Elkay BF6 Installation Manual

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Page 1

LZWSR*1B

INSTALLATION, CARE & USE MANUAL

LZWSRK -EZH2O RETRO-FIT BOTTLE FILLING UNIT

IMPORTANT

THIS IS AN INDOOR APPLICATION ONL Y . ALL SERVICE TO BE PERFORMED BY AN

AUTHORIZED SERVICE PERSON.

TOOLS REQUIRED

BUT NOT PROVIDED:

SAFETY GLASSES GLOVES 1-3/8” HOLE PUNCH (PROVIDED) 1/2” DRILL BIT ELECTRIC DRILL 3/4” WRENCH OR CRESCENT WRENCH 5/16” NUT DRIVER UTILITY KNIFE T APE MEASURE PENCIL CENTER PUNCH 1/2” SOCKET & RA TCHET WRENCH 5/32” ALLEN WRENCH 7/64” ALLEN WRENCH

IMPORTANT! INSTALLER PLEASE NOTE.

THE GROUNDING OF ELECTRICAL EQUIPMENT SUCH AS TELEPHONE, COMPUTERS, ETC. TO WA TER LINES IS A COMMON PROCEDURE. THIS GROUNDING MA Y BE IN THE BUILDING OR MA Y OCCUR A WA Y FROM THE BUILDING . THIS GROUNDING CAN CAUSE ELECTRICAL FEEDBACK INTO A FOUNT AIN, CREA TING AN ELECTROL YSIS WHICH CAUSES A MET ALLIC T ASTE OR AN INCREASE IN THE METAL CONTENT OF THE WA TER. THIS CONDITION IS A VOIDABLE BY USING THE PROPER MA TERIALS AS INDICA TED. ANY DRAIN FITTINGS PROVIDED BY THE INST ALLER SHOULD BE MADE OF PLASTIC T O ELECTRICALLY ISOLA TE THE FOUNT AIN FROM THE BUILDING PLUMBING SYSTEM. WE SUGGEST THA T THE BOTTLE FILLING ST A TION AND W A TER COOLER BE PROTECTED BY A GROUND F AUL T CIRCUIT INTERRUPTER (GFCI).

INSTALLER

LZWSR Bottle Fillers are among the easiest to install on the market today. To insure you install these models easily and correctly, PLEASE READ THESE SIMPLE INSTRUCTIONS BEFORE STARTING THE INSTALLATION. CHECK YOUR INSTALLATION FOR COMPLIANCE WITH PLUMBING, ELECTRICAL, AND OTHER APPLICABLE CODES. After installation, leave these instructions with the Cooler for future reference.

Page 1 98674C (Rev. D - 9/11)

Page 2

LZWSR*1B

WATER COOLER PREPARATION

1) Remove lower front panel of watercooler by removing the four (4) screws from the bottom of cooler. (See FIG. 1) NOTE: For Two Level Models the Bottle Filling Unit should be mounted to the higher unit. Both lower front panels and basin assemblies will need to be removed. 1a) For units with model no’s. ending with 1, 1A, 2 or 3 these units will need to be removed from the wall in order to remove the basin assembly(s).

2) Power OFF circuit that the water cooler is connected to by switching the circuit breaker to the “OFF” position or by removing the fuse to the circuit. Remove the water cooler plug from the outlet and shut off water supply.

3) Cut out the Drain Mat template located on the last page of the manual and place the template on rear left side of the EZ cooler basin.

4) Locate 1-3/8” diameter hole on left side of the template (See FIG. 2). Mark center of hole on basin with pencil.

5) Remove Basin Assembly by loosening four (4) screws two on each side of cooler as shown in Fig. 5. Disconnect water line “A” from bubbler at the evaporator tank (See Fig. 3). NOTE: When disconnecting water lines use a container to catch any water running out of the lines. Disconnect basin assembly from drain trap. Lift basin assembly straight up to remove, and disconnect two wires from push bar switches. (Note: This will allow easier assembly of water filter to unit and pressurization of the unit.) 5a) For units referenced in step “1a”. Remove Basin Assembly by loosening four (4) screws two on each side of cooler as shown in Fig. 5. Remove 2 screws from top back of unit to remove the “L” bracket. Remove 1 screw from left side of cross brace in front of unit that retains the drain support. Disconnect water line “A” from regulator at the evaporator tank (See Fig. 3B). NOTE: When disconnecting water lines use a container to catch any water running out of the lines. Disconnect basin assembly from drain trap. Lift basin assembly straight up to remove, and disconnect two wires from push bar switches.

will allow easier assembly of water filter to unit and pressurization of the unit.)

SCREWS

LOWER COVER

Fig. 1

NOTICE: Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.

1) These filter kits must be installed in compliance with all state and local laws and regulations governing the installation and use of this product. Maximum inlet water temperature 100°F (38°C).

1-3/8” DIA. HOLE

1 1/8"

1 3/4"

1/2"O PILOT HOLE

EZH20 RETRO-FIT BOTT L E

LEFT SIDE

BASIN HOLE TEMPLATE

1/2” DIA. HOLE

WALL

1-3/8"O

PUNCHED

HOLE

FILLER

PAPER

TEMPLATE

2) See filter instructions for filter assembly. Insert 3/8” elbow fitting into the inlet side of filter head, insert 1/4” polytube or 1/4” x 90° elbow into outlet side of filter head prior to mounting the filter head assembly into the cooler.

3) Mount filter head as shown in Fig. 6, using the filter mounting bracket and screws supplied. For Two-Level units the filter must be mounted to the L.H. non-refrigerated unit at the same location as shown in Fig. 6.

NOTE: This proceedure MUST be performed on ALL SINGLE EZ WATER COOLERS or the bottle filling unit WILL NOT perform properly!

1) Remove water inlet (B) and outlet (C) from solenoid valve (See Fig. 3 or 3B). NOTE: When disconnecting water lines use a container to catch any water running out of the lines.

2) CAUTION: If supply pressure will ever exceed 100 psi, install a pressure regulator to limit the inlet pressure to the filter to 100 psi or below. DO NOT ATTACH HOT WATER LINE TO FILTER. To make connections on the

filter head, loosen locknut. Push the tube end past both o-rings to a positive stop in the filter head recess - approx. 1", locknut may have to be backed out a little more. Screw the locknut hand tight to seal (See Fig. 7). Ends of tubing must be cut square and free of burrs and sharp ends that could cut or nick the o-rings.

3) Connect the outlet of the filter to the inlet of the evaporator using the 1/4" O.D. poly tubing and 1/4" union supplied (See Fig. 4 or 4B).

4) Cut a 12” long piece of poly tube (besure to insulate poly tube with supplied insulation tubing) and insert one end into the outlet side of the evaporator “D” (See Fig. 4 or 4B), connect Tee to other end of tube.

5) Cut a 12” long piece of poly tube (besure to insulate poly tube with supplied insulation tubing) and insert into the Tee and the other end into the inlet side of the solenoid valve “E” (See fig. 4 or 4B).

EZ BASIN

Fig. 2

TWO-LEVEL MODIFICATION OF WATER SYSTEM

NOTE: Two-Level water systems are already plumbed for pressurization.

STANDARD TWO-LEVEL MODELS

Follow instruction 2 thru 4 under “Pressurization of water system” to attach filter to water system. The non-refrigerated side must be removed from the wall in order to remove the basin assy. and install the filter head assy.

1) Remove the Two-Level Cover Plate from the right hand side of the non-refrigerated unit in order to access the rear Basin Assy. screw.

2) Cut poly tube “H” between the existing tee and the solenoid valve of the L.H. unit.

3) Insert supplied 1/4” Tee in water line “H” where it was just cut (See Fig. 4A).

TWO-LEVEL REVERSED MODELS

Follow instruction 2 thru 4 under “Pressurization of water system” to attach filter to water system. The non refrigerated side must be removed from the wall in order to remove the basin assy. and install the filter head assy.

1) Remove the Bi-Level Cover Plate from the left hand side of the refrigerated unit in order to access the rear Basin Assy. screw (See Fig 5).

2) Cut poly tube “H” approximately 3” from the left side of the existing tee.

3) Insert supplied 1/4” tee in water line “H” where it was just cut.

EWF3000 WATERSENTRY PLUS FILTER INSTALLATION

PRESSURIZATION OF WATER SYSTEM

(Note: This

Page 298674C (Rev. D - 9/11)

Page 3

LZWSR*1B

Water Inlet

Bubbler

EZ Non-Pressurized

Plumbing Diagram

L.H. Non-Refrig unit

Bubbler

Fig. 3

Solenoid Valve

Evaporator

R.H. Refrig. unit

Evaporator

3/8” Water Inlet

1/4” Union

3/8” Water Line from Bottle Filling Unit

3/8” To 1/4” Union

Tube Insulation

Solenoid Valve

Pressurization Modifications

Filter Assembly

Evaporator

1/4” Tee

Tube Insulation

EZ Plumbing Diagram after

Filter Installation &

Fig. 4

Bubbler

Solenoid Valve

Water Inlet

Solenoid Valve

L.H. Non-Refrig unit

3/8” Water Inlet

Filter Assembly

Solenoid Valve

Bubbler

Standard EZ Two Level

Pressurized Plumbing Diagram

Fig. 3A

R.H. Refrig. unit

3/8” Water Line from Bottle Filling Unit

BubblerEvaporator

Bubbler

1/4” Union

1/4” Tee

3/8” To 1/4” Union

EZ Two Level Plumbing Diagram after Filter Installation

& Bottle Filler Water Line Addition

Fig. 4A

Page 3 98674C (Rev. D - 9/11)

Solenoid Valve

Page 4

Water Inlet

LZWSR*1B

Plumbing Diagrams for EZ Coolers w/model no’s ending with 1, 1A, 2, & 3

Solenoid Valve

3/8” Water Inlet

Bubbler

Regulator

EZ Non-Pressurized

Plumbing Diagram

Fig. 3B

L.H. Non-Refrig unit

Regulator

Bubbler

Evaporator

3/8” Water Line from

Bottle Filling Unit

R.H. Refrig. unit

Evaporator

Regulator

Bubbler

1/4” Union

Regulator

Solenoid Valve

1/4” Tee

3/8” To 1/4” Union

EZ Plumbing Diagram after

Filter Installation &

Pressurization Modifications

Fig. 4B

Evaporator

Tube Insulation

Solenoid Valve

Water Inlet

Standard EZ Two Level

Pressurized Plumbing Diagram

Fig. 3C

Solenoid Valve

R.H. Refrig. unitL.H. Non-Refrig unit

Filter Assembly

3/8” Water Inlet

Regulator

Bubbler

1/4” Union

Solenoid Valve

EZ Two Level Plumbing Diagram after Filter Installation

Bottle Filler Water Line Addition

3/8” Water Line from Bottle Filling Unit

Evaporator

1/4” Tee3/8” To 1/4” Union

Regulator

Bubbler

Solenoid Valve

Fig. 4C

Page 498674C (Rev. D - 9/11)

Page 5

SCREWS

LZWSR*1B

BASIN ASSEMBLY

FILTER ASSEMBL Y

SCREWS

EWF3000 Filter Location

Basin Assembly Removal

Fig. 5

1) Center punch 1/2” hole location on basin prior to drilling the hole in top of cooler basin using an adequete drill and 1/2” drill bit capable of drilling through stainless steel (See FIG. 2).

2) Locate 1-3/8” knockout punch tool (provided). Unscrew the top half from the bottom half of the tool.

3) With one hand holding the bottom half, and the other hand holding the top half of the punch, insert the top half bolt through the 1/2” hole in basin, then reach inside the basin assembly underneath the cooler basin with the bottom half and thread it on to the top half bolt. Tighten bottom half on punch until finger tight.

4) Using 3/4” wrench or crecent wrench tighten the bolt on top half of punch until basin gives way creating the larger hole. Note tool will turn hard.

5) Once hole is made tool may be discarded.

6) Locate plastic bushing (provided) and place in basin hole by pushing into hole until it snaps into place. This bushing protects the water line, wire(s), and power cord from sharp edge of basin. This part must be used.

7) For Single Model installations: Attach the purple wire (supplied), on to the open terminal of the solenoid valve. 7a) For Two-Level Model installations: Attach the purple wire (supplied), on to the open terminal of the solenoid valve to the unit that the basin hole was punched in for the Bottle Filling Station. Attach the yellow wire (supplied), on to the open terminal of the solenoid valve of the other unit.

8) Reassemble Basin Assembly back on to unit. Connect the bubbler water line to the outlet side of the solenoid valve “F” (See Fig.4), be sure to reconnect the black wire from the pushbar assembly back to the purple or yellow piggyback terminal on the solenoid valve. and the other black wire back to the cold control or power cord (non-refrigerated unit), fish the purple and/or yellow wire(s) up through basin hole and reattach drain to the trap. Retighten the 4 screws two per side see Fig. 5.

FOR UNITS WITH MODEL NO’S. ENDING IN 1, 1A, 2, & 3

8a) Remove the white wire from the cold control and connect it to the power cord white wire. Reassemble Basin Assembly back on to unit. Connect the regulator water line to the outlet side of the solenoid valve “F” (See Fig.4B), be sure to reconnect one black wire from the pushbar assembly back to the purple or yellow piggyback terminal on the solenoid valve. Connect the other black wire from the pushbar assembly to the piggyback on the cold control. Fish the purple and/or yellow wire(s) up through basin hole and reattach drain to the trap and reinstall drain support screw to front cross brace. Reinstall “L” bracket to top back of unit with the 2 screws it was mounted with. Retighten the 4 screws two per side see Fig. 5.

After completing instructions 1 thru 8 or 8a from above on the non-refrigerated side. Install filter head assembly per previous installation instructions and reinstall basin assembly to the non-refrigerated side, re-attach wiring, bubbler tube (or regulator tube) to solenoid valve and reinstall the two level cover plate to the left side of the unit. Reinstall non-refrigerated unit to wall and reinstall drain.

After completing instructions 1 thru 8 or 8a from above on the refrigerated side. Install filter head assembly per previous installation instructions and reinstall basin assembly to the non-refrigerated side, re-attach wiring, bubbler tube (or regulator tube) to solenoid valve and reinstall the two level cover plate to the left side of the unit. Reinstall non-refrigerated unit to wall and reinstall drain.

BASIN ASSEMBLY PREPARATION

ALL STANDARD TWO-LEVEL MODELS

ALL TWO-LEVEL REVERSED MODELS

Fig. 6

Note: Screw the locknut hand tight to seal

Fig. 7

Fig. 8

Page 5 98674C (Rev. D - 9/11)

Page 6

FIVE PIN

CONNECTOR

LZWSR*1B

FOUR PIN

CONNECTOR

VIOLET TO UNIT

SOLENOID

YELLOW TO

BILEVEL SOLENOID

I.R.

BOARD

LED

BOARD

MAIN BOARD

YELLOW

VIOLET

CONNECTOR

CONNECTOR FROM

POWER CORD

LINE VOLT AGE

SMOOTH BLACK

POWERCORD

WIRING DIAGRAM - BOTTLE FILLER 1 15V

GND

PIGGYBACK TERMINAL ON POWERCORD

WHITE

RED

SOLENOID

GROUND GREEN

NEUTRAL WHITE RIBBED

NOTE: UNITS PRODUCED 2008 AND BEFORE

WILL NEED ADAPTERS T O SWITCH LINE AND NEUTRAL WIRES.

SOLENOID

VALVE

PURPLE JUMPER

OR YELLOW

JUMPER

GND

GREEN

SMOOTH

(LINE)

RIBBED

(NEUTRAL)

WIRING DIAGRAM - NON REFRIGERA TED SIDE

OVERLOAD

6 3

RELAY

5 2

FAN

WHT

BLK

COLD

CONTROL

PURPLE OR

YELLOW JUMPER

SOLENOID

VALVE

SMOOTH

GREEN

GND

WIRING DIAGRAM - REFRIGERA TED SIDE

RIBBED

GND

Page 698674C (Rev. D - 9/11)

Page 7

LZWSR*1B

7/16” BOLT HOLES FOR FASTENING UNIT TO WALL

UNIT CENTER LINE

Fig. 9

TOP COVER

MOUNTING

SCREWS

Fig. 10

BOTTLE FILLING UNIT

WALL MOUNTING PLATE

Fig. 11

BOTTLE FILLER INSTALLATION

1) Remove two (2) mounting screws with 5/32” allen wrench holding top cover to Bottle Filler (See FIG. 10). Remove top cover. Note do not discard mounting screws, they will be needed to reinstall top cover..

2) Remove wall mounting plate from Bottle Filler. Place Wall plate against wall on top of EZ basin. Center the wall plate side to side with the EZ basin. Mark the six (6) mounting holes with a pencil (See FIG. 9).

3) Remove wall mounting plate from wall. NOTE: Mounting plate MUST be supported securely. Add fixture support carrier if wall will not provide adequate support.

4) Install wall mounting plate to wall using six (6) 7/16” obround mounting holes (mounting bolts not included) (See FIG. 9). Use appropriate fasteners for your wall type.

5) Place Drain Mat into position on the bottom of the Bottle Filler Unit.

6) For Single Model installations: Attach the purple wire from cooler to the purple wire on the back of the unit, (Note yellow wire is not used).

6a) For Two-Level model installations: Attach the purple and yellow wires from coolers to the purple and yellow wires on the back of the unit, purple to purple, yellow to yellow.

7) Remove 3/8” to 1/4” reducing union from end of waterline, (do not throw away it will be needed later). Lay Bottle Filler on water cooler basin and cut insulation from tube even with bottom of unit, remove this insulation from 3/8” tube, but do not discard. Fish the power cord, and waterline through the hole on top of water cooler created from the “Water Cooler Preparation” section. NOTE: To prevent scratching the basin place a towel or soft cloth over the entire basin when working above it.

8) With the power cord and waterline through hole on top of water cooler place Bottle Filler on the three (3) angled tabs protuding from the wall mounting plate, installed on wall (See Fig. 11). Make sure rubber Drain Mat is installed properly on bottom of Bottle filler (See Cover Illustration).

9) Once Bottle Filler is installed on wall plate tabs, drain mat, water line, wire(s) and power cord are installed properly, push top of Bottle Filler toward wall

and line up top cover two (2) holes.

10) Reinstall Top Cover on Bottle Filler (See FIG. 10) with two mounting screws from step 1 above. Caution do not over tighten screws.

11) Install remaining tube insulation on to water line from bottle filler, connect Bottle Filler waterline inside to the water cooler by connecting the 3/8” water

line with the 3/8” to 1/4” union and short piece of poly tube to the tee. (See Fig. 4, 4A or 4B).

12) Install filter cartridge, remove filter from carton, remove protective cap, attach filter to filter head by firmly inserting into head and rotating filter

clockwise. NOTE: If existing plumbing roughin locations (Drain, Water In, Electric Supply) do not allow the filter to be mounted inside the cooler cabinet the filter can be installed horizontally below the unit see page 9. A retrofit kit is available to mount the filter beneath the cooler.

13) Turn water supply on and inspect for leaks. Fix all leaks before continuing.

14) Once unit has been inspected for leaks and any leaks found corrected plug Bottle Filler and LZ unit into wall. Be sure to reinstall fuse to the circuit

or switch the circuit breaker back to the “ON” position.

15) Once power is applied to Bottle Filler, the GREEN LED light should illuminate showing good filter status along with the LCD Bottle Counter.

16) Verify proper dispensing by placing cup, hand, or any opaque object infront of sensor area and verify water dispenses. Note: the first intitial

dispenses might have air in line which may cause a sputter. This will be eliminated once all air is purged from the line. NOTE: If your Bottle Filler Counter continuously advances, see page 7 for wiring changes to the non-refrigerated unit to correct the problem. The included adapter wires may only be needed on Two-Level Units manufactured before JANUARY 2009.

17) Once unit tests out, install Lower Panel back on EZ water cooler(s). Units are now ready for use.

Page 7 98674C (Rev. D - 9/11)

Page 8

LZWSR*1B

WIRING MODIFICATION FOR NON-REFRIGERATED UNIT IN A TWO-LEVEL COOLER

IF BOTTLE FILLER COUNTER CONTINUOUSLY ADVANCES

1) DISCONNECT POWER TO ALL UNITS BEFORE PROCEEDING!

2) Disconnect ribbed wire (powercord) from the switch wire (from pushbar), add the female to female adapter to wire.

3) Remove the smooth larger black wire (powercord) from the solenoid valve. Connect ribbed wire with female adapter

from step 2 to where the smooth black wire was connected.

4) Add the male to male adapter to the smooth wire removed in step 3.

5) Connect the smooth black wire with male adapter to the swith wire (from pushbar) removed in step 2.

6) Reconnect power to all units. Verify bottle filler counter advances only when water is flowing.

7) Once unit tests out, install lower panels back on EZ water coolers. Units are ready for use.

REVERSE THESE TWO WIRES ON THE NON-REFRIGERA TED UNIT OF TWO LEVEL MODELS ONL Y USING THE PROVIDED ADAPTERS.

POWERCORD BLACK RIBBED WIRE

MALE TO MALE ADAPTER

POWERCORD BLACK SMOOTH WIRE

FEMALE TO FEMALE ADAPTER

UNIT WITH WIRE ADAPTERS ADDED AND WIRED CORRECTL Y

Page 898674C (Rev. D - 9/11)

Page 9

LZWSR*1B

BF6-BF7-BF8 PROGRAMS

SETTING THE CONTROL BOARD

1) To verify the software program of the control board the unit will need to be shut down and restarted. The chiller (if present) does not need to be shut down and restarted.

2) The units lower panel must be open to access the power cord and wall outlet.

3) Shut down the unit by unplugging the power cord from the wall outlet.

4) Restart the unit by plugging the power cord back into the wall outlet.

5) Upon start up the bottle count display will show the software designation of BF6, BF7, BF8 or BF9.

6) Reference the BF6-BF7-BF8 or BF9 instructions for setting the control board.

1) To access the program button

the bottle filler. Remove the two (2) screws holding top cover to bottle filler with a 5/32” allen wrench . Remove top cover. Do not discard mounting screws, they will be needed to reinstall the top cover after programming

operations are completetd. The programming button is loacted at the top right side of the unit on the control board.

VERIFY CONTROL BOARD SOFTW ARE

ACCESSING THE PROGRAMING BUTTON

remove the top cover of

1) Depress the program button for approximately 2 seconds

RESETTING BOTTLE COUNT

until the display changes then release. The display will change and scroll through two messages: “RST FLTR” – Reset Filter Status LED “RST BCNT” – Reset Bottle Count

“RNG SET” – Range Set for IR Sensor If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

2) When the display changes to "RST BCNT", depress the button again. The display will change to show current bottle count value i.e. "BC0033183".

3) Depress the button again and the display will change to "BTLCT=0" for approximately 2 seconds and then return to run mode displaying 000000.

4) You can test the bottle counter by running water approximately 5 seconds to see bottle counter advance 1.

RESET THE FILTER MONIT OR

1) Instructions apply to filtered units only.

2) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through three messages: “RST FLTR” – Reset Filter Status LED “RST BCNT” – Reset Bottle Count “RNG SET” – Range Set for IR Sensor If the program button is not pushed again the display will scroll through the three messages above for three cycles and then default back to bottle count and be back in run mode.

3) When the display changes to "RST FLTR", depress the button again. The display will change to show "FLT=". Depress the button again and the display will show "FLTR=0".

4) The green LED should now be illuminated indicating that the visual filter monitor has been reset.

SETTING RANGE OF THE IR SENSOR

1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through three messages: “RST FLTR” – Reset Filter Status LED “RST BCNT” – Reset Bottle Count “RNG SET” – Range Set for IR Sensor

2) If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

3) When display shows “RNG SET” push program button once the display will show current value (can be 1 – 10) i.e. “RNG = 3”.

4) Once display shows current value push the program button to scroll through value of 1 – 10. Select the desired range setting.

5) Once range is selected allow approximately 4 seconds to pass and then the display will go back to bottle counter and be in run mode.

6) Test bottle filler by placing bottle or hand in front of sensor to make sure water is dispensed.

Page 9 98674C (Rev. D - 9/11)

Page 10

LZWSR*1B

SETTING THE CONTROL BOARD

VERIFY CONTROL BOARD SOFTW ARE

1) To verify the software program of the control board the unit will need to be shut down and restarted. The chiller (if present) does not need to be shut down and restarted.

2) The units lower panel must be open to access the power cord and wall outlet.

3) Shut down the unit by unplugging the power cord from the wall outlet.

4) Restart the unit by plugging the power cord back into the wall outlet.

5) Upon start up the bottle count display will show the software designation of BF6, BF7, BF8 or BF9.

6) Reference the BF6-BF7-BF8 or BF9 instructions for setting the control board.

ACCESSING THE PROGRAMING BUTON

1) To access the program button remove the top cover of

operations are completetd. The programming button is loacted at the top right side of the unit on the control board.

RESET THE FILTER MONIT OR

1) Instructions apply to filtered units only.

2) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: “RST FL TR” – Reset Filter Monitor “SETTINGS” – System Settings Sub Menu If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

3) When the display changes to “RST FLTR”, depress the button again. The display will change to show “FLTR =”. Depress the button again and the display will show “FLTR =0”

4) The Green LED should be illuminated indicating that the visual filter monitor has been reset.

SETTING RANGE OF THE IR SENSOR

1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: “RST FLTR” – Reset Filter S t atus LED “SETTINGS” – System Settings Sub Menu If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

3) When display shows “RNG SET” push program button once the display will show current value (can be 1 – 10) i.e. “RNG = 3”.

4) Once display shows current value push the program button to scroll through value of 1 – 10. Select the desired range setting.

5) Once range is selected allow approximately 4 seconds to pass and then the display will go back to bottle counter and be in run mode.

6) Test bottle filler by placing bottle or hand in front of sensor to make sure water is dispensed.

BF9 PROGRAM

SETTING UNIT TYPE

3) When display shows “UNIT TYPE” push program button once the display will show current value Can be REFRIG or NON-RFRG

4) Push button once to change value. Once value is selected the display will show the new value. (Can be REFRIG or NON-RFRG) “REFRIG“ - stands for refrigerated product. In this setting the flow rate is estimated at 1.0 gallon per minute. “NON-RFRG“ - stands for nonrefrigerated product. In this setting the flow rate is estimated at 1.5 gallons per minute. Both “REFRIG“ and “NON-RFRG“ simulate 1 bottle equal to 20 oz.

5) Allow approximately 4 seconds to pass and the display will return to bottle counter and be in run mode.

RESETTING BOTTLE COUNT

2) When the display changes to “SETTINGS”, depress the button again. The display will change to show “RNG SET“- Range set for IR sensor. “UNIT TYP“ - T ype of unit (REFRIG or NON-RFRG) “RST BCNT“ - Reset bottle count If the button is not pushed again the display will scroll through the three messages above for the cycles and return to run mode.

3) When display shows “RST BCNT” push program button once the display will show current value i.e. “0033183”.

4) Once display shows current value push the program button once more to reset back to 0. The display will show BTLCT = 0 for approximately 2 seconds and then return to run mode showing 00000000 bottles.

5) Testing the bottle counter: REFRIG units: Place bottle or hand in front of sensor for 9.4 seconds to see bottle counter count 00000001. (This is based on filling a 20 oz. bottle) NON-RFRG units: Place bottle or hand in front of sensor for 6.25 seconds to see bottle counter count 00000001. (This is based on filling a 20 oz bottle)

Page 1098674C (Rev. D - 9/11)

Page 11

LZWSR*1B

1-3/8” Dia. Hole

1.75

EXISTING HOLE

3/16” Dia. 2 Holes

2.25

3.75

Bottom View of Cooler

Fig. 12

SCREWS

PLASTIC BUSHING

SCREWS

FIL TER MOUNTING BRACKET

3/8” WA TER INLET

ALTERNATE FILTER MOUNTING LOCATION

FIL TER ASSEMBLY

Alternate Filter Mounting Location

Fig. 13

1) Using the supplied punch from the Bottle Filler installation, punch a 1-3/8” dia. hole “A” at the existing hole shown in Fig. 12.

2) Drill two 3/16” dia. hole at location “B” shown in Fig 12.

3) Remove Filter bracket from filter assembly and reinstall as shown in Fig. 13. Be sure the 3/8” water inlet is facing out.

4) Install plastic bushing (supplied) as shown into 1-3/8” hole, bushing must be used so waterlines will not be cut by sharp edges of base plate.

5) Install filter assembly to bottom of cooler as shown in Fig. 13 with 2-#8 sheet metal screws.

6) Run the inlet and outlet water lines to filter.

7) P/N 98551C - LZ Filter Mounting Cover (Light Gray Granite) or P/N 98568C - LZ Filter Mounting Cover (Stainless Steel) may be order to enclose the filter beneath the cooler (Not Shown).

Page 11 98674C (Rev. D - 9/11)

Page 12

LZWSR*1B

WATERSENTRY® PLUS FILTER PARTS LIST

ITEM NO. PART NO.

1 2 3 4 5 6 7

51294C 70792C 70823C 70822C 51300C 70818C 22490C

(See Fig. 14)

Filter Head Assy. Screw #8-18 x .75 PH Fitting - Superseal 3/8” (10 mm) Fitting - Superseal 1/4” (6 mm) Filter Assy Elbow - 3/8” (10mm) Bracket

DESCRIPTION

LISTA DE PIEZAS DEL FILTRO

(Vea Fig. 14)

DESCRIPCIÓN DESCRIPTION

Ensamblado de la Cabeza del Filtro Tornillo #8-18 x .75 PH Accesorio - Supersello 3/8" (10mm) Accesorio - Supersello 1/4" (6 mm) Ensamblado del Filtro Codo - 3/8" (10 mm) Fijador

Drain Cover

LISTE DES PIÈCES DU FILTRE

(Voir Fig. 14)

Ens. de tête de filtre Vis #8-18 x .75 hp Raccord - Superseal 3/8" (10mm) Raccord - Superseal 1/4" (6mm) Ens. filtre Coude - 3/8" (10mm) Support

Drain Mat

WATER FILTER EXPLODED VIEW DRAIN MAT EXPLODED VIEW

Fig. 14

1) Place Drain Cover on mat and install the four screws as shown in Fig.15.

2) It is recommended that the cover be removed and the drain cover be cleaned weekly. To dis-assemble or re-assemble the drain cover the mat can be picked up from the front to access the screws beneath.

Fig. 15

DRAIN MAT ASSEMBLY AND CARE

REPLACEMENT PART KITS

PART NO.

98543C 98544C 98545C 98546C 98547C 98675C 98549C 98551C 98568C 98552C

Kit - Electrical Package115V Kit - IR Sensor 115V Kit - Solenoid Valve Replacement 115 Kit - Aerator Replacement Kit - Top Cover Replacement Kit - Drain Mat & Cover Replacement Kit - Hardware & Waterway Parts Kit - LZ Filter Mounting Cover (L) Kit - LZ Filter Mounting Cover (S) Kit - Retro Filter Mounting

DESCRIPTION

Screws

PRINTED IN U.S.A.

IMPRESO EN LOS E.E.U.U. IMPRIMÉ AUX É.-U.

REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1.800.260.6640

INFORMATIONS POUR LE SERVICE PAR NUMERO SANS FRAIS 1.800.260.6640

FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620

POUR OBTENIR DES PIÈCES, CONTACTEZ VOTRE DISTRIBUTEUR LOCAL OU COMPOSEZ LE 1.800.323.0620

ELKAY MANUFACTURING COMPANY • 2222 CAMDEN COURT • OAK BROOK, IL 60523 • 630.574.8484

PARA PIEZAS, CONTACTE A SU DISTRIBUIDOR LOCAL O LLAME AL 1.800.323.0620

NÚMERO GRATIS DE SERVICIO 1.800.260.6640

Page 1298674C (Rev. D - 9/11)

Page 13

WALL

LZWSR*1B

BASIN TEMPLATE

CUT ALONG LINE

O1 3/8

HOLE

PUNCHED

BASIN HOLE TEMPLATE

1 1/8"

O1/2"

HOLE

PILOT

EZH20 RETRO-FIT BOTTLE FILLER

1 3/4"

LEFT SIDE

CUT ALONG LINE

Page 13 98674C (Rev. D - 9/11)

Elkay BF6 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual