Eliwell EWCFW-08 User Manual

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Frequency Inverter

Convertidor de Frecuencia

Convertitore di Frequenza

Frequenzumrichter

Variateur de Vitesse

EWCFW-08

User's Manual Manual del Usuario Manuale dell´utente Bedienungsanleitung Manuel d'utilisation

Page 2

Page 3

ATTENTION!

Itisveryimportanttocheckif the inverter softwareversion is the sameas indicatedabove.

ATENCIÓN!

Es muy importante conferir si la versión de softwaredel Convertidor es igual a la indicada arriba.

ATTENZIONE!

E 'molto importante verificare se la versione software del drive è quella sopra indicato.

ACHTUNG!!

Bitteüberprüfen Sie,ob die SoftwareversiondesUmrichtersmit der Versionder Betriebsan-leitungübereinstimmt.

ATTENTION!

Ilesttrès important de vérifier sila version logicielle du variateur est lamême qu’indiquéeprécédemment.

Series:CFW-08 10000900189/02 E-S-I-G-F

FREQUENCY INVERTER MANUAL

MANUAL DEL CONVERTIDOR DE FRECUENCIA

MANUALE DEL CONVERTITORE DI FREQUENZA

BENIENUNGSANLEITUNG FREQUENZUMRICHTERCFW-08

VARIATEUR DE VITESSE MANUEL

FREQUENCY INVERTER MANUAL

MANUAL DEL CONVERTIDOR DE FRECUENCIA

MANUALE DEL CONVERTITORE DI FREQUENZA

BENIENUNGSANLEITUNG FREQUENZUMRICHTER CFW-08

VARIATEUR DE VITESSE MANUEL

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CONTENTS / ÍNDICE / SOMMARIO / INHALTSVERZEICHNIS / RÉSUMÉ

ENGLISH .......................................................................................................

Quick Parameter Reference, Fault and Status Messages

CHAPTER 1 - Safety Notices CHAPTER 2 - General Information CHAPTER 3 - Installation and Connection CHAPTER 4 - Keypad (HMI) Operation CHAPTER 5 - Start-up CHAPTER 6 - Diagnostics and Troubleshooting CHAPTER 7 - TechnicalSpecifications

ESPAÑOL ......................................................................................................

CAPÍTULO 1 -Instrucciones de Seguridad CAPÍTULO 2 - Informaciones Generales CAPÍTULO 3 - Instalación y Conexión CAPÍTULO 4 - Uso de la HMI CAPÍTULO 5 - Energización/Puesta en Marcha CAPÍTULO 6 - Solución y Prevención de Fallas

ITALIANO ......................................................................................................

Parametridi Riferimento, Messaggi D’allarme e Stati

CAPITOLO 1 - Istruzioni per la Sicurezza CAPITOLO 2 - Informazioni Generali CAPITOLO 3 - Installazione CAPITOLO 4 - Start CAPITOLO 5 - Interfaccia HMI CAPITOLO 6 - Diagnostica e guasti CAPITOLO7-Specifichetecniche

GERMANY.....................................................................................................

KAPITEL 1 - Sicherheitshinweise KAPITEL 2 - Allgemeine Informationen KAPITEL 3 - Installation KAPITEL 4 - Funktionen der Bedieneinheit (HMI) KAPITEL 5 - Inbetriebnahme

FRANÇAIS.....................................................................................................

CHAPITRE 1 - Instructions de sécurité CHAPITRE 2 - Informations generales CHAPITRE 3 - Installation CHAPITRE 4 - Demarrage CHAPITRE 5 - Fonctionnement de l'interface HMI

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FREQUENCY INVERTER MANUAL

Quick Parameter Reference, Fault and Status Messages

CHAPTER 1

Safety Notices

1.1SafetyNoticesintheManual................................................. 16

1.2SafetyNoticesonThe Product.............................................. 16

1.3PreliminaryRecommendations............................................. 16

CHAPTER 2

General Information

2.1About this Manual .................................................................. 18

2.2Software Version................................................................... 18

2.3AbouttheCFW-08 ................................................................ 19

2.4CFW-08 Identification ........................................................... 23

2.5ReceivingandStoring ........................................................... 26

CHAPTER 3

Installation and Connection

3.1MechanicalInstallation .......................................................... 27

3.2Electrical Installation.............................................................. 32

3.3 European EMCDirective - Requirements

forConformingInstallations.................................................. 50

CHAPTER 4

Keypad (HMI) Operation

4.1Keypad(HMI)Description..................................................... 66

4.2Use of theKeypadHMI ......................................................... 67

CHAPTER 5

Start-up

5.1 Pre-Power Checks................................................................ 73

5.2Initial Power-up...................................................................... 73

5.3Start-up... ............................................................................. 74

CHAPTER 6

Diagnosticsand Troubleshooting

6.1Faults and Possible Causes ................................................. 76

6.2Troubleshooting..................................................................... 79

CHAPTER 7

TechnicalSpecifications

7.1 Power Data ........................................................................... 81

7.2Electronics/GeneralData ...................................................... 85

English

Page 6

Page 7

CFW-08 - QUICK PARAMETER REFERENCE

Software: V5.2X Application: Model: SerialNumber: Responsible: Date: / / .

I.Parameters

QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES

Parameter Function Adjustable Range

Factory

Unit

User

Page

Setting Setting

P000 ParameterAccess 0 to 4 = Read 0 -

5 = Alteration 6 to 999 = Read

READONLY PARAMETERS-P002 to P099

P002 FrequencyProportionalValue 0 to 6553 - -

(P208xP005)

P003 MotorOutput Current 0to 1.5xI

nom

- A

P004 DCLink Voltage 0 to 862 - V P005 Motor Output Frequency 0.00 to 300.0 - Hz P007 MotorOutputVoltage 0 to 600 - V P008 HeatsinkTemperature 25 to 110 - °C P009

(1)

MotorTorque 0.0 to 150.0 - %

P014 Last Fault 00 to 41 - - P023 SoftwareVersion x . y z - - P040 PID ProcessVariable 0 to 6553 - -

(Value % x P528)

REGULATION PARAMETERS-P100 to P199 Ramps

P100 AccelerationTime 0.1 to 999 5.0 s P101 DecelerationTime 0.1 to 999 10.0 s P102 Ramp 2AccelerationTime 0.1 to 999 5.0 s P103 Ramp2DecelerationTime 0.1 to 999 10.0 s P104 S Ramp 0= Inactive 0 -

1 = 50 % 2 = 100 %

Frequency Reference

P120 DigitalReferenceBackup 0= Inactive 1 -

1 = Active 2 = Backup by P121

P121 KeypadReference P133 to P134 3.00 Hz P122 JOGSpeedReference 0.00 to P134 5.00 Hz P124 MultispeedReference1 P133 to P134 3.00 Hz P125 MultispeedReference2 P133 to P134 10.00 Hz P126 MultispeedReference3 P133 to P134 20.00 Hz P127 MultispeedReference4 P133 to P134 30.00 Hz P128 MultispeedReference5 P133 to P134 40.00 Hz P129 MultispeedReference6 P133 to P134 50.00 Hz P130 MultispeedReference7 P133 to P134 60.00 Hz P131 MultispeedReference8 P133 to P134 66.00 Hz

Page 8

CFW-08 - QUICK PARAMETER REFERENCE

Parameter Function

Adjustable Range

Factory

Unit

User

Page

Setting Setting

(*) The factory default of parameter P136 depends on the inverter model as follows:

- models 1.6-2.6-4.0-7.0 A/200-240 V and 1.0-1.6-2.6-4.0 A/380-480 V: P136 = 5.0 %;

- models 7.3-10-16 A/200-240 V and 2.7-4.3-6.5-10 A/380-480 V: P136 = 2.0 %;

- models 22-28-33 A/200-240 V and 13-16-24-30 A/380-480 V: P136 = 1.0 %.

Speed Limits

P133 Minimum Frequency (F

min

) 0.00 to P134 3.00 Hz

P134 MaximumFrequency(F

max

) P133 to 300.0 66.00 Hz

V/F Control

P136

(2) (*)

ManualTorqueBoost 0.0 to 30.0 5.0 or % (IxRCompensation) 2.0 or

1.0

(*)

P137

(2)

AutomaticTorqueBoost 0.00 to 1.00 0.00 (AutomaticIxRCompensation)

P138

(2)

SlipCompensation 0.0 to 10.0 0.0 %

P142

(2) (3)

Maximum Output Voltage 0 to 100 100 %

P145

(2) (3)

FieldWeakening P133 to P134 50.00Hzor Hz Frequency(F

nom

) 60.00 Hz

depending

on the

market

DC Link Voltage Regulation

P151 DCLink VoltageRegulation 200 V models: 325 to 410 380 V

Level 400 V models: 564 to 820 780

Overload Current

P156 MotorOverloadCurrent 0.2xI

nom

to 1.3xI

nom

1.2xP401 A

Current Limitation

P169 MaximumOutput Current 0.2xI

nom

to 2.0xI

nom

1.5xP295 A

Flux Control

P178

(1)

Rated Flux 50.0 to 150 100 %

CONFIGURATION PARAMETERS - P200 to P398 Generic Parameters

P202

(3)

ControlMode 0 = Linear V/F Control 0 -

(Scalar) 1 = Quadratic V/F Control (Scalar) 2 = SensorlessVectorControl

P203

(3)

SpecialFunction Selection 0 = No function 0 -

1 = PID Regulator

P204

(3)

Load Factory Setting 0 to 4 = No Function 0 -

5 = Loads Factory Default

P205 DisplayDefault Selection 0 = P005 2 -

1 = P003 2 = P002 3 = P007 4, 5 = Not Used 6 = P040

P206 Auto-ResetTime 0 to 255 0 s P208 ReferenceScaleFactor 0.00 to 99.9 1.00 - P212 Frequencyto Enable the Sleep 0.00 to P134 0.00 Hz

Mode

P213 Time Delayto Activate the 0.1 to 999 2.0 s

SleepMode

P215

(3) (4)

Keypad Copy Function 0 = Not Used 0 -

1 = Copy (inverter  keypad) 2= Paste(keypad inverter)

P219

(3)

SwitchingFrequency 0.00 to 25.00 6.00 Hz ReductionPoint

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CFW-08 - QUICK PARAMETER REFERENCE

Parameter Function

Adjustable Range

Factory

Unit

User

Page

Setting Setting

(**) Only available on the control board A2 (refer to item 2.4). For programming instructions, please, refer to the parameter P235 detailed

description.

Local/Remote Definition

P220

(3)

Local/Remote 0 = Always Local 2 Selection Source 1 = Always Remote

2 = HMI-CFW08-P or HMI-CFW08-RPKeypad (default:local) 3 = HMI-CFW08-P or HMI-CFW08-RPKeypad (default:remote) 4 = DI2 to DI4 5= SerialorHMI-CFW08-RS Keypad(default: local) 6= SerialorHMI-CFW08-RS Keypad(default: remote)

P221

(3)

FrequencyLocalReference 0 = Keypad and 0 Selection 1 = AI1

2, 3 = AI2 4 = E.P. 5 = Serial 6 = Multispeed 7 = AddAI0 8 = Add AI

P222

(3)

FrequencyRemoteReference 0 = Keypad and 1 Selection 1 = AI1

2, 3 = AI2 4 = E.P. 5 = Serial 6 = Multispeed 7 = AddAI0 8 = Add AI

P229

(3)

LocalCommand Selection 0=HMI-CFW08-P or 0 -

HMI-CFW08-RPKeypad 1 = Terminals 2 = Serial or HMI-CFW08-RSKeypad

P230

(3)

RemoteCommand Selection 0= HMI-CFW08-P or 1 -

HMI-CFW08-RPKeypad 1 = Terminals 2 = Serial or HMI-CFW08-RSKeypad

P231

(3)

Forward/ReverseSelection 0 = Forward 2 -

- Local and Remote 1= Reverse 2 = Commands 3 = DIx

Analog Input (s)

P233 AnalogInputDeadZone 0= Inactive 1 -

1 = Active

P234 Analog InputAI1 Gain 0.00 to 9.99 1.00 - P235

(3) (5)

Analog InputAI1 Function 0 = (0 to 10) V/(0 to 20) mA / 0 -

(-10 to +10) V

(**)

1 = (4 to 20) mA 2 = DI5 PNP 3 = DI5 NPN 4= DI5TTL 5 = PTC

Page 10

CFW-08 - QUICK PARAMETER REFERENCE

Parameter Function

Adjustable Range

Factory

Unit

User

Page

Setting Setting

P236 Analog InputAI1 Offset -999 to +999 0.0 % P238

(6)

AnalogInputAI2Gain 0.00 to 9.99 1.00 -

P239

(3)(5)(6)

Analog InputAI2 Function 0 = (0 to 10) V/(0 to 20) mA/ 0 -

(-10 to +10) V

(**)

1 = (4 to 20) mA 2 = DI6 PNP 3 = DI6 NPN 4= DI6TTL 5 = PTC

P240

(6)

AnalogInputAI2Offset -999 to +999 0.0 %

P248 Analog Inputs Filter 0 to 200 10 ms

TimeConstant

Analog Output

P251

(6)

AnalogOutput 0 = Output Frequency (Fs) 0 AO Function 1 = Input Reference(Fe)

2 = Output Current (Is) 3, 5, 8 = Not Used

4 = Motor Torque 6 = Process Variable (PID) 7 = Active Current 9 = PID Setpoint

P252

(6)

Analog Output AO Gain 0.00 to 9.99 1.00 -

P253 Analog Output AO Signal 0 = (0 to 10) V/(0 to 20) mA 0 -

1 = (4 to 20) mA

Digital Inputs

P263

(3)

Digital Input DI1 Function 0 = No Function or General 0 -

Enable 1 to 7 and 10 to 12 = GeneralEnable 8 = Forward Run 9 = Start/Stop 13 = FWD Run Using Ramp2 14 = On

P264

(3)

Digital Input DI2 Function 0 =Forward/Reverse 0 -

1 = Local/Remote 2 to 6 and 9 to 12 = Not Used 7 = Multispeed (MS2) 8= Reverse 13 = REV Run - Ramp 2 14 = Off

P265

(3) (7)

Digital Input DI3 Function 0 = Forward/Reverse 10 -

1 = Local/Remote 2 = GeneralEnable 3 = JOG 4 = No External Fault 5 = Increase E.P. 6 = Ramp 2 7 = Multispeed (MS1) 8 = No Function or Start/Stop 9 = Start/Stop 10 = Reset

(**) Only available on the control board A2 (refer to item 2.4). For programming instructions, please, refer to the parameter P235 detailed description.

Page 11

CFW-08 - QUICK PARAMETER REFERENCE

Parameter Function

Adjustable Range

Factory

Unit

User

Page

Setting Setting

11, 12 = Not Used 13 = Flying Start Disable 14 = Multispeed (MS1) UsingRamp 2 15 = Manual/Automatic (PID) 16 = Increase E.P. with Ramp2

P266

(3)

Digital Input DI4 Function 0 = Forward/Reverse 8 -

1 = Local/Remote 2 = GeneralEnable 3 = JOG 4 = No External Fault 5 = Decrease E.P. 6 = Ramp 2 7 = Multispeed (MS0) 8 = Not Used or Start/Stop 9 = Start/Stop 10 = Reset 11, 12,14 and 15 = Not Used 13 = Flying Start Disable 16 = Decrease E.P.with Ramp2

P267

(3) (5)

Function of the Digital 0 = FWD/REV 11 InputDI5 (only displayed 1 = Local/Remote when P235 = 2, 3 or 4) 2 = General Enable

3 = JOG 4 = No External Fault 5 = Increase E.P. 6 = Ramp 2 7 = Multispeed (MS2) 8 = No Functionor Start/Stop 9 = Start/Stop 10 = Reset 11 and 12 = Not Used 13 = Disables Flying Start 14 and 15 = Not Used 16 = Increase E.P. with Ramp2

P268

(3) (5) (6)

Function of the Digital 0 = FWD/REV 11 InputDI6 (only displayed 1 = Local/Remote when P239 = 2, 3 or 4) 2 = General Enable

3 = JOG 4 = No External Fault 5 = Decrease E.P. 6 = Ramp 2 7 = Not Used 8 = No Function or Start/Stop 9 = Start/Stop 10 = Reset 11 and 12 = Not Used 13 = Disables Flying Start 14 and 15 = Not Used 16 = Decrease E.P.with Ramp2

Page 12

CFW-08 - QUICK PARAMETER REFERENCE

Parameter Function

Adjustable Range

Factory

Unit

User

Page

Setting Setting

(*) It is not possible to set P297 = 7 (15 kHz) in vector control mode (P202 = 2) or when the external serial keypad (HMI-CFW08-RS) is used.

According

to the

inverter

model

DigitalOutput(s)

P277

(3)

RelayOutput RL1 Function 0 = Fs > Fx 7 -

1 = Fe > Fx 2 = Fs = Fe 3 = Is>Ix 4 and 6 = Not Used 5 = Run 7 = No Fault

P279

(3) (6)

RelayOutput RL2 Function 0 = Fs > Fx 0 -

1 = Fe > Fx 2 = Fs = Fe 3 = Is > Ix 4 and 6 = Not Used 5 = Run 7 = No Fault

Fx and Ix

P288 Fx Frequency 0.00to P134 3.00 Hz P290 IxCurrent 0to 1.5xI

nom

1.0xI

nom

Inverter Data

P295

(3)

RatedInverter 300 = 1.0 A Current(I

nom

) 301 = 1.6 A

302 = 2.6 A 303 = 2.7 A 304 = 4.0 A 305 = 4.3 A 306 = 6.5 A 307 = 7.0 A 308 = 7.3 A 309 = 10A 310 = 13A 311 = 16 A

P297

(3)

SwitchingFrequency 4 = 5.0 4 kHz

5 = 2.5 6 = 10 7 = 15

(*)

DC Braking

P300 DC BrakingTime 0.0 to 15.0 0.0 s P301 DC Braking Start Frequency 0.00 to 15.00 1.00 Hz P302 DC BrakingCurrent 0.0 to 130 0.0 %

Skip Frequencies

P303 Skip Frequency1 P133 to P134 20.00 Hz P304 Skip Frequency2 P133 to P134 30.00 Hz P306 Skip Band Range 0.00 to 25.00 0.00 Hz

Serial Communication Interface I

P308

(3)

InverterAddress 1 to 30 (Serial WBus) 1 -

1to 247 (Modbus-RTU)

Flying Start and Ride-Through

P310

(3)

FlyingStartandRide-Through 0= Inactive 0 -

1 = Flying Start 2 = Flying Start and Ride-Through 3= Ride-Through

312 = 22A 313 = 24A 314 = 28A 315 = 30A 316 = 33A

Page 13

CFW-08 - QUICK PARAMETER REFERENCE

Parameter Function

Adjustable Range

Factory

Unit

User

Page

Setting Setting

P311 VoltageRamp 0.1 to 10.0 5.0 s

Serial Communication Interface II

P312

(3)

SerialInterfaceProtocol 0 = Serial Wbus 0 -

1 = Modbus-RTU 9600 bps without parity 2 = Modbus-RTU 9600 bps with odd parity 3 = Modbus-RTU 9600 bps witheven parity 4 = Modbus-RTU 19200 bps without parity 5 = Modbus-RTU 19200 bps with odd parity 6 = Modbus-RTU 19200 bps witheven parity 7 = Modbus-RTU 38400 bps without parity 8 = Modbus-RTU 38400 bps with odd parity 9 = Modbus-RTU 38400 bps witheven parity

P313 SerialInterfaceWatchdog 0 = Disabling by ramp 2 -

Action 1= General disable

2 = Shows only E28 3 = Goes to local mode

P314 SerialInterfaceWatchdog 0.0 = Disables the function 0.0 s

Timeout 0.1to 99.9 = Setvalue

MOTORPARAMETERS- P399 toP499 Rated Parameters

P399

(1) (3)

Rated MotorEfficiency 50.0 to 99.9 %

P400

(1) (3)

RatedMotor Voltage 0 to 600 V

P401 RatedMotorCurrent 0.3xP295 to 1.3xP295 A P402

(1)

RatedMotorSpeed 0 to 9999 rpm

P403

(1) (3)

Rated Motor Frequency 0.00 to P134 Hz

P404

(1) (3)

RatedMotorPower 0 = 0.16 HP / 0.12 kW -

1 = 0.25 HP / 0.18 kW 2 = 0.33 HP / 0.25 kW 3 = 0.50 HP / 0.37 kW 4 = 0.75 HP / 0.55 kW 5 = 1 HP / 0.75 kW 6 = 1.5 HP / 1.1 kW 7 = 2 HP / 1.5 kW 8 = 3 HP / 2.2 kW 9 = 4 HP / 3.0 kW 10 = 5 HP / 3.7 kW 11 = 5.5 HP / 4.0 kW 12 = 6 HP / 4.5 kW 13 = 7.5 HP / 5.5 kW 14 = 10 HP / 7.5 kW 15 = 12.5 HP / 9.2 kW 16 = 15 HP / 11.2 kW 17 = 20 HP / 15.0 kW

According

to the

inverter

model

(motor

matched

to the

inverter)

Page 14

CFW-08 - QUICK PARAMETER REFERENCE

According to

theinverter

model

According to

theinverter

Parameter Function

Adjustable Range

Factory

Unit

User

Page

Setting Setting

Notesfound on the Quick ParameterReference:

(1) This parameter is onlydisplayedin vector mode (P202 = 2). (2) This parameter is only displayedin scalar mode P202 = 0 or 1. (3) This parameter can bechangedonlywhen the inverter is disabled (stoppedmotor). (4) This parameterisonlyavailablewithHMI-CFW08-RS. (5) Theanaloginputvalueis representedbyzerowhenitisnotconnectedtoan externalsignal.

In order to use an analog input as a digital input with NPN logic (P235 or P239 = 3), it is necessary to connect a 10 k resistor from terminal 7 to 6 (AI1) or 8 (AI2) of the control terminalstrip.

(6) This parameteris onlyavailableinthe CFW-08Plus version. (7) The parametervalue changes automaticallywhenP203 = 1.

P407

(3)

RatedMotorPower 0.50 to 0.99 Factor

Measured Parameters

P408

(1) (3)

RunSelf-Tuning 0 = No 0 -

1 = Yes

P409

(3)

Motor Stator Resistance 0.00 to 99.99 

model

SPECIAL FUNCTION - P500 to P599 PID Regulator

P520 PIDProportionalGain 0.000 to 7.999 1.000 - P521 PIDIntegralGain 0.000 to 9.999 1.000 - P522 PIDDifferentialGain 0.000 to 9.999 0.000 - P525 Setpoint (Via Keypad) of the 0.00 to 100.0 0.00 %

PIDRegulator

P526 Process Variable Filter 0.01 to 10.00 0.10 s P527 PIDAction 0 = Direct 0 -

1= Reverse

P528 Process Variable 0.00 to 99.9 1.00 -

Scale Factor

P535 Wake up Band 0.00 to 100.00 1.00 % P536 Automatic Setting of P525 0= Active 0 -

1= Inactive

Page 15

CFW-08 - QUICK PARAMETER REFERENCE

Display Description Page

E00 Outputovercurrent/short-circuit/outputgroundfault E01 DC link overvoltage E02 DC linkundervoltage

E04

Overtemperatureat the powerheatsink or in the inverterinternalair

E05 Output overload(Ixt function) E06 External fault E08 CPU error(Watchdog) E09 Program memoryerror(Checksum) E10 Keypad copy function error E14 Self-tuning routine (estimationof the motor

parameters)error

E22,E25,

Serialcommunicationerror

E26 and E27

E24 Programmingerror E28 Serial interface Watchdog timeouterror E31 Keypadconnectionfault(HMI-CFW08-RS) E32 Motorovertemperature(external PTC) E41 Self-diagnosisfault

II.FaultMessages

III.OtherMessages

Display Description

rdy Inverteris readyto be enabled

Sub

Powersupply voltage is too low for the inverter operation(undervoltage)

dcbr Inverterin DC brakingmode auto Inverterisrunningself-tuningroutine

copy

Keypadcopy function in progress (only available in theHMI-CFW08-RS)- inverterto keypad

past

Keypadcopy function in progress (only available in theHMI-CFW08-RS)- keypadto inverter

Srdy Inverter in the sleep rdy mode

Page 16

CHAPTER1

SAFETYNOTICES

This Manual contains necessaryinformation for the correct useof the CFW-08frequencyinverter. This Manual was developed for qualified personnel with suitabletrainingandtechnicalqualificationtooperatethistype ofequipment.

Thefollowingsafetynoticesareusedin thismanual:

DANGER!

Iftherecommended safetynoticesarenot strictlyobserved,it canleadtoseriousorfatalinjuriesofpersonneland/ormaterial damage.

ATTENTION!

Failureto observe the recommendedsafetyprocedurescan lead to material damage.

NOTE!

This notice provides important information for the proper understandingandoperationof theequipment.

Thefollowingsymbolsmaybeattachedtotheproduct,serving assafetynotice:

High Voltages.

Componentssensitiveto electrostaticdischarge. Do not touch them without proper grounding procedures.

Mandatory connection to ground protection (PE).

Shield connection to ground.

DANGER!

Only qualified personnel should plan or implement the installation, start- up, operation and maintenance of this equipment. Personnel must review entire Manual before attemptingto install,operateortroubleshoottheCFW-08. Thesepersonnel must followall safetyinstructionsincluded inthismanualand/ordefinedbylocal regulations. Failure to comply with these instructions may result in personnelinjuryand/orequipmentdamage.

1.3 PRELIMINARY RECOMMENDATIONS

1.2 SAFETYNOTICES ONTHE PRODUCT

1.1 SAFETYNOTICESIN THEMANUAL

Page 17

CHAPTER 1 - SAFETY NOTICES

NOTE!

Inthis manual,qualifiedpersonnelare definedas peoplethatare trainedto:

1. Install,ground,powerup and operatetheCFW-08according tothis manual andthe localrequiredsafetyprocedures;

2. Useofsafetyequipment accordingtothelocal regulations;

3. Administer FirstAid.

DANGER!

Theinvertercontrol circuit (ECC3, DSP) and theHMI-CFW08-P arehighvoltagecircuitsandare notgrounded.

DANGER!

Always disconnect the supply voltage before touching any electricalcomponentinside theinverter. Many components are charged with high voltage and/or in movement (fans), even aftertheincomingAC power supply has beendisconnectedorswitchedOFF. Waitatleast10 minutesfor thetotal discharge of the powercapacitors.

Alwaysconnecttheframeoftheequipmenttotheground(PE)at

thesuitableconnectionpoint.

ATTENTION!

All electronic boards have components that are sensitive to electrostatic discharges. Never touch any of the electrical components or connectors without following proper grounding procedures. If necessary to do so, touch the properlygrounded metallicframe or use a suitablegroundstrap.

NOTE!

Inverterscaninterferewithotherelectronicequipment.Inorderto reduce this interference, adopt the measures recommended in chapter3 - Installationand Connection.

NOTE!

ReadthisentiremanualbeforeinstallingoroperatingtheCFW-08.

Do not apply high voltage (high pot) test on the inverter!

If this test is necessary, contact Eliwell.

Page 18

Thischapterdefinesthecontentsandpurposesof thismanual and describes the main characteristics of the CFW-08 frequency inverter. Identification, receiving inspections and storagerequirementsarealso provided.

Thismanual is divided into 7 chapters,providing information to the user on how receive, install, start-up and operate the CFW-08.

Chapter 1 - Safetynotices. Chapter 2 - Generalinformationand receivingtheCFW-08. Chapter 3 - RFIfilters, mechanical and electricalinstallation

(powerandcontrolcircuit).

Chapter 4 - Using the keypad (Human Machine Interface -

HMI). Chapter 5 - Start-upandstepstofollow. Chapter 6 - Solving problems, cleaning instructions and

preventivemaintenance. Chapter 7 - CFW-08ratings,tablesandtechnicalinformation.

This manual provides information for the correct use of the CFW-08. This frequency inverter is very flexible and allows the operation in many different modes as described in this manual. AstheCFW-08canbeappliedinseveralways,itisimpossible todescribeherealloftheapplicationpossibilities.Eliwelldoes not accept any responsibility when the CFW-08 is not used accordingto thismanual. Nopartofthismanualmaybereproducedinanyform,without thewrittenpermission of Eliwell.

It is important to note the software version installed in the CFW-08, since it defines the functionsandtheprogramming parameters of the inverter. This manual refers to the software version indicated on the insidecover.Forexample,theversion3.0Xappliestoversions

3.00 to 3.09, where “X” is a variable that will change due to minor software revisions.The operation of the CFW-08 with these software revisions are still covered by this version of themanual.

Thesoftwareversion can be readin the parameterP023.

GENERALINFORMATION

2.1 ABOUTTHIS MANUAL

2.2 SOFTWARE VERSION

CHAPTER2

Page 19

CHAPTER 2 - GENERAL INFORMATION

2.3 ABOUTTHE CFW-08

TheCFW-08frequencyinverterprovidestwocontroloptions: vector control (VVC: voltage vector control) or V/F (scalar); bothtypes of controlcan be setaccordingtothe application.

Inthevectorcontrolmode,themotorperformanceisoptimized relatingto torqueand speed regulation. The"Self-Tuning"function,availableinvectorcontrol,permits the automatic setting of the inverter parameter from the identification(alsoautomatic)oftheparametersof themotor connectedat the inverteroutput.

The V/F (scalar) mode is recommended for simpler applicationssuchaspumpandfandrives.Inthesecasesone can reduce the motor and inverter losses by using the "QuadraticV/F" option, thatresultsin energysaving. TheV/Fmodeisalsousedwhenmorethanonemotorshould be driven simultaneously by one inverter (multimotor application).

For power ratings and further technical information, refer to Chapter7.

The block diagram below gives a general overview of the CFW-08.

Page 20

CHAPTER 2 - GENERAL INFORMATION

Figure 2.1 - Block diagram for the models:

1.6-2.6-4.0-7.0A/200-240 V and1.0-1.6-2.6-4.0A/380-480V

Power

Supply

R S T

HMI-CFW08-RS

PC-Software

SuperDrive

Analog

Inputs

(AI1andAI2)

Digital Inputs

(DI1toDI4)

Interface

RS-232KCS-CFW08

Interface

MIS-CFW08-RS

HMI-CFW08-P

POWER

CONTROL

POWER SUPPLIESAND

CONTROL/ POWER

INTERFACES

"ECC3"

CONTROL

BOARD

WITHDSP

Motor

U V W

Rsh2

Rsh1

NTC

RFIFilter

HMI-CFW08-RP

Interface

MIP-CFW08-RP

Analog Output

(AO)

Relay

Output

(RL1and RL2)

CANopen

DeviceNet

KRS-485

KFB-COor KFB-DN

RS-485

24 V Power

Supply

24 V Power

Supply

HMI-CFW08-RP

KDC-24VR-CFW08

KDC-24V-CFW08

Page 21

CHAPTER 2 - GENERAL INFORMATION

Figure 2.2 - Block diagram for the models:

7.3-10-16-22A/200-240V and 2.7-4.3-6.5-10-13-16A/380-480V

Note: models 16 A and 22 A/200-240 V are not fitted with optional RFI filter.

Redede

Alimentação

R S T

RFI

Suppressor

Filter

(optional)

HMI-CFW08-RS

PC-Software

SuperDrive

Analog

Inputs

(AI1andAI2)

Digital Inputs

(DI1toDI4)

Interface

RS-232KCS-CFW08

Interface

MIS-CFW08-RS

HMI-CFW08-P

POWER

CONTROL

POWER SUPPLIESANDCONTROL

/POWER INTERFACES

"ECC3"

CONTROL

BOARD

WITHDSP

Motor

U V W

Rsh2

Rsh1

RPC

Pré-Carga

Braking Resistor

(ExternalandOptional)

+UD

-UD

Voltage

Feedback

RFIFilter

Interface

MIP-CFW08-RP

HMI-CFW08-RP

Analog Output

(AO)

Relay

Output

(RL1and RL2)

CANopen

DeviceNet

KRS-485

KFB-COor KFB-DN

RS-485

24 V Power

Supply

24 V Power

Supply

HMI-CFW08-RP

KDC-24VR-CFW08

KDC-24V-CFW08

Page 22

CHAPTER 2 - GENERAL INFORMATION

Figure 2.3 - Block diagram for the models:

28-33A/200-240 V and 24-30 A/380-480V

Note: models 28 A and 33 A/200-240 V are not fitted with optional RFI filter.

Power

Supply

R S T

RFI

Suppressor

Filter

(optional)

HMI-CFW08-RS

PC-Software

SuperDrive

Analog

Inputs

(AI1andAI2)

Digital Inputs

(DI1toDI4)

Interface

RS-232KCS-CFW08

Interface

MIS-CFW08-RS

HMI-CFW08-P

POWER

CONTROL

POWER SUPPLIESAND

CONTROL/ POWER

INTERFACES

"ECC3"

CONTROL

BOARD

WITHDSP

Motor

U V W

Rsh1

RPC

Pré-Carga

Braking Resistor (optional)

DCR

-UD

Voltage

Feedback

RFIFilter

Interface

MIP-CFW08-RP

HMI-CFW08-RP

DCLink Inductor (optional)

+UD

Analog

Output

(AO)

Relay

Output

(RL1and RL2)

CANopen

DeviceNet

KRS-485

KFB-COor KFB-DN

RS-485

24 V Power

Supply

24 V Power

Supply

HMI-CFW08-RP

KDC-24VR-CFW08

KDC-24V-CFW08

Page 23

CHAPTER 2 - GENERAL INFORMATION

Figure 2.4 - Description and location of the nameplates on the CFW-08

2.4 CFW-08IDENTIFICATION

Lateral Label of the CFW-08

Frontal Nameplate of the CFW-08 (under the keypad)

EliwellPart Number

SerialNumber

CFW-08Model (IntelligentCode) SoftwareVersion ManufacturingDate

CertificationStiker

EWCFW080130S0 12345678 V1.234 1234567890 20/02/2008

CFW-08Model

(IntelligentCode)

RatedOutput Data

(Voltage,Frequency)

SoftwareVersion

ManufacturingDate

EliwellPart Number

SerialNumber

RatedInputData (Voltage, Current,etc)

Page 24

CHAPTER 2 - GENERAL INFORMATION

Note: All models include internal Class A RFI filter, Breake Chopper and have thefollowing standard Inputs & Outputs:

- 2 Analog Inputs

- 1 Analog Output

- 4 Digital Inputs

- 2 Relay Outputs

EWCFW-08 0043 S 0

Rated Output Current for:

0043 = 4.3A 0065 = 6.5A 0100 = 10A 0130 = 13A 0160 = 16A 0240 = 24A 0300 = 30A

380Vac to 480Vac 3-phase Supply

Communication Option

0 = No communication

S = RS485 (Modbus RTU) communication

EndCode

Eliwell Series 08 Frequency Inverter

HOW TO SPECIFY THE CFW-08 MODEL:

Page 25

CHAPTER 2 - GENERAL INFORMATION

Forthe effectofthiscode, the standardproductis conceived asfollows:

-CFW-08withstandardcontrol board.

- Degree of protection: Nema 1 for the models 22 A, 28 A and 33 A/ 200-400 V and also 13 A,16 A, 24 A and 30 A/380-480 V, IP20 for the other models.

CFW-08 Plus - A1 is composed of the inverter and the controlboard 1. Example: CFW080040S2024POA1Z.

CFW-08 Plus - A2 is composed of the inverter and the control board 2. Example: CFW080040S2024POA2Z. Thesemodelsarefactorysetforbipolaranaloginputs(-10V to +10 V). Thisconfigurationislostwhenthefactorydefaultparameters areloaded (P204 = 5). Referto the detailed descriptionof parametersP204 andP235for furtherinformation.

CFW-08 Plus -A3 is composed of the inverter, the KFBCO-CFW08kitandtheCANopencommunicationprotocol. Example:CFW-080040S2024POA3Z.

CFW-08 Plus -A4 is composed of the inverter, the KFBDN-CFW08kitandtheDeviceNetcommunicationprotocol. Example:CFW080040S2024POA4Z.

CFW-08 Multipump - A5 is composed of the inverter and thecontrolboard5,usedformultipumpsystemapplications.

7.0A, 16.0 A, 22 A, 28A and 33A /200-240 V and for all

380-480 V models are just available with three-phase powersupply.

A Category C2 RFI filter (optional) can be installed inside the inverter in models 7.3 A and 10 A/200-240 V (singlephase) and 2.7 A, 4.3A, 6.5 A, 10 A, 13A, 16 A, 24 A and 30A/380-480 V. Models 1.6A, 2.6A and 4.0A/200-240 V (single-phase)and1.0A,1.6A, 2.6Aand4.0A/380-480V can be provided mounted on a footprint Category C2 RFI filter(optional).

Thelistingoftheexistingmodels(voltage/current)isshown initem 7.1.

Page 26

CHAPTER 2 - GENERAL INFORMATION

The CFW-08 issupplied in cardboard boxes. Theoutsideofthepackingboxhasanameplatethatisidentical tothat on the CFW-08. Please check if the CFW-08is the one you ordered. Checkif the:

CFW-08nameplatedatamatcheswithyourpurchaseorder. Theequipmenthas not beendamaged duringtransport.

Ifanyproblem isdetected,contactthe carrier immediately. If the CFW-08 is not installed immediately,store it in a clean anddryroom (storage temperatures between-25 °C [-13 °F] and 60 °C [140 ºF]). Cover it to protect against dust, dirt or othercontamination.

ATTENTION!

When theinverterisstoredforalongtime,itisrecommended to power the inverter up for 1 hour every year.Make sure to use a power supply with the following characteristics for all models (200-240 V or 380-480 V): 220 V, single-phase or three-phase,50 Hz or 60 Hz, withoutconnectingthemotorto thedriveoutput.Afterpoweringup thedrive,keepit off for24 hoursbeforeusingitagain.

2.5 RECEIVINGAND STORING

Page 27

CHAPTER3

INSTALLATION ANDCONNECTION

Thischapterdescribesthe proceduresfor the electrical and mechanicalinstallationof the CFW-08.Theseguidelines andsuggestionsmust be followedforproperCFW-08 operation.

The location of the inverter installation is an important factor to assure good performance and long useful life for its components. For proper installation, we make the following recommendations:

Avoid direct exposureto sunlight, rain, high moisture and sea air; Avoidexposuretoexplosiveorcorrosivegasesandliquids; Avoid exposure to excessive vibration, dust, oil or any conductiveparticlesin the air.

Environment conditions:

Temperature: 0 ºC to 40 ºC (32 ºF to 104 ºF ) - nominal conditions.From40 ºC to50 ºC (32ºFto122 ºF)- with2 % currentderatingfor each 1 ºC (1.8 ºF) degreeabove40 ºC (104ºF). Relativeairhumidity:5 %to90 % - non-condensing. Maximumaltitude: 1000m(3,300ft) - nominalconditions. From 1000 m to 4000 m (3,300 to 13123.3 ft) - with 1 % currentreduction for each 100 m (328 ft) above 1000 m (3,300ft). From2000 m (6561.6ft) to 4000 m (13123.3ft)- a voltage reduction of 1.1 % every 100 m (328 ft) above 2000 m (6561.6ft). Pollution degree: 2 (according toEN50178 and UL508C)

The figure 3.1 and thetable 3.1, provides external mounting specifications,and externalfixingholes of theCFW-08.

3.1 MECHANICAL INSTALLATION

3.1.1 Environment

3.1.2 CFW-08Mounting Specifications

Figure 3.1 - CFW-08 mounting specifications

Page 28

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure 3.1 (cont.) - CFW-08 mounting specifications

VIEW OF THE

MOUNTINGBASE

FRONTAL

VIEW

LATERALVIEW

1MIN. APÓSA DESENERGIZAÇÃO.

-SOMENTE REMOVAATAMPA

-LEIA OMANUAL DEINSTRUÇÕES.

ATENÇÃO

-READ THE INSTRUCTIONSMANUAL.

AFTER1 MIN. POWERHAS BEEN

-ONLY REMOVETERMINAL COVER

WARNING

DISCONNECTED.

Page 29

CHAPTER 3 - INSTALLATION AND CONNECTION

Inverter

Model

1.6A / 200-240 V

2.6A / 200-240 V

4.0A / 200-240 V

7.0A / 200-240 V

7.3A / 200-240 V

10A / 200-240 V

16A / 200-240 V

22A/200-240V

28A/200-240V

33A/200-240V

1.0A / 380-480 V

1.6A / 380-480 V

2.6A / 380-480 V

2.7A / 380-480 V

4.0A / 380-480 V

4.3A / 380-480 V

6.5A / 380-480 V

10A / 380-480 V

13A / 380-480 V

16A / 380-480 V

24A/380-480V

30A/380-480V

Width L

mm (in)

(2.95)

115

(4.53)

115

(4.53)

115

(4.53)

143

(5.63)

182

(7.16)

182

(7.16)

(2.95)

115

(4.53)

(2.95)

115

(4.53)

115

(4.53)

115

(4.53)

143

(5.63)

143

(5.63)

182

(7.16)

182

(7.16)

HeightH

(in)

151

(5.95)

151

(5.95)

151

(5.95)

151

(5.95)

200

(7.87)

200

(7.87)

200

(7.87)

203

(7.99)

290

(11.41)

290

(11.41)

151

(5.95)

151

(5.95)

151

(5.95)

200

(7.87)

151

(5.95)

200

(7.87)

200

(7.87)

200

(7.87)

203

(7.99)

203

(7.99)

290

(11.41)

290

(11.41)

Depth P

(in)

131

(5.16)

131

(5.16)

131

(5.16)

131

(5.16)

150

(5.91)

150

(5.91)

150

(5.91)

165

(6.50)

196

(7.71)

196

(7.71)

131

(5.16)

131

(5.16)

131

(5.16)

150

(5.91)

131

(5.16)

150

(5.91)

150

(5.91)

150

(5.91)

165

(6.50)

165

(6.50)

196

(7.71)

196

(7.71)

(in)

(2.52)

101

(3.98)

101

(3.98)

101

(3.98)

121

(4.76)

161

(6.33)

161

(6.33)

(2.52)

101

(3.98)

(2.52)

101

(3.98)

101

(3.98)

101

(3.98)

121

(4.76)

121

(4.76)

161

(6.33)

161

(6.33)

(in)

129

(5.08)

129

(5.08)

129

(5.08)

129

(5.08)

177

(6.97)

177

(6.97)

177

(6.97)

180

(7.08)

260

(10.23)

260

(10.23)

129

(5.08)

129

(5.08)

129

(5.08)

177

(6.97)

129

(5.08)

177

(6.97)

177

(6.97)

177

(6.97)

180

(7.09)

180

(7.09)

260

(10.23)

260

(10.23)

(in)

(0.20)

(0.28)

(0.43)

(0.20)

(0.28)

(0.20)

(0.28)

(0.43)

(in)

(0.24)

(0.20)

(0.39)

(0.24)

(0.20)

(0.24)

(0.20)

(0.39)

Mounting

Screw

(5/32)

(3/16)

(5/32)

(3/16)

Weigth

(lb)

1.0

(2.2)

1.0

(2.2)

1.0

(2.2)

1.0

(2.2)

2.0

(4.4)

2.0

(4.4)

2.0

(4.4)

2.5

(9.8)

(2.36)

1.0

(2.2)

1.0

(2.2)

1.0

(2.2)

2.0

(4.4)

1.0

(2.2)

2.0

(4.4)

2.0

(4.4)

2.0

(4.4)

2.5

(5.5)

2.5

(5.5)

(2.36)

Degreeof

Protection

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20/Nema 1

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

(*)

IP20 / Nema 1

Dimensions Fixing base

Table 3.1 - CFW-08 dimensions for mechanical installation of the several models

(*) These modelsare Nema 1 onlywith the KN1-CFW08-MX optional. Note: Please check availability of model with our sales office.

Page 30

CHAPTER 3 - INSTALLATION AND CONNECTION

When installing the CFW-08,free space around theinverter must be left as indicated in figure 3.2. Table 3.2 shows the required free spaces.

Installtheinverterinverticalpositionaccordingtothefollowing recommendations:

1)Installtheinverterona flatsurface.

2)Donotinstallheatsensitivecomponentsimmediatelyabove theinverter.

ATTENTION!

When inverters are installed side by side, maintain the minimumrecommendeddistanceB. When inverters are installed top and bottom, maintain the minimum recommended distance A+ C and deflect the hot aircomingfrom the inverterbelow.

ATTENTION!

Provide independent conduits for signal, control and power conductorsseparation(refertoitem3.2-ElectricalInstallation).

Useseparateconduitsortrunkingforcontrolandpowerwiring (seeitem 3.2 - Electrical Installation).

Figure 3.2 - Free spaces for cooling

3.1.3 Positioningand Fixing

Page 31

CHAPTER 3 - INSTALLATION AND CONNECTION

CFW-08Model

1.6A / 200-240 V

2.6A / 200-240 V

4.0A / 200-240 V

7.0A / 200-240 V

1.0A / 380-480 V

1.6A / 380-480 V

2.6A / 380-480 V

4.0A / 380-480 V

7.3A / 200-240 V 10A / 200-240 V 16A / 200-240 V

2.7A / 380-480 V

4.3A / 380-480 V

6.5A / 380-480 V 10A / 380-480 V 22A / 200-240 V 13A / 380-480 V 16A / 380-480 V 28A/200-240V 33A/200-240V 24A/380-480V 30A/380-480V

A B C D

30 mm 1.18 in 5mm 0.20 in 50 mm 2 in 50mm 2 in

35 mm 1.38 in 15 mm 0.59 in 50 mm 2 in 50 mm 2 in

40 mm 1.57 in 30 mm 1.18 in 50 mm 2 in 50 mm 2 in

50 mm 2 in 40mm 1.57 in 60 mm 2.36 in 50 mm 2 in

Table 3.2 - Recommended free spaces

When invertersare installed inside closed metallic panelsor boxes provide suitable air exhaustion by ensuring that the ambient temperature remains within the allowed range. For wattlosses refer toitem9.1of this manual. For reference, table 3.3 shows the cooling airflow for each invertermodel.

Inverter Cooling Method: internal fan, flow direction from thebottom to thetop.

3.1.3.1 PanelMounting

Table 3.3 - Cooling air flow requirements

CFW

08 Inverter Model

CFM

I/s

m3/min

4.0 A, 7.0 A/200 V

2.6 A, 4.0 A/400 V

6.0 2.8 0.17

7.3 A, 10 A, 16 A/200 V

6.5 A, 10 A/400 V

18.0 8.5 0.51

13 A, 16 A/400 V 18.0 8.5 0.51

22 A/200 V 22.0 10.4 0.62 28 A/200 V 24 A/400 V

36.0 17.0 1.02

33 A/200 V 30 A/400 V

44.0 20.8 1.25

Page 32

CHAPTER 3 - INSTALLATION AND CONNECTION

3.1.3.2 SurfaceMounting Figure 3.3 shows the surface installation procedures of the CFW-08.

Figure 3.3 - Mounting procedures for CFW-08

3.2 ELECTRICAL INSTALLATION

DANGER!

The information below will be a guide to achieve a proper installation. Also follow all applicable local standards for electricalinstallations.

DANGER!

Be sure the AC input power has been disconnected before makinganyterminalconnection.

DANGER!

Do not use the CFW-08 as an emergency stop device. For thispurposeprovideother additional mechanical means.

Thepowerconnectionterminalscan beofdifferentsizesand configurations,dependingon theinvertermodel,as shownin figure3.4.

Descriptionofthe powerterminals:

L/L1,N/L2 and L3 (R, S ,T):AC power supply. Themodels oftheline voltage200-240V (excepting7.0A, 16A, 22A, 28A, and33A) canbeoperatedon twophases (single-phaseoperation)withoutratedcurrentreduction.In this case theAC powersupply can be connected to any 2 terminalsof the3inputsterminals. U,V,W: connectiontothemotor.

3.2.1 Power/ Grounding Terminals

AIR FLUX

Page 33

CHAPTER 3 - INSTALLATION AND CONNECTION

-UD:negativepoleof theDClinkcircuitisnotavailable on themodels 1.6A-2.6A-4.0A-7.0A/200-240Vandmodels

1.0 A-1.6 A-2.6 A-4.0 A/380-480 V. It is used when the invertersuppliedbyDC voltage(withtheterminal+UD).In order to avoid an incorrect braking resistor connection (mountedoutsidetheinverter),thereisaprotectiverubber plug on this terminal, which must be removed if the –UD terminalhastobe used. BR:Connectionforthebrakingresistor. Notavailableonthemodels1.6A-2.6A-4.0A-7.0A/200-240V andonthemodels1.0A-1.6A-2.6A-4.0A/380-480V. +UD: positive pole of the DC link circuit, notavailable on the models 1.6A-2.6A-4.0A-7.0A/200-240 V and on the models 1.0 A-1.6 A-2.6 A-4.0 A/380-480 V. It is used to connectthebrakingresistor(withtheBR terminal)orwhen the inverter shall be supplied by with DC voltage (jointly withthe–UDterminal. DCR: Connection for the external DC link circuit inductor (optional).Itis onlyavailableonthemodels28Aand 33A/ 200-240 V and on the models 24A and 30 A/380-480 V.

c) 22 A/200-240 V and 13-16 A/380-480 V models

b)7.3-10-16A/200-240V and 2.7-4.3-6.5-10A/380-480V models

a)1.6-2.6-4.0-7.0A/200-240V and 1.0-1.6-2.6-4.0A/380-480V models

Figure 3.4 a) to c) - Power terminals

L3 U V WL/L1

N/L2

-Ud BR +Ud

L3L/L1 N/L2

U V W

1R2S3T4U5V6W7

-UD8BR9+UD

LINE

MOTOR

Page 34

CHAPTER 3 - INSTALLATION AND CONNECTION

3.2.2 Location of the Power

Terminals,Grounding TerminalsandControl TerminalConnections

ControlXC1

Power

Grounding

a)1.6-2.6-4.0-7.0-7.3-10-16A/200-240V and

1.0-1.6-2.6-2.7-4.0-4.3-6.5-10A/380-480V models

Figure 3.5 a) and b) - Location of the power,grounding and

control connections

b)22-28-33A/200-240 V and 13-16-24-30A/380-480V models

ControlXC1

Power

Grounding

Figure 3.4 (cont.) d) - Power terminals

d) 28-33A/200-240 V and 24-30 A/380-480 V models

1R2S3T4U5V6W7

-UD8BR9+UD

LINE

MOTOR

DCR

Page 35

CHAPTER 3 - INSTALLATION AND CONNECTION

3.2.3 Power/Grounding Wiringand Circuit Breakers

ATTENTION!

Install the inverter and power cables distant from sensitive equipmentandwiringsby0.25m (0.82ft),forinstancePLCs, temperaturecontrollers,thermocouplecables,etc.

Usetherecommendedwirecrosssectionandcircuitbreakers as shownin table 3.4. Use onlycopperwire (70 ºC [158 ºF]).

NOTE!

Thewire sizing in table3.4shallbeusedas referencevalues only. The exact wire sizing depends on the installation conditionsand themaximumacceptable line voltage drop.

Therecommendedtightening torqueisshownin table3.5.

ATTENTION!

The use of mini circuit breakers(MBU) is notrecommended duetothelevelofthemagneticprotection.

Table 3.4 - Recommended wiring and circuit breakers – use only copper wire (70 ºC [158 ºF])

Page 36

CHAPTER 3 - INSTALLATION AND CONNECTION

Model

1.6A / 200-240 V

2.6A / 200-240 V

4.0A / 200-240 V

7.0A / 200-240 V

7.3A / 200-240 V

10.0A / 200-240 V

16.0A / 200-240 V

22.0A / 200-240 V

28.0A / 200-240 V

33.0A / 200-240 V

1.0A / 380-480 V

1.6A / 380-480 V

2.6A / 380-480 V

2.7A / 380-480 V

4.0A / 380-480 V

4.3A / 380-480 V

6.5A / 380-480 V

10.0A / 380-480 V

13.0A / 380-480 V

16.0A / 380-480 V

24.0A / 380-480 V

30.0A / 380-480 V

GroundingWiring

N.m Lbf.in

0.5 4.34

Power Cables

N.m Lbf.in

1.0 8.68

1.76 15.62

1.2 10.0

1.76 15.62

1.2 10.0

1.76 15.62

Table 3.5 - Recommendedtighteningtorque for powerand grounding connections

3.2.4 PowerConnections

a) 1.6-2.6-4.0-7.0A/200-240V and 1.0-1.6-2.6-4.0A/380-480V models - Threephase powersupply

TypeofScrewdriverfor

thePowerTerminal Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2

PhilipsNumber PH2 PozidrivNumberPZ2 PozidrivNumber PZ2

PhilipsNumber PH2

Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2 Philips Number PH2

Philips Number PH2 PozidrivNumber PZ2 PozidrivNumber PZ2

Figure 3.6 a) - Power and groundingconnections

R S

PowerSupply CircuitBreaker

R S

U V W

Shielding

PE W

Page 37

CHAPTER 3 - INSTALLATION AND CONNECTION

c) 1.6-2.6-4.0-7.3-10A / 200-240 V models - Single phase power supply

Figure 3.6 b) and c) - Powerand grounding connections

(*) Incase of single-phase power supplywith phase and neutral cable, connect onlythe phase cable to the

circuit breaker.

(**) In the 1.6 A -2.6A and 4.0 A models, the terminals to connect the braking resistor are not available.

R S

T U V W

Shielding

-Ud BR

+Ud

Braking

Resistor

(**)

W V U

Phase

Neutral

PowerSupply

Circuit Breaker

(*)

b) 7.3-10-16-22A/200-240V and 2.7-4.3-6.5-10-13-16A/380-480V models - Three phasepower supply

R S T

PowerSupply

R S

T U V W

Shielding

-Ud BR

+Ud

Braking

Resistor

W V U

CircuitBreaker

Page 38

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure 3.6 d) - Power and groundingconnections

d) 28-33A / 200-240V and 24-30 A/ 380-480 V models - Three phase power supply

DANGER!

Provide an AC disconnecting switch to switch OFF the input powertotheinverter.Thisdeviceshalldisconnecttheinverter from the AC input supply when required (e. g. during maintenanceservices).

ATTENTION!

Acontactororanotherdevicethatfrequentlydisconnectsand reapplies the AC supply to the inverter in order to start and stop the motor may cause damage to the inverter power section.The driveis designedto usecontrolinput signals for startingandstoppingthemotor.If used,the inputdevicemust not exceed one operation every 6 minutes otherwise the invertermay be damaged.

ATTENTION!

TheAC input for the inverter must have a grounded neutral conductor.

NOTE!

TheACinputmustbecompatiblewiththeinverterratedvoltage

Power supply line capacity:

30kArms symmetrical amperes, 200-480 Vacmaximum, whenprotected by fusesratedmaximum of 200 % device inputcurrent.Voltageisthesameasthedevice maximum inputvoltage. Inorderto comply withtheULstandard,UL recognizedfuses must be used.

3.2.4.1 ACInputConnection

R S

Shielding

-Ud BR

+Ud

Braking Resistor

W V U

Phase

PowerSupply

DCR

DCLink Inductor

(Optional)

R S

CircuitBreaker

Page 39

CHAPTER 3 - INSTALLATION AND CONNECTION

3.2.4.3 Grounding Connections

IftheCFW-08isinstalledinnetworkswhichcansupplymore than 30.000 Arms, you must provide suitable protection circuitssuchas fuses and circuitbreakers.

DC link inductor / line reactors

Therequirementsforuseof line reactorsor DC linkinductor dependonseveral applicationfactors.Refer to item 8.21.

NOTE!

Capacitorsfor power factor correctionarenotrequiredatthe input(L/L1,N/L2,L3orR,S,T)andtheymustnotbeconnected atthe output(U,V,W).

The inverter is provided with electronic protection against motoroverload.This protection must be setaccording to the specificmotor.Whenthesameinverterdrivesseveralmotors, use individual overload relays for each motor. Maintain the electricalcontinuityof the motor cableshield.

ATTENTION!

If a disconnect switch or a contactor is inserted in the motor supplyline, do not operate them with motor running or when inverter is enabled. Maintain the electrical continuity of the motorcable shield.

Dynamic braking (DB)

When inverters with dynamic braking(DB) are used, the DB resistor shall be mounted externally. Size it according to the application,notexceedingthemaximumcurrentofthebraking circuit. For the connection between inverter and the braking resistor, use twisted cable. Provide physical separation betweenthis cable and thesignal and control cables. When the DB resistor is mounted inside the panel, consider watt lossgeneratedwhendefiningthe panel ventilation.

DANGER!

Theinverter must be grounded to aprotectiveearth (PE)for safetypurposes. The earth or ground connection must comply with the local regulations.Forgrounding,usecableswithcrosssectionsas indicated in table 3.4. Make the ground connection to a grounding bar or to the general grounding point (resistance  10 ohms).

DANGER!

Do not share the ground wiring with other equipment that operateswithhighcurrents(forinstance:highvoltagemotors, weldingmachines,etc).If severalinvertersareusedtogether, refertofigure 3.7.

3.2.4.2 Output Connections

Page 40

CHAPTER 3 - INSTALLATION AND CONNECTION

ATTENTION!

TheAC input for the inverter must have a grounded neutral conductor.

EMI – Electromagnetic interference

When electromagnetic interference (EMI) generated by the inverterinterferesin theperformanceofotherequipment,use shieldedwires,orinstallthemotorwiresin metallicconduits. Connect one end of the shielding to the inverter grounding pointandtheotherendtothemotorframe.

Motor frame

Alwaysgroundthemotorframe.Groundthemotorinthepanel wherethe inverterisinstalledorgroundittotheinverter.The inverter output wiring must be laid separatelyfrom the input wiringas wellasfrom the control and signalcables.

NOTE!

Donotuseneutralconductorfor groundingpurposes.

Figure 3.7 - Grounding connections for more than one inverter

GROUNDING BAR INTERNAL TO THE PANEL

Page 41

CHAPTER 3 - INSTALLATION AND CONNECTION

3.2.5 Signaland Control

Connections

The signal connections(analog inputs/outputs) and control connections (digital inputs and relay outputs) are made on the XC1 connector of control board (referto the location in figure 3.5, item3.2.2). There are two configurations for the control board: standard version (CFW-08 line)andPlusversion(CFW-08Plusline), asshownbelow:

Figure 3.8 - XC1 control terminal description (standard control board - CFW-08)

Note: NC = NormallyClosed Contact, NO = NormallyOpen Contact.

XC1Terminal

1 DI1

2 DI2

3 DI3

4 DI4

5 GND

AI1or DI5or

PTC1

7 +10 V 8 GND 9

10 N.C. 11 Commom

12 N.O.

Description

FactoryDefault Function Digital Input 1 GeneralEnable Digital Input 2 FWD / REV Digital Input 3 Reset Digital Input 4

Start/Stop

0V Reference Analog Input 1 or Digital Input 5 orPTC Input

Frequency/ SpeedReference (remotemode)

PotentiometerReference 0V Reference NotUsed Relay Output 1 - N.C. Contact No Fault (P277 = 7) Relay1 Common Point Relay 1 - N.O. Contact

No Fault (P277 = 7)

Specifications

4 isolates digital inputs

- Logic NPN Minimum high level: 10 Vdc Maximum high level: 30 Vdc Maximum low level: 3 Vdc

- Logic PNP Maximum low level: 10 Vdc Minimum high level: 21.5 Vdc Maximum high level: 30 Vdc Inputcurrent: -11mA Maximum input current: -20 mA Not connected to PE ( 0 to10) Vdc (0 to 20) mA (4 to 20) mA(figure3.10) Impedance:100 k (voltage input) and 500  (current input).

- Linearity error < 0,25 %

- Maximum voltage input: 30 Vdc ForfurtherinformationrefertoP235 detailedparameterdescription +10 Vdc, ± 5 %, capacity: 2 mA

Contact capacity:

0.5 A / 250 Vac

Relay 1

10 12

CCW



FactoryDefault

Settings

Page 42

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure 3.9 - Description of the XC1 connector for the control board A1 (CFW-08 Plus), control board A2

(CFW-08 Plus with AIs -10 V to +10 V), control board A3 (CFW-08 Plus with CANopen protocol) and control

boardA4 (CFW-08 Plus with DeviceNet protocol)

Connector

XC1

1 DI1

2 DI2

3 DI3

4 DI4

5 GND

6 AI1or

DI5or

PTC1

7 +10 V

8 AI2or

DI6or

PTC2

9 AO

10 N.C 11 Commom

12 N.O.

Description

FactoryDefault Function Digital Input 1 NoFunctionorGeneralEnable Digital Input 2 FWD / REV Digital Input 3 Reset Digital Input 4

No Function or Start/Stop

0V Reference AnalogInput1orDigitalInput5

orPTC1 Input

Frequency/SpeedReference (remotemode)

PotentiometerReference Analog Input 2 or Digital Input

Digital 6 or PTC2 Input

NotUsed

AnalogOutput Output Frequency (Fs) Relay 2 - N.C. Contact

Fs>Fx (P279 = 0) RelaysCommon Points Relay 1 - N.O. Contact

No Fault (P277 = 7)

Specifications

4 isolates digital inputs

- Logic NPN Minimum high level: 10 Vdc Maximum high level: 30 Vdc Maximum low level: 3 Vdc

- Logic PNP Maximum low level: 10 Vdc Minimum high level: 21.5 Vdc Maximum high level: 30 Vdc Inputcurrent: -11mA Maximum input current: -20 mA

Not connected to PE (0to10)Vdcor(0to20)mAor(4to20)mA

and (-10 to +10) Vdc

(*)

(figure 3.10) Impedance:100k (voltage input) and 500(currentinput)

- Linearity error < 0,25 %

- Maximum voltage input: 30 Vdc For further information refer to P235 detailedparameterdescription

+10 Vdc, ± 5 %, capacity: 2 mA (0to10)Vdc or (0 to 20) mA or(4 to

20)mA and (-10 to +10) Vdc

(*)

(figure

3.10) Impedance:100 k (voltage input) and 500 (currentinput)

- Linearity error< 0.25%

- Maximumvoltage input: 30 Vdc Forfurtherinformationrefer toP239 detailedparameterdescription

(0to10)Vdcor(0to20)mAor(4to20)mA, RL  10k Resolution: 8 bits Linearity Error < 0.25 %

Contact capacity:

0.5 A / 250 Vac

Relay 1

Relay 2

12 10

RPM

CCW

10k

Note: NC = NormallyClosed Contact, NO = NormallyOpen Contact.

(*)

Thisoption is availableonly for versionA2of thecontrol board (refertoitem 2.4).

In version A2 the linearity error is smaller than 0.50 %.

10k

FactoryDefault

Settings

Refer to item 2.4for additional information onthecontrol boards.

Page 43

CHAPTER 3 - INSTALLATION AND CONNECTION

AI1AODI AI2

Figure3.10 - Jumperspositionfor selectingthe analoginputs andoutputs operation mode(voltage- 0 to 10 Vdc

or current - 0 to 20 mA / 4 to 20 mA) as well as the digitalinputs operation mode(highlogic level - PNP or low

logic level - NPN). Refer to the digital inputs definition on items 3.2.5.1 and 3.2.5.2

I/O

DI1to DI4

AI1

AI2

FactoryDefault Setting

Refer to the parameters P263, P264, P265 andP266 OutputFrequency

Frequency/ SpeedReference (remotemode) NoFunction

DIP

Switch

S1:1

S1:2

S1:3

S1:4

Selection

OFF: digital inputs as low active (NPN) ON: digital inputs as high active (PNP) ON: (0 to 10) Vdc OFF: (4 to 20) mA or (0 to 20) mA OFF: (0 to 10) Vdc or DI5 ON: (4 to 20) mA or (0 to 20) mA or PTC OFF: (0 to 10) Vdc or DI6 ON: (4 to 20) mA or (0 to 20) mA or PTC

Table 3.6 - Dip switch configuration (inputs and outputs)

Asadefault,theanalog inputs and outputsaresettovoltage mode (0 to 10) Vdc and the digital inputs are set to active (NPNlogic).Changeitbyusing DIP switchS1 (refer to figure

3.10) on the control board and by setting parameters P235, P239 and P253 (refer to table 3.6).

NOTE!

If it'suseda(4to20)mA signal,setparameterP235,P239 and P253 that defines the signal type atAI1,AI2 and AO respectively. The parameters related to the analog inputs are: P221, P222,P234,P235,P236,P238,P239,P240,P251,P252, P253.

Page 44

CHAPTER 3 - INSTALLATION AND CONNECTION

Inverter side

Insulatewith tape

Figure 3.11- Shield connection

Connect to earth: bolts are located on the heatsink

Donot ground

During the signal and control wire installation note the following:

1) Cable cross section: (0.5to 1.5) mm²/(20 to 14)AWG

2)MaximumTorque:0.50N.m(4.50lbf.in).

3) XC1 wiring must be connected with shielded cables and

installedat least 10 cm (3.9in) minimum separatelyfrom otherwiring (power,control at 110/220V, etc) for lengths up to 100 m (330 ft) and 25 cm (9.8 in) minimum for total lengthsover100 m(330ft). Ifthecrossingof thesecables isunavoidable, installthemperpendicular,maintaininga mimimumseparationdistanceof 5cm(2in)atthecrossing point.

Connectthe shield as shownbelow:

4) Forwiringdistances longerthan50m(150ft),itisnecessary touse galvanic isolators for the XC1:5 to 9 signals.

5) Relays, contactors, solenoids or eletromagnetic braking coilsinstalledneartheinverterscangenerateinterferences inthecontrolcircuit.Toeliminatethisinterference,connect RC suppressor in parallel with the coils of AC relays. Connectfree-wheeling diode incase of DC relays.

6) When external keypad (HMI) is used, separete the cable thatconnectsthekeypad to the inverter fromothercables, maintaining aminimumdistanceof10cm(3.9 in)between them.

7) When analog reference (AI1 or AI2) is used and the frequency oscillates (problem caused by eletromagnetic interference)connectXC1:5totheinverterheatsink.

Page 45

CHAPTER 3 - INSTALLATION AND CONNECTION

3.2.5.1 DigitalInputsas LowLevelActive (S1:1 to OFF)

Connector XC1

1 DI1 2 DI2 3 DI3 4 DI4 5 GND

b) Example using a PLC - NPN transistor output

Connector XC1

1 DI1 2 DI2 3 DI3 4 DI4 5 GND

Figure 3.12 a) and b) - Digital inputs

as low logic level configuration

PLC output relay

COM

PLCoutput NPN

GND(PLC)

In these options, the equivalent circuit at inverter side is presentedin thefigure3.13.

Thisoptioncan be selected whena PLC is used with relay or transistoroutputis used(lowlogiclevel toactivatetheDI).

a) Example using a PLC - relay output

Figure 3.13 - Equivalent circuit – Digital inputs as low logic level

XC1:1

XC1:2

DI2

DI1

10 V

SMD

Optocoupler

SMD

Optocoupler

+12 V

S1:1 in OFF

GND

Page 46

CHAPTER 3 - INSTALLATION AND CONNECTION

This option can be selected when a PLC is used with PNP transistor output (high logic level to activate the DI) or PLC with relay output is used. For this last alternative you must applyan externalpowersupply24V +/- 10 %.

3.2.5.2 DigitalInputas HighLevelActive (S1:1to ON)

Figure 3.14 a) and b) - Configuration of the active digital inputs as

high logic level

In this option, the equivalent circuit at the inverter side is presentedin thefigure3.15.

b) Example using a PLC - PNP transistor output

a) Example using a PLC - relay output

Connector XC1

1 DI1 2 DI2 3 DI3 4 DI4 5 GND

24 V (internal PLC)

PLCoutput

PNP

GND(PLC)

PLC output relay

GND(source

external24 V)

24 V (external)

Connector XC1

1 DI1 2 DI2 3 DI3 4 DI4 5 GND

Figure 3.15 - Equivalent circuit - Digital inputs as high logic level

XC1:1

XC1:2

DI2

DI1

10 V

SMD

Optocoupler

SMD

Optocoupler

+12 V

S1:1 in ON

GND

Page 47

CHAPTER 3 - INSTALLATION AND CONNECTION

DI1 - No Function or

GeneralEnabling

DI2 - FWD / REV

DI3- Reset

COM

AI1

+10 V

AI2

AO1

Common

DI4- No Function

or Start/Stop

S1: FWD/REV S2: Reset S3: Start/Stop R1:Potentiometerfor

speed setting

1 2 3 4 5 6 7 8 9 10 11 12

NOTES!

Theinverteris factorydefaultprogrammed withthe digital inputs as lowlevel active (S1:1 in OFF). When the digital inputsareusedashighlevelactive,youmustsetthejumper S1:1to ON. The jumper S1:1 selects the high level or low level active forall 4 digital inputs.Youcan not select them separately.

3.2.6 TypicalTerminal Connections

Connection 1 - Keypad Start/Stop (local mode)

With the factory default programming, you can operate the inverterinlocalmodewiththeminimumconnectionsshownin figure 3.6 (Power) and without control connections. This operationmodeis recommendedforuserswhoareoperating the inverter for the first time. Note that there is no need of connectionofcontrolterminals. Forstart-up accordingtothisoperationmode,refertochapter5.

Connection 2 - Wire Start/Stop (remote mode)

Valid forfactorydefault programming and inverter operating in remote mode. For the factory default programming, the selection of the operation mode (local/remote) is made via

thekey (defaultis local). Thefigure3.16showstheinverterterminal connectionforthis

typeof driving.

Figure 3.16 - XC1 wiring for connection 2



Page 48

CHAPTER 3 - INSTALLATION AND CONNECTION

NOTES!

Fortheproperoperationofconfiguration2,terminal5shall beconnectedtoterminal 1 (generalenable). Thefrequency reference canbe sent viaAI1 analog input (as shown in figure 3.16), via keypad HMI-CFW08-P, or viaanyothersource(asdescribedintheparametersP221 and P222). When a line fault occurs by using this type of connection withswitchS3atposition"RUN", themotorwillbeenabled automaticallyas soon as the line isre-established.

Connection 3 - Wire ON/OFF

Functionenabling(threewirecontrol): Set DI1 to ON: P263 = 14 Set DI2 to OFF: P264 = 14 SetP229 = 1 (command via terminals)if youwantthe3-wire controlin local mode. SetP230 = 1 (command via terminals)if youwantthe3-wire controlinremote mode. Thefigure3.17belowshows theconnectionsatVFDterminals forthis typeofconfiguration.

S1: Start S2: Stop

S3: Changes the speeddirection

Figure 3.17 - XC1 wiring for connection 3

DI1-ON (3-wire)

DI2- OFF(3-wire)

DI3

COM

AI1

+10 V

AI2

AO1

Common

DI4 - FWD / REV

1 2 3 4 5 6 7 8 9 10 11 12

Page 49

CHAPTER 3 - INSTALLATION AND CONNECTION

NOTES!

S1and S2are push buttons, start (NO contact) and stop (NCcontact),respectively. The speed reference can be via analog input AI1 (as in Connection2),viakeypad(HMI-CFW08-P),orviaanyother source (as described in the parameters P221 and P222). When a line fault occursbyusing this connection with the motor running and the S1 and S2 switches are in original position (S1 openned and S2 closed), at the moment the voltagereturnstheinverterwillnotbeenabledautomatically, itwillonlybeenabledif the S1 switchwereclosedagain (a pulseattheStartdigitalinput).

Connection 4 - FWD/REV Function

Parameter to be programmed: Set DI1 to Forward Run : P263 = 8 SetDI2 to Reverse Run: P264 =8 Make sure the inverter commands are via terminals, i.e., P229 = 1 to local mode or P230 = 1 to remote mode. Thefigure3.18belowshowstheinverterterminalconnection forthistypeof driving.

Figure 3.18 - XC1 wiring for connection 4

S1 open: Stop S1 closed:Forward Run

S2 open: Stop S2closed: ReverseRun

DI1-ForwardRun

DI2-ReverseRun

DI3- Reset

COM

AI1

+10 V

AI2

AO1

Common

DI4- No Function

1 2 3 4 5 6 7 8 9 10 11 12

NOTE!

For the correct operation of the connection 4, P266 must be programmed as“Not Used”. The speed reference can be via analog input AI1 (as in connection2),viakeypad(HMI-CFW08-P),orviaanyother source (refer to the description of parameters P221 and P222). When a line fault occurs,thisconnectionwithswitchS1 or switchS2isclosed, themotorwillbeenabledautomatically as soon as the line is re-established.

Page 50

CHAPTER 3 - INSTALLATION AND CONNECTION

3.3 EUROPEAN EMC DIRECTIVEREQUIREMENTS FORCONFORMING INSTALLATIONS

TheCFW-08inverterserieswasdesignedconsideringsafety andEMC(Electromagnetic Compatibility)aspects. The CFW-08 units do not have an intrinsic function until connectedwithother components(e.g.a motor).Therefore, the basic product is not CE marked for compliance with the EMC Directive. The end user takes personal responsibility for the EMC compliance of the whole installation. However, wheninstalled accordingtothe recommendationsdescribed inthe manual of theproductand includingthe recommended filtersandEMCmeasuresthe CFW-08fulfill all requirements ofthe EMC Directive(2004/108/EEC)as defined bythe EMC

ProductStandardforAdjustableSpeed ElectricalPower Drive Systems EN61800-3.

Compliance of the CFW-08 series is based on the testing of therepresentativemodels.ATechnicalConstructionFilewas checked and approvedbya Competent Body.

3.3.1 Installation

Thefigure3.19showsthe EMC filters connection.

Figure 3.19 - EMC filters connection - general condition

Output

Choke

Transformer

Ground Rod/Grid or Building Steel Structure

Metallic Cabinet (when required)

Protective Grounding - PE

Motor

CFW-08

L2/N

L1/L

L3 E

XC1 1 to 12

InputCM

Choke

Controling and Signal Wiring

L1/L L2/N

External

Input RFI

Filter

Obs.: Single-phaseinput inverters use single-phasefilters and only L1/L and L2/N are used.

Thefollowingitemsarerequiredinordertohaveaconforming installation:

1)The motor cable must be armored, flexible armored or installedinsidea metallicconduitortrunkingwithequivalent attenuation.Groundthescreen/metallicconduitatbothends (inverterandmotor).

2)Controlandsignalwiringmustbeshieldedorinstalledinside ametallicconduitortrunkingwithequivalentattenuation.

3) The inverter and the external filter must be mounted on a commonmetallicbackplateincloseproximitytooneanother. Ensurethata good electricalconnection is madebetween theheatsink(inverter),theframe(externalfilter)andtheback plate.

Page 51

CHAPTER 3 - INSTALLATION AND CONNECTION

3.3.2 EmissionandImmunity LevelsDescription

4)The lengthof thewiringbetween filterand invertermustbe keptas short as possible.

5) The cables shielding (motor and control) must be solidly connectedtothecommonbackplate,usingametalbracket.

6)Groundingasrecommendedinthismanual.

7)Useshort earthingcabletoearththeexternalfilterorinverter. When an external filter is used, only use an earthcable at filterinput-theinverterearthconnectionisdonebythemetallic backplate.

8)Earththebackplateusinga braid,asshortaspossible.Flat conductors(e.g.braidsorbrackets)havelowerimpedance athighfrequencies.

9)Usecableglandswheneverpossible.

EMCPhenomenon

Emission:

ConductedEmission (MainsTerminal DisturbanceVoltage- Frequency Band 150 kHz to 30 MHz)

RadiatedEmission (Electromagnetic RadiationDisturbance - Frequency Band 30 MHz to 1000 MHz)

Immunity:

Electrostatic Discharge (ESD)

FastTransient-burst

ConductedRadio-frequency CommonMode

Surge

Radio-frequencyElectromagneticField

Basic Standard forTestMethod

IEC/EN61800-3

IEC61000-4-2

IEC61000-4-4

IEC61000-4-6

IEC61000-4-5

IEC61000-4-3

Level

“First environment”

(1)

unrestricteddistribution

(3)

Category C1, or; “First environment”

(1)

restricted distribution

(4) (5)

CategoryC2, or; “Second environment”

(2)

unrestricteddistribution

(3)(6)

CategoryC3 “First environment”

(1)

, restricted distribution

(4) (5)

“Second environment”

(2)

, unrestricted distribution

(3)

6 kV contact discharge 4 kV/2.5 kHz (capacitive clamp) input cable 2 kV/5 kHz control cables; 2 kV/5 kHz (capacitive clamp) motor cable; 1 kV/5 kHz (capacitive clamp) external keypad cable

0.15 to 80 MHz; 10 V; 80 % AM (1 kHz) - motor, control and remote keypad cable 1.2/50 s, 8/20 s

1 kV coupling line to line 2 kV coupling line to earth

80 to 1000 MHz; 10 V/m; 80 % AM (1 kHz)

Table 3.7 - Specification of the emission and immunity levels

Page 52

CHAPTER 3 - INSTALLATION AND CONNECTION

Notes: (1) First environment: includes domestic premises. It also

includes establishments directly connected without intermediatetransformerstoalow-voltagepowersupply network which supplies buildings used for domestic purposes.

(2) Second environment: includes all establishments other

than those directly connected to a low-voltage power supplynetworkwhichsuppliesbuildingsusedfordomestic purposes.

(3) Unrestricted distribution: mode of sales distribution in

which the supply of equipment is not dependent on the EMC competence of the customer or user for the applicationof drives.

(4) Restricteddistribution:modeofsalesdistributioninwhich

the manufacturer restricts the supply of equipment to suppliers, customers or users who separately or jointly have technical competence in theEMC requirements of theapplication ofdrives.

(source: these definitions were extracted from the product standardIEC/EN61800-3 (1996) +A11(2000))

(5) For installation withinverters that complies CategoryC2

(firstenvironmentrestricted distribution),notethat thisis a product of restricted sales distribution class according to IEC/EN61800-3 (1996) + A11 (2000). In a domestic environmentthis productmaycauseradio interferencein which case the user may be required to take adequated measures.

(6) For installation withinverters that complies CategoryC3

(second environment unrestricted distribution), refer to table3.7. Notethatthis productis notintended tobeused on a lowvoltagepublicnetworkwhichsuppliesdomesticpremises. If this product is used in networks that supply domestic premises, there is the possibility of radio frequency interference.

Page 53

CHAPTER 3 - INSTALLATION AND CONNECTION

3.3.3 InverterModels andFilters

Table3.8belowshowstheinvertermodels andtherespective RFIfilterandtheEMCcategory. The descriptionof eachEMC categories is given in item 3.3.2. The characteristics of the footprintand externalinput RFI filters aregivenin item 3.3.4.

Id InverterModel

1 CFW080016S2024...FAZ 2 CFW080026S2024...FAZ 3 CFW080040S2024...FAZ

CFW080016B2024...FAZ (single-phaseinput)

CFW080026B2024...FAZ

(single-phaseinput)

CFW080040B2024...FAZ

(single-phaseinput)

CFW080073B2024...FAZ (single-phaseinput)

CFW080100B2024...FAZ (single-phaseinput)

9 CFW080016S2024... 10 CFW080026S2024... 11 CFW080040S2024...

CFW080016B2024... (single-phaseinput)

CFW080026B2024... (single-phaseinput)

CFW080040B2024... (single-phaseinput)

CFW080016B2024... (three-phaseinput)

CFW080026B2024... (three-phaseinput)

CFW080040B2024... (three-phaseinput)

18 CFW080070T2024...

CFW080073B2024... (single-phaseinput)

CFW080073B2024... (three-phaseinput)

CFW080100B2024... (single-phaseinput)

CFW080100B2024... (three-phaseinput)

23 CFW080160T2024...

InputRFI Filter

FEX1-CFW08

(footprintfilter)

Built-in Filter

FS6007-16-06or

B84142-A30-R122

(externalfilter)

FN3258-7-45or

B84143-B8-R110

(externalfilter)

FN3258-16-45or

B84143-B16-R110

(externalfilter)

FS6007-25-08or

B84142-A30-R122

(externalfilter)

FN3258-16-45or

B84143-B25-R110

(externalfilter)

FS6007-36-08or

B84142-A30-R122

(externalfilter)

FN3258-16-45or

B84143-B25-R110

(externalfilter)

FN3258-30-47or

B84143-B36-R110

(externalfilter)

Conducted Emission

Level

CategoryC2or

CategoryC3

CategoryC1

RadiatedEmission

Level

CategoryC3

CategoryC2

Table 3.8 - Inverter models list with filters and EMC category

Page 54

CHAPTER 3 - INSTALLATION AND CONNECTION

Id InverterModel

24 CFW080220T2024...

25 CFW080280T2024...

26 CFW080330T2024... 27 CFW080010T3848...FAZ

28 CFW080016T3848...FAZ 29 CFW080026T3848...FAZ 30 CFW080040T3848...FAZ 31 CFW080027T3848...FAZ 32 CFW080043T3848...FAZ 33 CFW080065T3848...FAZ 34 CFW080100T3848...FAZ 35 CFW080130T3848...FAZ 36 CFW080160T3848...FAZ 37 CFW080010T3848... 38 CFW080016T3848... 39 CFW080026T3848... 40 CFW080040T3848... 41 CFW080027T3848... 42 CFW080043T3848... 43 CFW080065T3848...

44 CFW080100T3848...

45 CFW080130T3848...

46 CFW080160T3848...

47 CFW080240T3848...

48 CFW080300T3848...

49 CFW080240T3848...FAZ 50 CFW080300T3848...FAZ

InputRFI Filter

B84143-B36-R110

(externalfilter)

B84143-B50-R110

(externalfilter)

B84143-B50-R110

(externalfilter)

FEX2-CFW08

(footprintfilter)

Built-infilter

FN3258-7-45or

B84143-B8-R110

(externalfilter)

FN3258-16-45or

B84143-B25-R110

(externalfilter)

FN3258-16-45or

B84143-G36-R110

(externalfilter)

FN3258-30-47or

B84143-G36-R110

(externalfilter)

FN-3258-30-47or

B84143-B50-R110

(externalfilter)

FN-3258-55-52or

B84143-B50-R110

(externalfilter)

Built-infilter

ConductedEmission

Level

CategoryC1

CategoryC2or

CategoryC3

CategoryC1

CategoryC3

RadiatedEmission

Level

CategoryC2

CategoryC3

CategoryC2

CategoryC3

Table 3.8 (cont.) - Inverter models list with filters and EMC category

Observethefollowingnotesforthemodelspresentedontable

3.8:

1) CategoryC1drives(forconductedemission)shallbemounted insidea metalliccabinetsothattheradiatedemissionsstay belowthelimitsforresidentialapplications(“firstenvironment”) andrestricteddistribution(refertoitem3.3.2). CategoryC2drives(forconductedemission)donotrequire installationinsidemetalliccabinets.Exception:models7and 8, that needto be mounted inside a cabinetto pass in the radiated emission test for second environment and unrestricteddistribution(refertoitem3.3.2).Whenametallic

Page 55

CHAPTER 3 - INSTALLATION AND CONNECTION

cabinet is required, the maximum length of the remote keypad cable is 3 m (9.84 ft). In this case, the remote keypad,thecontrolandsignalwiringmustbelocatedinside the cabinet (the remote keypad can be installed in the cabinetfront door,refertoitems 8.6.1 and 8.8).

2) The maximum switching frequencyis 10 kHz. Exception: 5 kHz for models 27 up to 36 and models 47 to 450. For Class A1 systemsalso refer to note 7.

3) Themaximummotorcablelengthis50m(164ft)formodels from49 and50, 20m (65.6ft)for modelsfrom9to26,and from37to40,47and48,10m (32.8ft)formodelsfrom1 to 8, 27 to 30 and 41 to 46 and 5 m (16.4ft) formodels from 31 to 36. For Category C2 systems also refer to note 7.

4) In models 31 to 34 (also refer to note 7), a CM choke at inverteroutputisrequired:TOR1-CFW08,1turn.Thetoroid is mounted inside the N1 kit that is provided with these models.Forinstallationrefertofigure 3.19.

5) In models from 41 to 46, a CM choke at filter input is required: TOR2-CFW08, 3 turns. For installation refer to figure3.19.

6) In models 41 to 44, it is required to use a shielded cable betweenthe externalfilterand the inverter.

7) Category C2 drives were also tested using the limits of conducted emission for industrial applications (“second environment”)andunrestricteddistribution,i.e.,Category C3 (refer tonotes 2 and 3 in item 3.3.2 for definitions). Inthis case:

- The maximum cable length is 30 m (98.4 ft) for models

from1to8, 35 and 36 and 20 m (65.6 ft) formodelsfrom 27 to 34;

- Themaximumswitchingfrequencyis 10 kHz for models

31 to 34 and 5 kHz for models from 1 to 8, 27 to 30, 35 and36;

-Models31 to 34 donot require any CM choke at inverter

output(as stated in note4).

Page 56

CHAPTER 3 - INSTALLATION AND CONNECTION

3.3.4 EMC Filters Characteristics

Filter

Rated Weight

Dimensions

Drawings

Manufacturer

Current (kg/lb)

(Width x Height

x Depth in mm [in])

FEX1-CFW08

Eliwell

10A

0.6/1.32

79x190x51

Figure3.20

FEX2-CFW08 5A [3.11x7.48x2]

FS6007-16-06 16 A 0.9/1.98

85.5x119x57.6 Figure3.21

[3.37x4.68x2.27]

FS6007-25-08 25 A 1.0/2.2 85.5x119x57.6

Figure3.22

FS6007-36-08 36 A 1.0/2.2 [3.37x4.68x2.27]

FN3258-7-45 7A 0.5/1.1

40x190x70

Schaffner

[1.57x7.48x2.76]

FN3258-16-45 16A 0.8/1.76

45x250x70

[1.77x9.84x2.76]

Figure3.23

FN3258-30-47 30A 1.2/2.64

50x270x85

[1.97x10.63x3.35]

FN3258-55-52 55A 1.8/3.97

85x250x90

[3.35x9.84x3.54]

TOR1-CFW08 - 0.08/0.18

e = 35 [1.38],

Figure3.24

Thornton

h = 22 [0.87]

TOR2-CFW08 - 0.125/0.276

e = 52 [2.05],

Figure3.25

h = 22 [0.87]

B84142-A16-R122 EPCOS 16A 1.1/2.42

46,4x231x70

Figure3.26

[1.83x9.09x2.76]

B84142-A30-R122 EPCOS 30 A 1.7/3.75

58x265x90

Figure3.27

[2.28x10.43x3.54]

B84143-B16-R110 EPCOS 16 A 1.5/3.3

46x230x80

Figure3.28

[1.81x9.05x3.15]

B84143-A16-R105 EPCOS 16A 0.90/1.98

46,4x231x70

Figure3.29

[1.83x9.09x2.76

B84143-B36-R110 EPCOS 36 A 3.2/7.05

56x280x150

Figure3.30

[2.2x11.02x5.9]

B84143-A36-R105 EPCOS 36A 1.75/3.86

58x265x90

Figure3.31

[2.28x10.43x3.54]

B84143-B50-R110 EPCOS 50 A 3.7/8.16

56x330x150

Figure3.32

[2.2x13x5.9]

B84143-A50-R105 EPCOS 50A 1.75/3.86

58x265x90

Figure3.33

[2.28x10.43x3.54]

B84143-B8-R110 EPCOS 8 A 1.5/3.3

46x230x80

Figure3.34

[1.81x9.05x3.15]

B84143-B25-R110 EPCOS 25 A 2.7/5.95

56x280x150

Figure3.35

[2.2x11.02x5.9]

B84143-G36-R110 EPCOS 36 A 2.8/6.17

56x280x150

Figure3.36

[2.2x11.02x5.9]

Table 3.9 - EMC filters characteristics

Page 57

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure3.21 -FS6007-16-06externalfilter drawing

Figure 3.20 a) and b) - FEX1-CFW08 and FEX2-CFW08 footprint filter drawing

Type/05

Fast-on terminal

6.3x 0.8 mm

119 109

98.5

6.3x0.8

57.6

15.6

1.2

4.4

85.5

84.5

513.7

Note: figure dimensionsare in mm.

FrontView

LateralRight

View

Bottom View

Terminalblockfor flexibleor rigid cable of 4 mm2orAWG 10. Max. torque: 0.8 Nm

a) Footprint Filter

Bottom View

FrontView

LateralRight View

b) FootprintFilter andInverter

185

175

190

175

190

Note: figure dimensionsare in mm.

Page 58

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure3.23 -FN3258-7-45,FN3258-16-45,FN3258-30-47andFN3258-55-52externalfiltersdrawing

Figure3.22 - FS6007-25-08andFS6007-36-08externalfilterdrawing

Bolttype 08 =M4

119

113

98.5

15.6

1.2

4.4

85.5

84.5

3.7

P/N E

57.6

Type/45

Terminal block for 6 mm

solid cable,

4 mm2flexible cable AWG 12.

TopView

Side View

Connector

RatedCurrent

Type/47

Terminalblock for 16 mm

solid wires, 10 mm

flexible wires AWG 8.

MechanicalData

FrontView

41,8

19,3

30,3

11,5

55,5

40,5

23,5

Line

L1 L2 L3

Note: figure dimensionsare in mm.

Page 59

CHAPTER 3 - INSTALLATION AND CONNECTION

Toroid:ThorntonNT35/22/22-4100-IP12R

Plasticclamp:HellermannTytonNXR-18

Figure3.24 - TOR1-CFW08drawing

Toroid:ThorntonNT52/32/20-4400-IP12E

Figure3.25 - TOR2-CFW08drawing

1.5

33.3 to 38.1

19.3

5.8

Note: figure dimensionsare in mm.

Page 60

CHAPTER 3 - INSTALLATION AND CONNECTION

NOTE!

The following filters drawings belong to Epcos. It is possible to get furtherinformationaboutthemintheEpcoswebsite.

Terminals4 mm

Tightening torque of screw 0,5 - 0,6 Nm

Notused for connection

PE M5 Tightening torque 2,8 ± 0,1 Nm

Note: figuredimensions are in mm.

Marking

Figure3.26 - Externalfilter drawing B84142-A16-R122

Figure3.27 - Externalfilter drawing B84142-A30-R122

Notused for connection

Terminals10 mm

Tighteningtorque of screw 1,2 -1,5 Nm

PE M6x24 Tighteningtorque 3 ± 0,15 Nm

Note: figuredimensions are in mm.

Marking

199,5

1,5

4,5

46,4

221 231

200

1,5

255 265

4,5

Page 61

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure3.29 - Externalfilter drawing B84143-A16-R105

PE M5x19 Tightening torque 2 ± 0,1 Nm

Terminals4 mm

Tightening torque of screw 0,5 - 0,6 Nm

Note: figure dimensionsare in mm.

Marking

199,5

1,5

46,4

231

221

4,5

Figure3.28 - Externalfilter drawing B84143-B16-R110

Terminals4 mm

Tightening torque of screw 0,7 ± 0,1 Nm

Litz wire 2,5 mm

Earth connector M6 x 25 Tightening torque 4,8 ± 0,2 Nm

Marking

Note: figure dimensionsare in mm.

Marking

230

215 ±0,5

300 ±10

(31)

0,5

6,5

25 ±0,3

200

Page 62

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure3.30 - Externalfilter drawing B84143-B36-R110

Note: figure dimensionsare in mm.

Figure3.31 - Externalfilter drawing B84143-A36-R105

Earth connector M6 Tightening torque 4,8 ± 0,2 Nm

Terminals10 mm

Tightening torque of screw 1,2 - 1,5 Nm

Marking

Note: figure dimensionsare in mm.

255 265

200

1,5

4,5

Terminals6 mm

Tightening torque 1,5 - 1,8 Nm

PE M6x24 Tighteningtorque 3 ± 0,15 Nm

Litz wire 4 mm

Marking

Line

Load

150

248

280

265 ±0,5

0,5

400 ±10

6,5

35 ±0,3

1 1

Page 63

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure3.33 - Externalfilter drawing B84143-A50-R105

Terminals10 mm

Tightening torque of screw 1,2 - 1,5 Nm

Earth connector M6 Tightening torque 4,8 ± 0,2 Nm

Marking

Note: figure dimensionsare in mm.

255 265

200

1,5

4,5

Figure3.32 - Externalfilter drawing B84143-B50-R110

Terminals16 mm

Tightening torque of screw 1,65 ± 0,15 Nm

Litz wire 10 mm

Earth connector M6x25 Tighteningtorque 4,8 ± 0,2 Nm

Marking

Note: figure dimensionsare in mm.

6,5

35±0,3

150

(52)

330

315 ±0,5

300 500 ±10

0,5

Page 64

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure 3.34 - Externalfilter drawingB84143-B8-R110

Terminals4 mm

Tightening torque of screw 0,7 ± 0,1 Nm

Litz wire 1,5 mm

Earth connector M6x25 Tightening torque 4,8 ± 0,2 Nm

Note: figure dimensionsare in mm.

Marking

(31)

230

215 ±0,5

200

300 ±10

0,5

6,5

25 ±0,3

Figure3.35 - Externalfilter drawing B84143-B25-R110

Terminals6 mm

Tightening torque 1,5 - 1,8 Nm

PE M6x24 Tighteningtorque 3 ± 0,15 Nm

Litz wire 4 mm

Marking

Note: figure dimensionsare in mm.

Marking

Line

Load

150

248

400 ±10

35 ±0,3

265 ±0,5

280

0,5

6,5

Page 65

CHAPTER 3 - INSTALLATION AND CONNECTION

Figure3.36 - ExternalfilterdrawingB84143-G36-R110

Terminals6 mm

Tightening torque 1,5 - 1,8 Nm

PE M6x24 Tighteningtorque 3 ± 0,15 Nm

Litz wire 6 mm

Marking

Note: figure dimensionsare in mm.

Marking

LoadLine

150

248

400 ±10

35 ±0,3

265 ±0,5

280

0,5

6,5

Page 66

KEYPAD(HMI)OPERATION

This chapter describes the standard Human Machine Interface(HMI)oftheinverter(HMI-CFW08-P)andthemanner touse it,presentingthe followinginformation:

Generalkeypad description. Useof the keypad. Parameterprogramming and reading. Descriptionof thestatusindicationsandsignalizations.

ThestandardCFW-08keypadhasa LEDdisplaywith4digits of 7 segments, 4 statusLEDs and 8 keys. Figure 4.1 shows thefrontviewof thekeypad and indicates the position ofthe displayandthe status LEDs.

4.1 KEYPAD(HMI) DESCRIPTION

LED Display

LED"Local" LED"Remote"

LED"FWD"

LED "REV"

Figure 4.1 - CFW-08 standard keypad

Functions of the LED display:

TheLED displayshowsthefaultcodesanddrivestatus(refer to Quick Parameter Reference, Fault Messages), the parameternumberanditsvalue.The unit display(rightmost) indicates the unit of some variables [U =volts,A=Ampères, °C = Celsius degrees].

Functions of the “Local” and “Remote” LEDs:

InverterinLocalmode: Green LED ON and red LED OFF.

InverterinRemote mode: Green LED OFF and red LED ON.

Functions of the FWD/REV LEDs - Direction of rotation

Refertofigure 4.2.

CHAPTER4

Page 67

CHAPTER 4 - KEYPAD (HMI) OPERATION

Figure 4.2 - Direction of rotation (FWD/REV) LEDs

OFF ON Flashing

Basic functions of the keys:

Startsthe inverter via accelerationramp. Stops(disables) the inverter via decelerationramp.

Alsoresetsinverterafterafault has occurred. Toggles theLED displaybetween parameter number and its

value(number/value). Increases the frequency, the parameter number or the

parametervalue. Decreases the frequency, the parameter number or the

parametervalue. Reverses the direction of motor rotation between Forward/

Reverse Toggles between the LOCAL and REMOTE modes of

operation. PerformstheJOGfunctionwhenpressed. AnyDIprogrammed

forGeneralEnable (ifany) mustbe closedtoenabletheJOG function.

ThekeypadisusedforprogrammingandoperatingtheCFW-08, allowingthefollowingfunctions:

Indicationof the inverterstatusand operationvariables. Faultindicationand diagnostics. Viewingand programming parameters.

4.2 USE OF THE KEYPAD(HMI)

FWD/REV Control Selection

FWD / REV

HMILEDSituation

Forward

Reverse

Forward

Page 68

CHAPTER 4 - KEYPAD (HMI) OPERATION

4.2.1 KeypadOperation All functions relating to the CFW-08 operation (Start/Stop, Direction of Rotation, JOG, Increment/Decrement, Speed (Frequency)Reference,andselectionof Local/Remotemode) canbe performedthroughtheHMIselection. Forfactorydefaultprogrammingoftheinverter,allkeypadkeys areenabledwhen the Local modehas been selected. Thesesame functionscan be performed through digital and analoginputs.Thusyoumustprogramtheparametersrelated tothese correspondinginputs.

NOTE!

The control keys , and are only enabled if:

P229 = 0 for Local mode operation. P230 = 0 for Remote mode operation. The key depends of the parameters above and if:

P231 = 2. Keypadkeysoperation description: Whenenabled(P220=2or3),selectsthecontrolinputandthe

speed reference(speed) source, togglingbetweenLocaland RemoteMode.

Whenpressed,startsthemotoraccordingtoaccelerationramp uptothe speed (frequency)reference.Thefunctionis similar to that performed through digital input Start/Stop, when it is closed(enabled) and maintainedenabled.

Disables the inverter via deceleration ramp.The Functionis similartothatperformedthroughdigitalinputStart/Stop,when it is open (disabled) and maintained disabled.

When the JOG key is pressed, it accelerates the motor according to the acceleration ramp up to the JOG speed programmed in P122. This key is only enabled when the inverter digital input, programmed to Start/Stop (if any) is open and the digital inputprogrammedto General Enable (if any) is closed.

When enabled, reversesthemotor directionof rotation. Motorspeed (frequency) setting:thesekeysareenabled for

speedsettingonlywhen:

The speed reference source is the keypad (P221 = 0 for

Local Mode and/or P222 = 0 for Remote Mode).

Thefollowingparametercontentisdisplayed:P002,P005

or P121.

Operation of the inverter (keys , , , and

) and speed reference setting (keys and ).

Page 69

CHAPTER 4 - KEYPAD (HMI) OPERATION

Inverteris Ready to be started.

Line voltage is too low for inverter operation(undervoltagecondition).

Inverteris in a fault condition. Fault code isflashingon thedisplay. In theexample there is the fault code E02 (refer to chapter6).

Inverter is applying a DC current on the motor (DC braking) according to the values programmed at P300,P301 and P302.

Inverteris running self-tuning routine to identifymotorparametersautomatically. Thisoperation is controlledbyP408.

COPYfunction(availableonlyattheHMI– CFW08-RS), it copies the inverter programmingintothe HMI.

COPYfunction(availableonlyattheHMI– CFW08-RS),itcopies theprogramming fromtheHMIintotheinverter.

InverterintheSleeprdymode.

NOTE!

The display also flashes in the following conditions, besides thefaultconditions:

Tryingto change a parametervalue whenitis notallowed. Inverterinoverloadcondition(referto chapter6).

4.2.2 InverterStatus

ParameterP121storesthespeed(frequency)referencesetby thekeys:

When pressed,it increasesthespeed (frequency)reference. Whenpressed,itdecreasesthespeed(frequency)reference.

Reference Backup:

The last frequencyreference set by the keys and is storedwhen inverter is stopped or theAC poweris removed, provided P120 = 1 (reference backup active is the factory default).Tochangethefrequencyreferencebeforestartingthe inverter,thevalueoftheparameterP121mustbechanged.

Page 70

CHAPTER 4 - KEYPAD (HMI) OPERATION

4.2.4 Parameter Viewing and Programming

All CFW-08 settings are made through parameters. The parameter are shown on the display by the letter P followed bya number: Example(P101):

101 = Parameter Number

Each parameter is associated with a numerical value (parameter value), that corresponds to the selected option amongtheavailableonesfor thisparameter.

Theparametervaluesdefinetheinverterprogrammingorthe value of a variable (e.g.: current, frequency, voltage).For inverter programming you should change the parameter content(s).

ItisnecessarytosetP000 = 5 beforetochange a parameter value.Otherwiseyoucanonlyreadthe parametervalues,but notreprogramthem.

ACTION HMIDISPLAY DESCRIPTION

TurnONtheinverter

Press the key

Use the keys and

Press the key

Use the keys and

Press the key

Inverteris ready to be started

Select the desired parameter

Numericalvalue associated withthe parameter

(4)

Set the new desired value

(1) (4)

(1) (2) (3)

ParametersP002toP099arereservedforthedisplayof readonlyvalues. Thefactorydefaultdisplaywhenpowerisappliedtotheinverter is P002 (frequency proportional value in V/F control mode (P202= 0 or1)andmotorspeedinrpminvectorcontrolmode (P202 = 2)). ParameterP205definestheinitialmonitoringparameter, i.e., definesthe read-onlyvariablethatwill be displayedwhenthe inverterispoweredup.

4.2.3 Read-OnlyParameters

Page 71

CHAPTER 4 - KEYPAD (HMI) OPERATION

(3)If the last programmed value in the parameter is not

functionallycompatiblewithotherparametervaluesalready programmed,E24= ProgrammingError,willbedisplayed. Exampleof programmingerror: Programming of two digital inputs (DI) with the same function. Refer to table 4.1 for list of programming errors thatcan generate an E24 Programming Error.

(4)Toallowthereprogrammingofanyparametervalue(except

for P000 and P121) it is required to set P000 = 5. Otherwiseyoucanonlyreadtheparametervalues,butnot reprogramthem.

NOTE! (1)Forparametersthatcanbechangedwiththemotorrunning,

theinverterwillusethe new valueimmediatelyafterithas been set. For parameters that can be changed only with motorstopped,theinverterwillusethisnewvalueonlyafter the key is pressed.

(2) By pressing the key after the reprogramming, the

new programmed value will be stored automatically and willremain stored until a newvalue isprogrammed.

Page 72

CHAPTER 4 - KEYPAD (HMI) OPERATION

NOTE!

It is possible that during programming occurs the error E24 causedbyincompatibilitybetweensome parametersalready programmed. In this case do not stop with the parameter setting. If at the end of the parameter setting does not disappear, check the tableof incompatibilities (table 4.1).

Table 4.1 - Incompatibility of parameters - E24

JOG

P265 = 3 and other(s) DI(s)  Start-Stop or FWD and REV or ON and OFF P266 = 3 and other(s) DI(s)  Start-Stop or FWD and REV or ON and OFF P267 = 3 and other(s) DI(s)  Start-Stop or FWD and REV or ON and OFF P268 = 3 and other(s) DI(s)  Start-Stop or FWD and REV or ON and OFF

Local/Remote

Two or more parameters between P264, P265, P266, P267 and P268 equal to 1

(LOC/REM) Disables Flying Start

P265 = 13 and P266 = 13 or P267 = 13 or P268 = 13 Reset P265 = 10 and P266 = 10 or P267 = 10 or P268 = 10

On/Off

P263 = 14 and P264  14 or P263  14 and P264 = 14 Direction of Rotation

Two or more parameters P264, P265, P266, P267 and P268 = 0 (Direction of Rotation)

FWD/REV

P263 = 8 and P264  8 and P264  13

P263 = 13 and P264  8 and P264  13

P263  8 and P263  13 and P264 = 8

P263 = 8 or 13 and P264 = 8 or 13 and P265 = 0 or P266 = 0 or P267 = 0 or P268 = 0

P263 = 8 or 13 and P264 = 8 or 13 and P231  2 Multispeed

P221 = 6 or P222 = 6 and P264  7 and P265  7 and P266  7 and P267  7 and P268  7

P221  6 and P222  6 and P264 = 7 or P265 = 7 or P266 = 7 or P267 = 7 and P268 =

Electronic Potentiometer

P221 = 4 or P222 = 4 and P265  5 or 16 and P266  5 or 16 and P267  5 or 16 and

P268  5 or 16

P221  4 or P222  4 and P265 = 5 or 16 or P266 = 5 or 16 or P267 = 5 or 16 or

P268 = 5 or 16

P265 = 5 or 16 and P266  5 or 16 and P268  5 or 16

P266 = 5 or 16 and P265  5 or 16 and P267  5 or 16

P267 = 5 or 16 and P266  5 or 16 and P268  5 or 16

P268 = 5 or 16 and P265  5 or 16 and P267  5 or 16 Rated Current P295 incompatible with the inverter model DC Braking and Ride-through

P300  0 and P310 = 2 or 3 PID P203 = 1 and P221 = 1,4,5,6,7 or 8 or P222 = 1,4,5,6,7 or 8

Ramp 2

P265 = 6 and P266 = 6 or P265 = 6 and P267 =6 or P265 = 6 and P268 = 6

P266 = 6 and P267 = 6 or P267 = 6 and P268 =6 or P266 = 6 and P268 = 6

P265 = 6 or P266 = 6 or P267 = 6 or P268 = 6 and P263 = 13

P265 = 6 or P266 = 6 or P267 = 6 or P268 = 6 and P264 = 13

P265 = 6 or P266 = 6 or P267 = 6 or P268 = 6 and P263 = 13

P265 = 6 or P266 = 6 or P267 = 6 or P268 = 6 and P264 = 13 Model

P221 = 2,3,7 or 8 and standard inverter

P221 = 2,3,7 or 8 and standard inverter Analog Input

P221 = 1 or P222 = 1 and P235 = 2, 3, 4 or 5

P221 or P222 = 2 or 3 and P239 = 2, 3, 4 or 5

Programming Error – E24

Page 73

5.1 PRE-POWER CHECKS

Thischapterprovidesthefollowinginformation:

Howto check andpreparetheinverterbeforepower-up. Howtopower-upand check for properoperation. How to operate the inverter when it is installed according to the typical connections (refer to item 3.2 - Electrical Installation).

The inverter shall be installed according to Chapter 3 InstallationandConnection.Ifthedriveprojectisdifferentfrom the typical suggested connections, follow the procedures below.

DANGER!

Always disconnect the AC input power before making any connections.

1) Check all connections

Checkif thepower, groundingandcontrolconnectionsare correctandwelltightened.

2) Check the motor

Check all motor connections and verify if its voltage and currentmatchtheinverterspecifications.

3) Uncouple the load from the motor

If the motor can not be uncoupled, make sure that the directionofrotation(FWD/REV)cannot cause damageto themachine.

Aftertheinverterhasbeenchecked,ACpowercanbeapplied:

1) Check the power supply

Measurethe linevoltage and check ifitis within the specified range (rated voltage: -15 % / +10 %).

2) Power-up the AC input

Closethe input circuit breaker or disconnectswitch.

3) Check if the power-up has been successful

-Inverterwithkeypad(HMI-CFW08-PorHMI-CFW08-RS)or HMI-CFW08-RP

Thekeypaddisplaywillshow:

5.2 INITIAL POWER-UP

START-UP

CHAPTER 5

Page 74

CHAPTER 5 - START-UP

5.3 START-UP

This section describes start-up procedures when operating viathe keypad(HMI).Twotypesofcontrolwill be considered:

V/F and Vector Control:

TheV/Fcontrolisrecommended in the following cases:

Severalmotors drivenbythe same inverter. Ratedcurrentofthemotorislowerthan1/3of ratedinverter current. Fortest purposes,inverterisstart-upwithoutload.

The V/F control can also be used in applications that do not requirefastdynamicresponses,accuratespeedregulations or high starting torque (speed error will be a function of the motor slip); when you program parameter P138 - Slip Compensation - youcan obtain a speed accuracy of 1 %. Forthe most applications,werecommend the vector control mode, that permits a higher speed control accuracy (typical

0.5%),higherstartingtorqueanda fasterdynamicresponse. The necessary adjustments for the operation of the vector controlareperformedautomatically.Inthiscasethemotorshall beconnectedtothe CFW-08.

This means that the inverter is ready (rdy = ready) to be operated.

- Inverter with dummy panel (TCL-CFW08 or TCRCFW08).

TheLEDsON (green) and ERROR (red) are ON. Inverterrunssomeself-diagnosisroutines.Ifnoproblemsare found the LED ERROR (red) turns OFF.Thismeans that the inverteris now readyto be operated.

ThefourLEDsofthekeypadremainsONduringthisprocedure. Inverterrunssomeself-diagnosisroutines.Ifnoproblemsare found,the displayshows:

DANGER!

EvenaftertheAC powersupplyhasbeendisconnected,high voltages may be still present.Wait at least 10 minutesafter poweringdown to allow full dischargeof thecapacitors.

Page 75

CHAPTER 5 - START-UP

NOTE!

Thelastfrequencyreference(speed)valuesetviathe and keysis saved.

Ifyouwishtochangethisvaluebeforeinverterenabling,change parameterP121-KeypadReference.

NOTES! (1) Ifthedirectionofrotationofthemotorisnotcorrect,switchoff

theinverter. Waitat leastfor 10 minutes to allowcomplete capacitordischargeandthenswapanytwowiresatthemotoroutput.

(2) If the accelerationcurrentbecomestoohigh,mainlyat low

frequencies,setthetorqueboost(IxRcompensation)atP136. Increase/decrease the contentof P136 graduallyuntil you obtain an operation with constant current over the entire frequencyrange.

(3) If E01 fault occurs during deceleration, increase the

decelerationtimeatP101/ P103.

ACTION HMIDISPLAY DESCRIPTION

Power-uptheinverter

Press the key

Press the key and hold it depressed until 60 Hz is reached

Press the key

Press the key and hold it depressed

Release the key

Inverteris readyto be operated

Motoracceleratesfrom 0Hzto3 Hz

(*)

(minimumfrequency), intheforward(CW) directionofrotation

(1)

Motor accelerates up to 60 Hz

(**) (2)

Motordecelerates

(3)

downto 0 rpm and then reverses the direction of rotation CWCCW accelerating back to 60 Hz

Motordecelerates down to 0 rpm

Motoraccelerates up to JOG frequency given by P122. Ex: P122 = 5.00 Hz Reverse(CCW)

Motordecelerates down to 0 rpm

5.3.1 Start-upOperationvia Keypad (HMI)-Type ofControl: Linear V/F (P202 = 0)

Thesequencebelowisvalidfortheconnection1(refertoitem

3.2.6). Inverter must be already installed and powered up according to chapter 3 and item 5.2.

Connectionsaccordingtofigure 3.6.

(*) 90 rpm for 4 polemotor. (**) 1800 rpm for 4 pole motor.

Page 76

DIAGNOSTICSANDTROUBLESHOOTING

This chapter assists the user to identifyand correct possible faults thatcanoccurduringtheCFW-08operation.Instructions about required periodical inspections and cleaning procedures are also provided.

When a fault is detected, excepting the faults related to the serial communication,the inverter is disabled and the fault code is displayed on the readout in EXX form, where XX is theactualfaultcode. To restart the inverter after a fault has occurred, the inverter mustbe reseted. The resetcan be made as follows:

Disconnecting and reapplying the AC power (power-on reset). Bypressing the key (manual reset). AutomaticresetthroughP206 (auto-reset). Via digital input:DI3 (P265 = 10), DI4 (P266 = 10), DI5 (P267 = 10) or DI6 (P268 = 10).

The table 6.1 defines each fault code, explains howto reset thefaultandshowsthe possible causesforeach faultcode.

NOTE!

Thefault E22, E24,E25,E26,E27 and E28 are relatedto the serialcommunication.

6.1 FAULTS AND POSSIBLE CAUSES

FAULT RESET

(1)

POSSIBLECAUSES

E00 Power-on Short-circuit between two motor phases

Output Manual (key ) Short-circuit to the ground at one or more output phases

overcurrent Auto-reset Motor cable capacitance to ground too high, causing peak (betweenphases DI current at the output (refer to the note on next page) orbetweenphase Inertia of the load too high, or acceleration ramp too short

andground) P169 set too high

Undue set of P136 and/or P137, when in V/F control (P202 = 0 or 1) Undue set of P178 and/or P409 when in vector control (P202 = 2) IGBT transistormodule is short-circuited

E01 Powersupply voltage too high, causing a DC link voltage

DClink higherthanthe allowedvalue

overvoltage Ud > 410 V - 200-240 V models

Ud > 820 V - 380- 480 V models Load inertiatoo high or decelerationramp too short Setting of P151 too high Load inertia too high and acceleration ramp too short

(vector control - P202 = 2)

Table 6.1 - Errors, possible causes and reset ways

CHAPTER6

Page 77

CHAPTER 6 - DIAGNOSTICS AND TROUBLESHOOTING

E02 Power-on Power supply voltage too low,causing a DC link

DClink Manual (key ) voltage lowerthan the minimum allowedvalue (readthe

undervoltage Auto-reset valueinparameterP004)

DI Ud < 200 V - 200 - 240 V models

Ud < 360 V - 380 - 480 V models

E04 Ambient temperature too high (> 40oC [104 ºF]) and/or

Overtemperature output current too high

at the power Blowerlocked or defective heatsink or in the inverterinternalair

E05 P156 set too low for the motor that is being used

Motor/inverter Too much load on motor shaft

overload

Ixt function

E06 AnyDI programmedfor externalfault

External fault detection is open (not connected to GND - XC1)

E08 Electrical noise

CPUerror

(Watchdog)

E09 Contact Eliwell Memorywith corruptedvalues Programmemory error(Checksum)

E10 Power-on Defective contactin theHMI-CFW08-RS cable

Keypad copy Manual (key ) Electrical noise in the installation (electromagnetic

function error Auto-reset interference)

E14 Power-on Motor is not connected to the inverter output

Self-tuning Manual (key ) Wrongmotor connection (wrongvoltage, lack ofone

routineerror Self-tuningroutine errorphase)

The used motor is too small for the inverter (P401 < 0.3 x P295). Use V/Fcontrol The value of P409 (stator resistance) is too high for the usedinverter

E22 - Serialcommunication error

Serial

communication

error

E24 It is automatically reset Incompatibleparameterswere programmed

Programming whenthe incompatible Refer to table 4.1

error parametersare changed

E25 - Serialcommunication error

Serial

communication

error

E26

Serial

communication

error

Table 6.1 (cont.) - Errors, possible causes and reset ways

FAULT RESET

(1)

POSSIBLECAUSES

Page 78

CHAPTER 6 - DIAGNOSTICS AND TROUBLESHOOTING

FAULT RESET

(1)

POSSIBLECAUSES

E27 - Serialcommunication error

Serial

communication

error E28 - Serialcommunication error

Serialinterface

Watchdog

timeouterror

E31 It is reset automatically Keypad cable misconnected

Keypad when thecommunication Electrical noise in the installation (electromagnetic (HMI-CFW08-RS) betweeninverterand the interference) connectionfault keypad is reestablished

E32 Power-on Motor is under anoverload condition

Motor Manual Reset (key ) Duty cycle is too high (too many starts/stops per

overtemperature Auto-reset minute)

DIx Ambient temperature is too high

Bad contact or short-circuit (resistance < 100 ) on wiring at terminals XC1:6 and 7 or XC1:7 and 8 of the control board (wiring that comes from the motorthermistor - PTC)

E41 Contact Eliwell Inverterpowercircuit isdefective

Self-diagnosis

fault

NOTE!

Long motor cables (longer than 50 m (150 ft)) can generate excessive capacitance to ground. This can cause nuisance ground fault trip and consequently disabling by E00 fault immediatelyaftertheinverterhas been enabled. Solution:

Reducetheswitchingfrequency(P297). Connectaloadreactorinserieswiththe motorsupplyline.

NOTE!

Thefaultsactasfollows:

E00 to E06: switches off the relay that has been programmed to “no fault”, disables the PWM pulses, displays the fault code on the display and the “ERROR” LED flashes. Some data are saved on the EEPROM memory: keypad reference and EP (electronic potentiometer)(whenthefunction“backupof the

(1) IncaseofE04Faultduetoinverterovertemperature,allow

theinverterto cool down before trying to reset it. In the types 7.3 A and 10 A/200-240 V and 6.5A, 10 A, 13A, 16 A, 24 Aand 30A/380-480 V fitted with internal Category C2 RFI-filters, the faultE04 can be caused by internal airflow overtemperature. Please check blower installedinside.

Table 6.1 (cont.) - Errors, possible causes and reset ways

Page 79

CHAPTER 6 - DIAGNOSTICS AND TROUBLESHOOTING

(Flashing)

Inverterispoweredupandisready A fault has been detected

TheError LED flashes,indicating the number of the fault code Example: E04

0.2s 0.6s

Power

LED

ErrorLED Description

6.2 TROUBLESHOOTING

Table 6.2 - Meaning of LEDs indication for drive status

OffOn

references” at P120 has been enabled),the occurredfault number, the status of the integrator of the IxT function (overcurrent). E24: indicates the fault code on the LED display. E31:inverterproceeds to operatenormally,but it does not accept the keypad commands; the fault code is indicated on the LED display. E41: does notallowinverter operation (it is not possible to enablethe inverter);the fault code isindicated on theLED display and on the “ERROR”LED. Indicationonthe InverterStatusLEDs:

PROBLEM

POINT TO BE

CORRECTIVE ACTION

CHECKED

Motor does not run Incorrectwiring 1.Check the power and the control connections. For example,

thedigitalinputsDIxprogrammedforStart/Stopor GeneralEnable or No External Fault must be connected to GND (pin 5 of the controlconnectorXC1)

Analogreference 1.Check if the external signal is properlyconnected (ifused) 2.Check the status of the speed potentiometer (if used)

IncorrectProgramming 1.Check if the parameters are properlyprogrammed for the

application

Fault 1.Check if the inverter has not been disabled due to detected fault

condition (refer to item 6.1)

Motor Stall 1.Reduce the motor load

2.IncreaseP169 or P136/P137

Motorspeedvaries Loose connections 1.Disable the inverter, switch OFF the power supply and tighten all (oscillates) connections

Defectivespeed 1.Replacethe defectivespeedpotentiometer potentiometer

Variationoftheexternal 1.Identifythe cause of the variation analogreference

Table 6.3 - Solution for the most frequent problems

Page 80

CHAPTER 6 - DIAGNOSTICS AND TROUBLESHOOTING

PROBLEM

POINT TO BE

CORRECTIVE ACTION

CHECKED

Motorspeed too Programmingerror 1.Check if the contents of P133 (minimum frequency) and P134 high or too low (referencelimits) (maximum frequency) are according to the motor and to the

application.

Signal of the 1.Check the level of the controlsignal of the reference. ReferenceControl 2.Check the programming (gains and offset) at P234 to P240. (if used)

Motornameplate 1.Check if the used motor meets the application requirements. data

Display OFF Keypadconnection 1.Check the keypadconnections to the inverter.

Power supply 1.The powersupply must be within the following ranges:

200-240V models:- Min: 170 V

- Max: 264 V

380-480V models:- Min: 323 V

- Max: 528 V

Table 6.3 (cont.) - Solution for the most frequent problems

Page 81

TECHNICALSPECIFICATIONS

Thischapterdescribesthetechnicalspecifications(electrical andmechanical)oftheCFW-08 inverterseries.

7.1 POWERDATA

ACInputSpecifications:

Voltage: + 10 %, -15 % (withloss of motor efficiency) Frequency: 50/60 Hz (± 2Hz) Phaseunbalance:  3 % Overvoltage:CategoryIII(EN 61010/UL508C) Transientvoltagesaccordingto CategoryIII.

Minimum line impedance: variable according to inverter model. Power-up: maximum 10 ON/OFF cyclesperhour(1every6 minutes).

CHAPTER7

1.6/

200-240

0.6

1.6

2.4

3.5 5

0.25 HP/

0.18 kW No

Yes

2.6/

200-240

1.0

2.6

3.9

5.7 5

0.5 HP/

0.37 kW No

Yes

4.0/

200-240

1.5

4.0

6.0

8.8 5

1 HP/

0.75 kW No

Yes

7.0/

200-240

2.7

7.0

10.5

8.1 5

2 HP/

1.5 kW No

151 x 75 x 131 [5.94 x 2.95 x 5.16]

Single-phase

Threephase

1.6/

200-240

0.6

1.6

2.4

2.0/3.5

(4)

0.25 HP/

0.18 kW No

Yes

2.6/

200-240

1.0

2.6

3.9

3.1/5.7

(4)

0.5 HP/

0.37 kW No

Yes

4.0/

200-240

1.5

4.0

6.0

4.8/8.8

(4)

1 HP/

0.75 kW No

Yes

Single-phaseor

three-phase

Model:Current (A) / Voltage(V)

Power (kVA)

(1)

Rated output current (A)

(2)

Max. output current (A)

(3)

Power supply Rated input current (A)

Switchingfrequency(kHz) Maximum motor power

(5)

Dynamicbraking InternalCategoryC2

RFIfilter(optional) FootprintCategoryC2 RFI filter

(optional) ExternalCategory C1 RFI filter (optional) Watt loss (W) Dimensions in mm [in] (Height x Width x Depth)

7.1.1 200-240 V Power Supply

Table7.1 a) - Technicalinformation about the inverter models1.6-2.6-4.0-7.0 A/200-240 V

Page 82

CHAPTER 7 - TECHNICAL SPECIFICATIONS

7.1.2 380-480 V Power Supply

Model: Current(A) / Voltage (V)

Power (kVA)

(1)

Rated output current (A)

(2)

Maximum output current (A)

(3)

Power supply Rated input current (A) Switchingfrequency (kHz)

Maximum motor power

(5)

Dynamicbraking InternalCategoryC2RFI filter (optional) FootprintCategoryC2 RFI filter (optional) External Category C1 RFI filter (optional) Watt loss (W) Dimensions in mm [in] (Height x Width x Depth)

1.0/

380-480

0.8

1.0

1.5

1.2 5

0.25 HP /

0.18 kW No

Yes

1.6/

380-480

1.2

1.6

2.4

1.9 5

0.5 HP /

0.37 kW No

Yes

2.6/

380-480

2.0

2.6

3.9

3.1 5

1.5 HP /

1.1 kW No

Yes

4.0/

380-480

3.0

4.0

6.0

4.7 5

2 HP /

1.5 kW No

Yes

2.7/

380-480

2.1

2.7

4.1

3.3 5

1.5 HP /

1.1 kW Yes

Yes

4.3/

380-480

3.3

4.3

6.5

5.2 5

2 HP /

1.5 kW Yes

Yes

6.5/

380-480

5.0

6.5

9.8

7.8 5

3 HP /

2.2 kW Yes

Yes

Yes 109

10/

380-480

7.6 10 15

5 HP /

3.7 kW Yes

Yes

Yes 168

151 x 75 x 131 [5.94 x 2.95 x 5.16] 200 x 115 x 150 [7.87 x 4.53 x 5.9]

7.3/

200-240

2.8

7.3 11

8.6/16

(4)

2 HP/

1.5 kW Yes Yes

(Single-

phase)

Yes

10/

200-240

3.8 10 15

12/22

(4)

3 HP/

2.2 kW Yes Yes

(Single-

phase)

Yes 114

16/

200-240

6.1 16 24

5 HP/

3.7 kW Yes

Yes

183

200 x 115x 150

[7.87 x 4.53 x 5.9]

Single-phaseor

three-phase

Three-phase

Model:Current (A) / Voltage(V)

Power (kVA)

(1)

Rated output current (A)

(2)

Max. output current (A)

(3)

Power supply Rated input current (A)

Switchingfrequency(kHz) Maximum motor power

(5)

Dynamicbraking InternalCategoryC2

RFIfilter(optional) FootprintCategoryC2 RFI filter

(optional) ExternalCategory C1 RFI filter (optional) Watt loss (W)

Dimensions in mm [in] (Height x Width x Depth)

22/

200-240

8.4 22 33

7.5 HP/

5.5 kW Yes

Yes 274

203 x

143 x 165

[7.99 x

5.63 x 6.5]

28/

200-240

10.7 28 42

33.6

10 HP/

7.5 kW Yes

Yes

320

33/

200-240

12.6 33

49.5

12.5 HP/

9.2 kW Yes

Yes

380

290 x 182 x 196

[11.42 x 7.16 x 7.72]

Three-phase

Table7.1 b) - Technicalinformation about the inverter models 7.3-10-16-22-28-33A/200-240 V

Table7.2 a) - Technicalinformation about the inverter models1.0-1.6-2.6-2.7-4.0-4.3-6.5-10A/380-480 V

Page 83

CHAPTER 7 - TECHNICAL SPECIFICATIONS

NOTE! (1) The power rating in kVA is determined by the following

equation:

P(kVA) =

3 . Voltage(Volt) . Current (Amp)

1000

Model: Current(A) / Voltage (V)

Power (kVA)

(1)

Rated output current (A)

(2)

Maximum output current (A)

(3)

Power supply Rated input current (A) Switchingfrequency (kHz)

Maximum motor power

(5)

Dynamicbraking InternalCategoryC2RFI filter (optional) ExternalCategory C1 RFI filter (optional) Watt loss (W) Dimensions in mm [in] (Height x Width x Depth)

13/

380-480

9.9 13

19.5

7.5 HP /

5.6 kW Yes

Yes

Yes 218

16/

380-480

12.2 16 24

10 HP /

7.5 kW Yes

Yes

Yes 268

203 x 143 x 165

[7.99 x 5.63 x 6.5]

24/

380-480

18.3 24 36

28.8

15 HP/

11 kW

Yes Yes

Yes 403

30/

380-480

24 30 45

20 HP/

15 kW

Yes Yes

Yes

500

Three-phase

290 x 182 x 196

[11.42 x 7.16 x 7.72]

Table 7.2 b) - Technical information about the inverter models

13-16-24-30A/380-480V

Thevaluesshowninthetablewerecalculatedbyconsideringthe ratedinvertercurrent, inputvoltage of 220V for the200-240V modelsandinputvoltageof 440 Vforthe380-480V models.

(2)Ratedcurrent is valid for the followingconditions:

Relativeair humidity: 5% to 90 %, non condensing. Altitude:1000m (3280.8ft),up to4000m (13123.3ft)with 10%derating/1000m (3280.8 ft) of theratedcurrent. Ambienttemperature:0ºCto40 ºC (32 ºF to104ºF)(up to 50ºC (122 ºF)with2 %/ºC derating of theratedcurrent). The rated current values are valid for the switching frequenciesof2.5kHzor 5 kHz(factorysetting).Forhigher switching frequencies, 10 kHz and 15 kHz, consider the valuesshownin thedescriptionof the parameterP297.

(3)Maximum outputcurrent:

Inverter supports an overload of 50 % (maximum output current=1.5x theratedoutputcurrent)during1 minutefor each 10 minutes of operation. For higher switching frequencies, 10 kHz and 15 kHz, consider 1.5 times the valuesshownat the descriptionof theparameterP297.

Page 84

CHAPTER 7 - TECHNICAL SPECIFICATIONS

(4)Ratedinput currentforsingle-phaseoperation.

Note: the models CFW080016B2024...,

CFW080026B2024...,CFW080040B2024..., CFW080073B2024 ... and CFW080100B2024 ... can be operatedboth withsingle-phasevoltage and three-phase voltagewithoutoutputcurrentderating.

(5)Theindicatedmotorpowerratingsareonlyorientativevalues

forIV-pole motors and normal dutyloads. The precise inverter sizing must consider the actual motor nameplate andapplication data.

Page 85

CHAPTER 7 - TECHNICAL SPECIFICATIONS

7.2 ELECTRONICS/GENERALDATA

VoltageSourceInverter V/FControlorSensorlessVectorControl(V.V.C.-VoltageVectorControl) PWM SVM (SpaceVector Modulation)

0 to 300 Hz, resolution of 0.01 Hz Speedregulation: 1 % of the rated speed Speedregulation: 0.5 % of the rated speed CFW-08: 1 isolated input, resolution: 8 bits, linearity error <0,25 %.

(0 to 10) V or (0 to 20) mA or (4 to 20) mA, Impedance: 100 k (10 to10) V,500 (0 to 20)mA or (4 to20) mA, programmable function includingdigital input or PTC input CFW-08 Plus: 2 isolated inputs, resolution: 8 bits, linearity error <0,25 %. (0 to 10) V/(-10 to +10) V/(0 to 20) mA or (4 to 20) mA, Impedance: 100 k (0 to 10) V/(-10 to +10) V, 500  (0 to 20) mA/ (4to20)mA programmablefunctionincludingdigitalinputorPTCinput 4isolateddigital inputs,NPN orPNP logic, programmablefunctions Resolution:8 bits, programmable functions CFW-08 Plus:1 isolated output, (0 to +10) V,or (0 to 20) mA or (4 to 20) mA, RL  10 k (maximum load) CFW-08:1relaywithreversecontacts, 240Vac,0.5A, programmable functions CFW-08 Plus: 2 relays, one with NO contact and one with NC contact. It can be programmed to operate as 1 reverse, 240 Vac,

0.5A,programmable functions Overcurrent/outputshort-circuit Outputgroundfault DClinkunder/overvoltage Inverterovertemperature Motor/inverteroverload(IxT) Externalfault Programmingerror Self-tuningerror Defectiveinverter 8 keys: start, stop, increment, decrement, FWD/REV, JOG, local/remote and programming LEDs display: 4 digits with 7 segments LEDsfor FWD/REV and LOCAL/REMOTE indication It permits access/alteration of all parameters Display accuracy:

- current: 10 % of the rated current

- speed resolution: 1 rpm

- frequencyresolution: 0.01 Hz Models 22A, 28A and 33 A/220-240 V and 13 A, 16 A, 24 A and 30A/380 V-480V; other models with KN1-CFW08-M1 and KN1-CFW08-M2kits All models without KN1-CFW08-M1and KN1-CFW08-M2 kits

Invertersand semicondutors PowerConversionEquipment Electronic equipment for use in power installations Safety requirementsfor electrical equipment for measurement, controland laboratory use EMCproductstandardforadjustablespeedelectricalpowerdrivesystems

CONTROL

METHOD

OUTPUT

FREQUENCY

PERFORMANCE

V/FCONTROL

VECTOR

CONTROL

INPUTS

ANALOG

(ControlBoard

ECC3)

DIGITAL

OUPUTS

ANALOG

(ControlBoard

ECC3)

RELAY

SAFETY PROTECTION

KEYPAD STANDARD

(HMI) (HMI-CFW-08-P)

DEGREE OF

NEMA1 / IP20

PROTECTION

PROTECTEDCHASSIS/

IP20

STANDARDS

IEC146

UL508 C EN50178 EN61010

EN61800-3

Table 7.3 - General data of the CFW-08 electronics

Page 86

Page 87

CAPÍTULO 1

Instruccionesde Seguridad

1.1Avisos de Seguridad en el Manual........................................ 89

1.2Avisos de Seguridad en el Producto..................................... 89

1.3RecomendacionesPreliminares........................................... 89

CAPÍTULO 2

Informaciones Generales

2.1Sobreel Manual .................................................................... 91

2.2 Versión de Software.............................................................. 91

2.3 Sobre el CFW-08.................................................................. 92

2.4Etiquetasde Identificacióndel CFW-08 ............................... 96

2.5Recibimiento yAlmacenaje................................................... 99

CAPÍTULO 3

Instalación y Conexión

3.1InstalaciónMecánica........................................................... 100

3.2InstalaciónEléctrica ............................................................ 105

3.3 Directiva Europea de Compatibilidad Electromagnética -

Requisitospara Instalación................................................. 123

CAPÍTULO 4

Uso de la HMI

4.1Descripciónde la InterfaceHombre-Máquina..................... 130

4.2UsodelHMI......................................................................... 132

CAPÍTULO 5

Energización/Puestaen Marcha

5.1Preparación para Energización .......................................... 137

5.2Energización ....................................................................... 137

5.3Puestaen Marcha ............................................................... 138

CAPÍTULO 6

Solución y Prevención de Fallas

6.1 Errores y Posibles Causas ................................................. 140

6.2Solución de losProblemas másFrecuentes ...................... 143

MANUAL DEL CONVERTIDOR DE

FRECUENCIA

Español

Page 88

Page 89

INSTRUCCIONESDESEGURIDAD

Este manual contiene las informaciones necesarias para el uso correctodel convertidor de frecuenciaCFW-08. Fue escrito para ser utilizado por personas con entrenamiento o calificación técnica adecuados para operar este tipo de equipamiento.

Enel texto serán utilizados lossiguientes avisosdeseguridad:

PELIGRO!

La no consideración de los procedimientos recomendados en este aviso puede llevar a la muerte, heridas graves y daños materiales considerables.

ATENCIÓN!

La no consideración de los procedimientos recomendados en este avisopuedenllevaradañosmateriales.

NOTA!

El texto objetiva suministrar informaciones importantes para el correctoentendimiento ybuenfuncionamientodelproducto.

Lossiguientessímbolospuedenestarafijadosal producto,sirviendo como aviso de seguridad:

Tensiones elevadas presentes.

Componentes sensibles a descarga electrostáticas. No tocarlos.

Conexión obligatoria al tierra de protección (PE).

Conexión del blindaje al tierra.

1.2 AVISOS DE

SEGURIDAD ENEL PRODUCTO

1.1 AVISOS DE

SEGURIDAD EN EL MANUAL

CAPÍTULO1

PELIGRO!

Solamentepersonascon calificación adecuadayfamiliaridadconel Convertidor CFW-08 y equipamientos asociados deben planear o implementarla instalación,partida,operaciónymanutención deesto equipamiento.Estaspersonas debenseguirtodas las instrucciones deseguridad contenidas en esto manualy o definidas por normas locales.Noseguirlasinstrucciones de seguridad puederesultaren risco de vida y o danos en el equipamiento.

1.3 RECOMENDACIONES

PRELIMINARES

Page 90

CAPÍTULO 1 - INSTRUCCIONES DE SEGURIDAD

NOTA!

Paralospropósitosdeestemanual,personascalificadassonaquellas entrenadasde forma a estar aptas para:

1. Instalar, hacer la puestaa tierra, energizaryoperar el CFW-08 de acuerdo con este manual y los procedimientos legales de seguridadvigentes;

2. Utilizar los equipamientos de protección de acuerdo con las normas establecidas;

3. Prestarservicios de primeros socorros.

PELIGRO!

Elcircuitode controldelconvertidor(ECC3,DSP)yel HMI-CFW08-P (conectadodirectamenteal convertidor)seencuentranenaltatensión yno sonpuestos a tierra.

PELIGRO!

Siempredesconectela alimentacióngeneralantesde tocarcualquier componenteeléctricoasociadoal convertidor. Altastensionesypartesgirantes(ventiladores)puedenestaractivos mismo luego de la desconexiónde la alimentación.Aguarde por lo menos 10 minutosparala descarga completa de los capacitoresde potenciayparada de losventiladores. Siempre conecte la carcaza del equipamiento a la puesta tierra de protección (PE) en el punto adecuadopara esto.

ATENCIÓN!

Las tarjetas electrónicas poseen componentes sensibles a descargas electrostáticas. No toque directamente sobre los componentes o conectores. Caso necesario, toque antes en la carcaza metálica aterradao utilice pulsera con puestaa tierra adecuada.

NOTA!

Convertidoresdefrecuenciapuedeninterferirenotrosequipamientos electrónicos. Siga los cuidados recomendados en el capítulo 3 Instalación,paraminimizarestos efectos.

NOTA!

Leacompletamenteestemanualantesdeinstalarooperaresteconvertidor.

Noejecuteningún ensayodetensiónaplicadaal Convertidor!

Caso sea necesarioconsulte el fabricante.

Page 91

Elcapítulo2 proveeinformacionessobreel contenidode estemanual y su propósito, describe las principales características del convertidor CFW-08 y como identificarlo. Adicionalmente, informacionessobrerecibimientoyalmacenajeson suministrados.

Estemanualtiene6 capítulos,que siguenunasecuencialógicapara elusuario recibir,instalar,programaryoperarel CFW-08.

Cap.1 - Informacionessobre seguridad. Cap.2 - Informaciones generalesyrecibimientodel CFW-08. Cap.3 - Informaciones a respecto de como proceder la instalación

mecánica y la eléctrica del CFW-08yde los filtros de RFI.

Cap.4 - Informaciones sobre como usar el HMI (Interface Hombre -

Máquina/tecladoy display).

Cap.5 - Informaciones sobre la puesta en marcha, pasos a seren

seguidos.

Cap.6 - Informacionessobrecomoresolverproblemas,instrucciones

sobrelimpiezaymantenimientopreventivo.

El propósito de este manual es proveer las Informaciones mínimas necesariasparael buen uso del CFW-08.Debido a la grande gama de funciones de este producto, es posible aplicarlo de formas diferentesa las presentadasacá. Noes la intención de este manual agotar todas las posibilidadesde aplicacionesdelCFW-08,nitampocoEliwellpuede asumircualquier responsabilidad por el uso del CFW-08 no basado en este manual.

Esprohibido la reproduccióndel contenido deestemanual, en todo o en partes,sin la permisión por escrito de Eliwell.

La versión del softwareusado en el CFW-08 es importante porque es el software que define las funciones y los parámetros de programación. Este manual refiérese a la versión del softwareconforme indicado en la primera pagina. Por ejemplo, la versión 3.0X significade3.00hasta3.09,donde“X”sonevolucionesenelsoftware quenoafectanelcontenidodeestemanual.

Laversión del softwarepuede ser leída en el parámetroP023.

INFORMACIONESGENERALES

2.1 SOBRE EL MANUAL

CAPÍTULO2

2.2 VERSIÓNDE SOFTWARE

Page 92

CAPÍTULO 2 - INFORMACIONES GENERALES

2.3 SOBRE EL CFW-08

El convertidor de frecuencia CFW-08 posee en el mismo producto un control V/F (escalar) y un control vectorial sensorless (VVC: voltage vector control) programables. El usuario puede optar por uno o otrométodo de controlde acuerdo con la aplicación.

En el modo vectorial la operación es optimizada para el motor en usoobteniéndoseunmejordesempeñoentermosdeparyregulación de velocidad. La función de “AutoAjuste”, disponible para el control vectorial, permite el ajuste automático de los parámetros del convertidor a partir de la identificación (también automática) de los parámetrosdel motor conectado ala salidadel convertidor.

El modo V/F (escalar) es recomendado para aplicaciones más sencillascomoel accionamientode la mayoríadelas bombasyventiladores.En estoscasos es posiblereducirlas perdidasen el motor yen elconvertidorutilizandolaopción“V/FCuadrática”,lo que resulta en ahorro de energía. El modo V/F también es utilizado cuando másde un motoresaccionado por un convertidorsimultáneamente (aplicacionesmultimotores).

Eldiagrama en bloques a seguir proporcionaunavisión de conjunto delCFW-08.

Page 93

CAPÍTULO 2 - INFORMACIONES GENERALES

Figura 2.1 - Diagrama de bloques para los modelos:

1.6-2.6-4.0-7.0A/200-240V y1.0-1.6-2.6-4.0A/380-480 V

Redde

Alimentación

S T

HMI-CFW08-RS

PC-Software

SuperDrive

Entradas

Analógicas

(AI1 y AI2)

Entradas Digitales

(DI1hastaDI4)

Interface

RS-232KCS-CFW08

Interface

MIS-CFW08-RS

HMI-CFW08-P

POTENCIA

CONTROL

FUENTESPARAELECTRÓNICA

YINTERFACESENTRE

POTENCIAYCONTROL

"ECC3"

TARJETADE

CONTROL CONDSP

Motor

Rsh2

Rsh1

NTC

Filtro RFI

HMI-CFW08-RP

Interface

MIP-CFW08-RP

Salida

Analógica

(AO)

Salidas al

Relé

(RL1y RL2)

CANopen

DeviceNet

KRS-485

KFB-COoKFB-DN

RS-485

Fuente 24 V

HMI-CFW08-RP

KDC-24VR-CFW08

KDC-24V-CFW08

Page 94

CAPÍTULO 2 - INFORMACIONES GENERALES

Figura 2.2 - Diagrama de bloques para los modelos:

7.3-10-16-22A/200-240V y2.7-4.3-6.5-10-13-16A/380-480V

Obs: Los modelos 16 A y 22 A / 200-240 V no posee Filtro Supresor de RFI opcional

Redde

Alimentación

R S T

Filtro

Supresor

RFI

(Opcional)

HMI-CFW08-RS

PC-Software

SuperDrive

Entradas

Analógicas

(AI1 y AI2)

Entradas Digitales

(DI1hastaDI4)

Interface

RS-232KCS-CFW08

Interface

MIS-CFW08-RS

HMI-CFW08-P

POTENCIA

CONTROL

FUENTESPARAELECTRÓNICAY

INTERFACES ENTRE POTENCIAY

CONTROL

"ECC3"

TARJETADE

CONTROL CONDSP

Motor

U V

Rsh2

Rsh1

RPC

Pré-Carga

Resistor de

Frenado(Opcional)

+UD

-UD

Realimentaciónde

Tensión

Filtro RFI

Interface

MIP-CFW08-RP

HMI-CFW08-RP

Salida

Analógica

(AO)

Salidas

alRelé

(RL1 y

RL2)

CANopen

DeviceNet

KRS-485

KFB-COoKFB-DN

RS-485

Fuente 24 V

HMI-CFW08-RP

KDC-24VR-CFW08

KDC-24V-CFW08

Page 95

CAPÍTULO 2 - INFORMACIONES GENERALES

Redde

Alimentación

S T

Filtro

Supresor

RFI

(Opcional)

HMI-CFW08-RS

PC-Software

SuperDrive

Entradas

Analógicas

(AI1 y AI2)

Entradas

Digitales

(DI1a DI4)

Interface

RS-232KCS-CFW08

Interface

MIS-CFW08-RS

HMI-CFW08-P

POTENCIA

CONTROL

FUENTESPARAELECTRÓNICAY

INTERFACES ENTRE POTENCIAY

CONTROL

"ECC3"

TARJETADE

CONTROL CONDSP

Motor

U V

Rsh1

RPC

Precarga

Resistor de Frenado(Opcional)

+UD

-UD

Realimentaciónde

Tensión

Filtro RFI

Interface

MIP-CFW08-RP

HMI-CFW08-RP

IndutordeLink CC

(Opcional)

DCR

Salida

Analógica

(AO)

Salidas al

Relé

(RL1y RL2)

CANopen

DeviceNet

KRS-485

KFB-COoKFB-DN

RS-485

Fuente 24 V

HMI-CFW08-RP

KDC-24VR-CFW08

KDC-24V-CFW08

Figura 2.3 - Diagrama de bloques para los modelos:

28-33A/200-240 V y 24-30 A/380-480 V

Obs: Los modelos 28 A y 33 A / 200-240 V no poseen Filtro Supresor de RFl opcional

Page 96

CAPÍTULO 2 - INFORMACIONES GENERALES

2.4 ETIQUETAS DE IDENTIFICACIÓN DEL CFW-08

EtiquetaLateral del CFW-08

Etiqueta Frontal del CFW-08 (sob la HMI)

Figura 2.4 - Descripción y ubicación de las etiquetas de identificación en el CFW-08

Etiqueta de certificaciones

Versión del

Software

Datos Nominalesde Salida (Tensión,Frecuencia)

Fechade Fabricación

Ítem de stock

Eliwell

NúmeroSerial

Modelo(Códigointeligente

del convertidor)

DatosNominales de Entrada

(Tensión,Corriente,etc.)

Ítem de stock Eliwell

NúmeroSerial

Modelo(Código inteligente delconvertidor)

Versióndel Software Fecha de Fabricación

EWCFW080130S0 12345678 V 1.234 1234567890 20/02/2008

Page 97

CAPÍTULO 2 - INFORMACIONES GENERALES

Nota: todos los modelos incluyen filtro interno Clase A, Transistor para Frenado y tienen las siguientes entradas y salidas:

- 2 Entradas Analógicas

- 1 Salidas Analógicas

- 4 Entradas Digitales

- 2 Salidas a Relé

EWCFW-08 0043 S 0

Corriente de SalidaNominal para:

0043 = 4.3A 0065 = 6.5A 0100 = 10A 0130 = 13A 0160 = 16A 0240 = 24A 0300 = 30A

Alimentación de 380Vac a 480Vac trifásica

Opzione di comunicazione

0 = Nessuna comunicazione S = Comunicazione RS485 (Modbus RTU)

Fine del codice

Convertidor de Frecuencia Eliwell Serie 08

COMOESPECIFICAR EL MODELO DEL CFW-08:

Page 98

CAPÍTULO 2 - INFORMACIONES GENERALES

El producto estándar, para efectos de este código, es así concebido:

- CFW-08contarjetadecontrolpadrón.

- Grado de protección: NEMA1 en los modelos 22A, 28Ay33A / 200-240Vy13A,16A,24Ay30A/380-480V;IP20enlosdemás modelos.

CFW-08 Plus -A1esconstituidoporel convertidorde frecuencia yla tarjetadecontrol 1. Ejemplo:CFW080040S2024POA1Z.

CFW-08 Plus -A2esconstituidoporel convertidorde frecuencia yla tarjetadecontrol 2. Ejemplo:CFW-080040S2024POA2Z. Estos modelos poseen programación de fábrica para entradas analógicas bipolares (-10 a +10)V. Esta configuración es desprogramada cuando se ejecuta el procedimiento de “Cargar Parámetros con Padrón de Fábrica (P204 = 5)”. Más informaciones mirar descripción detallada de los parámetros P204 y P235.

CFW-08Plus-A3esconstituidoporel convertidorde frecuencia, Kit KFB-CO-CFW-08 y protocolo de comunicación CANopen. Ejemplo:CFW-080040S2024POA3Z.

CFW-08Plus-A4esconstituidoporel convertidorde frecuencia, Kit KFB-DN-CFW-08 y protocolo de comunicación DeviceNet. Ejemplo:CFW-080040S2024POA4Z.

CFW-08 Multibombas - A5 es constituido por el convertidor de frecuenciaylatarjetade control5,utilizadopara aplicaciones en sistemasmultibombas.

Tensión de alimentaciónsolamentetrifásicaparalos modelos de

7.0A,16.0A,22A,28Ay33A/ 200-240Vyparatodoslosmodelos dela línea 380-480V.

Un filtro RFI Categoria C2 (opcional) puede ser instalado internamentealconvertidorenlosmodelos7.3Ay10A/ 200-240V (entrada monofásica) y 2.7A, 4.3 A, 6.5A, 10A, 13A, 16 A, 24A y 30 A / 380-480 V.Los modelos 1.6A, 2.6Ay 4.0 A / 200-240 V (entrada monofásica) y 1.0 A, 1.6 A, 2.6 A y 4.0 A / 380-480 V pueden ser suministrados montados sobre un filtro footprint CategoríaC2(opcional).

Page 99

CAPÍTULO 2 - INFORMACIONES GENERALES

2.5 RECIBIMIENTO YALMACENAJE

El CFW-08 es suministrado empaquetado encaja de cartón. En la parte externa de este embalaje existe una etiqueta de identificación que es la misma que está afijada en la lateral del convertidor. Favor verificar el contenido de esta etiqueta con el pedido de compra.Verifique si:

Laetiquetade identificacióndelCFW-08 corresponde al modelo comprado;

Noocurrierondañosduranteel transporte. Casofuere detectadoalgúnproblema,contacteinmediatamentela transportadora. Si el CFW-08 no fuere instalado a la brevedad, almacénelo en un sitio limpioyseco (temperatura entre 25°C y 60 °C) con una coberturaparano acumularpolvo.

ATENCIÓN!

Cuando el convertidor fuera almacenado por largos períodos de tiempo,serecomienda energizarlo por 1 hora,acadaintervalode 1 año. Para todos los modelos (200-240 V o380-480 V) utilizar: Tensión de alimentación de aproximadamente 220 V, entrada trifásica o monofásica, 50 Hz o 60 Hz, sin conectar el motor la su salida. Después de estar energizado mantener el convertidor en reposodurante 24 horas antes de utilizarlo.

Page 100

100

CAPÍTULO3

INSTALACIÓNYCONEXIÓN

3.1 INSTALACIÓN MECÁNICA

Este capítulo describe los procedimientos de instalación eléctrica y mecánica del CFW-08. Las orientaciones y sugestiones deben ser seguidasvisando el correctofuncionamientodel convertidor.

3.1.1 Ambiente La localización de los convertidoreses un factor determinante para

laobtencióndeun funcionamientocorrectoyuna vidanormal de sus componentes.Elconvertidordebeserinstaladoen unambientelibre de:

Exposición directa a rayos solares, lluvia, humedad excesiva o nieblasalina; Gaseso líquidosexplosivosy/ocorrosivos; Vibraciónexcesiva,polvoopartículasmetálicas/vaporesdeazeitessuspensos en el aire.

Condiciones ambientales permitidas:

Temperatura : 0 ºC a 40 ºC- condiciones nominales.0ºC a 50ºC

-reduccióndela corrientede2 % paracadagradoarribade40 ºC. Humedad relativa del aire :5 % hasta 90 % sin condensación. Altitudmáxima:1000m - condicionesnominales.1000 a 4000m

-reduccióndelacorrientede1%paracada100m arribade1000m. De 2000 m a 4000 M - reducción de la tensión de 1.1 % para cada 100 m arriba de 2000 m. Gradode Polución : 2 (conforme EN50178yUL508C).

3.1.2 Dimensiones

delCFW-08

La figura 3.1, en conjunto con la tabla 3.1, traen las dimensiones externasyde huraciónparafijación del CFW-08.

Figura 3.1 - Dimensional del CFW-08