9
III. MAINTENANCE & TROUBLE SHOOTING
The system block diagram and basic circuit schematic are provided here for general review of the basic circuits
that make up the Surgitron®FFPF EMC™. They should be reviewed carefully before performing any
troubleshooting. Troubleshooting flowcharts are supplied for the more common problems.
The power supply includes the entry module, thermal transformer, fuses and line switch. Four high-power diodes
make up the full wave rectifier. The mode selector controls the output waveform rectifier and filter. There are
three options from the mode selector:
1. Fully rectified and filtered
2. Fully rectified
3. Partially rectified
They are used to perform pure Cut, Cut and Coag, and Hemo, respectively.
The RF signal network generates a 3.8 MHz high frequency signal as a carrier. This is modulated by the lower
frequency signal from the mode selector.
The output power supply controller controls the output impedance matching and, therefore, controls the power
output. Power output vs. load impedance test curves are included for your reference, see Fig. 3. This power
intensity curve is plotted with a 500 Ohm pure resistance load.
The antenna plate provides the return path for the RF signal. The system output is controlled by operating the
footswitch.
The following fault conditions are defined, along with the check procedure and the specific conditions
experienced. Step-by-step procedures necessary to isolate the fault are provided so that solutions are
achieved.
A. If red AC light does not light up:
1. Check that the power cord is plugged into the wall outlet and the other end is correctly
plugged into the receptacle unit.
2. Check fuses; do not use larger than indicated – 1.6 amp/220V or 3.0 amp/117V. Using a
larger fuse will damage the Surgitron unit. Replace fuse with P/N: R-EK03A (1.6 amp/220V) or
R-EK03B (3.0 amp/117V), as specified in the Surgitron FFPF EMC Repair Kit.
3. If fuse continues to blow, remove four screws from both sides of the unit and carefully remove cover.
Check for the following conditions:
a. Transformer short circuit – replace P/N R-EK09 (RF Safety Thermo Transformer).
b. Check short circuit on diode PCB or replace P/N R-EK13.
c. Check short circuit on R1 or replace P/N R-EK15.
d. Check short circuit on R5 or replace P/N R-EK16.
4. Check AC indicator bulb; if it is open-circuited, replace P/N R-EK05A (AC Light Diode). Check the
voltage output of the power entry module. If there is no voltage, replace the power entry module,
R-EK17.
5. Check secondary output voltage from transformer:
a. Between green wires should be >6.3V.
b. Between red wires should be >600V.
c. If these conditions are not met, replace P/N R-EK09 (RF Safety Thermo Transformer).
6. Visually inspect the unit for shorted or burnt resistors and capacitors. Inspect wire connections and
solder joints.
7. Tube may be defective; replace P/N R-EK10 (RF Amplifier Power Tube).