Elenco Electronics LP-525K Assembly And Instruction Manual

LOGIC PROBE KIT
MODEL LP-525K
Assembly and Instruction Manual
Elenco™ Electronics, Inc.
Copyright © 1992 Elenco™ Electronics, Inc. REV-F Revised 2003 753241
PARTS LIST
If you are a student, and any parts are missing or damaged, please see instructor or bookstore. If you purchased this LP-525K Logic Probe kit from a distributor, catalog, etc., please contact Elenco™ Electronics (address/phone/e-mail is at the back of this manual) for additional assistance, if needed.
RESISTORS
Qty. Symbol Description Color Code Part #
3 R21, R23, R24 200W 5% 1/4W red-black-brown-gold 132000 1 R16 2kW 5% 1/4W red-black-red-gold 142000 1 R4 4.7kW 5% 1/4W yellow-violet-red-gold 144700 1 R14 5.1kW 5% 1/4W green-brown-red-gold 145100 1 R11 15kW 5% 1/4W brown-green-orange-gold 151500 1 R13 18kW 5% 1/4W brown-gray-orange-gold 151800 2 R10, R15 20kW 5% 1/4W red-black-orange-gold 152000 2 R12, R22 30kW 5% 1/4W orange-black-orange-gold 153000 7 R1, R5 - R8, R19, R20 100kW 5% 1/4W brown-black-yellow-gold 161000 1 R17 120kW 5% 1/4W brown-red-yellow-gold 161200 1 R18 150kW 5% 1/4W brown-green-yellow-gold 161500 3 R2, R3, R9 4.7MW 5% 1/4W yellow-violet-green-gold 174700
CAPACITORS
Qty. Symbol Description Part #
Qty. Symbol Description Part #
1 C4 .005mF (502) Discap 235018 1 C5 .047mF (473) Discap 244780 1 C7 .1mF (104) Discap 251010
SEMICONDUCTORS
Qty. Symbol Description Part #
1 D6 1N4002 Diode 314002 5 D1 - D5 1N4148 Diode 314148 2 Q2, Q4 2N3904 Transistor 323904
MISCELLANEOUS
Qty. Description Part #
1 PC Board 517014 2 Switch SPDT 541024 1 Probe Tip 616001 1 Case 623005 2 Screw #4 x 5/8” 643450 1 IC Socket 14-pin 664014 1 Alligator Clip Black 680001 1 Alligator Clip Red 680002
PARTS IDENTIFICATION
Resistor
Diode
Integrated Circuit LED
Qty. Symbol Description Part #
3 Q1, 3, 5 2N3906 Transistor 323906 1 U1 LM2901 IC 332901 3 L1 - L3 LED 350001
Qty. Description Part #
1 Label Front 724002 1 Label Back 724003 1 Wire 1.5” 814220 3’ Wire 2 cond. 870500 3” Tubing #20 890020 1” Shrink Tubing (red) 890312 1 Solder Tube 9ST4
Case Top
Probe Tip
Capacitor Transistor
IC Socket
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Case Bottom
Alligator ClipSwitch
IDENTIFYING RESISTOR VALUES
Use the following information as a guide in properly identifying the value of resistors.
BAND 1
1st Digit
Color Digit Black 0 Brown 1 Red 2 Orange 3 Yellow 4 Green 5 Blue 6 Violet 7 Gray 8 White 9
BAND 2
2nd Digit
Color Digit Black 0 Brown 1 Red 2 Orange 3 Yellow 4 Green 5 Blue 6 Violet 7 Gray 8 White 9
2 Multiplier Tolerance
1
Multiplier
Color Multiplier Black 1 Brown 10 Red 100 Orange 1,000 Yellow 10,000 Green 100,000 Blue 1,000,000 Silver 0.01 Gold 0.1
BANDS
Resistance
Tolerance
Color Tolerance Silver +10% Gold + Brown +1% Red +2% Orange + Green +.5% Blue +.25% Violet +
5%
3%
.1%
IDENTIFYING CAPACITOR VALUES
Capacitors will be identified by their capacitance value in pF (picofarads), nF (nanofarads), or mF (microfarads). Most capacitors will have their actual value printed on them. Some capacitors may have their value printed in the following manner. The maximum operating voltage may also be printed on the capacitor.
Multiplier
10mF 16V
For the No.01234589 Multiply By 1 10 100 1k 10k 100k .01 0.1
Note: The letter “R” may be used at times to signify a decimal point; as in 3R3 = 3.3
The letter M indicates a tolerance of + The letter K indicates a tolerance of +10% The letter J indicates a tolerance of +5%
103K
100V
First Digit Second Digit Multiplier
Tolerance
Maximum Working Voltage
20%
The value is 10 x 1,000 = 10,000pF or .01mF 100V
METRIC UNITS AND CONVERSIONS
Abbreviation Means Multiply Unit By Or
p Pico .000000000001 10 n nano .000000001 10 m micro .000001 10
m milli .001 10
unit 1 10 k kilo 1,000 10
M mega 1,000,000 10
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-6
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0
3
6
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1. 1,000 pico units = 1 nano unit
2. 1,000 nano units = 1 micro unit
3. 1,000 micro units = 1 milli unit
4. 1,000 milli units = 1 unit
5. 1,000 units = 1 kilo unit
6. 1,000 kilo units = 1 mega unit
CIRCUIT DESCRIPTION
The Elenco™ Model LP-525K Logic Probe kit is a convenient and precise instrument for use in the measurement of logic circuits. It displays logic levels (high or low), and voltage transients down to 25 nanoseconds. The LED readouts provide instant response to the logic state.
To detect the high and low logic levels, the LP-525 uses two comparators of a Quad Comparator LM2901 Integrated Circuit (see schematic diagram). One comparator drives the HI LED and the other drives the LOW LED. The comparator output goes low, lighting the LED, when the (–) input is more positive than the (+) input. To measure TTL circuits, the TTL-CMOS switch is set to TTL and the red and black alligator clips are connected to +5VDC and ground. The (+) input (pin 5) of the HI comparator is then biased to 2.3VDC by resistor network R9 through R15. Thus, the LED lights when the probe tip is more positive than 2.3VDC. To measure CMOS circuits, the HI comparator changes to
3.5VDC or 70% of the supply voltage. The (–) input of the LOW comparator is biased to
.8VDC for TTL operation and 1.5VDC or 30% of the supply voltage for CMOS operation. The LOW LED thus lights when the probe tip is connected to voltages less than .8 or 1.5VDC.
The pulse LED is controlled by a bipolar edge detector circuit which responds to both positive and negative transients. This circuit is made up of capacitors C2 and C3, transistors Q1 through Q4, and the associated resistors. When the circuit is activated by pulses as short as 25 nanoseconds, a negative pulse is applied to the (+) input (pin 11) of the pulse stretcher comparator. The comparator then turns on and is held by the feedback resistor R8. The ground level on the output (pin 13) causes C5 to discharge through R17. In approximately 1.5 milliseconds, the voltage on the (–) input (pin 10)
becomes more negative than the (+) input and the comparator turns off. The short pulse on the input is thus stretched to 1.5 milliseconds.
The (–) input (pin 8) of the PULSE LED driver is biased to +2.5VDC by resistors R19 and R20. The (+) input is biased to +3VDC by resistors R6 and R18. The 1.5 milliseconds pulse from the pulse stretcher grounds the (+) input through diode D5 turning the comparator on and lighting the PULSE LED. When the PULSE-MEM switch is in MEM, Q5 is also turned on, causing the (–) input of the comparator to go to +5VDC. This keeps the comparator on even after the (+) input returns to +3VDC. When the PULSE-MEM switch is in PULSE, the feedback path to the (–) input is broken and the LED is lit only for the duration of the 1.5 milliseconds pulse.
Thus, each time the input signal changes state, the PULSE LED is activated for 1.5 milliseconds. When observing low frequency signals, the PULSE LED provides an immediate indication of this pulse activity. By observing the HI and LOW LEDs, the polarity of the pulse train can be determined. Low frequencies cause the PULSE LED to blink once for each transition. High frequencies cause the LED to flash at a rate that makes it appear to be on continuously. When the PULSE-MEM switch is in MEM, a single input pulse will cause the PULSE LED to come on and stay on until the switch is returned to the PULSE position.
The input impedance of the LP-525 is 1MW. This eliminates any loading effect on the circuit under test.
CAUTION: Do not connect the alligator clips to any AC power source or to a DC power source greater than 35VDC. Failure to comply with this warning may result in damage to this instrument.
SPECIFICATIONS
Input Impedance 1MW Input Overload Protection 50V DC continuous Thresholds Logic 1 Logic 0
TTL 2.3 +
CMOS 70% Vcc 30% Vcc Response better than 25 nanoseconds Pulse Detector 1.5 millisecond pulse stretcher Power Requirements 5V Vcc @ 30mA
15V Vcc @ 40mA
Operating Temperature –40
.25V 0.80V + .1V
O
C to +85OC
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CONSTRUCTION
Introduction
The most important factor in assembling your LP-525K Logic Probe Kit is good soldering techniques. Using the proper soldering iron is of prime importance. A small pencil type soldering iron of 25 - 40 watts is recommended. The tip of the iron must be kept clean at all times and well tinned.
Safety Procedures
• Wear eye protection when soldering.
Locate soldering iron in an area where you do not have to go around it or reach over it.
Do not hold solder in your mouth. Solder contains lead and is a toxic substance. Wash your hands
thoroughly after handling solder.
• Be sure that there is adequate ventilation present.
Assemble Components
In all of the following assembly steps, the components must be installed on the top side of the PC board unless otherwise indicated. The top legend shows where each component goes. The leads pass through the corresponding holes in the board and are soldered on the foil side.
Use only rosin core solder of 63/37 alloy. DO NOT USE ACID CORE SOLDER!
What Good Soldering Looks Like
A good solder connection should be bright, shiny, smooth, and uniformly flowed over all surfaces.
1. Solder all components from
the copper foil side only. Push the soldering iron tip against both the lead and the circuit board foil.
2. Apply a small amount of
solder to the iron tip. This allows the heat to leave the iron and onto the foil. Immediately apply solder to the opposite side of the connection, away from the iron. Allow the heated component and the circuit foil to melt the solder.
3. Allow the solder to flow
around the connection. Then, remove the solder and the iron and let the connection cool. The solder should have flowed smoothly and not lump around the wire lead.
4.
Here is what a good solder connection looks like.
Component Lead
Foil
Solder
Foil
Solder
Foil
Soldering Iron
Circuit Board
Soldering Iron
Soldering Iron
Types of Poor Soldering Connections
1. Insufficient heat - the
solder will not flow onto the lead as shown.
2. Insufficient solder - let the
solder flow over the connection until it is covered. Use just enough solder to cover the connection.
3. Excessive solder - could
make connections that you did not intend to between adjacent foil areas or terminals.
4. Solder bridges - occur
when solder runs between circuit paths and creates a short circuit. This is usually caused by using too much solder. To correct this, simply drag your soldering iron across the solder bridge as shown.
Rosin
Soldering iron positioned incorrectly.
Solder
Component Lead
Solder
Soldering Iron
Foil
Gap
Drag
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ASSEMBLE COMPONENTS TO THE PC BOARD
Refer to the top legend on the PC board, install and solder the following resistors.
Stand resistor on end when called for.
Figure 1
R13 - 18kW Resistor
(brown-gray-orange-gold)
R9 - 4.7MW Resistor
(yellow-violet-green-gold)
R10 - 20kW Resistor
(red-black-orange-gold)
R12 - 30kW Resistor
(orange-black-orange-gold)
R20 - 100kW Resistor
(brown-black-yellow-gold)
(see Figure 1)
R17 - 120kW Resistor
(brown-red-yellow-gold)
(see Figure 1)
R19 - 100kW Resistor
(brown-black-yellow-gold)
R2 - 4.7MW Resistor
(yellow-violet-green-gold)
R15 - 20kW Resistor
(red-black-orange-gold)
R16 - 2kW Resistor
(red-black-red-gold)
R23 - 200W Resistor
(red-black-brown-gold)
(see Figure 1)
R1 - 100kW Resistor
(brown-black-yellow-gold)
R24 - 200W Resistor
(red-black-brown-gold)
R14 - 5.1kW Resistor
(green-brown-red-gold)
R11 - 15kW Resistor
(brown-green-orange-gold)
R8 - 100kW Resistor
(brown-black-yellow-gold)
R6 - 100kW Resistor
(brown-black-yellow-gold)
R7 - 100kW Resistor
(brown-black-yellow-gold)
(see Figure 1)
R22 - 30kW Resistor
(orange-black-orange-gold)
R21- 200W Resistor
(red-black-brown-gold)
R3 - 4.7MW Resistor
(yellow-violet-green-gold)
R5 - 100kW Resistor
(brown-black-yellow-gold)
(see Figure 1)
Save 5 discarded leads for jumper wires.
R4 - 4.7kW Resistor
(yellow-violet-red-gold)
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ASSEMBLE COMPONENTS TO THE PC BOARD
Refer to the top legend on the PC board, install and solder the following diodes, capacitors and jumper wires.
When mounting diodes vertically, mount as indicated by band. (Diodes have polarity).
Figure 2
D1 - 1N4148 Diode
(see Figure 2)
D2 - 1N4148 Diode
(see Figure 2)
J - Jumper Wire
(see Figure 3)
J - Jumper Wire
(see Figure 3)
C2 - 100pF Capacitor
(May be marked 101)
C5 - .047mF Capacitor
(May marked 473)
C6 - .001mF Capacitor
(May be marked 102)
C3 - 200pF Capacitor
(May be marked 201)
D3 - 1N4148 Diode
(see Figure 4)
D4 - 1N4148 Diode
(see Figure 4)
Form jumper wire from discarded resistor lead.
Figure 3
When mounting diodes horizontally, mount as indicated by the band. (Diodes have polarity).
Figure 4
C1 - .001mF Capacitor
(May be marked 102)
J - Jumper Wire
(see Figure 3)
D5 - 1N4148 Diode
(see Figure 4)
J - Jumper Wire
(see Figure 3)
J - Jumper Wire
(see Figure 3)
D6 - 1N4002 Diode
(see Figure 4)
C4 - .005mF Capacitor
(May be marked 502)
C7 - .1mF Capacitor
(May be marked 104)
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ASSEMBLE COMPONENTS TO THE PC BOARD
Refer to the top legend on the PC board, install and solder the following components.
Insert the IC socket into the PC board with the notch in the
IC
direction shown on the top legend. Solder the IC socket into place. Insert the IC into the socket with
Socket
the notch in the same direction as the notch on the socket.
Figure 5
PC Board
Before installing, snip off the tabs. Mount the switch so that the legs are touching the PC board.
Leg
}
Mount the transistor with the flat side in the direction shown on the top legend. Leave 1/4” between the part and PC board.
Flat Side Marking
Figure 7
Cut a 3/8” piece of tubing for each LED lead, to be used as stand-offs. Mount the LED with the flat side in the direction shown on the top legend.
Flat
Side
Tubing
Flat Side
Marking
Figure 8
Flat
Side
3/8”
Ta b
{
Figure 6
U1 - 14-pin IC Socket U1 - LM2901 IC
(see Figure 5)
SW1 - Switch
(see Figure 6)
Q2 - 2N3904 Transistor
(see Figure 7)
Q1 - 2N3906 Transistor
(see Figure 7)
SW2 - Switch
(see Figure 6)
Q4 - 2N3904 Transistor
(see Figure 7)
Cut off tabs
L1 - LED
(see Figure 8)
L2 - LED
(see Figure 8)
L3 - LED
(see Figure 8)
R18 - 150kW Resistor
(brown-green-yellow-gold)
Install SW1 first.
Q5 - 2N3906 Transistor
(see Figure 7)
Q3 - 2N3906 Transistor
(see Figure 7)
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Install the power cord as shown in Figure 9. Pull the power cord wires apart about 2 inches on one end. Strip the insulation off of both wires to expose 1/4” of bare wire. Note that one wire is ribbed on the edge. Solder the red
Figure 9
Solder wire to clip, then bend tabs over insulated wire.
alligator clip to the ribbed wire. Solder the black clip to the round wire. On the other side of the power cord, pull the wires apart 1/2”. Strip 1/4” of insulation off of both wires. Make a knot to serve as a strain relief (about 1 inch from the end). Solder the ribbed wire to hole marked “+” and the round wire to the hole marked “–” (see Figure 10).
Install the probe tip as shown in Figure 11. Using the 1 1/2” wire, strip 1/4” of insulation off of both ends. Solder one end to point P on the PC board. Solder the other end of the wire to the probe tip groove.
Install the two labels to the case, as shown in Figure 12. Be careful to place the labels on neatly and correctly. Peal the backing off to expose the glue.
Place the PC board assembly into the case as shown in Figure 12. Use two #4 screws to hold the case together. Do not over-tighten or the holes may strip out.
Round
Wire
Ribbed
Wire
Figure 10
Cut a 13/16” piece of red shrink tubing and slide it over the probe tip until it touches the plastic case. Shrink the tubing by heating it with your soldering iron. Be sure the soldering iron does not contact the tubing or plastic case.
This completes the assembly procedure. Your Logic Probe is now ready for testing.
Top Label
Top Case
Assembled PC Board
Place Knot
Inside Case
Red Shrink Tubing
Figure 11
Bottom Case
#4 x 5/8” Screw
#4 x 5/8”
Screw
Bottom Label
Figure 12
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CAUTION: Do not connect the alligator clips to any AC power source or to DC power source greater than 35VDC. Failure
to comply to this warning may result in damage to this instrument.
TESTING YOUR DIGITAL PROBE
Checking out your Logic Probe for proper operation is fairly easy. All that is needed is a 9V battery or other DC power source (5-10V). Connect the red alligator clip to the positive terminal of the battery and the black clip to the negative terminal. Set the PULSE-MEM switch to the PULSE position and the TTL-CMOS switch to the TTL position. Touch the probe tip to the positive side of the battery, the PULSE LED should blink once and the HIGH LED should light up. Place the probe tip to the negative terminal and the LOW LED should light up. To check the operation of the memory switch, set the PULSE-MEM switch to the MEM position and set the TTL-CMOS switch to the TTL position. Now touch the probe tip to the positive side of the battery. The PULSE LED should
come on and stay on until the switch is flipped back to the pulse position. No LED’s should light up when the tip is not touching anything (open circuit).
The logic probe should operate at the following logic levels when the power supply voltage is precisely set to 5VDC.
DTL/TTL Position Logic 0 - under .8V +
Logic 1 - above 2.3V + .25V
CMOS Position Logic 0 - under 1.5V +
Logic 1 - above 3.5V + .35V
.1V
.2V
TROUBLESHOOTING CHART
Condition Possible Cause
No LED’s light up. Power Cord leads reversed.
Check U1, C7, or D6.
HIGH LED or LOW LED never lights. Check LED by shorting pins.
1, 2, or 14 to negative supply. Check U1.
HIGH or LOW LED always on. Check U1, R9 to R15. Pulse LED always on. Check Q3 - Q5, U1. PULSE LED never flashes. Check LED 3, Q1 - Q4, D3, D4. All LED’s flash. Noise on power line.
OPERATING INSTRUCTIONS
To operate the logic probe, connect the two alligator clips to the circuit DC power supply, red clip to the positive voltage, black to ground. BE SURE THE CIRCUIT SUPPLY IS UNDER 35V OR DAMAGE MAY OCCUR TO THE PROBE. Set the logic family switch to TTL or CMOS. Touch the probe tip to the circuit node to be
LED STATES INPUT
HIGH LO PULSE SIGNAL
Interpreting
the LEDs
LED On
LED Off
LED Blinking
*
analyzed. The LED display on the probe body will light to indicate the condition of the node. Refer to the chart below to interpret the LED readings. To prevent power supply spikes, connect the leads as close to the node to be tested as possible.
Logic “0” no pulse activity. Logic “1” no pulse activity. All LEDs off
1. Test point is an open circuit.
2. Out of tolerance signal.
3. Probe not connected to power.
4. Node or circuit not powered.
* *
*
*
Equal brightness of the HI and LO LED indicates approx. a 50% duty cycle square wave.
High frequency square wave greater than approximately 3MHz.
Logic “0” with positive pulses present. Low duty cycle since HI LED is not on. If duty cycle were increased, the HI LED would start to turn on.
Logic “1” with negative pulses present. High duty cycle since LO LED is not on. If duty cycle were reduced, the LO LED would start to turn on.
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SCHEMATIC DIAGRAM
REV-B
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Elenco™ Electronics, Inc.
150 W. Carpenter Avenue
Wheeling, IL 60090
(847) 541-3800
http://www.elenco.com
e-mail: elenco@elenco.com
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