Elkhart Brass Typical Aerial Platform Install Guide

SCORPION
1.
A. Install monitor to flange using 5/8”-11 UNC Grade 5 bolts and nuts. Tighten uniformly to 70ft/lb using Loctite 242 or equivalent.
Gasket or
Sealant
2.
A. Position monitor discharge elbow vertical. Ensure gasket is inside nozzle swivel before installing.
180°
Typical Aerial Platform Install Guide:
B. Add a 20A(12VDC)* fuse between RED controller lead and positive power lead. Use 40A fuse if nozzle with foam expansion tube is utilized.
B. Hand tighten nozzle to monitor using swivel end piece. Position actuator assembly about 45° around the swivel.
*10A(24VDC)
16g
45°
NOTE: We recommend using 14 AWG for monitor power and ground (12 AWG if using nozzle with foam expansion tube). See Scorpion EXM monitor installation guide on page 9 of the manual for length to gauge recommendations.
C. Tighten swivel using a spanner wrench to ensure a secure connection.
Monitor & Nozzle
MONITOR
D. Connect nozzle and monitor two-way connectors.
1
NOZZLE
3.
Confirm that all connections are tight and all electrical connections have been reconnected. If installing additional components, such as controllers, you may choose to double check the connections after everything has been installed.
98342040 Rev. Rel
SCORPION
Typical Aerial Platform Install Guide:
Control Components/Accessories
2
- Panel Mount Controller Handheld Controller / Docking Station
A. Install valve into plumbing. Torque
4.
adapter bolts to spec using torque specs listed to the right.
A. Follow mounting templates on page
5.
30 of the instruction manual for hole diameters and dimensions.
-
B. Add a 30A(12VDC)* fuse between RED controller lead and positive power lead.
*15A(24VDC)
Tighten Adapter
Bolts using a cross pattern
1 3
4 2
EB40:
60-70 ft-lbs
B. Drill holes for CAN network and power cables for each components’ leads behind each component.
- OEM Interface Module
RF Installation - The RF Module will be upside down when installed correctly.
16g
C. Mount components to panel using 10-24 x 1/2” screws. Use Loctite 242 or equivalent.
Connect power and attach battery pack to Handheld controller.
D. Add a 1A (12VDC)* fuse between red component lead and positive power
*.5A (24VDC)
lead.
7/32” dia.
unless noted
A. Connect entire CAN network together using 18-22 AWG. Ensure every component connected to the CAN network is connected in between 2 end components that
6.
have CAN termination. Please refer to the BLUE, GREEN, and BLACK lines as the CAN wires below.
CAN
Network
Wires
Before continuing please follow the steps on page 14 of the Scorpion EXM instruction manual, outlining the EXM Configuration Tool.
98342040 Rev. Rel
18g
AUX
OSC
OPEN
CLOSE
OSC
FOG
CLOSE
OPEN
CLOSE
SCORPION
NOTE: You will need to calibrate the valve before use. While you are NOT in setup mode, press and hold <Preset> and <Close> for approximately 5 seconds. The valve will a u t o m a t i c a l l y start to calibrate itself.
The following steps are optional (O).
Pressing the <Osc> button will cycle through the monitor speed options:
LEDs - Ver / Hor 0 - Fast / Fast 1 - Slow / Fast 2 - Fast / Slow 3 - Slow / Slow
Move monitor to desired position, then press <Fog> and <Osc> at the same time to store a stow position.
Stow position must be within allowed limits of travel.
CALIBRATE VALVE
PRESET
SET MONITOR SPEED
(O)
3
SET STOW POSITION
(O)
Typical Aerial Platform Install Guide:
Press and hold <Stream> and <Fog> until yellow status LED on controller and blue status LED on monitor box turn on.
From a Joystick
OPEN
Controller, press and hold <Aux> and <Preset> until LEDs turn on.
Move monitor to the left limit and press <Close>. Move monitor to the right limit and press <Open>.
Maximum Travel limits will give approx 175° of travel from the c a l i b r a t e d horizontal forward position in either direction.
Pressing <Open> and <Close> at the same time will clear travel limits, keep out areas, and the stow position.
4 5
STATUS POWER
L
CLEAR ALL
C
E
L
PRESET
A
R
A
L
L
Setup Mode
This step is required (R).
Aim monitor at center forward “zero” position. Hold <Preset>, then press and hold <Left> or <Right> until status LED on monitor blinks & returns to solid. Takes about a second.
Lower Left: Move to top/right corner of the lower left zone, hold <Preset>, press <Close>, and release both.
Lower Right:
R
Move to top/left corner of the lower right zone, hold <Preset>, press, <Open>, and release both.
Press and hold <Stream> and <Fog> on the panel mount and <Aux> and <Preset> on the joystick until the status LEDs turn off.
CALIBRATE HORIZONTALENTER SETUP MODE
(R)(R)
21
SET KEEP-OUT ZONESSET TRAVEL LIMITS
(O)(O)
Lower Right Zone: Top left corner
Lower Left Zone
EXIT SETUP MODE
STATUS POWER
8
OPEN
Lower Left Zone: Top right corner
Right Travel LimitLeft Travel Limit
Lower Right Zone
3
6
7
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SCORPION
Button Press Logic: Panel Mount & Handheld Panel Mount Layout:
To Stow
Hold <Fog> and <Osc> until monitor begins to stow.
Typical Aerial Platform Install Guide:
Button Press Logic
4
To Oscillate
Press the <Osc> button at both extremities of the desired oscillation pattern.
Horizontally Vertically Two Axis Oscillation
NOTE: You can manually control nozzle position while in a single axis oscillation. Example: Up and Down will allow you to manually control the vertical axis while in a horizontal oscillation. Any direction in a two axis oscillation will stop the oscillation.
Left, Right, Up, Down
These function normally
Fog & Straight Stream
These function normally
Valve Open & Close
These function normally
Valve Preset
Opens or closes valve to a predetermined position
Power LED
OSC
USB Port (Covered)
Status LED
FOG
Straight Stream
Monitor Directional Control Buttons
AUX
Valve Position LEDs
Open
To Change Valve Preset
Open or close the valve to the desired position. Press and hold the <Preset> button until the preset light blinks (approx 10 seconds).
Valve Auto Travel
To auto travel OPEN, hold the <Open> button, then press <Close>, and release both. The valve should fully open automatically. To CLOSE, hold the <Close> button, then press <Open>, and release both.
BUTTON LOGIC
Preset
Close
PANEL MOUNT
98342040 Rev. Rel
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