Elenco Electronics M-1006K Assembly And Instruction Manual

Page 1
DIGITAL MULTIMETER KIT
MODEL M-1006K
Assembly and Instruction Manual
Elenco Electronics, Inc.
Copyright © 2001 Elenco Electronics, Inc. 753096
Page 2
PARTS LIST
If you are a student, and any parts are missing or damaged, please see instructor or bookstore. If you purchased this meter kit from a distributor, catalog, etc., please contact Elenco Electronics (address/phone/e-mail is at the back of this manual) for additional assistance, if needed. DO NOT contact your place of purchase as they will not be able to help you.
RESISTORS
(Parts mounted on card.)
Qty. Symbol Value Color Code Part #
1R9 .01 Shunt Wire 100161 1R8 .99Ω .5% 1/4W black-white-white-silver-green 109930 1R7 9Ω .5% 1/4W white-black-black-silver-green 119000 1 R13 1005% 1/4W brown-black-brown-gold 131000 1 R6 100.5% 1/4W brown-black-black-black-green 131050 1 R5 900.5% 1/4W white-black-black-black-green 139050 1 R17 9101% 1/4W white-brown-black-black-brown 139130 1 R12 1k5% 1/2W brown-black-brown-gold 141000 1 R14 4.7k5% 1/4W yellow-violet-red-gold 144700 1R4 9kΩ .5% 1/4W white-black-black-brown-green 149050 1 R15 30k1% 1/4W orange-black-black-red-brown 153030 1 R3 90k.5% 1/4W white-black-black-red-green 159050 1 R25 100k5% 1/4W brown-black-yellow-gold 161000 3 R10, R11, R24 220k5% 1/4W red-red-yellow-gold 162200 1 R2 352k.5% 1/2W orange-green-red-orange-green 163551 5 R18 - R22 470k5% 1/4W yellow-violet-yellow-gold 164700 1 R1 548k.5% 1/2W green-yellow-gray-orange-green 165451 1 R23 1M5% 1/4W brown-black-green-gold 171000
Placed in bag with carded parts.
1 R16 200(201) Potentiometer 191310
CAPACITORS
Qty. Symbol Value Description Part #
1 C1 100pF (101) Disc 221017 4 C2, C3, C4, C6 .1µF (104) Mylar (small yellow) 251017S 1C5 .1µF (104) Mylar 251017
SEMICONDUCTORS
Qty. Symbol Value Description Part #
1 D1 1N4007 Diode (mounted on resistor card) 314007
MISCELLANEOUS
-1-
Qty. Description Part #
1 LCD 351115 2 Zebra 500006 1 PC Board IC Installed 516101 1 Fuse 0.2A, 250V 533002 1 Batter y 9V 590009 1 Batter y Snap 590098 1 Selector Knob 622104 1 Case Top (Black) 623113 1 Case Bottom (Black) 623209 1 Zebra Frame 629012 3 Screw 2mm x 6mm 643439
Qty. Description Part #
2 Screw 2mm x 10mm 643447 2 Fuse Holder Clips 663100 1 Socket Transistor 664007 3 Input Socket 664101 2 Ball Bearing 666400 6 Slide Contact 680013 2 Spring 1/4” (Selector Knob) 680014 1 Label Front 724012 1 Grease 790004 1 Solder Tube 9ST4 1 Test Lead Set RWTL1000B
NOTE:
Not used but printed on PC board: R26 - R29, T1 The 7106 IC1 is already installed on the PC board. This type of installation is called C.O.B. (chip on
board). The IC is tested after it is installed on the PC board.
Page 3
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IDENTIFYING RESISTOR VALUES
Use the following infor mation as a guide in proper ly identifying the value of resistors.
5 Bands
1 2
Multiplier
Tolerance
Resistors
PARTS IDENTIFICATION
PC Board with IC
Potentiometer
Ball Bearing
Selector Knob
Battery Snap
Fuse
Clip
Slide
Contact
Transistor
Test Socket
Fuse
Input Socket
3
4 Bands
1
2
Multiplier
Tolerance
Diode
Shunt Wire
LCD Assembly
Zebras/LCD/Frame/Cover
Capacitors
Discap
Mylar
C5
Abbreviation Means Multiply Unit By Or
p pico .000000000001 10
-12
n nano .000000001 10
-9
µ micro .000001 10
-6
m milli .001 10
-3
unit 1 10
0
k kilo 1,000 10
3
M mega 1,000,000 10
6
1,000 pico units = 1 nano unit 1,000 micro units = 1 milli unit 1,000 units = 1 kilo unit
1,000 nano units = 1 micro unit 1,000 milli units = 1 unit 1,000 kilo units = 1 kilo unit
METRIC UNITS AND CONVERSIONS
IDENTIFYING CAPACITOR VALUES
Capacitors will be identified by their capacitance value in pF (picofarads), nF (nanofarads), or µF (microfarads). Most capacitors will have their actual value printed on them. Some capacitors may have their value pr inted in the following manner. The maximum operating voltage may also be printed on the capacitor.
Second Digit
First Digit
Multiplier Tolerance*
For the No.01234589 Multiply By 1 10 100 1k 10k 100k .01 0.1
Multiplier
Note: The letter “R” may be used at times to signify a decimal point; as in 3R3 = 3.3
10µF 16V
103K
100V
The letter M indicates a tolerance of +20% The letter K indicates a tolerance of +
10%
The letter J indicates a tolerance of +5%
Maximum Working Voltage
The value is 10 x 1,000 = 10,000pF or .01µF 100V
*
Zebra
Frame
Zebras
LCD
Page 4
-3-
Introduction
The most important factor in assembling your M-1006K Digital Multimeter Kit is good soldering techniques. Using the proper soldering iron is of prime impor tance. A small pencil type soldering iron of 25 - 40 watts is recommended.The tip of the iron must be kept clean at all times and well tinned.
Safety Procedures
• Wear eye protection when soldering.
Locate soldering iron in an area where you do not have to go around it or reach over it.
Do not hold solder in your mouth. Solder contains lead and is a toxic substance. Wash your hands thoroughly after handling solder.
• Be sure that there is adequate ventilation present.
Assemble Components
In all of the following assembly steps, the components must be installed on the top side of the PC board unless otherwise indicated. The top legend shows where each component goes. The leads pass through the corresponding holes in the board and are soldered on the foil side.
Use only rosin core solder of 63/37 alloy. DO NOT USE ACID CORE SOLDER!
CONSTRUCTION
Solder
Soldering Iron
Foil
Solder
Soldering Iron
Foil
Component Lead
Soldering Iron
Circuit Board
Foil
Rosin
Soldering iron positioned incorrectly.
Solder
Gap
Component Lead
Solder
Soldering Iron
Drag
Foil
1. Solder all components from
the copper foil side only. Push the soldering iron tip against both the lead and the circuit board foil.
2. Apply a small amount of
solder to the iron tip. This allows the heat to leave the iron and onto the foil. Immediately apply solder to the opposite side of the connection, away from the iron. Allow the heated component and the circuit foil to melt the solder.
1. Insufficient heat - the solder will not flow onto the lead as shown.
3. Allow the solder to flow around the connection. Then, remove the solder and the iron and let the connection cool. The solder should have flowed smoothly and not lump around the wire lead.
4.
Here is what a good solder connection looks like.
2. Insufficient solder - let the solder flow over the connection until it is covered. Use just enough solder to cover the connection.
3. Excessive solder - could make connections that you did not intend to between adjacent foil areas or terminals.
4. Solder bridges - occur when solder runs between circuit paths and creates a short circuit. This is usually caused by using too much solder. To correct this, simply drag your soldering iron across the solder bridge as shown.
What Good Soldering Looks Like
A good solder connection should be bright, shiny, smooth, and uniformly flowed over all surfaces.
Types of Poor Soldering Connections
Page 5
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ASSEMBLY INSTRUCTIONS
Identify and install the following parts as shown. After soldering each part, mark a check in the box provided. Be sure that solder has not bridged to an adjacent pad.
Figure BFigure A
Stand resistor on end as shown. Solder and cut off the excess leads.
C1 - 100pF (101) Discap C2 -
.1µF (104) Mylar (small yellow)
R22 - 470k5% 1/4W Resistor
(yellow-violet-yellow-gold)
(see Figure A)
R21 - 470k5% 1/4W Resistor
(yellow-violet-yellow-gold)
(see Figure A)
R25 - 100k5% 1/4W Resistor
(brown-black-yellow-gold)
(see Figure A)
R15 - 30k1% 1/4W Resistor
(orange-black-black-red-brown)
(see Figure A)
R16 -
200(201) Potentiometer
(see Figure B)
R17 - 9101% 1/4W Resistor
(white-brown-black-black-brown)
(see Figure A)
R14 - 4.7k5% 1/4W Resistor
(yellow-violet-red-gold)
(see Figure A)
R13 - 1005% 1/4W Resistor
(brown-black-brown-gold)
(see Figure A)
R19 - 470k5% 1/4W Resistor R18 - 470k5% 1/4W Resistor
(yellow-violet-yellow-gold)
(see Figure A)
Mount the potentiometer to the PC board as shown.
R20 - 470k5% 1/4W Resistor
(yellow-violet-yellow-gold)
(see Figure A) C5 - .1µF (104) Mylar R24 - 220k5% 1/4W Resistor
(red-red-yellow-gold)
(see Figure A) C4 -
.1µF (104) Mylar (small yellow)
C3 -
.1µF (104) Mylar (small yellow)
R23 - 1M5% 1/4W Resistor
(brown-black-green-gold)
(see Figure A) R6 - 100.5% 1/4W Resistor
(brown-black-black-black-green)
(see Figure A) R5 - 900.5% 1/4W Resistor
(white-black-black-black-green)
(see Figure A) R4 - 9k.5% 1/4W Resistor
(white-black-black-brown-green)
(see Figure A) R3 - 90k.5% 1/4W Resistor
(white-black-black-red-green)
(see Figure A)
Page 6
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ASSEMBLY INSTRUCTIONS
Identify and install the following parts as shown. After soldering each part, mark a check in the box provided. Be sure that solder has not bridged to an adjacent pad.
Figure C
Stand diode on end. Mount with band as shown on the top legend.
C6 -
.1µF (104) Mylar (small yellow)
R1 - 548k.5% 1/2W Resistor
(green-yellow-gray-orange-green)
R2 - 352k.5% 1/2W Resistor
(orange-green-red-orange-green)
R11 - 220k5% 1/4W Resistor
(red-red-yellow-gold)
(see Figure A) R10 - 220k5% 1/4W Resistor
(red-red-yellow-gold)
(see Figure A) D1 - 1N4007 Diode
(see Figure C)
R7 - 9.5% 1/4W Resistor
(white-black-black-silver-green)
R8 - .99.5% 1/4W Resistor
(black-white-white-silver-green)
R12 - 1k5% 1/2W Resistor
(brown-black-brown-gold)
Band
Insert the narrow end of the three input sockets into the PC board from the solder side, as shown in Figure D. Solder the sockets to the PC board on the component side only. The solder should extend completely around the socket (see Figure D).
Insert the shunt wire (R9) into the PC board holes from the component side as shown in Figure D. Adjust the wire so that it sticks out the other (solder) side of the PC board 3/16 of an inch. Solder the wire to the PC board on the component side only.
Be sure that the 8-pin transistor socket will slide easily through its hole in the top case from either direction. If it does not, carefully slide it through the hole several times in each direction to remove any burrs. Do not push on the socket leads or they may be damaged. Insert the socket into the PC board holes from the solder side as shown in Figure D. Be sure that the tab lines up with the hole as shown in the figure. Solder the socket to the PC board on the component side of the PC board as shown in the figure and cut off excess leads.
Feed the battery snap wires up through the holes in the PC board from the solder side as shown in Figure D. Insert the red wire into the hole marked (9V+) and black wire into hole marked (9V–) as shown. Solder the wires to the PC board.
Insert the two fuse clips into the PC board holes as shown in Figure D. Be sure that the tabs are on the outside as shown in the figure. Solder the clips to the PC board.
Install the following parts. Then, mark a check in the box provided.
Page 7
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Close-up view of the transistor socket and
PC board.
Solder Side
Solder Side
Figure D
Tab
Input Sockets
Shunt Wire
Red Wire
Black Wire
Solder
Battery Snap
Transistor
Socket
Fuse Clips
Remove the clear protective film from the front of the LCD (Note: DO NOT remove the silver bac king). Place the LCD, zebra fr ame, and zebras into the top case as shown in Figure E. Be sure that the LCD tab is in the same direction as shown in the figure.
Cut open the plastic envelope containing the grease and put a small amount of grease in each spring hole of the selector knob as shown in Figure F. Then, insert a 1/4” spring into each hole as shown in the figure.
Clear Protective Film
Figure F
Spring Holes
1/4” Springs
Figure E
LCD
Zebras
Tab
Zebra Frame
Top Case
Page 8
Put the bearings into two opposite indents in the case top as shown in Figure G. Place the six slide contactors on the selector knobs as shown in Figure G. Place the selector knob into the case top so that the springs fit over the bearings as shown in Figure G.
Place the PC board over the selector knob. Be sure that the 8-pin socket slides into its hole. Then fasten the PC board with two 6mm screws as shown in Figure G.
Insert the 0.25A, 250V fuse into the fuse clips. Your fuse may be unmarked. Peel the backing off of the front label and place it on the case top. Connect a 9V battery to the battery snap.
-7-
Figure G
PC Board
6mm Screws
Slide Contactor
Rib
Close-up View
Bearings
Battery Compartment
Case Top
Selector Knob
Page 9
CALIBRATION
Refer to the METER OPERATION section for test lead connections and measurement procedure.
A/D CONVERTER CALIBRATION
Turn the range selector switch to the 20V position and connect the test leads. Using another meter of known accuracy, measure a DC voltage of less than 20 volts (such as a 9V battery). Calibrate the kit meter by measuring the same voltage and adjusting R16 until the kit meter reads the same as the accurate meter (do not use the kit meter to measure its own battery). When the two meters agree, the kit meter is calibrated. T urn the knob to the OFF position and remove the voltage source.
SHUNT WIRE CALIBRA TION
To calibrate the shunt wire, you will need a 5 amp current source such as a 5V power supply and a 1 ohm, 25 watt resistor. If a 5 amp source is not available, you can use a lower current (2 amps). If no supply is available, it is not important to do this test. Set the range switch to the 10A position and connect the test leads as shown in Figure H. If the meter reads higher than 5A, resolder the shunt wire so that there is less wire between the 10A DC and COM sockets. If the meter reads low, resolder the shunt wire so that there is more wire between the sockets.
1) ACV Range: 750 0 0.0 200 0 0 0
2) DCA,10A Ranges: 200µ 0 0.0 2000µ 0 0 0 20m 0.0 0 200m 0 0.0 10A 0.0 0
3) Ohms, Diode and hFE Ranges: B indicates blank. hFE 0 0 0 Diode ( ) 1 B B B 200 1 B B.B
2000 1 B B B 20k 1 B.B B 200k 1 B B.B 2000k 1 B B B
4) DCV Range: 200m 0 0.0 2000m 0 0 0 20 0.0 0 200 0 0.0 1000 0 0 0
-8-
TESTING, CALIBRA TION, AND TROUBLESHOOTING
TESTING OF LCD
With no test leads connected to the meter, move the selector switch around the dial. You should obtain the following readings. A (–) sign may also be present or blinking.
If any of these tests fail:
a) Check that the batter y is good. b) Check the values of resistors R14, R15, R19, R20, R23 - R25. c) Check the values of capacitors C1 - C6. d) Check the PC board for solder bridges and bad solder connections. e) Check that the slide contactors are seated correctly. f ) Check that the LCD and zebras are seated correctly.
If the calibration fails:
a) Check the PC board for solder bridges and bad solder connections. b) Check the value of resistors R7 - R9, R23, and capacitor C3.
10A DC
VmA
COM
Figure H
1 25 Watts
Power Supply
5VDC
+
123
Page 10
AC V OLTS TEST
To test the ACV ranges, we will need a source of AC voltage. The AC power line is the most convenient. CAUTION: Be very careful when working with 120VAC. Be sure that the range switch is in the 200 or 750VAC
position before connecting the test leads to 120VAC.
1) Set the range to 200VAC and measure the AC power line. The voltage should be about 120VAC. Compare the reading to a meter of known accuracy.
2) Set the range to 750VAC and measure the AC power line. The voltage should be about 120VAC. Compare the reading to a meter of known accuracy.
If either if the above tests fail:
a) Check the values and the soldering of resistors R1 - R6, R22. b) Check that diode D1 is mounted as shown in the assembly instructions.
DC AMPS TEST
1) Set the range switch to 200µA and connect the meter as in Figure J. With RA equal to 100kΩ the current should be about 90µA. Compare the reading to a known accurate meter.
2) Set the range switch and R
A as in the following table. Read the currents shown and compare to a known
accurate meter.
If any of the above tests fail:
a) Check the fuse. b) Check the value and soldering of resistors R7, R8, and R9.
DC VOLTS TEST
1) If you have a variable power supply, set the supply to about the midpoint of each of the DCV ranges and compare the kit meter reading to a meter known accuracy.
2) If you do not have a variable power supply, make the following two tests:
a) Set the range switch to 2000mV and measure the voltage across the 100 ohm resistor of Figure Ia. You should get
about 820mV. Compare the reading to a meter of known accuracy.
b) Set the range switch to 200mV and measure the voltage across the 100 ohm resistor of Figure Ib. You should get
about 90mV. Compare the reading to a meter of known accuracy.
If any of these tests fail:
a) Recheck the meter
calibration.
b) Check the value and the
soldering of resistors R1­R6, R12-R17, R21-R24, and capacitor C3.
-9-
Figure J
Figure Ia Figure Ib
1k
10A DC
VmA
COM
100
9V
123
10k
10A DC
VmA
COM
100
9V
123
Range Switch R
A
Current (approx.)
2000µA 10k 900µA
20mA 1k 9mA
200mA 470 19mA
VmA
COM
10A DC
123
Accurate
Meter
R
A
9V
Page 11
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RESIST ANCE/DIODE TEST
1) Measure a resistor of about half of the full scale value of each resistance range. Compare the kit meter readings to those from a meter of known accuracy.
2) Measure the voltage drop of a good silicon diode. You should read about 700mV. Power diodes and the base to emitter junction of power transistors may read less.
If any of these tests fail:
a) Check the values and the soldering of resistors R1 - R6, and R12.
h
FE
1) Set the range switch to hFEand insert a small transistor into the appropriate NPN or PNP holes in the transistor socket.
2) Read the h
FE
of the transistor. The hFEof transistors varies over a wide range, but you will probably get a
reading between 100 and 300.
If this check fails:
a) Check that the transistor socket is aligned according to Figure D. b) Check the value and soldering of resistors R10, R11, and R29.
FINAL ASSEMBLY
Snap the case bottom onto the case top and fasten with the two 10mm screws as shown in Figure K.
Case Bottom
Screws
Case Top
Figure K
Battery
Page 12
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THEORY OF OPERATION
A block diagram of the M-1006K is shown in Figure 1. Operation centers around a custom LSI chip. This chip contains a dual slope A/D (analog to digital) converter, display latches, seven segment decoder and display drivers. A block diagram of the IC functions is shown in Figure 2. The input voltage or current signals are conditioned by the selector switches to produce an output DC voltage with a magnitude between 0 and 199mV. If the input signal is 100VDC, it is reduced to 100mVDC by selecting a 1000:1 divider. Should the input be 100VAC, it is first rectified and then divided down to 100mVDC. If current is to be read, it is converted to a DC voltage by internal shunt resistors.
Figure 1
Input
Selector
Switches
AC
Converter
Ohms
Converter
Current
Shunt
V
V
I
Voltage Divider
Selector
Switches
V
A/D Converter & Display
Driver
Display
Decimal
Point
DC
Analog
Data
For resistance measurements, an internal voltage source drives the test resistor in series with a known resistor. The ratio of the test resistor voltage to the known resistor voltage is used to deter mine the value of the test resistor.
The input of the 7106 IC is fed to an A/D conver ter. Here the DC voltage is changed to a digital format. The resulting signals are processed in the decoders to light the appropriate LCD segments.
Timing for the overall operation of the A/D converter is derived from an external oscillator whose frequency is selected to be 25kHz. In the IC, this frequency is divided by four before it clocks the decade counters. It is then further divided to form the three convert-cycles phases. The final readout is clocked at about two readings per second.
The digitized measurements are presented to the display as f our decoded digits (seven segments) plus polarity . The decimal point position on the display is determined by the selector switch setting.
A/D CONVERTER
A simplified circuit diagram of the analog portion of the A/D converter is shown in Figure 3. Each of the switches shown represent analog gates which are operated by the digital section of the A/D converter. The basic timing for switch operation is keyed by the external oscillator. The conversion process is continuously repeated. A complete cycle is shown in Figure 3.
Any given measurement cycle performed by the A/D converter can be divided into three consecutive time periods, autozero (AZ), integrate (INTEG) and read. A counter deter mines the length of the time per iods. The integrate period is fixed at 1,000 clock pulses. The read per iod is a var iable time that is proportional to the unknown input voltage. It can vary from zero counts for zero input voltage to 2,000 counts for a full scale input voltage. The autozero period varies from 1,000 to 3,000 counts. For an input voltage less than full scale autozero gets the unused portion of the read period. The value of the voltage is determined by counting the number of clock pulses that occur during the read period.
During autozero a ground reference is applied as an input to the A/D conver ter. Under ideal conditions, the output of the comparator would also go to zero . However, input-offset-voltage errors accumulate in the amplifier loop and appear at the comparator output as an error voltage. This error is impressed across the AZ capacitor where it is stored for the remainder of the measurement cycle. The stored lev el is used to pro vide offset v oltage correction during the integrate and read periods.
Page 13
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The integrate period begins at the end of the autozero period. As the period begins, the AZ switch opens and the INTEG switch closes. This applies the unknown input voltage to the input of the A/D converter. The voltage is buffered and passed on to the integrator to determine the charge rate (slope) on the INTEG capacitor At the end of the fixed integrate period, the capacitor is charged to a level proportional to the unknown input voltage. During the read period, this voltage is translated to a digital indication by discharging the capacitor at a fixed rate and counting the number of clock pulses that occur before it retur ns to the or iginal autozero level.
As the read period begins, the INTEG switch opens and the read switch closes . This applies a known reference voltage to the input to the A/D conver ter. The polarity of this voltage is automatically selected to be opposite that of the unknown input voltage, thus causing the INTEG capacitor to discharge at a fixed rate (slope). This rate is determined by the known reference voltage. When the charge is equal to the initial starting point (autozero level), the read per iod is ended. Since the discharge slope is fixed during the read per iod, the time required for discharge is proportional to the unknown input voltage. Specifically, the digital reading displayed is 1000 (V
IN / VREF
).
The autozero period and thus a new measurement cycle begins at the end of the read period. At the same time the counter is released for operation by transferring its contents (the previous measurement value) to a series of latches. This stored data is then decoded and buffered before being used to drive the LCD display.
Page 14
-13-
Figure 2 7106 IC Functions
Figure 3
a
b
a
b
cde
f
g
TYPICAL SEGMENT OUTPUT
0.5mA
2mA
V+
Segment
Output
Internal Digital Ground
LCD PHASE DRIVER
LATCH
7 Segment
Decode
7 Segment
Decode
7 Segment
Decode
Thousand
Hundreds
Tens Units
*
CLOCK
To Switch Drivers
From Comparator Output
-4
LOGIC CONTROL
Internal Digital Ground
200
BACKPLANE
28
V+
TEST
V
500
3
8
6.2V
1V
* Three inverters.
One inverter shown for clarity.
7
6
4
OSC 1
OSC 2
OSC 3
DIGITAL SECTION
ANALOG SECTION of 7106
C
REF
R
INT
C
AZ
C
INT
INT
C
REF
+
REF HI
REF LO
C
REF
BUFFER
V+
35
42 44 43
41
36
37
1
AUTO ZERO
+
A-Z &
Z1
A-Z & Z1
A-Z
DE (+)
DE (+)
DE (-)
DE (-)
IN HI
COMMON
IN LO
40
39
INT
10µA
V+
38
INT
+
+
+
2.8V
A-Z & DE(+) & Z1
34
V
Z1
6.2V
A-Z
COMPARATOR
ZERO CROSSING DETECTOR
POLARITY FLIP/FLOP
TO DIGITAL SECTION
INTEGRATOR
+ REF (Flying
Capacitor)
Unknown
Input
Voltage +
Read
Integ.
AZ
AZ
Integ.
To Digital Control Logic
AZ Integ. Read
AZ
+
.20
.15 .10
.05
0
10000
160ms
Counter Output
0
500 1000 1500 2000
DUAL SLOPE A/D CONVERTER
Page 15
-14-
DC VOLTA GE MEASUREMENT
Figure 4 shows a simplified diagram of the DC voltage measurement function. The input voltage divider resistors add up to 1 megaohm. Each step down divides the voltage by a factor of ten. The divider output must be within the range –0.199 to +0.199 volts or the over load indicator will function. The overload indication consists of a 1 in the most significant digit and blanks in the remaining digits.
AC V OLTA GE MEASUREMENT
Figure 5 shows a simplified diagram of the AC voltage measurement function. The AC voltage is first rectified and passed through a low pass filter to smooth out the wavefor m. A scaler reduces the voltage to the DC value required to give the correct RMS reading.
CURRENT MEASUREMENT
Figure 6 shows a simplified diagram of the current measurement function. Internal shunt resistors convert the current to between –0.199 to +0.199 volts which is then processed in the 7106 IC to light the appropriate LCD segments. When current in the range of 10A is to be read, it is fed to the 10A input and does not pass through the selector switch.
Figure 4 Simplified DC Voltage Measurement Diagram
7106
100mV
REF
Low Pass
Filter
200mV
2V
1kV
200V
20V
900k
90k
100
900
9k
Volts
Common
Figure 5 Simplified AC Voltage Measurement Diagram
Volts
Common
7106
100mV
REF
Low Pass
Filter
Rectifier
Low Pass
Filter - Scaler
750V
200V
100
900
Figure 6
Simplified DC Amps Measurement Diagram
Common
10A
A
9
.99
.01
20mA
2000µA
200µA
200mA
10A
900
100
2000µA
200µA
20mA
200mA
10A
7106
100mV
REF
Low Pass
Filter
Page 16
DIODE CHECK
RANGE RESOLUTION MAX TEST CURRENT MAX OPEN CIRCUIT VOLTAGE DIODE 1mV 1.4mA 2.8V
TRANSISTOR hFE TEST
RANGE TEST RANGE TEST CURRENT TEST VOLTAGE NPN/PNP 0 - 1000 Ib = 10µA Vce 3V
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SPECIFICATIONS
GENERAL
DISPLAY 3 1/2 digit LCD, with polarity OVERRANGE INDICATION 3 least significant digits blanked. MAXIMUM COMMON MODE VOLTAGE 500V peak. STORAGE ENVIRONMENT –15
O
C to 50OC.
TEMPERATURE COEFFICIENT (0OC to 18OC and 28OC to 50OC)
less than 0.1 x applicable accuracy specification per
O
C. POWER 9V alkaline or carbon zinc batter y. DIMENSIONS 128 x 75 x 24mm.
DC VOLT A GE
RANGE RESOLUTION ACCURACY 200mV 0.1mV +
0.5% rdg + 2d 2000mV 1mV +0.5% rdg + 2d 20V 10mV +
0.5% rdg + 2d 200V 100mV +0.5% rdg + 2d 1000V 1V +
0.5% rdg +
2d
MAXIMUM ALLOWABLE INPUT 1000VDC or peak AC. INPUT IMPEDANCE 1MΩ.
DC CURRENT
RANGE RESOLUTION ACCURACY 200µA 0.1µA+
1% rdg +
2d 2000µA1µA+1% rdg + 2d 20mA 10µA+1% rdg + 2d 200mA 100µA+
1.2% rdg + 2d
10A 10mA +
2% rdg + 3d
OVERLOAD PROTECTION .25A/250V fuse (mA input only).
AC VOL T AGE
RANGE RESOLUTION ACCURACY 200V 100mV +1.2% rdg + 10d 750V 1V +1.2% rdg + 10d
MAXIMUM ALLOWABLE INPUT 750Vrms. FREQUENCY 45 - 450Hz.
RESISTANCE
RANGE RESOLUTION ACCURACY 200 0.1 +0.8% rdg + 2d 2000 1Ω +
0.8% rdg + 2d
20k 10 +
0.8% rdg + 2d
200k 100 +
0.8% rdg + 2d
2000k 1k +1% rdg + 2d MAXIMUM OPEN CIRCUIT VOLTAGE 2.8V.
RESISTANCE MEASUREMENT
Figure 7 shows a simplified diagram of the resistance measurement function. A simple series circuit is formed by the voltage source, a reference resistor from the voltage divider (selected by the selector switches), and the test (unknown) resistor. The ratio of the two resistors is equal to the ratio of their respective voltage drops. Therefore, since the value of one resistor is known, the value of the second can be determined by using the voltage drop across the known resistor as a reference. This determination is made directly by the A/D converter.
Overall operation of the A/D converter during a resistance measurement is basically as described earlier with one exception. The reference voltage present during a v oltage measurement is replaced b y the voltage drop across the reference resistor. This allows the voltage across the unknown resistor to be read during the read period.
hFE MEASUREMENT
Figure 8 shows a simplified diagram of the h
FE measurement function.
Internal circuits in the 7106 IC maintain the COMMON line at 2.8 volts below V+. When a PNP transistor is plugged into the transistor socket, base to emitter current flows through resistor R10. The voltage drop in resistor R10 due to the collector current is fed to the 7106 and indicates the h
FE of the transistor. For an NPN transistor, the emitter current
through R11 indicates the h
FE of the transistor.
Figure 7
Simplified Resistance Measurement Diagram
900k
Tes t Resistor
100
900
2000/Dio
200
7106
Reference
Voltage
Low Pass
Filter
Voltage Source
Common
90k
9k
2000k
20k
200k
Figure 8
R10
220k
Common
R23 10
R11
220k
PNP
NPN
7106
100mV
Ref.
Low Pass
Filter
V+
EC
CE
BB
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METER OPERATION
PRECAUTIONS AND PREPARATIONS FOR MEASUREMENT
1) Be sure the battery is connected to the batter y snap and correctly placed in the batter y compartment.
2) Before connecting the test leads to the circuit, be sure the range switch is set to the correct position.
3) Be sure that the test leads are connected to the correct meter terminals before connecting them to the circuit.
4) Before changing the range switch, remove one of the test leads from the circuit.
5) Operate the instrument only in temperatures between 0 and 50
O
C and in less than 80% RH.
6) Pay careful attention to the maximum rated voltage of each range and terminal.
7) When finished making measurements, set the switch to OFF. Remove the battery when the instrument will not be used for a long period of time.
8) Do not use or store the instrument in direct sunlight or at high temperature or humidity.
VOLTAGE MEASUREMENTS
1) Connect the black test lead to the “COM” ter minal.
2) Connect the red test lead to the “VΩMA” terminal.
3) Set the range switch to the desired “V ”or “V~” position. If the magnitude of the voltage is not known, set the switch to the highest range.
4) Connect the leads across the points to be measured and read the display. If the range switch is too high, reduce it until a satisfactory reading is obtained.
DCA MEASUREMENTS
HIGH CURRENTS (200mA to 10A)
1) Connect the black test lead to the “COM” ter minal.
2) Connect the red test lead to the 10ADC terminal.
3) Set the range switch to the 10A position.
4) Open the circuit to be measured and connect the leads in series with the load to be measured.
5) Read the display. If the display read less than 200mA, follow the low current procedure below.
6) Turn off all of the power to the circuit being tested and discharge all of the capacitors before disconnecting the test leads.
LOW CURRENTS (less than 200mA)
7) Connect the black test lead to the “COM” ter minal.
8) Connect the red test lead to the VMA terminal.
9) Set the range switch to the desired A position. If the magnitude of the current is not known, set the switch to the highest position.
10)Open the circuit to be measured and connect the leads in ser ies with the load to be measured.
11)Read the display. If the range switch is too high, reduce it until a satisfactory reading is obtained.
12)T urn off all power to the circuit being tested and discharge all capacitors before disconnecting the test leads.
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RESISTANCE MEASUREMENTS
1) Connect the black test lead to the “COM” terminal.
2) Connect the red test lead to the “VΩMA” terminal.
3) Set the range switch to the desired “” position.
4) If the resistance being measured is connected to a circuit, turn off the power to the circuit being tested and discharge all of the capacitors.
5) Connect the leads across the resistor to be measured and read the display. When measuring high resistance, be sure not to contact adjacent points even if insulated. Some insulators have relatively low resistance and will cause the measured resistance to be lower than the actual resistance.
DIODE CHECK
1) Connect the black test lead to the “COM” terminal.
2) Connect the red test lead to the “VΩMA” terminal.
3) If the diode being measured is connected to a circuit, turn off all power to the circuit and discharge all capacitors.
4) Set the range switch to “ ”.
Forward V olta ge Check
5) Connect the red lead to the anode and the black lead to the cathode of the diode. Nor mally the forward voltage drop of a good silicon diode reads between 450 and 900mV.
Reverse Voltage Check
6) Reverse the leads to the diode. If the diode is good, an overrange indication is given (a 1 in the most significant digit and blanks in the remaining digits). If the diode is bad, “000” or some other value is displayed.
hFEMEASUREMENTS
1) Set the range switch to hFEand insert the test transistor into the appropriate NPN or PNP holes in the transistor socket.
2) Read the hFEof the transistor.
BATTERY & FUSE REPLACEMENT
If “ ” appears on the display, it indicates that the battery should be replaced. To replace battery and fuse (250mA/250V), remove the 2 screws in the bottom of the case. Simply remove the old fuse/battery and replace with a new fuse/battery.
QUIZ
1. The function of the A/D converter is to . . .
A) convert digital to analog. B) divide the analog signal by 2. C) convert analog to digital. D) convert AC to DC.
2. The divider used for DC voltage measurements is a .. .
A) divide by 20. B) capacitance divider. C) divide by 5. D) resistor divider.
3. When the AC voltage is measured, it is first .. .
A) divided by 2. B) rectified. C) divided by 100. D) sent to a high pass filter.
4. When measuring current, the shunt resistors convert the
current to . . .
A) –0.199 to +0.199 volts. B) –1.199 to +1.199 volts. C) –0.099 to +0.099 volts. D) –199 to +199 volts.
5. The DC voltage divider resistors add up to . . .
A) 100Ω. B) 1000Ω. C) 100kΩ. D) 1MΩ.
Answers: 1. C, 2. D, 3. B, 4. A,
5. D, 6.A, 7. B, 8.C, 9.B, 10. B
6. Resistance measurements are made by . . . A) comparing voltage drops in the unknown resistor and a
reference resistor. B) measuring the current in the unknown resistor. C) measuring the current in the reference resistor. D) equalizing the voltage drops in the unknown and the
reference resistors.
7. The measurement cycle performed by the A/D converter can be divided into time periods known as . . .
A) long and short. B) autozero, integrate and read. C) zero, read and interphase. D) convert, integrate and display.
8.
A resistor with the band colors green-black-green-brown-green is . . .
A) 50.5kΩ +5%. B) 5.15kΩ +
10%.
C) 5.05kΩ +
.5%.
D) 5.05kΩ +
1%.
9. The M-1005K has . . .
A) A 3 digit display. B) A 3 1/2 digit display. C) A 4 1/2 digit display. D) None of the above.
10.
When measuring 450mA, the meter leads should be connected to . . .
A) COM and VmA. B) COM and 10A. C) 10A and VΩmA. D) COM and Building GND.
+
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SCHEMATIC DIAGRAM
Page 20
Elenco Electronics, Inc.
150 W. Carpenter Avenue
Wheeling, IL 60090
(847) 541-3800
www.elenco.com
e-mail: elenco@elenco.com
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