Elkhart Products Corporation (EPC) TECTITE User Manual

GUIDE TO INSTALLATIO
N
OF TECTITE FITTINGS
Publication Dat
e:
Mar 13, 2012
TECTITE Installation and Specifications Manual
TECTITE fittings are a heat free method for joining Copper, CPVC, and PEX tube. TECTITE provides a clean and easy joining method designed to save time and money on installations. Installing a joint with TECTITE is simple, requiring no extra materials beyond the TECTITE fitting for Copper and CPVC tubing installations, and a TECTITE fitting plus a tube liner for PEX installations. The use of solder, flux, and heat, or special pressing tools is eliminated. This lowers costs, reduces labor time, and allows a clean and efficient installation process. TECTITE is a re-moveable and re-useable fitting system that provides the ultimate flexibility in plumbing system assembly.
Warranty
TECTITE fittings carry a 50-year warranty against manufacturing defects. Contact an EPC representative for details. All warranties are subject to following good installation practices as outlined in this installation manual.
Materials and Material Compatibility
TECTITE fittings are designed and manufactured to strict specifications and quality systems. TECTITE fittings are manufactured from Copper or Copper Alloys and utilize EPDM o-ring seals, Nylon and Acetal plastic components, and a 316 Stainless Steel retaining ring. An ANSI/NSF 61 listed silicone grease is used to lubricate TECTITE fittings.
TECTITE fittings are designed for use with ASTM B88 hard drawn and annealed Copper tube, Type K, L, or M, in the 1/4" through 1” size range; CPVC water tube per ASTM D2846/2846M-99, and PEX water tube that meets the requirements of ASTM F876, F877 using a tube liner as designed by EPC.
All TECTITE fittings are designed to operate at temperatures from 0° to 250° F at a maximum working pressure of 200 psi, with various liquids, and gasses.
TECTITE fittings must not come into contact with household cleaning products, paints, greases, flux, mineral oils, adhesives, ammonia, nitrates, or other solvent base materials that may be used during or after installation.
The exterior surface of TECTITE fittings should not be painted.
The use of proprietary chemicals to flush pipes during plumbing system startup should be reviewed with an EPC representative.
Installation
The TECTITE joining system is designed with easy installation in mind. Basic joining and removal procedures are identical for every type and size of TECTITE fitting with only minor variations due to the type of tube material being installed. The following instructions address the assembly procedures by tube material type.
Revision GG
GUIDE TO INSTALLATIO
N
OF TECTITE FITTINGS
Publication Dat
e:
Mar 13, 2012
TECTITE Fitting Assembly for Copper and CPVC Tube
Copper water tube per ASTM B88, Types K, L, & M, both hard drawn and annealed, may be used with TECTITE fittings. In addition, CPVC water tube per ASTM D2846/2846M-99 may be used with TECTITE fittings (see page 1 for a list of compatible materials).
Step 1 – Cut the tube with a tube cutter. The cut should be perpendicular to the centerline of the tube.
Step 2 – Remove burrs by chamfering the tube at the inside and outside diameters..
Step 3 – Mark the tube exterior at the depth shown. The tube insertion depth is the same whether the tube material is Copper, CPVC, or PEX.
Tube Insertion Size Depth
1/4 15/16" 3/8 15/16" 1/2 15/16” 3/4 1-1/8”
1 1-5/16”
Step 4 – Holding the fitting tightly, insert the tube straight into the fitting with a twisting motion until the depth mark on the tube outside diameter is aligned with the end of the fitting. If the mark and the end of the fitting are not aligned, then continue to push the tube to the full insertion depth.
Note - Inserting a properly chamfered tube straight into the TECTITE fitting cup will produce a leak free joint, reduces insertion force, prevents o-ring damage, and insures the tube is easily inserted to the correct insertion depth. Inserting the tube at an angle and pulling it into proper alignment is poor assembly practice and may result in a leaking joint.
TECTITE Fitting Assembly for PEX Tube
TECTITE fittings are designed to join PEX water tube that meets the requirements of ASTM F876, F877. In order to make an effective joint, a tube liner is required, see Figure 1. Tube liners have been specifically designed by EPC for use with the TECTITE fitting product line; do not substitute any other manufacturer’s tube liner. Liners are available in 1/4” through 1” sizes.
Revision GG
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