Elliott Tube Tugger Operating And Maintenance Instructions Manual
Tube Tugger
Semi-Continuous Tube Extractor
Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation
®
Operating and Maintenance Instructions
www.elliott-tool.com
Table Of Contents
Introduction .......................................................................................................... 4
Safety Instructions ................................................................................................ 5
Start-Up ................................................................................................................ 7
Quick Reference Diagram .................................................................................... 8
Operating Instructions .......................................................................................... 9
Tool Changeover ................................................................................................ 11
Tool Selection Chart / Specications ................................................................. 12
Troubleshooting .................................................................................................. 14
Warranty ............................................................................................................. 15
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INTRODUCTION
Thank you for purchasing this Elliott product. More than 100 years of experience have been employed
in the design and manufacture of this control, representing the highest standard of quality, value and
durability. Elliott tools have proven themselves in thousands of hours of trouble free eld operation.
If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors.
If this is a repeat purchase, you can rest assured that the same value you have received in the past
will continue with all of your purchases, now and in the future.
The Tube Tugger® has been designed for the following types of equipment:
Chillers
Heat Exchangers
Fin Fan Coolers
Surface Condensers
If you have any questions regarding this product, manual or operating instructions, please call Elliott
at +1 800 332 0447 toll free (USA only) or +1 937 253 6133, or fax us at +1 937 253 9189
for immediate service.
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SAFETY INSTRUCTIONS
Every effort has been made to ensure the operation of the Elliott Tube-Tugger is safe,
although it is impossible to remove all possibilities of accidents.
It is very important that all operators of this machine are fully aware of the following safety
considerations.
1. If you are unfamiliar with the Elliott Tube-Tugger, read this Operation Manual
thoroughly before use.
2. Always wear safety glasses, protective gloves, safety shoes and protective clothing.
3. Do not allow other people in the area of the machine unless they are wearing suitable
protective clothing and equipment.
4. As the machine is hydraulically driven, hydraulic oil leaks from the ram and hose
connections are possible. If hydraulic oil is leaked, clean-up oil immediately
to avoid slippery oor surfaces.
5. The Elliott Tube-Tugger stroke is controlled by a manual control on the hydraulic power
source. It is important to read and understand the manual for the hydraulic power source.
6. Ensure all hydraulic connections are properly made and that the hydraulic hoses
are in good condition.
7. Always be aware of hydraulic power shut off valve.
8. Always shut down the hydraulic power supply before changing tooling.
9. Do not operate the machine if there appears to be damage to the machine,
if screws are loose or missing, or if performance appears to be unsatisfactory.
10. Never use the Tube-Tugger, or any other power tool when under the inuence
of medication, drugs or alcohol that decrease concentration and impair operator control.
11. DO NOT attempt to adjust or service the rod end relief valve on a double-acting cylinder or
ram. If oil leakage is detected from this relief valve, discontinue use of the cylinder or ram
immediately and contact your nearest Authorized Hydraulic Service Center. If improperly
adjusted, the cylinder or ram could develop excessive pressure and cause the cylinder, hose
or couplers to burst which could cause serious injury or death.
12. When extending a cylinder or ram under load, always ensure that the coupler(s) or port
thread(s) has (have) not been damaged or do(es) not come in contact with any rigid
obstruction. If this condition does occur, the coupler’s attaching threads may become
stripped or pulled from the cylinder or ram resulting in the instantaneous release of high
pressure hydraulic uid, ying objects, and loss of the load. All of these possible results could
cause serious injury or death.
13. Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut
off the pump and release all pressure. Never attempt to grasp a leaking pressurized hose with
your hands. The force of escaping hydraulic uid could cause serious injury.
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