ELGO Electronic Z58-600 Series Operating Manual
Operating Manual
SERIES Z58-600
Universal Position Indicator for incremental and absolute Measuring Systems
Indicator for evaluation of incremental or absolute measuring systems
Proven standard functions, e. g. multiplication factor, reference value,
tool-offset, four-edge evaluation and inch/mm switching
6 digit LED display (14 mm high) with brightness control
3 external +24 V control inputs (reset, reference, tool-offset)
Switching function via two normally open relay outputs
Optional analog output 0 ... 10 V or 0 (4) ... 20 mA
Power supply 24 VDC (optionally 115 or 230 VAC)
Serial RS232 interface
799000082 / Rev. 0 / 2018-11-08
Translation of the original operating manual
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Publisher
ELGO Electronic GmbH & Co. KG
Carl-Benz-Str. 1
D-78239 Rielasingen-Worblingen
Technical Support
+49 (0) 7731 9339 – 0
+49 (0) 7731 2 13 11
info@elgo.de
Document- No.
799000082
Document- Name
Z58-600-MA-E_45-18
Document- Revision
Rev. 0
Issue Date
2018-11-08
Copyright
© 2018, ELGO Electronic GmbH & Co. KG
Contents
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1 Contents
1 Contents ............................................................................................. 3
2 List of Figures ..................................................................................... 4
3 List of Tables ...................................................................................... 4
4 General, Safety, Transport and Storage ........................................... 5
4.1 Information Operating Manual ............................................................................. 5
4.2 Explanation of Symbols ........................................................................................ 5
4.3 Statement of Warranties ....................................................................................... 6
4.1 Demounting and Disposal .................................................................................... 6
4.2 General Causes of Risk ........................................................................................ 6
4.3 Personal Protective Equipment ............................................................................... 6
4.4 Conventional Use ............................................................................................... 7
4.5 Safety Instructions for Transport, Unpacking and Loading .......................................... 7
4.6 Handling of Packaging Material ............................................................................ 7
4.7 Inspection of Transport ........................................................................................ 7
4.8 Storage ............................................................................................................. 7
5 Product Features ................................................................................ 8
5.1 Compatible Measuring Systems ............................................................................. 8
5.2 Digital Inputs ...................................................................................................... 8
6 Technical Data ................................................................................... 9
6.1 Identification ...................................................................................................... 9
6.2 Dimensions Panel Housing (standard) .................................................................... 9
6.3 Dimensions Built-on Housing (Option AG) ............................................................ 10
6.4 Technical Data Z58-600 .................................................................................... 11
7 Pin Assignments............................................................................... 12
7.1 Connection of Z58-600 (Standard 24 VDC) .......................................................... 12
7.2 Connection of Z58-654 (VAC Versions) ................................................................ 13
8 Installation and First Start-Up ......................................................... 14
8.1 Operating Area ................................................................................................ 14
8.2 Installation of the indicator ................................................................................. 15
9 Design and Functions ...................................................................... 16
9.1 Key Assignment and LED Overview ...................................................................... 16
9.2 Key Functions ................................................................................................... 16
9.3 Parameter Level ................................................................................................ 17
9.4 Parameter List................................................................................................... 18
9.5 Load Default Parameters .................................................................................... 18
9.6 Multiplication Factor .......................................................................................... 19
Contents
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10 Normal Mode: Keys & external Inputs ............................................ 19
10.1 Reset............................................................................................................... 19
10.2 Absolute/Incremental Measurement ..................................................................... 19
10.3 Saw Blade Thickness ......................................................................................... 19
10.4 Switchable Tool-Offset ....................................................................................... 19
10.5 Set to Reference Value ....................................................................................... 19
11 Calibration of Absolute Measuring Systems.................................... 20
11.1 Guided FMAX Absolute Linear Encoder ................................................................ 20
11.2 Unguided EMAX Absolute Linear Encoder ............................................................. 20
12 Serial Interface ................................................................................ 21
12.1 Key Data ......................................................................................................... 21
12.2 Commands ...................................................................................................... 21
13 Disturbances, Maintenance, Cleaning ............................................. 22
13.1 Fault Clearance ................................................................................................ 22
13.2 Possible Errors and their Clearance ...................................................................... 22
13.3 Re-start after Fault Clearance .............................................................................. 22
13.4 Maintenance .................................................................................................... 23
13.5 Cleaning ......................................................................................................... 23
14 Type Designation ............................................................................. 24
14.1 Accessories ...................................................................................................... 24
15 Index ................................................................................................ 27
2 List of Figures
Figure 1: Panel housing (standard) ............................................................................................................. 8
Figure 2: Built-on housing (option) ............................................................................................................. 8
Figure 3: Dimensions panel housing (standard) ........................................................................................... 9
Figure 4: Dimensions built-on housing (Option AG) .................................................................................. 10
Figure 5: Installation into panel ................................................................................................................ 15
Figure 6: Housing underside with insert nuts.............................................................................................. 15
Figure 7: Key assignment and LED overview .............................................................................................. 16
3 List of Tables
Table 1: Compatible Measuring Systems .................................................................................................... 8
Table 3: Pin Assignment of Z58-600 ........................................................................................................ 12
Table 4: Pin Assignment of Z58-654 ........................................................................................................ 13
Table 2: Parameter list ............................................................................................................................ 18
Table 5: General interference clearance ................................................................................................... 22
General, Safety, Transport and Storage
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DANGER!
This symbol in connection with the signal word “Danger” indicates an immediate danger for the life and health of
persons. Failure to heed these instructions can result in serious damage to health and even fatal injury.
WARNING!
This symbol in connection with the word „Warning” means a possibly impending danger for the life and health of
persons. Failure to heed these instructions can result in serious damage to health and even fatal injury.
CAUTION!
This symbol in connection with the signal word “Caution” indicates a possibly dangerous situation. Failure to heed
these instructions can lead to minor injuries or damage of property.
DANGER!
This symbol in connection with the signal word “Danger” indicates an immediate danger for the life and health of
persons due to voltage.
Failure to heed these instructions can result in serious damage to health and even fatal injury. The operations may
only be carried out by a professional electrician.
NOTE!
…points out useful tips and recommendations as well as information for an efficient and trouble-free operation.
4 General, Safety, Transport and Storage
4.1 Information Operating Manual
This manual contains important information regarding the handling of the device. For your own safety and operational safety, please observe all safety warnings and instructions. Precondition for safe operation is the compliance with the specified safety and handling instructions. Moreover, the existing local accident prevention regulations and the general safety rules at the site of operation have to be observed.
Please read the operating manual carefully before starting to work with the device! It is part of the product and should be kept close to the
device and accessible for the staff at any time. The illustrations in the manual are for better demonstration of the facts. They are not necessarily to scale and can slightly differ from the actual design.
4.2 Explanation of Symbols
Special notes in this manual are characterized by symbols. The notes are introduced by signal words which express the magnitude of danger.
Please follow this advice and act carefully in order to avoid accidents, damage, and injuries.
Warning notes:
Special safety instructions:
Tips and recommendations:
Reference marks:
Marks a reference to another chapter of this manual.
Marks a reference to another chapter of another document.
General, Safety, Transport and Storage
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CAUTION!
Wrong disposal causes environmental damages!
Electronic scrap, electronic components, lubricants and other auxiliary materials are subject to special refuse and can
only be disposed by authorized specialists!
CAUTION!
Please read the operating manual carefully, before using the device! Observe the installation instructions!
Only start up the device if you have understood the operating manual.
The operating company is obliged to take appropriate safety measure.
The initial operation may only be performed by qualified and trained staff.
Selection and installation of the devices as well as their embedding into the controlling system require qualified
knowledge of the applicable laws and normative requirements on the part of the machine manufacturer.
PROTECTIVE CLOTHING
… is close-fitting working clothing with light tear strength, tight sleeves and without distant parts. It serves preliminarily for protection against being gripped by flexible machine parts.
Do not wear rings, necklaces or other jewelry.
PROTECTIVE GLOVES
…for protecting the hands against abrasion, wear and other injury of the skin.
PROTECTIVE HELMET
…for protection against injuries of the head.
4.3 Statement of Warranties
The producer guarantees the functional capability of the process engineering and the selected parameters.
4.1 Demounting and Disposal
Unless acceptance and disposal of returned goods are agreed upon, demount the device considering the safety instructions of this manual
and dispose it with respect to the environment.
Before demounting:
Disconnect the power supply and secure against re-start. Then disconnect the supply lines physically and discharge remaining energy. Remove operational supplies and other material.
Disposal:
Recycle the decomposed elements: Metal components in scrap metal, Electronic components in electronic scrap, Recycle plastic components, dispose the remaining components according to their material consistence.
Local authorities and waste management facilities provide information about environmentally sound disposal.
Safety
4.2 General Causes of Risk
This chapter gives an overview of all important safety aspects to guarantee an optimal protection of employees and a safe and trouble-free
operation. Non-observance of the instructions mentioned in this operating manual can result in hazardous situations.
4.3 Personal Protective Equipment
Employees have to wear protective clothing during the installation of the device to minimize danger of health.
Therefore:
Change into protective clothing before performing the works and wear them throughout the process.
Additionally observe the labels regarding protective clothing in the operating area.
Protective clothing:
General, Safety, Transport and Storage
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CAUTION!
Danger through non-conventional use!
Non-intended use and non-observance of this operating manual can lead to dangerous situations.
Therefore:
Only use the device as described
Strictly follow the instructions of this manual
Avoid in particular:
Remodeling, refitting or changing of the construction or single components with the intention to alter the
functionality or scope of the device.
CAUTION!
Transport the package (box, palette etc.) professionally.
Do not throw, hit or fold it.
NOTE!
Claim any damage immediately after recognizing it.
The claims for damage must be filed in the lawful reclaim periods.
4.4 Conventional Use
The ELGO-device is only conceived for the conventional use described in this manual.
The ELGO device type Z58-600 only serves to visualize positions, lengths and distances.
Claims resulting from damages due to non-conventional use are not possible.
Only the operator is liable for damages caused by non-conventional use.
4.5 Safety Instructions for Transport, Unpacking and Loading
4.6 Handling of Packaging Material
Notes for proper disposal: 4.1
4.7 Inspection of Transport
Check the delivery immediately after the receipt for completeness and transport damage.
In case of externally recognizable transport damages:
Do not accept the delivery or only accept under reserve.
Note the extent of damages on the transportation documents or delivery note.
File complaint immediately.
4.8 Storage
Store the device only under the following conditions:
Do not store outside
Keep dry and dust-free
Do not expose to aggressive media
Protect from direct sun light
Avoid mechanical shocks
Storage temperature (0) needs to be observed
Relative humidity (0) must not be exceeded
Inspect packages regularly if stored for an extensive period of time (>3 months)
Product Features
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Measuring principle
Compatible Measuring Systems
Incremental
Conventional HTL- and TTL rotary encoders as well as the unguided ELGO linear
encoders LMIX, EMIX, DMIX, GMIX, RMIX or guided FMIX and PMIX systems
Absolute
ELGO EMAX (unguided) and FMAX (guided). FMAX calibration see chapter 11
Figure 1: Panel housing (standard)
Figure 2: Built-on housing (option)
5 Product Features
The universal ELGO position indicator Z58-600 is suitable for detecting
lengths and positions. The device has 2 programmable pre-selections in
order to control 2 internal normally open relays.
Both conventional incremental encoders and incremental or absolute
ELGO measuring systems can be connected as input signals. It is therefore a universal device which can visualize the information of numerous
ELGO standard measuring systems.
With the Z58-600, ELGO is able to offer a complete solution concerning
signal detection and visualization.
The predecessor type Z54 can be replaced by Z58 (except for a few
special devices). Please consider the pin assignment during Z54 replacement, because with Z58 additional plugs for news encoder types
are available.
Essential Features:
Power supply:
- 24 VDC (standard)
- 115/230 VAC with external ELGO power pack NG24.0 possible
- 115 VAC-supply alternatively available when order type Z58-654-115-X (restrictions 7.2)
- 230 VAC-supply alternatively available when order type Z58-654-230-X (restrictions 7.2)
Standardly with panel mounting housing (cut-out = 93 x 67 mm)
Optionally with built-on housing for surface mounting available
Installation depth = 73 mm (110 mm inclusive D-SUB connector)
RS232 interface for transmission of the actual value
All connections are pluggable
5.1 Compatible Measuring Systems
Table 1: Compatible Measuring Systems
5.2 Digital Inputs
The unit has 3 external inputs for triggering the setting functions (reset, reference and tool-offset).
These inputs are available at the 6-pin Phoenix connector S2 and have the following properties:
Characteristic: PNP, active high
Switching voltage: +24 VDC
Input current: max. 10 mA
Technical Data
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96
72
66
92
64,5
70
69
ELGO
Electronic
Z58
6 Technical Data
6.1 Identification
The type label serves for the identification of the unit. It is located on the housing of the device and indicates the
exact type designation (= order reference 14) with the corresponding part number. Furthermore, the type
label contains a unique, traceable device number. When corresponding with ELGO please always indicate this
data.
6.2 Dimensions Panel Housing (standard)
Figure 3: Dimensions panel housing (standard)
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