Eliwell EWTR 910, EWPR 910, EWHR 910 User Manual

GENERAL DESCRIPTION
The EWTR 910 is a new series of micro­processor based and fully programmable process controllers for single setpoint ap­plications; the output provides ON-OFF or PID control. Three different versions of this controller are available: EWTR 910 for Temperature, EWHR 910 for Relative humidity and EWPR 910 for Pressure control. The instrument is supplied in the standard EW 72x72 housing.
FRONT KEYPAD
SET: with this button the setpoint value can be displayed. To change the value, this button should be activated together with the “UP” or “DOWN” button. In case para­meter “dro” is set at “S”, the setpoint value (SV) can be changed with the “UP” or “DOWN” button only, while the process temperature (PV) can be displayed with the “SET” button. UP: used to increase the setpoint value, as well as the parameter when in program­ming. When held down for a few seconds, the change rate accelerates. DOWN: same functions except to de­crease a value. PRG: programming access button. To ac­cess programming, this button must be pushed together with the concealed but­ton located under “PRG” and “SET”, all at the same time.
Led “OUTPUT”: status light of the output. Led “SV” (Set Value): to indicate that the
Set Value (SV) is displayed. This occurs when “SET” is pushed (parameter “dro” set at “P”); it will stay on steady if parame­ter “dro” is set at “S”.
PARAMETER PROGRAMMING
Access the programming by pushing “PRG”, then the concealed button below “PRG” and “SET”, all at the same time. The first parameter will appear and the “OUTPUT” status light will blink throughout the programming. Select the desired para­meter with the “UP” and “DOWN” button. With the “SET” button, the actual setting of each parameter is displayed. To change a parameter setting, push the “SET” plus the “UP” (or “DOWN”). To exit the programming, push “PRG” plus the concealed button.
DESCRIPTION OF PARAMETERS
Any parameter which does not apply to a particular instrument version is automati­cally removed from the programming menu. E.g.: a control for Thermocouple input will not offer parameters “Lci” and “Hci”. d1: differential setpoint 1. The switching differential (hysteresis) can be set with positive value (make on rise) or with negative value (make on fall). See pa­rameter “HC1”. LS1: Lower Set 1. This is the lower limit below which the user cannot change the setpoint; normally set at the lowest value recommended for the sensor. HS1: Higher Set 1. Similar to “LS1”, however setting an upper limit for the setpoint. Pb: Proportional band. Only for models with PID option. This val­ue, expressed in degrees, determines the band-width around the setpoint within which the instrument provides proportion-
HOW IT IS MADE
• Dimensions: front 72x72 mm (2.84x2.84"), depth 102 mm (4.00")
• Mounting: flush panel mount with mounting bracket. Panel cut-out 67x67 mm (2.64x2.64")
• Connections: quick-disconnect screw terminal blocks (2.5 mm
2
;
one wire each terminal only)
• Display: 12.5 mm LED (0.50")
• Output: one (1) SPDT relays 8(3)A 250V AC, or one (1) “static” (switched) output 0/12 Vdc 40 mA
• Programmable analog output (op­tional): 4…20 mA or 0…5 V, de­pending on model
• Auxiliary output: 12 Vdc/60 mA (for transducer power supply, e.g. temperature sensor, etc.; ground goes to terminal 10)
• Inputs (depending on model): PTC / RTD (Ni100, Pt100) /
TC (J, K) / 4…20 mA (Ri = 41 ) for
EWTR 910, EWHS 28/31 for EWHR 910 and EWPA 007/030 for EWPR 910
• Resolution: 1 °C (°F) or 0,1 °C (°F). The right-most digit can also be set to read-out in 0 or 5 only, or in all 10 digits
• Accuracy: better than 0.5% of full scale
• Power supply (depending on mod­el): 220, 110, 24 Vac, 50/60 Hz; 12 Vac/dc
WHAT IT IS
The EWTR 910 is a new series of micro-processor based and fully programmable process controllers for single setpoint applications; the output provides ON-OFF or PID control. Three different versions of this controller are available: EWTR 910 for Temperature, EWHR 910 for Relative humidity and EWPR 910 for Pressure control.
EWTR/HR/PR 910
rel. 12/96 ing
controllers one output 72x72
2EWTR/HR/PR 910 12/96 ing
al control. See also “PROPORTIONAL CONTROL”. It: Integral time, expressed in seconds. Only for models with PID option. The high­er this setting, the “smoother” the integral action. A setting of “0” completely elimi­nates the integral function and changes the controller from PID to PD (output 1). See also “PROPORTIONAL CONTROL”. dt: derivative time, also expressed in sec­onds. Only for models with PID option. The effect of the derivative action is in direct propor­tion to this time setting. See also “PRO­PORTIONAL CONTROL”. Sr: Sampling rate, in seconds. Only for models with PID option. Time be­tween two successive read-outs, for the computation of the derivative. A low set­ting increases the response time, but also the sensitivity to noise. Recommended setting is from 1 to 3. rSt: manual reSet. Only for models with PID option. This al­lows the proportional band to be moved up or down. This parameter is expressed in degrees and must be set at a value op­posite and corresponding to the noticed error. Ar: Anti-reset wind-up band.
Only for models with PID option. This is the half-band (on either side of the setpoint) in which the integral action takes place. The higher this setting, the stronger the integral action. Recommended initial setting: half of the value of parameter “Pb”. Ct: Cycle time (in seconds). Only for models with PID option. This is the total time of one ON+OFF cycle of the re­lay during the proportional action. See “PROPORTIONAL CONTROL”. od: output delay. This provides a delay selection for the out­puts in applications where noise may cause brief erroneous signals from the sensor to the controller. Factory set at “0”. Lci: Lower current input. Read-out corresponding to the “low end scale” input signal of 4 mA; only for mod­els with current input. Hci: Higher current input. Read-out corresponding to the “high end scale” of 20 mA; only for models with cur­rent input. LAO: Low Analog Output. Low end of scale setting of analog output (only for models with this option; see para­meter “AOF”). HAO: High Analog Output. High end of scale setting of analog output
(only for models with this option; see para­meter “AOF”). CAL: CALibration. This offers an adjustment up or down of the read-out, if needed. Factory set at “0”. PSE: Probe SElection. Input type (for RTD or Thermocouples only). RTD models: Ni = Ni100; Pt = Pt100. T/C models: FE = TcJ; Cr = TcK. AOF: Analog Output Function. Analog output function (only for models with this option; see parameters “LAO” and “HAO”). ro (read-out) = proportional to the system temperature, within the read-out values specified by parameters “LAO” and “HAO”. Er (Error) = proportional to temperature de­viation from Setpoint, within the values specified by parameters “LAO” and “HAO”. HC1: Heating / Cooling output 1. Relay switch function output 1. H = Heating (humidification; reverse ac­tion); C = Cooling (dehumidification; direct ac­tion). rP1: relay Protection 1. Determines the status of the relay in case of sensor defect. Factory set at “ro”. ro = relay open; rc = relay closed LF1: Led Function 1. Determines whether the status light is ON or OFF in relation to output 1. di = direct = light ON when output 1 is en­ergized; in = reverse = light OFF when output 1 is energized. dP: decimal Point. Choose whether the resolution is required with or without decimal point. oF = without decimal point; on = with decimal point. NOTES: (a) the decimal point of models with current or voltage input is shifted: the actual value of parameters “Lci” and “Hci” must be multiplied by 10; (b) on all ver­sions, if a unit is changed from without decimal point to with decimal point, all pa­rameter values expressed in degrees will automatically be divided by 10, including the setpoint !! (c) the decimal point selec­tion is not available on models for thermo­couple input. dro: display read-out. Display read-out reversal. P (Process value) = system temperature display. S (Setpoint value) = setpoint temp. display. AOS: Analog Output Security (only for models with this optional analog output). Sensor protection analog output. Ao (Analog output on) = analog output ON (100%) in case of sensor defect; AF (Analog output oFf) = analog output OFF (0%) in case of sensor defect. hdd: half digit display. The right-most digit can be set to read-out
DEFAULT SETTINGS - STANDARD MODELS
Parameter
d1 LS1 HS1 Pb* It* dt* Sr* rSt* Ar* Ct* od Lci Hci LAO** HAO** CAL PSE AOF** HC1 rP1 LF1 dP dro AOS** hdd tAb
* Parameters visible only for special models with proportional operation (PID). ** Parameters visible only for special models with analog output.
Description
differential set 1 Lower Set limit 1 Higher Set limit 1
Proportional band
Integral time
derivative time
Sampling rate
manual reSet
Anti reset
Cycle time
output delay Low current input High current input
Low Analog Output High Analog Output
CALibration
Probe SElection
Analog Output Function
Heating / Cooling out 1
relay Protection 1
Led Function 1
decimal Point
display read-out
Analog Output Security
half digit display
tAble of parameters
Range
min / max min / max min / max
0.1 (1) / max 0 / 999 0 / 999
1 / 10
min / max
0 / max 1 / 500
min / max min / max min / max min / max min / max min / max
Ni / Pt / Fe / Cr
ro / Er
H / C
ro / rc
di / in
on / oF
S / P
Ao / AF
n / y
/
Unit
various various various
various seconds seconds seconds
various
various seconds seconds
various
various
various
various
various
/ flag flag flag flag flag flag flag flag
/
Default
1 (C) / –1 (H)
min max 100 500
30
1 0
100
30
0
min max
min max
0
/
ro
/ ro di
oF
P
AF
n
/
3 EWTR/HR/PR 910 12/96 ing
in 0 or 5 only, or in all 10 digits. hdd = n : e.g. 070, 071, 072 etc. (if with­out decimal point) or 70.0, 70.1, 70.2 etc. (if with decimal point); hdd = y : e.g. 070, 075, 080, etc. (if with­out decimal point) or 70.0, 70.5, 71,0, etc. (if with decimal point). Useful when mea­suring values varying rapidly (e.g. %R.H.). tAb: tAble of parameters. This shows the configuration of the para­meters as set in the factory; can not be modified (for factory identification and di­agnostic purposes only).
PROPORTIONAL CONTROL
In the event that the factory set parameter values in a PID temperature controller do not give optimum results, the following steps may be followed to enhance the op-
eration for each specific application: » select a value for Setpoint which will keep the temperature swing within acceptable limits, for example 10% below the normal operating temperature; » set the switching differential (“d1”) at 3% of the setpoint temperature; » start the system and wait for the temper­ature swings to become constant; » check the process temperature (use a data recorder if possible) at regular inter­vals; determine the time between two suc­cessive temperature peaks (Tu) as well as the total temperature swing (dT). Parameters “Pb”, “It”, “dt” and “Ct” can now be calculated as follows: Pb = 2xdT; It = Tu/2; dt = Tu/8; Ct = Tu/20. Additional fine tuning of the above para­meters may be tried, keeping in mind how-
ever the following:
- the “Proportional action” activates the output in direct proportion to the shift in stable system temperature;
- the “Derivative action” effects the output depending on the speed of temperature change;
- the “Integral action” activates the output in proportion to the continuous integral cal­culation of the deviation values. As a result: a) an increase in the proportional band width reduces the temperature swing, but increases the shift in stable system tem­perature; b) an excessive reduction of the propor­tional band width reduces deviation, but will also make the system less stable; c) an increase in the derivative time re­duces temperature swings when the sys­tem has become stable, but may cause wider temperature swings and increased deviation from setpoint; d) an increase in the integral time reduces the deviation between setpoint and system value when system has become stable; e) a weak integral action always has a tem­perature deviation which, in general, can be eliminated by reducing the proportional band width and by increasing first of all the derivative action, then the integral action.
INSTALLATION
The instrument is designed for flush panel mounting; the required panel cut-out is 67x67 mm (2.64x2.64"). Insert the instru­ment from the front and tighten from the rear with the two mounting brackets pro­vided. The ambient temperature around the in­strument should be kept between –5 and 65 °C (23 and 149 °F). Select a location which will not be subject to high humidity or condensation and allow some ventila­tion to provide cooling to the instrument.
ELECTRICAL WIRING
Two quick-disconnect terminals are pro­vided for easy and convenient wiring, even before the instrument is actually installed. Make sure that the power supply corre­sponds with the rating shown on the in­strument; the power supply must be kept within plus or minus 15% of the nameplate voltage. Separate the wiring of the input signals from those of the power supply and switched output wiring. The relay output contacts are voltage free and independent ; do not exceed the re­sistive rating of 8 Amp at 250 Vac. For larg­er loads, please use an external contactor or relay.
ERROR ANNOUNCIATION
Any sensor input defect will be displayed as follows: “---” in case of shorted sensor; “EEE” in case of sensor break, or sensor absence. The “EEE” error message also appears in
load
11
12
13
14
15
16
17
18
EWTR 910
PTC
Pt100 / Ni100
3 wires
Pt100 / Ni100
2 wires
4…20 mA input
TcJ / TcK
+
analog output
12 Vdc output
5
6
7
8
9
10
+
+
gnd
input
POWER SUPPLY
108 9 108 9 108 9
108 9108 9
CONNECTIONS
7 8 9
12 Vdc output
4…20 mA input
EWHS 28
EWHS 31
7 8 9
10
load
11
12
13
14
15
16
17
18
EWHR 910
POWER SUPPLY
analog output
12 Vdc output
5
6
7
8
9
10
+
+
gnd
input
red
7 8 9
10
white
brown
blue
brown
7 8 9
12 Vdc output
4…20 mA input
EWPA 007 EWPA 030
7 8 9
10
load
11
12
13
14
15
16
17
18
EWPR 910
analog
output
12 Vdc output
5
6
7
8
9
10
+
+
gnd
input
brown
white
POWER SUPPLY
the event of ovverrange or underrange of the system temperature. It is recommended to doublecheck the sensor wiring before diagnosing a probe as defective.
TECHNICAL DATA
Housing: black ABS plastic, autoestin­guish. Dimensions: front 72x72 mm (2.84x2.84"), depth 102 mm (4.00"). Mounting: flush panel mount with mount­ing bracket. Panel cut-out 67x67 mm (2.64x2.64"). Connections: quick-disconnect screw terminal blocks (2.5 mm
2
; one wire each
terminal only).
Display: 12.5 mm LED (0.50"). Push buttons: located on front panel. Data storage: non-volatile EEPROM
memory. Operating temperature: –5…65 °C; (23…149 °F). Storage temperature: –30…75 °C; (–22…167 °F). Output: one (1) SPDT relay 8(3)A 250V AC, or one (1) “static” (switched) output 0/12 Vdc 40 mA. Programmable analog output(optional): 4…20 mA or 0…5 V, depending on mod­el. Auxiliary output: 12 Vdc/60 mA (for transducer power supply). Inputs(depending on model): PTC / RTD (Ni100, Pt100) / TC (J, K) / 4…20 mA (Ri=41 ) for EWTR 910, EWHS 28/31 for EWHR 910 and EWPA 007/030 for EWPR
910. Resolution: 1 °C (°F) or 0.1 °C (°F). The right-most digit can also be set to read-out in 0 or 5 only, or in all 10 digits.
Accuracy: better than 0.5% of full scale. Power supply(depending on model):
12Vac/dc ±15%; 220, 110, 24 Vac ±10%, 50/60 Hz.
Eliwell
via dell’Artigianato, 65 Zona Industriale 32010 Pieve d’Alpago (BL) Italy
Telephone +39 (0)437 986111 Facsimile +39 (0)437 989066
4EWTR/HR/PR 910 12/96 ing
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