Elenco Electronics ST-751 Assembly Instructions Manual

Signal Tracer Kit
MODEL ST-751
Elenco®Electronics, Inc.
Cop
yright © 2005, 1996 by Elenco
Electronics
, Inc. All rights reserved. 753031
Revised 2005 REV-E
No par
t of this book shall be reproduced b
y an
y means;
electronic, photocopying, or otherwise without written permission
from the publisher.
Assembly Instructions
Parts List
If you are a student, and any parts are missing or damaged, please see instructor or bookstore. If you purchased this signal tracer kit from a distributor, catalog, etc., please contact Elenco
Electronics (address/phone/e-mail is at the back of this manual) for
additional assistance, if needed.
Resistors
Qty. Symbol Description Part #
1 R6 100W 5% 1/4W (brown-black-brown-gold) 131000 1 R16 220W 5% 1/4W (red-red-brown-gold) 132200 1 R10 1kW 5% 1/4W (brown-black-red-gold) 141000 1 R13 2.7kW 5% 1/4W (red-violet-red-gold) 142700 1 R14 3.9kW 5% 1/4W (orange-white-red-gold) 143900 1 R8 4.7kW 5% 1/4W (yellow-violet-red-gold) 144700 1 R5 6.8kW 5% 1/4W (blue-gray-red-gold) 146800 3 R3, R9, R15 10kW 5% 1/4W (brown-black-orange-gold) 151000 1 R12 47kW 5% 1/4W (yellow-violet-orange-gold) 154700 2 R1, R2 100kW 5% 1/4W (brown-black-yellow-gold) 161000 1 R4 180kW 5% 1/4W (brown-gray-yellow-gold) 161800 1 R7 220kW 5% 1/4W (red-red-yellow-gold) 162200 1 R11 Trim Pot 220kW 191622
Capacitors
Qty. Symbol Description Part #
1 C1 .001mF Discap (102) 231035 3 C2, C3, C7 .1mF Discap (104) 251010 4 C4,C5,C6,C9 10
mF Electrolytic (Lytic) 271045
Semiconductors
Qty. Symbol Description Part #
1 D1 Diode 1N5234 315234 1 Q2 Transistor 2N3904 323904 1 Q1 Transistor MPS 5172 325172 1 U1 IC LM-358 330358 1 D2 LED Diode .125” 350001
Miscellaneous
Qty. Description Part #
1 PC Board 512751 1 Switch Slide DPDT 541023 1 Probe Tip 616001 1 Knob (white) 622019 1 Earphone Jack 622102 1 Case 623007 1 Earphone 8W 629350 2 Screw #4 x 5/8” 643450 1 IC Socket 8-pin 664008 1 Alligator Clip Black 680001 1 Alligator Clip Red 680002 1
Alligator Clip Green
680003 1 Label 720510 12” Wire 815820 36” Cable 3-wire 870801 2” Tubing #20 PVC 890020 48”
Solder
9ST4
-1-
Introduction
Assembly of your signal tracer will prove to be an exciting project and give much satisfaction and personal achievement. If you have experience in soldering and wiring techniques, you should have no problems. For the beginner, care must be given to identifying the proper components and good soldering habits. Above all, take your time and follow the easy step­by-step instructions. Remember, an ounce of prevention is worth a pound of cure. Avoid making mistakes and no problems will occur.
Parts Verification
Before beginning the assembly process, familiarize yourself with the components and this instruction book. Verify that all parts are present. This is best done by checking off each item against the parts list.
Resistors are identified by their color code as shown in the assembly instructions.
Soldering
The most important factor in assembling your signal tracer is good soldering techniques. Using the proper soldering iron is of prime importance. A small pencil type iron of 25-40 watts is recommended. The tip of the iron should be the flipplet point type and at all times kept clean and well tinned. Many areas on the main board are close together and care must be given not to form solder shorts. Size and care of the tip will eliminate problems.
For a good soldering job, the areas being soldered must be heated sufficiently so that the solder flows freely. Apply the solder simultaneously to the component lead and the component pad on the PC board so that good solder flow will occur. Be sure that the lead extends through the solder smoothly, indicating a good solder joint. Use only rosin core solder of 60/40 alloy. Do not blob the solder over the lead because this could result in a cold solder joint.
Assemble Components
In all of the following assembly steps, the components must be installed on the top side of the board unless otherwise indicated. The top legend shows where each component goes. The leads pass through the corresponding holes and the board is turned to solder the component leads on the foil side. Solder immediately, unless the pad is adjacent to another hole, which will interfere with the placement of the other component. Clip excessive leads with diagonal cutters. Then, place a check mark in the box next to the step indicating that the step is complete.
-2-
-3-
Step-by-Step Assembly Instructions
Refer to Figure 1, install and solder the following resistors.
R1 100kW 5% 1/4W brown-black-yellow-gold R2 100kW 5% 1/4W brown-black-yellow-gold R3 10kW 5% 1/4W brown-black-orange-gold R4 180kW 5% 1/4W brown-gray-yellow-gold R5 6.8kW 5% 1/4W blue-gray-red-gold R6 100W 5% 1/4W brown-black-brown-gold R7 220kW 5% 1/4W red-red-yellow-gold R8 4.7kW 5% 1/4W yellow-violet-red-gold R9 10kW 5% 1/4W brown-black-orange-gold R10 1kW 5% 1/4W brown-black-red-gold R12 47kW 5% 1/4W yellow-violet-orange-gold R13 2.7kW 5% 1/4W red-violet-red-gold R14 3.9kW 5% 1/4W orange-white-red-gold R15 10kW 5% 1/4W brown-black-orange-gold R16 220W 5% 1/4W red-red-brown-gold R11 Trim Pot 220k
W
Figure 1 - Top Legend
Install and solder D1, the 1N5234 diode. Note: the diode has polarity as indicated by the band. Mount the diode with the band corresponding to the PC board marking as shown in Figure 2.
Install and solder the 8-pin IC soc
ket (U1). Carefully install the LM-385
IC (see Figure 3).
Be sure that the notch is in the correct direction as
sho
wn in Figure 1.
Trim Pot
Band
Figure 2 Figure 3
Notch
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