00 500x300x300 615x370x467 455x270x194 25

S 900 H

90,00 75,00 600x500x300 715x570x467 545x450x250 38

Technical details

Mains

voltage unit

variants

(Vac)

S 10

S 10 H

S 15

S 15 H

S 30

S 30 H

S 40

S 40 H

S 60

S 60 H

100-120 220-240

Ultrasound

frequency

(kHz)

Power

consumption

total

(W)

30 0

75 0

275

140 0

340

150 0

550

Ultrasonic

power

effective

(W)

30 120

35 140

75 300

140 560

150 600

peak power

Ultrasonic

maximum

(W)

Heating

power

(W)

200

400

S 70

S 70 H

S 80

S 80 H

S 100

S 100 H

S 120

S 120 H

S 180

S 180 H

S 300

S 300 H

100-120 220-240

150 0

150 600

750

150 0

150 600

750

150 0

150 600

550

200 0

200 800

1000

200 0

200 800

1000

300 0

300 1200

1500

1200

600

400

800

S 450 H

S 900 H

200-240 37 2000 400 1600 1600

200-240 37 2800 800 3200 2000

Trouble shooting

11 Trouble shooting

Fault Possible cause Remedy

Casing damaged • damage by third party,

transport damage

Mains cable damaged • damage by third party,

transport damage

No operating functions; all LEDs dark

No ultrasonic function; LED ultrasound dark

• mains cable not plugged in • plug in mains cable

• socket dead • check socket/fuse

• mains cable

damaged/interrupted

• fault of electronics • return unit to supplier or

• turning knob for ultrasonic

operation in „0“ position

• unit is switched off • switch on the unit at key

• key ►■ (ultrasound) not

pressed

• return unit to supplier or manufacturer

• obtain original spare mains cable from manufacturer or supplier

• replace mains cable

manufacturer

• switch on the turning knob for ultrasonic operation

on/off

• press key ►■

No ultrasonic operation; LEDs of LED cleaning period blink alternately ("running light") = fault indication ultrasound

Unsatisfactory cleaning results

• fault of electronics • return unit to supplier or manufacturer

• adverse filling level • change filling level, switch unit and off and on

• fault of electronics • switch unit off and on if fault is indicated again: return unit to supplier or manufacturer

• no or unsuitable cleaning

medium used

• cleaning temperature not

sufficient

• cleaning period too short

• use suitable cleaning

medium

• heat up cleaning liquid

• repeat cleaning interval

Fault Possible cause Remedy

Trouble shooting

Unit does not heat up; LED temperature dark

No heating function; LEDs of LED temperature blink alternately ("running light") = fault indication heating

Unsatisfactory heating-up period

Unit produces boiling noise during heating-up

Set temperature is exceeded

• turning knob temperature in

„0“ position

• unit is switched off • switch on unit with key on/off

• fault of electronics • return unit to supplier or

• fault of electronics • switch unit off and on

• loss of heating energy • use cover (optional

• no mixing of cleaning liquid • e.g. switch on ultrasound

• temperature sensor does not

measure the average temperature (no revolution)

• switch on turning knob temperature

manufacturer

if fault is indicated again: return unit to supplier or manufacturer

accessory equipment)

(see section 5.2)

• mix liquid manually or by means of ultrasound

No operational functions; LEDs of LED ultrasound and LED temperature blink alternately ("running light") = fault indication programme control

• set temperature too low, ultrasonic energy heats up the liquid more than required (physical process)

• fault of electronics • switch unit off and on

• for low set temperatures do

not switch on heating

• switch on ultrasound for short periods only

if fault is again indicated: return unit to supplier or manufacturer

Putting out of action and waste disposal

12 Putting out of action and waste disposal

The unit can be taken to metal and electronics recycling stations or returned to the manufacturer.

13 Manufacturer's contact address

Elma Hans Schmidbauer GmbH & Co. KG

Kolpingstr. 1-7, D-78224 Singen Phone:++49 (0) 7731 882-0 Fax:++49 (0) 7731 882-266 e-mail:

Please visit our homepage. You will find helpful information and descriptions on our large product range:

www.elma-germany.com

info@elma-ultrasonic.com

Do you have any queries or suggestions concerning the present unit, its operation or the Operating Instructions? Please contact us, we will be glad to assist:

Technical Support

Phone ++49 (0) 7731 882-280 Fax ++49 (0) 7731 882-253 e-mail:

support@elma-ultrasonic.com

Subject to technical and visual modifications. Elma_ch_09/04

Elma Ultrasonic cleaning unit Elmasonic S with heating, 5.75 l, S 60 H User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

General

2 Important safety warnings

Functioning

3.1 Ultrasonic cleaning factors

Product description

4.1 Elmasonic S product features

4.4 Unit front view / side view

4.5 Unit back view

4.6 Turning knob for draining the tank (from S 30)

4.7 Description of operating elements S 15 – S 900

4.8 Description of operating elements S 10

4.9 Operating and display functions

Initial operation

5.1 Set up of the liquid drain (S 30 – S 900)

5.2 Connecting the unit to the mains

Putting unit into operation

6.1 Filling of the unit

6.2 Placement of cleaning items

6.3 Degassing of liquid

Ultrasonic cleaning process

7.1 Heating up of the cleaning liquid (units with heating)

7.4 Starting the cleaning process manually

7.6 After the cleaning

Cleaning media

8.1 Limitations of use of cleaners containing solvents

8.2 Limitations on aqueous cleaners

8.3 List of recommended cleaning media

8.3.1 Dental

8.3.2 Medical

8.3.3 Optics

8.3.4 Laboratory

8.3.5 Jewellery

8.3.6 Watches

8.3.7 Industry and workshop

Maintenance

9.1 Maintenance / Care

9.2 Service life of the transducer tank

Technical details

Trouble shooting

Putting out of action and waste disposal

13 Manufacturer's contact address