Elma Elmasonic P120H, Elmasonic P30H, Elmasonic P60H, Elmasonic P180H, Elmasonic P300H Instruction Manual

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Operating Instructions

Elmasonic P

Ultrasonic Cleaning Units

 english 

Elma GmbH & Co KG Kolpingstr. 1-7 D-78224 Singen Tel. +49 (0) 7731 / 882-0 Fax +49 (0) 7731 / 882-266

www.elma-ultrasonic.com

info@elma-ultrasonic.com

Content

1 General....................................................................... 4

2 Important safety warnings .......................................... 4

2.1 Instructions for the use of the present manual............. 4

2.2 Safety instructions for the use of the unit..................... 5

3 Ultrasonic cleaning ..................................................... 6

3.1 Interesting facts on cleaning by ultrasound.................. 6

3.2 Ultrasonic cleaning process ........................................ 7

4 Product description..................................................... 7

4.1 Product features.......................................................... 7

4.2 CE conformity ............................................................. 8

4.3 Delivered equipment ................................................... 8

4.4 Description of unit front features.................................. 9

4.5 Description of unit rear features .................................10

4.6 Turning knob for the draining of the tank....................10

4.7 Description of operating elements..............................11

4.8 Description of display.................................................12

4.9 Short overview of operating and display functions......12

5 Initial operation ......................................................... 16

5.1 Prepare the drain duct................................................16

5.2 Connecting the unit to the mains................................17

6 Putting into operation ............................................... 18

6.1 Filling of the unit.........................................................18

6.2 Heating up of the cleaning liquid (if required for the

intended application)..................................................19

6.3 Automatic stirring during heating................................20

6.4 Degassing of liquid.....................................................20

7 Ultrasonic cleaning process...................................... 21

7.1 Starting the cleaning process manually......................22

7.2 Temperature-controlled cleaning start (if heating is

required) ........................................................................22

7.3 Degas mode...............................................................23

7.4 Sweep mode..............................................................23

7.5 Pulse mode................................................................24

7.6 Setting of the ultrasonic frequency .............................24

7.7 Setting of the ultrasonic power ...................................24

7.8 Placement of cleaning items ......................................25

7.9 After the cleaning .......................................................25

BA/Elmasonic P/D/10.09 © Elma GmbH & Co KG

Content

8 Cleaning media ........................................................ 26

8.1 Limitations of use of cleaners containing solvents......26

8.2 Limitations on aqueous cleaners................................27

8.3 List of recommended cleaning media.........................27

8.3.1 Dental ..................................................................28

8.3.2 Medical ................................................................28

8.3.3 Optics ..................................................................28

8.3.4 Laboratory ...........................................................29

9 Maintenance............................................................. 30

9.1 Maintenance and care................................................30

9.2 Service life of the transducer tank ..............................30

9.3 Repair ........................................................................31

10 Technical details.................................................... 32

11 Trouble shooting.................................................... 34

12 Putting out of action and waste disposal ............... 36

13 Manufacturer’s contact adress .............................. 36

General

Danger

1 General

The present Operating Instructions are part of the delivered equipment. They must be ready for use at any time and remain with the unit in case of resale.

We reserve the right to carry out technical modifications on the unit due to advanced development.

2 Important safety warnings

Please observe any national safety regulations that may apply in addition to the present instructions.

2.1 Instructions for the use of the present manual

Carefully read the present operating instructions and operate the electric unit in compliance with the instructions only.

Warning symbols used in the present manual

Warning

Caution

Attention

This symbol warns of the risk of light injuries and damage to the equipment.

This symbol warns of the risk of injury caused by electricity.

This symbol warns of the risk of injury caused by explosion and/or deflagration.

This symbol warns of the risk of injury caused by hot surfaces and liquids.

This symbol marks additional information.

Signal words used in the present manual:

The signal word danger warns of a potential risk of serious injury and danger to life.

The signal word warning warns of the risk of serious injury and heavy damage to the equipment.

The signal word caution warns of the risk of light injury or damage to the equipment.

The signal word attention warns of the risk of damage to the equipment.

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

Important safety warnings

User

Prevention of

accidents

Hot surfaces and

Sound transmission

through physical

contact

2.2 Safety instructions for the use of the unit

Intended use

Mains connection

electrical

Cleaning liquid

liquids

The present Elma ultrasonic cleaning unit has been designed for the treatment of items and liquids only. Do not clean any living beings or plants!

Operation of the unit by authorized and instructed staff only. Observe the instructions given in the manual. Children are not allowed to operate the unit.

For safety reasons, the present unit must be connected to a correctly grounded socket only. The technical details indicated on the nameplate must correspond with the available mains connection details, in particular those of the mains voltage and current connected value.

For purposes of maintenance and care of the unit, in case of suspected humidity inside the unit or in case of malfunctions and after operation pull the mains plug. The unit must be opened by authorised specialised personnel only.

Risk of fire and explosion! Do not fill flammable liquids into the cleaning tank.

Risk of burning and scalding! Depending on the operational period of the unit, unit surfaces, cleaning liquid, basket and cleaning items can heat up considerably.

Noise emission

Exclusion of liability

Ultrasonic units can produce annoying sounds. We recommend to operate the unit with the suitable cover (accessory equipment) to reduce the noise level. Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover. A special noise production box is available for units up to P 120.

Do not reach inside the cleaning liquid or touch sound-carrying parts (tank, basket, cleaning items, etc.) during operation.

The manufacturer cannot be held liable for any damages on persons, equipment or cleaning items caused by improper use against the instructions given in the present manual. The operator is responsible for the correct instruction of the operating staff.

Ultrasonic cleaning

3 Ultrasonic cleaning

Today, cleaning by ultrasound is the most modern fine cleaning method. The electric high-frequency energy created by an ultrasonic generator is transformed into mechanical energy by piezoelectrical transducer systems and is then transmitted into the bath. This process creates millions of tiny vacuum bubbles which implode due to the variations of pressure caused by the ultrasonic activity. Highly energetic liquid jets are created which remove dirt particles from surfaces and even from the smallest grooves and bores.

3.1 Interesting facts on cleaning by ultrasound

Basically, the cleaning result depends on four factors:

Physical energy

Cleaning media

Temperature

Cleaning period

Ultrasonic energy is probably the most important mechanical factor in the cleaning process. This energy must be transmitted through a liquid medium to the surfaces which are to be cleaned. The present unit is fitted with the innovative sweep function device: electronic oscillation of the sound field (sweep function) prevents the formation of zones of low performance in the ultrasonic bath.

For saponification and removal of the dirt particles a suitable cleaning agent is required. We have a large range of cleaning media on offer.

In addition, the use of cleaning media is required to reduce the surface tension of the liquid. This increases the efficiency of the ultrasonic activity considerably.

The effect of the cleaning medium is improved by the optimised temperature of the cleaning liquid.

The cleaning period depends on the degree and the kind of contamination, the cleaning agent used, the set temperature and the cleaning process.

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

3.2 Ultrasonic cleaning process

1. Fill the ultrasonic tank with water and cleaning concentrate (Section 6.1).

2. Heat up the cleaning liquid, if required for the intended cleaning application (Section 6.2).

3. Degas the cleaning liquid – operation in degas mode (Section 6.4).

4. Select the required ultrasonic frequency depending on the cleaning task - 37 kHz or 80 kHz (Section 7.6).

5. Activate the ultrasonic sweep mode – if required for the intended cleaning application, e.g. for large cleaning items (Section 7.4.).

6. Activate the ultrasonic pulse mode – if required for the intended cleaning application, e.g. for coarse contaminations (Section 7.5).

Product description

7. Switch on the ultrasound (manual or automatic start-up) (Section 7.1 and Section 7.2).

8. Put the cleaning items into the cleaning bath (Section 7.8).

9. Rinse the cleaned items if necessary.

10. Dry the cleaned and rinsed items if necessary.

4 Product description

4.1 Product features

• ultrasonic tank made of cavitation-proof stainless steel

• casing made of stainless steel, hygienic and easy to

clean

• sandwich-type performance transducer systems

• two ultrasonic frequencies, switchable in one unit:

37 kHz und 80 kHz 37 kHz: for the removal of coarse contaminations and for mixing, dissolving, dispersing and degassing 80 kHz: perfect for the cleaning of capillaries and fort he use in quiet work areas, prolonged cleaning period

• automatic frequency switch-over for simultaneous coarse and fine cleaning

• activatable Sweep mode for an optimised sound field distribution within the cleaning bath

• activatable Pulse mode for an intensified ultrasonic cleaning power, additional ultrasonic power up to 20%

Product description

• activatable Degas mode for the quick degassing of HPLC samples or solvents, and of fresh cleaning liquids

• Auto Degas mode for an automatic degassing cycle, e.g. for fresh cleaning liquids

• ultrasonic power variable for sensitive surfaces

• temperature-controlled ultrasonic operation: ultrasound

starts automatically as soon as the preset temperature is reached

• indication of unit settings (e.g. set and actual values) by alphanumerical display

• saving of the last unit settings at switch-off

• electronic turning knobs

• drain duct mounted to the unit rear, operation of the

drain duct on the unit side

• automatic stirring during heating-up process

• pluggable mains cable

• plastic carrying handles

• automatic safety switch-off after 12 h operation to

prevent unintended permanent operation

• automatic safety switch-off at 90 °C to protect the cleaning items against excess temperatures

4.2 CE conformity

The present ultrasonic cleaning unit complies with the CE marking criteria.

The declaration of conformity is available from the manufacturer.

4.3 Delivered equipment

• Ultrasonic cleaning unit

• Mains cable

• Hose nozzle complete with hose clamp

• Operating Instructions

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

4.4 Description of unit front features

Product description

Fig 4.4 Front view / side view

Maximum filling level marking marks the recommended

upper filling level. This filling level should not be exceeded even with immersed cleaning items.

Plastic carrying handles for the safe transportation of the unit

even with heated casing.

Turning knob for the draining of the tank For a description

please see Section 4.6.

Display indicates the set and actual values. For a description

please see Section 4.78.

Operating elements for the control and operation of the unit

functions. For a description please see Section 4.7.

Product description

4.5 Description of unit rear features

Fig 4.5 View unit rear when delivered

Drain duct to drain the tank (blind plug when delivered)

Mains input socket quick and easy unplugging of the mains

cable, e.g. for transportation purposes

4.6 Turning knob for the draining of the tank

Fig 4.6 View turning knob for the draining of the tank

Vertical position: drain duct open

Horizontal position: drain duct closed

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

Product description

4.7 Description of operating elements

Fig 4.7 View operating panel (unit with heating)

Turning knob ultrasonic period (min) Possible settings for

short-term operation: 1; 2; 3;…10; 10; 15; 20;…50; 60 min (automatic switch-off). Permanent operation (--:--) for continued operation. Switch-off by hand. For reasons of safety the unit is automatically switched off after 12 h continued operation.

Key Degas mode (degas) with LED by hand or by Auto Degas

(see Section 7.3) for the efficient degassing of fresh cleaning liquids and HPLC applications

Key Sweep mode (sweep) with LED for the perfect sound

field distribution within the cleaning bath

Key Pulse mode (pulse) with LED for an increase of the

ultrasonic power by 20%

Turning knob temperature (°C) temperature range between

30° – 80°C, variable by 5°C steps. The heating is switched on as soon as the set temperature exceeds the actual temperature.

Key frq to change the ultrasonic frequency

Key pow for the setting of the ultrasonic power between

30% – 100%, variable by steps of 10%

Key ultrasonic operation ►■ and temperature-controlled

ultrasonic operation

Key on/off with LED to switch the unit on and off

Key Pause ll for a temporary operating top

Product description

C A

4.8 Description of display

Fig 4.8 View display (example)

Ultrasonic frequency set value

Ultrasonic power set value

Indication of the set ultrasonic period in minutes (set value) In case of permanent operation, the display shows --:--

Indication of the remaining operating period in minutes (remaining time) In case of permanent operation, the display shows --:--

Indication of the set cleaning temperature (set value) In case of switched off heating, the display shows – –

Indication of the actual cleaning temperature by steps of 1 degree (actual temperature)

4.9 Short overview of operating and display functions

Intended action What to do Result Display

switch on unit press on/off key unit is ready for

operation

switch off unit press on/off key unit is switched off display is dark

start ultrasonic operation – now –

set time at turning knob for operating period

press key ►■ (ultrasound)

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

ultrasound starts operating

on/off LED is lighted

set period is indicated (set value time)

remaining time is indicated (actual value time)

Product description

Intended action What to do Result Display

start ultrasonic operation – temperature-controlled*; with stirring of cleaning bath –

* as soon as set temperature > actual temperature

stop ultrasonic operation by hand

select set time

select set temperature at the turning knob for temperature

press key ►■ and keep pressed (> 2 sec.)

turn set period to „0“ or

press key ►■

heating is operating

ultrasound starts automatically as soon as the set temperature is reached

set ultrasonic period starts running

ultrasonic operation stops

set period is indicated by flashing light until set temperature is reached

set temperature (set value temperature) and actual temperature (set value temperature) are indicated

as soon as set temperature is reached, the remaining period is indicated, too (actual value time)

remaining period is no longer indicated

set period and all other values remain indicated

interrupt the ultrasonic operation (pause)

press key II

ultrasonic operation stops

heating remains activated, if switched on

all set parameters are saved; by pressing key II again the ultrasonic operation starts again, the remaining operating time continues running

remaining operating time indication flashes (actual value time)

Product description

Intended action What to do Result Display

switch on heating set temperature heating starts

operating when set temperature > actual temperature

switch off heating by hand turn set temperature

to „0“

switch on Sweep mode*

* Sweep – Degas – Pulse cannot be operated simultaneously

switch off Sweep mode

set time

press key ►■

press key sweep

heating is switched off actual temperature is

ultrasound starts operating in Sweep mode

Sweep mode stops

ultrasound continues by standard operation

set temperature is indicated (set value temperature)

actual temperature is indicated (actual value temperature)

indicated (actual value temperature)

LED in key sweep is lighted

set time is indicated (set value time)

remaining time is indicated (actual value time)

LED inkey sweep turns off

switch on Degas mode*

* Sweep – Degas – Pulse cannot be operated simultaneously

switch off Degas mode

switch on Auto Degas mode*

* Sweep – Degas – Pulse cannot be operated simultaneously

set time

press key ►■

press key degas

press key ►■

press key degas and keep pressed (> 2 sec.)

ultrasound starts operating in Degas mode

Degas mode stops

ultrasound continues by standard operation

ultrasound operates in Auto Degas mode for 10 minutes, then switches off

LED in key degas is lighted

set time is indicated (set value time)

remaining time is indicated (actual value time)

LED inkey degas turns off

LED in key degas flashes

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

Product description

Intended action What to do Result Display

select ultrasonic frequency (the ultrasonic frequency can be switched between 37 kHz and 80 kHz)

set ultrasonic power (the ultrasonic power can be set by steps of 10% between 30% and 100%)

switch on automatic frequency change mode

switch off automatic frequency change mode

switch on ultrasound

press key freq

switch on ultrasound

press key pow

switch on ultrasound press key freq and keep pressed (>2 sec)

press key freq

ultrasound starts operating at set ultrasonic frequency

ultrasound starts operating at set ultrasonic power

ultrasonic frequency changes between 37 kHz and 80 kHz at 30 second intervals

ultrasound continues operation at indicated frequency (if necessary, press key again to select the other ultrasonic frequency)

selected ultrasonic frequency is indicated in the display field frequency

set ultrasonic power is indicated in the display field power

asterisk before frequency value in display field frequency indicates automatic frequency change mode

asterisk before frequency indication turns off

Initial operation

Check for transport

Placement

5 Initial operation

Packing

damages

DANGER

Ambient conditions

Please keep the original packing for possible later service purposes or dispose of it in compliance with the relevant local waste disposal regulations. You can also return the packing to the manufacturer or to your supplier (cost of shipment to be paid by the customer).

Check the unit for possible transport damages before initial operation. In case of visible damage do not operate the unit. Contact your supplier and the forwarding agent.

For operation place the unit on a stable and dry surface. Ensure that the workplace is sufficiently ventilated! Soft surfaces, such as carpets, are not suitable as the ventilation of the unit may be insufficient.

Risk of electrocution due to humidity inside the unit! Protect the unit from entering humidity.

The unit inside is splash-proof.

Keep workplace and casing dry in order to prevent electrical accidents and damages on the unit.

• Allowed ambient temperature during operation: +5°C - +40°C

• Allowed relative humidity of air during operation: max. 80%

• Admissible ambient temperature change for the unit and the

bath liquid: non-condensing (no formation of condensation water at the unit surfaces). A table containing the dew points in relation to the ambience and humidity of air is available from the manufacturer. Dew point: temperature threshold below which condensation starts.

• In-door operation only

5.1 Prepare the drain duct

How to proceed

On the delivered unit the drain duct is closed off with a plastic screw cap. For initial operation of the drain duct fix the hose nozzle delivered with the unit to the drain duct.

1. Unscrew the plastic screw cap anti-clockwise (see Fig 5.1.1).

2. Screw the hose nozzle (included in delivery) onto the inside thread of the drain duct (clockwise).

3. Turn the hose nozzle into the required drain position (see Fig 5.2.2). The plastic thread is self-sealing when the socket has been screwed in by hand as far as possible. Note: Unscrewing the hose nozzle (anti-clockwise) may cause a leak in the thread connection.

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

conditions

4. The drain duct is now ready for connection to a customerprovided discharge system. Use a standard hose (dia 1/2”). Push the hose onto the hose nozzle and fix it with the hose clamp included in the delivery.

Fig 5.1.1 Drain duct with blind screw Fig 5.2.2 Drain fitted with hose cap (on delivered unit) nozzle

5.2 Connecting the unit to the mains

Initial operation

Required main

Connect mains cable

Grounded shockproof socket: 1 phase (220-240 V); 1 N; 1 PE

Use the pluggable mains cable delivered with the unit. The unit must be connected to a grounded shockproof socket only. Ensure that the values indicated on the nameplate of the unit correspond with the available connection conditions. The mains plug must be connected to an easily accessible socket only, as it serves as interrupted device!

Putting into operation

Suitable cleaning

Prohibited cleaning

6 Putting into operation

6.1 Filling of the unit

Shut the drain duct

Observe filling level

media

agents

DANGER

Shut the drain duct before you fill the tank (horizontal position of the turning knob for draining the tank – see Section 4.6).

Fill the cleaning tank with a sufficient quantity of a suitable cleaning liquid before switch-on.

The recommended optimum filling level is approx. 2/3 of the tank.

Caution! A filling level below 6 cm may lead to a permanent loss of heating performance.

The marked maximum filling level indicates the recommended maximum filling level with immersed cleaning items (see also Section 4.4. Fig 4.4).

Ensure that the chosen cleaning agent is suitable for treatment in an ultrasonic bath and observe the instructions on dosage and the compatibility of the material.

We recommend to use the cleaning media listed in Section 8.3. Flammable cleaning media are generally prohibited for use in

an ultrasonic bath. Please observe the safety warnings in Section 8.1 (Solvents).

Risk of fire and explosion!

Never use flammable liquids or solvents directly in an ultrasonic cleaning bath.

Use the cleaning chemicals listed in Section 8.3.

ATTENTION

Ultrasonic activity increases the vaporisation of liquids and creates a very fine mist which can catch fire on any ignition source. Observe the instructions on limitations of use given in Section 8.1.

Risk of damage to the ultrasonic tank!

Do not use any acid cleaning agents (pH value < 7) directly in the stainless steel tank if the cleaning items or the contamination of the cleaning items contain halogenides (fluorides, chlorides or bromides). The same applies to NaCl solutions.

Use the cleaning chemicals listed in Section 8.3..

The stainless steel tank can be destroyed by crevice corrosion in a very short time. Substances that cause crevice corrosion can be contained in household cleaners. Observe the instructions on limitations of use given in Section 8.2.

For queries please contact the manufacturer or your supplier.

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

Putting into operation

Heating control by

turning knob

temperature

6.2 Heating up of the cleaning liquid (if required for the intended application)

Heat up the cleaning liquid to assist the cleaning effect of the cleaning chemical used. To keep the heating period as short as possible and to reduce energy losses to a minimum we recommend to use the cover (optional accessory equipment).

ATTENTION

The ultrasonic energy is transformed physically into heat. Therefore, low preset temperatures may be exceeded during ultrasonic operation.

The cleaning effect of the ultrasonic caviation is reduced by high temperatures. Therefore, we recommend not to operate the unit at temperatures exceeding 80°C.

For the recommended cleaning temperatures please see the product information on the elma clean chemicals.

High temperatures! Risk of burning and scalding!

Cleaning liquid, ultrasonic tank, housing, cover, basket and cleaning items may heat up considerably depending on the temperature inside the bath.

Do not reach inside the bath! Wear protective gloves to handle the unit and basket!

Note on the cleaning temperature for applications in the medical sector:

For the removal of fresh protein and blood particles please ensure that the temperature remains below 42°C.

Monitor the temperature even if with low set temperatures or with the heating switched off.

How to proceed

Switch on the unit at the on/off key.

Set the required cleaning temperature by means of the turning knob temperature.

The cleaning temperature (set temperature) is variable between 30°C and 80°C and can be changed by 10° steps. When the set temperature exceeds (>) the actual temperature, the heating starts operating.

The display indicates the set temperature (set value

temperature) and the actual temperature (actual value temperature).

The heating keeps operating until the set temperature is reached.

Putting into operation

How to proceed

6.3 Automatic stirring during heating

Functioning

The present unit is which guarantees a thorough mixing of the cleaning liquid during heating up (only as long as set temperature > actual temperature).

Without stirring of the liquid, the generated heat rises to the surface, creating considerable temperature differences within the bath. In order to achieve an even heating of the cleaning liquid, it is recommended to stir the liquid from time to time, e.g. by ultrasound.

The ultrasound is activated for approx. 5 seconds at intervals of 1 minute.

1. Switch on the unit at the on/off key.

2. Set the required ultrasonic time (set value).

3. Set the required temperature.

4. To start press the key ►■ and keep it pressed (> 2 sec.).

equipped with an activatable stirring mode

6.4 Degassing of liquid

Freshly mixed cleaning liquids are saturated with air which reduces the cleaning effect of the ultrasonic activity. Operating the ultrasound over a period of several minutes before the cleaning process will eliminate the tiny air bubbles in the liquid.

By hand

Auto Degas

Degas the fresh cleaning liquid for approx. 5 – 10 minutes, depending on the unit size.

Press the key ►■ plus the key degas.

The present unit is equipped with an activatable Auto Degas mode. As soon as a predefined period (10 min.) has run down, the Auto Degas mode is automatically switched off.

1. Switch on the unit at the key on/off.

2. Set the required ultrasonic time (set time).

3. To start press the key ►■ and keep pressed (> 2 sec.).

The Degas mode cannot be operated simultaneously with Sweep and Pulse.

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

Ultrasonic cleaning process

7 Ultrasonic cleaning process

Please observe the following instructions before starting the ultrasonic cleaning process. The operator is responsible for the inspection of the cleaning result.

Risk of scalding by hot surfaces and cleaning liquid!

Ultrasonic energy is physically transformed into heat.

CAUTION

The unit and the cleaning liquid in the tank heat up during ultrasonic operation even with the heating switched off. During permanent operation temperatures exceeding 60°C can be reached.

During permanent operation with cover and heating temperatures exceeding 80°C can be reached.

Do not reach inside the bath. If necessary touch unit and basket with protecting gloves!

CAUTION

ATTENTION

Ultrasonic units can produce annoying sounds.

Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover.

Sensitive surfaces may be adversely affected by ultrasound during prolonged periods of ultrasonic treatment, in particular at lower ultrasonic frequencies.

Ensure that sensitive surfaces are exposed to ultrasonic acitivity for a suitable period only.

If in doubt check the cleaning progress regularly and observe the state of the surface material.

Ultrasonic energy is physically transformed into heat.

The unit and the cleaning medium in the tank heat up during ultrasonic operation even with the heating switched off. During permanent operation with cover temperatures exceeding 60°C can be reached.

For the cleaning of temperature-sensitive items please take into consideration the heating-up of the cleaning medium.

For the removal of fresh protein and blood particles ensure that the temperature of the cleaning liquid remains below 42 °C.

Ultrasonic cleaning process

Set the cleaning

Short period

7.1 Starting the cleaning process manually

Press the on/off key to start the unit.

Set the required cleaning period with the turning knob.

period

For short period operation set the required cleaning period at

operation

the turning knob (turn clockwise). The display shows the set time (set value time).

Press the key ►■ to start the ultrasonic operation. The unit starts the ultrasonic cleaning process

The display also shows the remaining time (actual value time).

The ultrasound is automatically switched off when the set period has run down.

Permanent operation

For permanent operation turn the turning knob clockwise into

--:-- position. In this operating mode there is no automatic

switch-off. The ultrasonic activity must be switched off by hand after the cleaning process has been finished; press the ►■ key

to switch off. Alternatively, turn the turning knob back into “0” position.

Caution: Turn the turning knob only anti-clockwise into “0” position!

In order to avoid unintended permanent operation, the present unit is equipped with an automatic safety switch-off. The unit switches off completely after 12 h permanent operation. In case you wish to continue operation start the unit again.

If required, Degas, Sweep or Pulse mode can be activated, and ultrasonic frequency and ultrasonic power can be set. These settings can be activated or changed at any time during operation.

7.2 Temperature-controlled cleaning start (if heating is required)

This start-up procedure applies only if the intended application requires the cleaning bath to be heated.

Functioning

The present unit is equipped with an additional temperaturecontrolled cleaning function. The cleaning process is automatically started as soon as the required bath temperature is reached (possible only if set temperature > actual temperature).

How to proceed

1. Press the on/off key to start the unit.

2. Select the required temperature.

3. Set the required ultrasonic cleaning period.

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

4. Activate Degas, Sweep or Pulse mode and select ultrasonic

frequency and ultrasonic power if required for the intended application.

5. Keep the key ►■ pressed (> 2 sec.):

The unit starts heating up. During the heating-up process the ultrasound is regularly activated to mix the liquid. The display shows the set cleaning time (flashing). When the set temperature is reached the ultrasound is switched on for the duration of the set cleaning period.

When the set cleaning period has run down, the ultrasonic activity is automatically switched off. The heating continues operating at the set temperature.

7.3 Degas mode

Special operating mode for the quick degassing of HPLC samples or solvents

Functioning

The oxygen bubbles contained in the liquids are carried into the atmosphere quickly and efficiently by means of a specialized modulation and clocking of the ultrasonic waves.

Ultrasonic cleaning process

How to proceed

Press the key ►■ plus the key degas. The LED in the degas key indicates that the Degas mode is activated.

The Degas mode can be switched on at any time during operation.

Degas, Sweep and Pulse cannot be operated simultaneously.

7.4 Sweep mode

During standard ultrasonic operation, zones of increased ultrasonic intensity form directly above the transducer systems, and zones of lower ultrasonic intensity can be found along the edge zone of the tank. This is a positive effect which can be used for the sounding of glass beakers, Erlenmeyer flasks etc. by positioning them directly into these zones.

For large cleaning items, however, it may be useful to switch on the Sweep mode.

Functioning

How to proceed

A more homogeneous sounding of the cleaning bath is achieved by the continued displacement of the sound pressure maxima in the cleaning liquid. This leads to a more uniform ultrasonic intensity throughout the ultrasonic tank.

Press the key ►■ plus the key sweep. The LED in the key indicates that the Sweep mode is activated.

The Sweep mode can be switched on at any time during operation.

Degas, Sweep and Pulse cannot be operated simultaneously.

Ultrasonic cleaning process

How to proceed

7.5 Pulse mode

Special operating mode to intensify the ultrasonic cleaning effect. Advantageous for the removal of tenacious contaminations.

Functioning

How to proceed

The ultrasonic effect is increased by 20 % through an increase of the amplitude of the ultrasonic signal.

Press the key ►■ plus the key pulse. The LED in the key indicates that the pulse mode is activated.

The Pulse mode can be switched on at any time during operation.

Degas, Sweep and Pulse cannot be operated simultaneously.

7.6 Setting of the ultrasonic frequency

Different ultrasonic cleaning applications require different ultrasonic frequencies. The present unit can be operated at two different ultrasonic frequencies:

37 kHz

80 kHz

How to proceed

For coarse contaminations, for dissolving, mixing, dispersing and degassing.

Noise-reduced, perfect for quiet work areas; prolonged cleaning time, ideal fort he cleaning of hollow items, such as capillaries.

The display indicates the set ultrasonic frequency (frequency). To change the ultrasonic frequency press the key freq.

The setting can be changed at any time during operation.

7.7 Setting of the ultrasonic power

The ultrasonic power can be reduced by predefined steps to save sensitive surfaces.

The ultrasonic power can be set between 30% and 100% by steps of 10%.

To set the ultrasonic power press the key pow. The display indicates the set ultrasonic power (power).

The setting can be changed at any time during operation.

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

Ultrasonic cleaning process

No cleaning items on

tank bottom

Cooling of the

up treatment

7.8 Placement of cleaning items

Caution! The ultrasonic bath has been designed for the

ultrasonic treatment of items and liquids only. Do not clean living beings or plants!

Do not reach inside the tank during ultrasonic operation!

CAUTION

Use cleaning basket

Acid tank

cleaning liquid

Cell walls can be damaged by prolonged exposure to ultrasonic activity.

For placing and taking out the cleaning items always switch off the unit.

Do not place the cleaning items directly onto the bottom of the cleaning tank, as this might lead to damages to the unit.

Place the cleaning items into the stainless steel cleaning basket (accessory equipment).

For the use of cleaning chemicals which might destroy or damage the stainless steel tank use a separate container. For the special plastic cleaner tank for acid chemicals please contact your supplier.

For certain applications it may be required to keep the temperature of the cleaning liquid below a predefined maximum temperature. As the liquid in the tank is heated by the ultrasonic activity, it may be necessary to cool the liquid by means of an external laboratory cooling device (cryostat). The manufacturer of the present ultrasonic unit offers a special cooling coil which can be clipped onto the tank wall and connected to a cryostat.

Caution! When you operate the ultrasonic unit with cooled cleaning liquid ensure that the temperature of the cleaning liquid remains above room temperature. Otherwise there is a risk of condensation which may cause damage to the electronics.

7.9 After the cleaning

Follow-

of cleaning items

Drain the unit

When the cleaning process is finished rinse the cleaning items, e.g. under the tap.

Drain the liquid as soon as it is dirty or when the unit is not operated over a prolonged period of time. Certain residues and types of contamination may destroy or damage the stainless steel tank.

Use the quick-drain duct to drain the cleaning tank (see section 4.6).

Cleaning media

8 Cleaning media

The cleaning chemical to be used must be suitable for the use in an ultrasonic bath to prevent damage to the tank or injuries to

WARNING

Exclusion of liability

8.1 Limitations of use of cleaners containing solvents

the operator. Use the recommended cleaners mentioned in section 8.3. Observe the restrictions to cleaners containing solvents and aqueous cleaners mentioned in sections 8.1 and

8.2.

For queries please contact the manufacturer or your supplier. Damages caused by non-compliance with the instructions given

in sections 8.1 and 8.2 will not be covered by the manufacturer's warranty!

Never use flammable liquids or solvents directly in an ultrasonic cleaning tank. Risk of fire and explosion!

DANGER

Exception

Ultrasound increases the volume of vaporisation of liquids and creates a very fine mist that can catch fire on any ignition source at any time.

Do not fill potentially explosive substances and flammable solvents

• marked in compliance with the EEC directives by symbols

and safety warnings R 1 to R 9

• or E, F+, F, O or R 10, R 11 or R 12 for flammable

substances

into the stainless steel tank for ultrasonic treatment. In compliance with the general regulations on the protection of

labour, certain limited volumes of flammable liquids (max. 1 litre) can be used in an ultrasonic cleaning unit under the following conditions: these liquids must be filled into a suitable separate vessel (e.g. beaker) with sufficient ventilation; this vessel (beaker) can then be put into the stainless steel tank which is filled with non-flammable liquid (water with a few drops of interlacing agent).

BA/Elmasonic P/D/05.10 © Elma GmbH & Co KG

Acids and alkaline

Entrainment of

–

8.2 Limitations on aqueous cleaners

Do not use aqueous cleaning media with pH values in the acid range (pH < 7) directly in the ultrasonic tank if fluoride (F¯), chloride (Cl¯) or bromide (Br¯) ions can be taken in by the removed dirt or through the cleaning chemical. These can destroy the stainless-steel tank by crevice corrosion within a very short period of ultrasonic operation.

Other media which can destroy the stainless-steel tanks when

solutions

chemical substances

used in high concentrations or with high temperatures during ultrasonic operation are: nitric acid, sulphuric acid, formic acid, hydrofluoric acid (even diluted). (Completeness of list not guaranteed.)

Risk of damage to the unit: do not use cleaning solutions containing more than 0.5 mass % alkali (KOH and/or NaOH) in an ultrasonic cleaning tank.

The above limitations for the use of chemicals in an ultrasonic bath also apply for the aforementioned chemicals when these are brought into an aqueous (particularly distilled water) bath through entrainment or from the removed dirt.

Cleaning media

Acid-resistant tank

Disinfectants

Safety regulations

For the ultrasonic treatment with the above mentioned media use an acid-resistant tank (available as accessory equipment).

The limitations of use also apply to standard cleaners and disinfectants if these contain the above mentioned compounds.

Observe the safety warnings indicated by the manufacturer of the chemicals (e.g. goggles, gloves, R and S phrases).

For queries please contact the manufacturer or your supplier.

8.3 List of recommended cleaning media

Elma has a large range of suitable cleaning products on offer developed by chemical engineers in the Elma laboratory. Please contact your supplier to find the most suitable cleaning chemical for your application.

Environment

friendly products

The organic detergents contained in the elma clean cleaning concentrates are biodegradable. Product informations and safety data sheets are available from the manufacturer.

Cleaning media

8.3.1 Dental

elma clean 10

elma clean 25

elma clean 35

elma clean 40

elma clean 55d

elma clean 60

Universal cleaning concentrate for the cleaning of instruments and laboratory equipment made of plastic, ceramic, stainless steel, rubber and glass.

Ready-for-use cleaner for impression spoons: removes dental plaster and alginates. Ready-for-use cleaning bath.

Cleaning concentrate the cleaning of dental prostheses made of metal, ceramcis and plastic. The released oxygen refreshes the prosthesis hygienically.

Chemical cleaning concentrate for the removal of cement and carbonate (lime). For the cleaning of precious metals, ceramics, plastics, glass and rubber. Removes metal oxide, cement, fluxing media, etc.

Aldehyde-free drill cleaner concentrate for instruments made of stainless steel. For the hygienical removal of amalgam remains, blood, tissue, etc.; with anti-corrosion effect.

Acid cleaning concentrate for instruments made of stainless steel, glass and plastic. Removes corrosion, rust films and mineral deposits.

for prostheses with activated oxygen for

8.3.2 Medical

elma clean 10

elma clean 60

Universal cleaning concentrate for the cleaning of instruments and laboratory equipment made of plastic, ceramic, stainless steel, rubber and glass.

Acid cleaning concentrate for instruments made of stainless steel, glass and plastic. Removes corrosion, rust films and mineral deposits.

8.3.3 Optics

elma opto clean

Cleaning concentrate for glasses, frames, optical lenses and components. Also suitable for plastics.

elma lab clean S10

elma lab clean S20

elma lab clean N10

elma lab clean A10

elma lab clean A20sf

8.3.4 Laboratory

Acid cleaning concentrate for glass, ceramics, metal incl. light and non-ferrous heavy metals, plastic. Removes mineral deposits, lime, lime soap and non-ferrous heavy metal oxides, mineral grease and oil.

Strong acid cleaning concentrate for stainless steel, glass and plastic. Removes tenacious contaminations such as rust, organic residues, inorganic compounds and mineral grease and oil. Not suitable for aluminum and light metal alloys.

Neutral universal and laboratory cleaning concentrate for sensitive materials such as aluminum and light metals. Removes lime soap, light oil and grease and finger marks.

Alkaline cleaning concentrate for glass, porcellain, metal and plastic. Removes grease, glass grease, gumming, remains of lables and calcification. Also suitable for the laboratory rinsing machine.

Special cleaning concentrate for pipettes, does not contain any tensides. Mildly alkaline, suitable for use in an ultrasonic cleaning unit and in the laboratory rinsing machine. Also suitable for use in pipette rinsing machines that require active cleaning agents (soaking).

Cleaning media

Maintenance

Care of transducer

Grid of air fan

Care of casing

9 Maintenance

9.1 Maintenance and care

Pull the mains plug before carrying out any maintenance works!

ATTENTION

Electrical security

tank

Disinfection

The present unit is maintenance-free. Check the casing and the mains cable for damage regularly in order to prevent electrical accidents.

Lime deposits on the stainless-steel tank can be cleaned gently e.g. with elma clean 40 or elma clean 115C (operate the unit with concentrate + water).

Check regularly the grid of the air fan at the bottom of the unit (not existent in all units).

Remove dirt if necessary to allow sufficient ventilation inside the unit.

Residues of cleaning media can be wiped away with a household cleaner or decalcifier depending on the kind of contamination. Do not put the unit in or under water!

If the unit is used for medical and sanitary purposes it is necessary to disinfect the transducer tank and the surfaces regularly (standard surface disinfectants).

9.2 Service life of the transducer tank

The transducer tank and particularly the ultrasound transmitting surfaces are wear parts. The changes on the surfaces that occur after a certain operating period are visible first as grey areas and later on as material abrasions, the so-called cavitation erosion.

To prolong the service life of your ultrasonic unit even more we recommend to observe the following instructions:

• Regularly remove any cleaning residues, in particular metal

particles and rust films.

• Use suitable cleaning chemicals, with particular caution

concerning the kind of removed contamination (see instructions section 8.2).

• Exchange the cleaning medium before it is too heavily

contaminated.

• Do not operate the ultrasound unnecessarily; switch off after

the cleaning process.

Opening by

authorised

specialised

9.3 Repair

Repair and maintenance works which require the unit to be connected and opened must be carried out by authorised and specialised personnel only.

personnel only

Risk of electric shock due to live parts inside the unit!

Maintenance

DANGER

Pull the mains plug before opening the unit!

The manufacturer cannot be held responsible for any damage caused by unauthorised maintenance or repair works on the unit.

In case of a break-down of the unit please contact the manufacturer or your supplier.

Technical details

10 Technical details

Tank max. capacity (L)

Tank service capacity (L)

Tank internal dimensions W/D/H (approx. mm)

Unit external dimensions W/D/H (approx. mm)

Weight (approx. kg)

P 30 H P 60 H P 70 H P 120 H P 180 H P 300 H

2.75 5.75 6.9 12.75 18.0 28.0

1.9 4.3 5.2 9.0 12.9 20.6

240x137x

100

300x179x

221

3.3

300x151x

150

365x186x

271

5.1 5.6 7.5 8.5 11.0

505x137x10

568x179x221 365x278x

300x240x

200

321

327x300x

200

390x340x

321

505x300x20

568x340x

321

Basket (accessory) internal dimensions W/D/H (approx. mm)

Basket loading max. (approx. kg)

Ball valve (“) 3/8 3/8 3/8 3/8 3/8 3/8

Mains voltage (Vac)

Ultrasonic frequency (kHz)

Power consumption total (W)

Ultrasonic power effective (W)

198x106x

1 5 5 7 8 10

115-120 220-240

37 / 80

switchable

320/300 580/550 820 1130 1130 1580

120/100 180/150 220 330 330 380

255x115x

115-120 220-240

37 / 80

switchable

465x106x50

115-120 220-240

37 / 80

switchable

250x190x

115

220-240

37 / 80

switchable

280x250x

115

220-240

37 / 80

switchable

455x250x11

220-240

37 / 80

switchable

Technical details

Ultrasonic peak performance max. (W)

Heating power (W)

Sound pressure level (L

) * (dB)

pAU

37 / 80 kHz

Ultrasonic sound level (LpZ) * * (dB)

P 30 H P 60 H P 70 H P 120 H P 180 H P 300 H

480/400 720/600 880 1320 1320 1520

200 400 600 800 800 1200

< 70

< 105

37 / 80 kHz

* Sound pressure level measured with basket and cover at a distance of 1 m ** Ultrasonic sound level measured with basket and cover at a distance of 1 m

Trouble shooting

11 Trouble shooting

Problem Possible cause Trouble shooting

casing damaged • external cause, transport

damage

mains cable damaged • external cause, transport

damage

Error: 1 • mains voltage too low • check mains voltage

unit out of service; LED display dark

ultrasound not operating; LED display ultrasound dark

• mains cable is not connected • plug in mains cable

• mains socket dead • check mains socket/fuse

• mains cable damaged /

interrupted

• electronic error • return unit to supplier /

• turn knob for ultrasonic

operation to „0“ position

• unit is switched off • switch on unit by on/off key

• return unit to supplier or

manufacturer

• provide original replacement mains cable from supplier or manufacturer

• replace mains cable

manufacturer

• switch on turning knob vor ultrasonic operation

ultrasound not operating; Error: 3

insufficient cleaning result

• key ►■ (ultrasound) has not

been pressed

• electronic fault • return unit to supplier /

• unfavourable filling level • change filling level

• electronic fault

• ultrasonic power too low or not

transmitted into cleaning bath

• no cleaning chemical or unsuitable cleaning chemical used

• unfavourable cleaning temperature

• cleaning time too short • repeat cleaning cycle

• press key ►■

manufacturer

• switch unit off and on again; if error occurs again, return unit to supplier / manufacturer

• use suitable cleaning chemical

• heat up cleaning liquid

Trouble shooting

Problem Possible cause Trouble shooting

unit does not heat

Error: 2

unsatisfactory heating time

unit makes boiling noises during heating

• turn knob for temperature to „0“ position

• unit is switched off • press key on/off to switch on

• electronic error • return unit to supplier /

• electronic error heating not operating;

• temperature sensor

faulty/damaged or wire interrupted

• heating energy loss • use cover (optional

• cleaning liquid is not stirred • e.g. switch on ultrasound

• no stirring of cleaning liquid • e.g. switch on ultrasound

• switch on turning knob for

temperature

unit

manufacturer

• switch unit off and on again; if error occurs again, return unit to supplier / manufacturer

accessory equipment)

(see Section 7.2)

set temperature is exceeded

unit out of service; Error: 4

• temperature sensor does not measure the average temperature (no stirring)

• set temperature too low • for low set temperatures do

• ultrasonic energy heats up

cleaning liquid (physical process)

• electronic error • switch unit off and on again;

• stir the liquid by hand or by

ultrasound

not switch on heating

• switch on ultrasound for a short period

if error occurs again, return unit to supplier / manufacturer

Putting out of action and waste disposal

Subject

12 Putting out of action and waste disposal

The unit can be taken to metal and electronics recycling stations or returned to the manufacturer.

13 Manufacturer’s contact adress

Elma Hans Schmidbauer GmbH & Co. KG

Kolpingstr. 1-7, D-78224 Singen Phone +49 (0) 7731 / 882-0 Fax +49 (0) 7731 / 882-266 e-mail:

Please visit our homepage. You will find helpful information and descriptions on our large product range:

www.elma-ultrasonic.com

Do you have any queries or suggestions concerning the present unit, its operation or the Operating Instructions? Please contact us, we will be glad to assist:

info@elma-ultrasonic.com

Technical Support

Phone +49 (0) 7731 / 882-280 Fax +49 (0) 7731 / 882-253 e-mail: support@elma-ultrasonic.com

to technical and visual modifications Elma_ch_05.10

Elma Elmasonic P120H, Elmasonic P30H, Elmasonic P60H, Elmasonic P180H, Elmasonic P300H Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Content

1 General

2 Important safety warnings

2.1 Instructions for the use of the present manual

2.2 Safety instructions for the use of the unit

3 Ultrasonic cleaning

3.1 Interesting facts on cleaning by ultrasound

3.2 Ultrasonic cleaning process

4 Product description

4.1 Product features

4.2 CE conformity

4.3 Delivered equipment

4.4 Description of unit front features

4.5 Description of unit rear features

4.6 Turning knob for the draining of the tank

4.7 Description of operating elements

4.8 Description of display

4.9 Short overview of operating and display functions

5 Initial operation

5.1 Prepare the drain duct

5.2 Connecting the unit to the mains

6 Putting into operation

6.1 Filling of the unit

6.2 Heating up of the cleaning liquid (if required for the intended application)

6.3 Automatic stirring during heating

6.4 Degassing of liquid

7 Ultrasonic cleaning process

7.1 Starting the cleaning process manually

7.2 Temperature-controlled cleaning start (if heating is required)

7.3 Degas mode

7.4 Sweep mode

7.5 Pulse mode

7.6 Setting of the ultrasonic frequency

7.7 Setting of the ultrasonic power

7.8 Placement of cleaning items

7.9 After the cleaning

8 Cleaning media

8.1 Limitations of use of cleaners containing solvents

8.2 Limitations on aqueous cleaners

8.3 List of recommended cleaning media

8.3.1 Dental

8.3.2 Medical

8.3.3 Optics

8.3.4 Laboratory

9 Maintenance

9.1 Maintenance and care

9.2 Service life of the transducer tank

9.3 Repair

10 Technical details

11 Trouble shooting

12 Putting out of action and waste disposal

13 Manufacturer’s contact adress