ELGA PURELAB Chorus, PAF0076-01 Configuration And Installation Manual

PURELAB

®

Chorus

Configuration & Installation Guide

(PAF0076-01)

2

Contents

1. INTRODUCTION ................................................................................ 4

2. HEALTH & SAFETY ............................................................................ 4

3. AMMENDMENTS TO THIS DOCUMENT ............................................... 6

4. SYSTEM PART NUMBERS & DESCRIPTION ........................................ 6

5. CONSUMABLE COMPATABILITY ........................................................ 6

6. INSTALLATION KITS & PART DETAILS ............................................. 7

7. EXTERNAL ELECTRICAL, COMM’N & WATER CONNECTIONS .............. 9

8. INTERNAL ELECTRICAL & COMMUNICATION CONNECTIONS. ......... 10

Chorus 3 / PURELAB Chorus 2 or Microprocessor Board ............................................. 10

Storage Reservoir Microprocessor Board .................................................................. 11

Halo Dispense Microprocessor Board ....................................................................... 12

9. WALL MOUNTING KITS & MOUNTING CONFIGURATIONS ............... 13

1 x PURELAB Chorus 3 (RO) + 15, 30, 60 or 100 liter Storage Reservoir ..................... 17

2 x PURELAB Chorus 3 (30lph) + 15, 30, 60 or 100 liter Storage Reservoir ................. 18

3 x PURELAB Chorus 3 (30lph) + 60 or 100 liter Storage Reservoir ............................ 19

4 x PURELAB Chorus 3 (30lph) + 60 or 100 liter Storage Reservoir ............................ 20

1 x PURELAB Chorus 2 (RO/DI) + 15, 30, 60 or 100 liter Storage Reservoir ................. 21

2 x PURELAB Chorus 2 (RO/DI) + 15, 30, 60 or 100 liter Storage Reservoir ................. 22

3 x PURELAB Chorus 2 (RO/DI) + 60 or 100 liter Storage Reservoir ............................ 23

4 x PURELAB Chorus 2 (RO/DI) + 60 or 100 liter Storage Reservoir ............................ 24

10. PURELAB CHORUS 1 ....................................................................... 25

PURELAB Chorus 1 Range with Integrated Halo dispense ........................................... 25

PURELAB Chorus 1 Range with Remote Halo Dispense .............................................. 26

PURELAB Chorus 1 Range with multiple Halo Dispense solutions ................................. 27

11. GRAVITY FEED - HALO DISPENSE CONFIGURATIONS ..................... 28

1 x Halo Dispense (mounted remotely) ................................................................... 28

2 x Halo Dispensers (1 x integrated & 1 x mounted remotely) .................................... 29

2 Halo Dispensers (mounted remotely) ................................................................... 30

3 Halo Dispensers (1 x integrated & 2 x mounted remotely) ...................................... 31

3 Halo Dispensers (mounted remotely) ................................................................... 32

4 x Halo Dispensers (1 x integrated & 3 x mounted remotely) .................................... 33

4 x Halo Dispensers (mounted remotely) ................................................................. 34

12. PRESSURIZED FEED - HALO DISPENSE CONFIGURATIONS ............. 35

1 x Halo Dispense (mounted remotely) ................................................................... 35

2 x Halo Dispensers (1 x integrated & 1 x mounted remotely) .................................... 36

2 Halo Dispensers (mounted remotely) ................................................................... 37

3 Halo Dispensers (1 x integrated & 2 x mounted remotely) ...................................... 38

3 Halo Dispensers (mounted remotely) ................................................................... 39

4 x Halo Dispensers (1 x integrated & 3 x mounted remotely) .................................... 40

4 x Halo Dispensers (mounted remotely) ................................................................. 41

3

Copyright Note

The information contained in this document is the property of VWS (UK) Ltd, trading as ELGA
LabWater, and is supplied without liability for errors or omissions.

No part of this document may be reproduced or used except as authorized by contract or other
written permission from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use
apply to all media in which this information may be placed.

VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter
without notice the specification, design, price or conditions of supply of any product or service.

© VWS (UK) Ltd. 2013 – All rights reserved.

ELGA and PURELAB are registered trademarks of VWS (UK) Ltd.

4

1. INTRODUCTION

This Configuration guide has been prepared to illustrate best practice when configuring PURELAB
Chorus. Please adhere to the following safety instructions.

2. HEALTH & SAFETY

WARNING!

WARNINGS ARE GIVEN WHERE FAILING TO
OBSERVE THE INSTRUCTIONS COULD RESULT IN
INJURY OR FATALITY.

CAUTION!

Cautions are given where failure to observe the
instructions could result in damage to the
equipment, associated equipment and processes.

Environment

CAUTION!

Clean dry indoor. Temp 5-40°C.
Humidity max 80% non-condensing.

Failure to follow the environmental specification
could result in damage to the system.

PURELAB Chorus is not designed for use in fume
cupboards where chemicals could damage the
system.

Halo Dispense

CAUTION!

The Halo Flexible Dispense handset is not
designed to be submersed in water.

Electricity

The appliance coupler (mains lead) or power supply connected to the rear of the unit can be
removed to isolate the power supply. If access to this is restricted then it is recommended that
access to the supply socket is easily available to disconnect the electrical supply.

WARNING!
ONLY USE THE APPLIANCE COUPLER (MAINS
LEAD), POWER SUPPLY AND COMMUNICATIONS
LEADS PROVIDED.
THE USE OF THESE WILL ENSURE ADEQUATE
EARTH PROTECTION IS PROVIDED.

IF THE EQUIPMENT IS USED IN A MANNER NOT
SPECIFIED BY ELGA, THE PROTECTION PROVIDED
BY THE EQUIPMENT MAY BE IMPAIRED

POSITION THE POWER SUPPLY SO THAT IT
CANNOT COME INTO CONTACT WITH WATER.

5

Ultraviolet Light

WARNING!

UNDER NO CIRCUMSTANCES SHOULD THE LAMP BE
CONNECTED AND ACTIVATED WHEN OUTSIDE THE
HOUSING. EXPOSURE COULD CAUSE SERIOUS
INJURY TO EYES AND SKIN.

ENSURE THE UV LAMP IS DISPOSED OF IN
ACCORDANCE WITH LOCAL REGULATIONS.

Residual Biostat

WARNING!

DURING THE COMMISSIONING CYCLE TRACE
RESIDUAL BIOSTAT IS FLUSHED FROM THE
SYSTEM. A MATERIAL SAFETY DATA SHEET IS
AVAILABLE UPON REQUEST.

Control of Substances Hazardous to Health (COSHH)

Material safety data sheets covering the various replaceable Purification Packs are available upon
request.

6

3. AMMENDMENTS TO THIS DOCUMENT

4. SYSTEM PART NUMBERS & DESCRIPTIONS

5. CONSUMABLE COMPATABILITY

Issue

No.

Details of Amendment

1

Released at Issue 1 – 07/11/2013

System Part Numbers & Description

Part No.

Description

PC1ANRXM1

PURELAB Chorus 1 – Type I Ultrapure solution for Analytical Research Applications

PC1LCSXM1

PURELAB Chorus 1 - Type I Ultrapure solution for Life Science Applications

PC1GSCXM1

PURELAB Chorus 1 - Type I Ultrapure solution for General Science Applications

PC2RODIM1

PURELAB Chorus 2 (RO/DI) – Tap to Pure Water System

RO310XXM1

PURELAB Chorus 3 (RO) – Type III General Grade Solution up to 10l/hr

RO310BPM1

PURELAB Chorus 3 (RO) – Type III General Grade Solution up to 10l/hr.
(fitted with feed water boost pump)

RO320XXM1

PURELAB Chorus 3 (RO) – Type III General Grade Solution up to 20l/hr

RO320BPM1

PURELAB Chorus 3 (RO) – Type III General Grade Solution up to 20l/hr.
(fitted with feed water boost pump)

RO330XXM1

PURELAB Chorus 3 (RO) – Type III General Grade Solution up to 30l/hr

RO330BPM1

PURELAB Chorus 3 (RO) – Type III General Grade Solution up to 30l/hr.
(fitted with feed water boost pump)

LA754

Halo Dispenser

LA755

Halo Advanced Dispenser

LA756

Halo Flexible Dispenser

LA757

15 Liter Storage Reservoir

LA758

30 Liter Storage Reservoir

LA759

60 Liter Storage Reservoir

System Part Numbers & Description

Part No.

Description

Chorus 3

(RO)

PURELAB

Chorus 2

(RO/DI)

Storage

Reservoirs

PURELAB

Chorus

1

Halo

Dispensers

LC232

Purification Pack (RO Feed) – PURELAB
Chorus 1

- - - ✓ -

LC233

Bypass Pack

- ✓ - ✓ -

LC234

Purification pack - PURELAB Chorus 2
RO/DI

- ✓ - - -

LC236

Sanitization Pack (Standard)

- - - ✓ -

LC239

Degassing Module

✓

✓

- -

LC240

RO Module (10l/hr)

✓

✓

- - -

LC241

Pre-treatment Pack

✓

✓

- - -

LC242

Composite Vent Filter

-

- ✓ -

-

LC244

Purification Pack (SDI feed) – PURELAB
Chorus 1

- - - ✓ -

LC245

Purification Pack (Low Ionic) – PURELAB
Chorus 1

- - - ✓ -

LC246

Purification Pack – (Low TOC) PURELAB
Chorus 1

- - - ✓ -

LC145

Point-of-Use - 0.2μm Microfilter

- - -

-

✓

7

6. INSTALLATION KITS & PART DETAILS

The following pages detail what is contained in PURELAB Chorus Installation Kits to help you locate
the correct parts for installation.

LA762 Standard Installation Kit

For use with all systems, this should be used in addition to one of the following installation kits.

LA773 Reservoir Installation Kit

For use with all 15,30,60 & 100 ltr Storage Reservoirs.

LC197

Point-of-Use - Biofilter

- - -

-

✓

LC210

UV Lamp (185/254nm)

- - -

✓*

-

LC109

Ultra Micro Filter

- - -

✓**

-

LC151

Ultra Filter

- - -

✓***

-

*

Not compatible with PURELAB Chorus 1 – General Science

**

Not compatible with PURELAB Chorus 1 – General Science or Life Science

***

Not compatible with PURELAB Chorus 1 – General Science or Analytical Research

Parts / Installation Kits Required

Part No.

Description

Supplied

with System

Ordered

Separately

CEPWGU303754

Power Supply

-

✓

LA762

Standard Installation Kit

✓

-

LA768

Halo Dispense Wall Mounting Kit

✓

LA770

Wall Mounting Kit – 15 & 30 ltr Storage
Reservoirs

✓

LA771

Wall Mounting Kit – 60 ltr Storage Reservoirs

✓

LA773

Reservoir Installation Kit

✓

-

LA774

Halo Installation Kit

✓

-

LA775

Degassing Kit (Chorus 3 (RO) and
PURELAB Chorus 2 (RO/DI))

-

✓

LA776

Tool Kit

-

✓

LA777

Integrated Installation Kit

-

✓

LA778

Side By Side Installation Kit

-

✓

LA779

Remote Mounted Installation Kit

-

✓

LA575

Pressure Regulator – See feed water pressure
guidelines for each configuration

-

✓

LA732

Footswitch Dispense – Compatible with Halo
Advanced and Halo Flexible Dispense only.

-

✓

Part Number

Description

Qty

FTBEAC0505

FLOW BEND JG 5/16"

10

TUBE31957

TUBING JG 8MM OD X 5MM ID

5

Part Number

Description

Qty

FTBEAC0505

FLOW BEND JG 5/16"

5

FTELAC201660

ELBOW STEM 15MM OD TUBE (ACETAL BLACK)

1

FTSPPP302252

DISPENSE TAP HPSBC - BLACK WITH CHROME BONNET

1

INST40010

INSTALLATION SETUP GUIDE - RESERVOIR RANGE

1

LC216

COMPOSITE VENT FILTER ASSEMBLY

1

LEAD40029

5.0 MTR RS485 CROSSOVER LEAD

1

TUBE31957

TUBING JG 8MM OD X 5MM ID

5

VABLAC0040

VALVE ISOLATING 8MM

2

8

LA774 Dispense Installation Kit

For installing a Halo Dispenser, attached directly to a PURELAB Chorus system.

LA777 Integrated Installation Kit

For installing 2 integrated PURELAB Chorus systems

LA778 Side By Side Installation Kit

For installing multiple PURELAB Chorus systems side by side

LA779 Remote Mounted Installation Kit

For installing a Halo Dispenser remotely up to 5m away from the PURELAB Chorus system.

LA776 Chorus Tool Kit

Tools required for installing a system if not installed by a Service Technician.

Part Number

Description

Qty

FTBEAC0505

FLOW BEND JG 5/16"

2

FXSCYR302246

SCREW M8 X 110MM SOCKET CAP HEAD A4 S/STL

1

TUBE31957

TUBING JG 8MM OD X 5MM ID

5

Part Number

Description

Qty

CECVGU304974

COVER YELLOW PVC 11.9MM X 12.7MM

2

FXBOYR301716

BOLT M8x45mm SOCKET HEX KEY ST/ST

1

FXCLGU302927

CLIP WALL SECURING

1

LEAD39872

RS485 600MM RED CROSSOVER CABLE

1

SP1010

WIRING SET STANDARD INSTALLATION KIT

1

TEES38261

EQUAL TEE - 8MM OD TUBE

2

Part Number

Description

Qty

LEAD39873

RS485 1.5M BLACK CROSSOVER CABLE

1

LEAD39874

1.5MTR EXTERNAL POWER LEAD

1

TEES38261

EQUAL TEE - 8MM OD TUBE

2

Part Number

Description

Qty

FTBEAC0505

FLOW BEND JG 5/16"

2

LEAD40029

5.0 MTR RS485 CROSSOVER LEAD

1

LEAD40175

5.0 MTR EXTERNAL POWER LEAD

1

TUBE31957

TUBING JG 8MM OD X 5MM ID

10

Part Number

Description

Qty

TOTOGU0510

Tube Cutter

1

TOTOGU1305

PTFE Tape

1

TOTGU1605

John Guest Collet Release Tools

1

TOTOGU303630

6mm Hex Key

1

9

7. EXTERNAL ELECTRICAL, COMM’N & WATER CONNECTIONS

PURELAB Chorus Range

Halo Dispense

Port 1 - Water Inlet (all systems)

Port 2 – Not Used

Port 3 – Drain Outlet (all Systems)

Port 4 – Purified Water Outlet (all systems)

Port 5 – Return – Purified Water (PURELAB Chorus 1 only)

Port 9

Network

Connection

Port 7

Network

Connection

Port 8
Power

Connection

Port 6
Power

Connection

Port 5

Purified Water

Return

Port 1

Purified Water

Inlet

Port 6 – Electrical Power (all systems)

Port 7 – Network Connection (all systems)

Port 8 – Electrical Power (all systems)

Port 9 – Network Connection (all systems)

Port 11

BMS

Connection

Port 10

Footswitch

Connection

(Halo Advanced Only)

10

8. INTERNAL ELECTRICAL & COMMUNICATION CONNECTIONS.

Chorus 3 / PURELAB Chorus 2 or Microprocessor Board

J2

Network

Connection

(External Port 7)

TH5

Power

Connection

(External Port 6)

J1

Network

Connection

(External Port 9)

TH4

Power

Connection

(External Port 8)

Port 6 – Electrical Power

Port 7 – Network Connection

Port 8 – Electrical Power

Port 9 – Network Connection

11

Storage Reservoir Microprocessor Board

J2

Network & Power

Connection

J1

Network & Power

Connection

12

Halo Dispense Microprocessor Board

J2

Network

Connection

(External Port 7)

J1

Network

Connection

(External Port 9)

TH5

Power

Connection

(External Port 6)

TH4

Power

Connection

(External Port 8)

13

9. WALL MOUNTING KITS & MOUNTING CONFIGURATIONS

The following page details what is contained in PURELAB Chorus Installation Kits to help you locate
the correct parts for installation.

Bench Mounted / Wall Mounted

Independent Chorus 3 (RO)

Up to 2 systems can be mounted together

Bench Mounted / Wall Mounted

Independent PURELAB Chorus 2 (RO/DI)

Up to 2 systems can be mounted together

No wall mounting kit required

No wall mounting kit required

Wall Mounted

Independent 15 /30 liter Storage Reservoir

Wall Mounted

Independent 60 liter Storage Reservoir

Use LA770 Wall Mounting Kit

Use LA771 Wall Mounting Kit

Parts / Installation Kits Required

Part No.

Description

Supplied

with System

Ordered

Separately

LA768

Wall Mounting Kit – Halo Dispense Solutions

- ✓ LA770

Wall Mounting Kit – 15 & 30 ltr Storage Reservoirs

-

✓

LA771

Wall Mounting Kit – 60 ltr Storage Reservoirs

-

✓