Elenco Electronics K-11 Assembly And Instruction Manual

AC/DC POWER SUPPLY KIT
MODEL K-11
Assembly and Instruction Manual
Elenco®Electronics, Inc.
ight © 2004, 1989 b
yr
Cop
t of this book shall be reproduced b
No par
y Elenco
®
y means;
y an
, Inc.
electronic
ights reser
All r
, photocopying, or otherwise without written permission from the publisher.
ved. Revised 2004 REV-J 753211
PARTS LIST
If you are a student, and any parts are missing or damaged, please see instructor or bookstore. If you purchased this AC/DC power supply kit from a distributor, catalog, etc., please contact Elenco (address/phone/e-mail is at the back of this manual) for additional assistance, if needed. DO NOT contact your place of purchase as they will not be able to help you.
RESISTORS
Qty. Symbol Value Color Code Part #
1 R1 1k5% 1/4W brown-black-red-gold 141000 1 R3 2.7k5% 1/4W red-violet-red-gold 142700 1 R2 10kPotentiometer 191516
CAPACITORS
Qty. Symbol Value Description Part #
1 C2 100µF Electrolytic 281045 1 C1 1000µF Electrolytic 291045
SEMICONDUCTORS
Qty. Symbol Value Description Part #
2 D1, D2 1 D3 1N5247 Zener Diode 315247 1 Q1 2N3904 Transistor 323904 1 Q2 2N6121 / HT1061
1N4001 Diode
Transistor
®
Electronics
314001
326121
MISCELLANEOUS
Qty. Symbol Description Part #
1 T1 Transformer YD-1485 440111 1 PC Board 518011 1 S1 Slide Switch 541009 1 Solder Roll
551124 1 Heat Sink 615002 1 Cable Clamp 1/4” 628750 3 Scre
w 6-32 x 5/16” 641641 3 Nut 6-32 644600 1 Line Cord 862100 1 Shrink Tubing 2” 890120
PARTS IDENTIFICATION
ransformer
Resistor Transistors
EBC
Diode
BCE
Cable
Clamp
Capacitor
Potentiometer
Switch
T
Heat Sink
Epoxy
Glass
Electrolytic
-1-
INTRODUCTION
The electrical power that is supplied by your power company is what is known as Alternating Current or AC. This current is constantly changing amplitude and polarity (see Figure 1). The electrons (current) move back and forth at a rate of 60 times per second. This type of current is not suitable for most electronic circuits. It must be converted into a Direct Current or DC which moves in one direction only. Your Multi­Purpose Power Supply does exactly that. It converts
THEORY OF OPERATION
A block diagram of the system is shown in Figure 2. It consists of five basic circuits needed to convert 120 volts of AC to a usable 0-15 volts of DC. We will analyze each circuit for a better understanding of power supplies.
13VAC
Voltage
Stepdown
Voltage and
Current Control
0-15V
Output
Figure 2
VOLTAGE STEP-DOWN FUNCTION
In this circuit, 120 volts of AC is reduced to two 13VAC out of phase v the rms (eff peak voltage is really 18 v This step-down is achieved by the use of a transformer. The winding of the transformer is shown in Figure 3A and the voltage across each winding is shown in Figure 3B. In a transformer, the magnetic field produced b current is induced into the secondar across the secondary winding is a ratio of the number of turns between the primary and secondary winding. If the r voltage would be the same as the 120 volt input. In our tr secondary voltage will be 13 volts. If we were to put an oscilloscope betw secondary windings and looked at the other leads, we would see that the two voltages are 180 degrees out of phase opposite directions from the common point. This is an impor see in the next section.
oltages. Thirteen v
ective) value. The
y the 120 v
y winding. The voltage
atio was 1:1 (equal turns), then the secondary
ansf
or
mer
, the r
atio is 120:13.
een the common lead of the two
This is because the windings are going in
.
er
tant point in con
v
Rectification
AC to DC
Filtering
Reference
Voltage
olts is
olts.
olts of
ting the A
DC
120VAC
AC Peak
AC Peak
Figure 3A
18V
–18V
Figure 3B
Therefore, the
C to DC as w
18V
–18V
36Vpp
36Vpp
e will
AC into DC. It also allows you to vary the amplitude of the voltage from 0-15V (0.25A - 12Vmax). Also, your power supply has an output
+168V
or
–168V
Time
336V
Peak to
Peak (PP)
or 120V
rms
of 8.5VAC, 0.5A without regulation.
Figure 1
AC to DC CONVERSION - RECTIFICATION
This circuit that converts AC to DC consists of two diodes D1 and D2. The purpose of a diode is to pass current in only one direction (see Figure 4). If we were to take a battery and connect it to a diode and lamp,
Direction of Current Flow
Figure 4
as shown in Figure 5, the lamp would only light when the diode is in the conduction direction. If we replace the battery with a transformer secondary winding, the diode will only conduct on the positive cycle of the voltage as shown in Figure 6.
Note that the output of the diode is a half-wave rectification with a hole in the center. This voltage would be hard to filter out. It is desirable to fill in this area. This is done by something known as full wave rectification, which is using a second winding out of phase with the first.
Battery
Diode
ot Lit
N
Lamp
Diode
Resistor
Figure 6
Diode
Battery
Lamp
Figure 5
Figure 7A shows the circuit for a full wave rectification. Note that diode D1 conducts the previously described and diode D2, one half cycle later. The diodes conduct only when the voltage goes positive and no current
. The resulting output voltage
ws on the negativ
flo
e half waveforms are shown in Figure 7B. Note that there is no longer a gap betw
een cycles. This will make it
easier to filter the output voltage.
D1
Figure 7A
D2
Output D1
Figure 7B
Output D2
D1 & D2
-2-
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