Element4 Club 240H F, Club 240H C, Club 240H T, Club 240H R Installation, Operation And Owner's Manual

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Installation, Operation and Owner’s Manual
Club 240H F Club 240H C Club 240H T Club 240H R
Direct Vent Gas Fireplaces
HOT GLASS WILL Une surface vitrée chaude CAUSE BURNS. peut causer des brûlures.
DO NOT TOUCH GLASS Laisser refroidir la surface UNTIL COOLED. vitrée avant d’y toucher.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
Une barrière conçu pour réduire le risque de brûlure par le verre de visualisation chaude est fournie avec cet appareil et doit être installé pour la protection des enfants et autres personnes à risque.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call
the re department.
- Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
AVERTISSEMENT:
INCENDIE OU D’EXPLOSION Le non-respect des avertissements de sécurité à la lettre pourrait entraîner de graves blessures , la mort ou des dommages matériels.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs
ou liquides inammables dans le voisinage de cet appareil
ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ
• Ne pas tenter d’allumer d’appareil.
• Ne touchez á aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bátiment ou vous trouvez.
• Quitter immédiatement le bâtiment.
• Appelez immédiatment votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incindies.
- Installation et l’entretien doivent être e󰀨ectués par un installateur qualié, une agence de service ou le fournisseur
de gaz.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
INSTALLATEUR: Laissez cette notice avec l’appareil. CONSOMMATEUR: Conservez cette notice pour consultation ultérieure.
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4006 611
January 2020
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TABLE OF CONTENTS
Important Safety Information ............................................................................................. 4
Key Installation Points ...........................................................................................................7
Planning Your Gas Fireplace... ............................................................................................. 8
User Information ....................................................................................................................10
Specications and Dimensions.. ......................................................................................11
Clearances ................................................................................................................................18
Locating the Fireplace 18 Placing the Fireplace 18
Clearances to Combustibles 19 Clearances to Non-Combustibles 19 Mantel Clearances 20
Convection Clearances 21
Gas and Electric ...................................................................................................................... 22
Venting ......................................................................................................................................23
Conguration 23 Venting Charts 26 Venting Clearances 27
Enclosing the Fireplace .......................................................................................................29
Non-Combustible Materials List 29 Rough Opening Dimensions 32 Convection Air Opening 36
Cold Climate Installation 38 Wall Access Door (Locating and Mounting) 38
Installing the Fire Media .....................................................................................................40
Screen Installation.................................................................................................................41
Operating the Fireplace ......................................................................................................43
Maintenance ...........................................................................................................................51
Glass 51 Burner 54 Pilot 54 Thermocouple 55 Venting 55
Replacement Parts ................................................................................................................56
Warranty ...................................................................................................................................62
Massachusetts Certication.......................................................................Appendix One
Troubleshooting ...........................................................................................Appendix Two
Connecting To A Smart Home System ................................................Appendix Three
Installing the Optional Black Glass .........................................................Appendix Four
Error Codes.. ....................................................................................................Appendix Five
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IMPORTANT SAFETY INFORMATION
CAUTION - HOT! HOT! HOT!
This appliance is a HEATING appliance and it does become very hot in operation. UNDER ANY CIRCUMSTANCES, DO NOT PLACE any object, furniture, draperies or other item LESS THAN 36” (90 cm) IN FRONT OF THE GLASS OF THE FIREPLACE.
CHILDREN AND PETS
Radiant heat can heat surfaces such as the surround and trims of the replace to temperatures that, although approved safe, can be quite uncomfortable to touch - particularly for children and pets. Children and pets should always be supervised when in the room where the appliance is located. Remote control handset should be kept out of reach of children. In the presence of children, we STRONGLY RECOMMEND that you install in front of the replace: a re screen or, to protect young toddlers, a “hearth gate”.
HOT SURFACES
Be aware that, although safe, some combustible materials and nishes, even though installed at listed clearances may, over time, discolor, warp or show cracks. Convective heat will exit the unit and travel up the wall surface if not impeded. Protruding mantels and projections can help direct the heat away from the wall. AVOID placing heat sensitive items such as televisions, paintings, decorations, etc. above replaces or near the edge of protrusions unless appropriate.
Do not place furniture or other objects within 36” of the replace glass.
SAVE THESE INSTRUCTIONS
Make yourself fully aware of all the following instructions and the many features of the Element4
direct vent gas replace appliance.
INSTALLER: Leave this manual with the appliance.
OWNER: Keep this manual for future reference.
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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IMPORTANT SAFETY INFORMATION
WARNING
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
WARNING
This direct vent system appliance must be installed as an OEM installation in manufactured homes (USA only) or an aftermarket permanently located, or a mobile home, where not prohibited by local codes and must be installed in accordance with Manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
If the information in these instructions is not followed exactly a re or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this appliance.
WARNING: Installation and Service
Installation and service must be performed by an authorized qualied installer, service agency or gas supplier.
Any alteration to the product that causes soot or carbon to form and results in damage is not the responsibility of the manufacturer.
ONLY a qualied person may open the door/remove the glass.
Do not modify or substitute any part of this appliance.
WARNING: Electrical Grounding
These direct vent appliances must be electrically grounded in accordance with the local codes or, in the absence of local codes, with National Electric code, ANSI/ NFPA 70, or the Canadian Electric Code, CSA C22.1
WARNING: Gas Supply Testing
This appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing the equipment shuto valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).
WARNING: Glass Handling
The glass must only be removed by a qualied person. Gloves should be worn when removing the glass.
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
This appliance is only for use with the type of gas indicated on the rating plate. These appliances are not convertible for use with other gases unless a certied kit is used and the conversion is performed by an authorized qualied technician.
Applicable standards are ANSI Z21.50/CSA 2.22 (Vented Gas Fireplaces) and CAN/CGA 2.17-M91 (Gas-red Appliances for Use at High Altitudes.) If your installation is at an elevation greater than 2000’ in the US or 4500’ in Canada, consult with the local authority having jurisdiction for gas product installations to determine their specic requirements for high altitude installations.
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WARNING: Gas Appliance
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IMPORTANT SAFETY INFORMATION
This gas replace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST BE a separate vent system. Common vent systems are prohibited.
This unit MUST be used with a vent system as described in this installation manual. NO OTHER VENT SYSTEM OR COMPONENTS MAY BE USED.
INSPECT the external vent cap on a regular basis to make sure that no debris, plants, trees, or shrubs are interfering with the air ow.
This appliance is for indoor use only.
TURN OFF the gas before servicing the appliance. It is recommended that a qualied service technician perform an appliance check-up/service once a year.
Any safety screen or guard removed for servicing MUST BE REPLACED before operating this appliance.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL, and must only be used with gas supply conditions as indicated on the rating label.
DO NOT USE this appliance if any part has been under water. Immediately call a qualied service technician to inspect the unit and to replace any part of the control system and any gas control that has been under water.
NEVER OBSTRUCT the ow of ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operation.
The glass panels MUST be in place and sealed before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass panels removed, cracked or broken. Replacement of the glass panels should be performed by a licensed or qualied service person. DO NOT strike or slam the glass panels.
The glass panels SHALL ONLY be replaced by units supplied by the manufacturer. NO SUBSTITUTE panels shall be used.
DO NOT USE abrasive cleaners on the panels. DO NOT ATTEMPT to clean the glass panels when they are hot.
DO NOT use this appliance as a temporary source of heat during construction.
This appliance is a vented gas replace. It must not be used for any other purposes such as drying clothes, etc.
If the pilot ame is extinguished either intentionally or unintentionally, no attempt should be made to re-light the gas until at least 3 minutes have elapsed.
Dimensions will appear as INCHES”/metric throughout this manual. For convenience, the inches are rounded to the nearest 1/16” when converted. If greater accuracy is required, use the metric dimensions.
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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KEY INSTALLATION POINTS
IMPORTANT
INFORMATION
This page references the most important key installation points when installing any Element 4 replace. This page DOES NOT substitute for reading the entire manual.
F RECORDS
The installer MUST record the serial number and venting conguration to use for any technical issues that may arise.
F ELECTRICAL
An approved 120V AC wall receptacle is required. The receiver MUST be powered by the AC adapter. Four AA batteries may be used only for on-demand electrical requirement during power outage.
F FIRE MEDIA
When installing the re media make sure to NEVER mix dierent types of media or use media purchased from another retailer. ALWAYS keep the second thermocouple AND pilot free from media.
F AIR OUTLETS
The warm air outlets MUST be installed BEFORE the rst light. The amount of square inches needed for the opening varies from model to model.
F ENCLOSING THE FIREPLACE
ONLY a tested and approved non-combustible wallboard that is specied in the manual may be used when enclosing the replace.
F FRAMING
The dimensions are dierent between metal and wood framing. Know which material you are using and know the framing requirements.
F VENTING
The venting MUST follow the model specic graph shown in the manual. A restrictor may or may not need to be used based on venting run and rise.
F CONSTRUCTION DEBRIS
REMEMBER that if the replace is installed before the site is nished, construction debris MUST be cleaned from the enclosure and around the unit prior to nishing and the test re.
F GAS PRESSURES
Gas pressures MUST be read with a manometer and conrmed with what is required in the installation manual.
F FINISHING
A ⁄” (3 mm) gap between the ange and the enclosing wallboard MUST be maintained to prevent cracking from heat expansion and contraction.
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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PLANNING YOUR GAS FIREPLACE
PLANNING YOUR GAS FIREPLACE
Before You Begin
• Since the Element4 replaces are vented gas appliances they must be installed by a qualied installer. Your sales representative can help you choose the appropriate professional.
Overall Design
• One of the many features of the Element4 replace is its use of convective air ow.
• As the air within the enclosing walls, or chase, is warmed by the replace it rises and then exits the Convection Air Outlet(s). The warm air in the chase is then replaced by room air which enters through the Room Air Inlets. As this warm air cools it falls toward the oor where it’s drawn into the inlet and the cycle repeats.
• The Room Air Inlets are part of the replace and cannot be blocked or adjusted. The amount of square area required for your Convection Air Outlet(s) is determined by the replace model and is listed in the installation manual.
• As seen in the illustrations, below, the outlets may be placed in a number of locations to accommodate all types of designs. In all cases, though, your design must allow the free ow of air through the chase.
Convection Air Outlets near ceiling showing warm air ow.
Half-wall conguration with Convection Air Outlet set into top.
Convection Air Outlets set into bottom of reveal.
Convection Air Outlets set on side walls.
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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PLANNING YOUR GAS FIREPLACE
PLANNING YOUR GAS FIREPLACE
Important Points
help you today!
PLANNING YOUR GAS FIREPLACE
30 Log Bridge Road
Building 300 - Suite 303
Middleton, Ma 01949
www.EuropeanHome.com
Important Points
• The most important question to ask when locating your replace is, “Can it be eectively vented?” The Element4 replaces are approved as “direct vent” appliances. This means that all of the air for combustion comes directly from the outside and all of the ue gases are discharged directly to the outside by way of co-axial 5” x 8” direct vent pipe.
• The venting can run vertically, horizontally or a combination of both. For example, it can be installed near and vented through an exterior wall. Or it can be installed near the center of your home and vented through the roof. In any case, the installation manual details the allowable congurations, distances and clearances. If the venting falls outside of the vent graphs, a power vent is available.
• The next question to ask is, “Can I get my gas pipe to the replace?” The Element4 replaces burn either natural gas (NG) or propane gas (LP.) Your sales representative will ask you for your requirement at the time of order and your gas professional (usually your plumber) can advise you on the most eective route for the gas supply within your home.
• In order to keep the look as contemporary as possible the replace controls are mounted away from the replace but within a radius of approximately 50” (1250 mm) from center of the replace (on most mod- els). These controls are attached to the frame behind an access door (included) which measures 8 3/8” (213 mm) by 11 1/4” (285 mm) overall. This access door is then mounted in your wall lower than the level of the replace opening, outside the combustible zone, or insulated from the heat of the replace. Your design must take this access door into consideration.
• This sheet is not intended to replace the Element4 Installation Manual. In all cases, the information and instructions in the Element4 Installation Manual must be followed. The Element4 Installation Manual is included with your replace and is available at www.europeanhome.com Please call us if you have any questions or are uncertain about any aspect of your installation!
Let Us Help
• European Home and its retail partners are here to assist you with your unique replace design. Let us help you today!
• The most important question to ask when locating your replace is, “Can it be eectively vented?” The Element4 replaces are approved as “direct vent” appliances. This means that all of the air for combustion comes directly from the outside and all of the ue gases are discharged directly to the outside by way of co-axial 5” x 8” direct vent pipe.
• The venting can run vertically, horizontally or a combination of both. For example, it can be installed near and vented through an exterior wall. Or it can be installed near the center of your home and vented through the roof. In any case, the installation manual details the allowable congurations, distances and clearances. If the venting falls outside of the vent graphs, a power vent is available.
• The next question to ask is, “Can I get my gas pipe to the replace?” The Element4 replaces burn either natural gas (NG) or propane gas (LP.) Your sales representative will ask you for your requirement at the time of order and your gas professional (usually your plumber) can advise you on the most eective route for the gas supply within your home.
• In order to keep the look as contemporary as possible the replace controls are mounted away from the replace but within a radius of approximately 50” (1250 mm) from center of the replace (on most mod­els). These controls are attached to the frame behind an access door (included) which measures 8 3/8” (213 mm) by 11 1/4” (285 mm) overall. This access door is then mounted in your wall lower than the level of the replace opening, outside the combustible zone, or insulated from the heat of the replace. Your design must take this access door into consideration.
• This sheet is not intended to replace the Element4 Installation Manual. In all cases, the information and instructions in the Element4 Installation Manual must be followed. The Element4 Installation Manual is included with your replace and is available at www.europeanhome.com Please call us if you have any questions or are uncertain about any aspect of your installation!
Let Us Help
• European Home and its retail partners are here to assist you with your unique replace design. Let us
Call our Technical Team if you have any Questions:
781-324-8383 x. 502
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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USER INFORMATION
WARMTH AND BEAUTY  HOW IT WORKS
The Element4 replaces are direct vent replaces and, as such, the intake and exhaust are both handled through the vent pipe. The replace also provides convection air to your room. The illustration shows one of the unique features of the Element4 replaces - its use of warm, convection air ow.
Other replaces have louvered metal boxes around them to keep temperatures under control. The Element4 replaces use your enclosing walls, or chase, to guide this warm air.
When the air within the chase is warmed by the replace, it exits through an air outlet that you have provided. This chase air is then replaced by room air which enters through the Air Inlet (provided by the replace design) and through the Wall Access Door. As the exiting warm air cools, it falls to the oor where it's drawn into the inlets and the cycle repeats.
The replace provides the inlet for room air as part of its design; you provide the warm air outlet as part of your design.
See the ENCLOSING the FIREPLACE section of this manual for more information.
Warm Air Out
Room Air In
Warm Air Out
Site-built Chase
Room Air In
Access Door
Room Air In
Figure 1
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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8 LL
APPLIANCE RATINGS
Model All Club 240H Series
Gas Natural Gas Propane
Input Maximum Btu/hr 88,000 64,800
Input Minimum Btu/hr 26,000 19,500
Inlet Pressure
SPECIFICATIONS and DIMENSIONS
in. w.c. 7 11
kpa 1.74 2.74
Manifold Pressure
Main Burner Injector Marking 1400 560
Pilot Injector Marking 31.2 27.1
Eciency 80.6%
Figure 2
in. w.c. 3.4 10.6
kpa 0.85 2.64
AC ADAPTER SPECIFICATIONS
Input Voltage 120V AC
Input Power 9 W Output Voltage 6V DC Output Current 500 mA
Size 3.1”H x 2”W x 1.7”D
Output Cord Length 6 Feet
Agency Approvals UL, CSA
Figure 4
Figure 3
This product was tested and listed to ANSI Z21.11.50a-2008 and CSA2.22a-2008 “Vented Gas Fireplaces” by Intertek Group. (Figure 3)
A sample listing label image is shown above. A metal listing label is attached to every Element4 replace and contains important certication information. The
listing label must not be removed from
24V POWER SUPPLY
SPECIFICATIONS
Input Voltage 120V AC
Input Power 120W
Output Voltage 24V DC
Size 1.7”H x 4”W x 6.25”D
Output Cord Length 3 Feet
Agency Approvals CE, FCC
Figure 6
Figure 5: AC Adapter Connection
Figure 7: 24V Power Supply
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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SPECIFICATIONS and DIMENSIONS
manufactured by
Element4 B.V.
Modore 240H Cut Sheet
01/2020
EuropeanHome
distributed by
CLUB 240H F
LETTER A B C D E G H I K L M INCHES
[MILLIMETERS]
Figure 8
94 ¼
[2395]
21 ⁄
[550]
8 ⁄
[205]
107 ⁄
[2721]
37 ¾ [959]
77 ⁄
[1960]
16 ⁄ [423]8[204]6[152]
13 ⁄
[336]½[13]
CLUB 240H F
(Vent can be ordered on either side)
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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SPECIFICATIONS and DIMENSIONS
A
N
O
B
C
D
P
H
J
R
I
S
T
U
E
Letter A B C D E F G H I J K L M N O P R
Inches 108⁄ 8⁄ 2 6 93¾ 3 2½ 9⁄ 2⁄ 13⁄ 13 13⁄ 16½ 5⁄ 7⁄ 17⁄ 5⁄
Millimeters 2751 221 50 152 2381 75 64 233 60 346 330 352 418 130 200 436 150
Letter S T U V W
Inches 39⁄ 22⁄ 31½ 2⁄ 4⁄
Millimeters 1013 574 800 58 105
F
G
Unit Weight
Pounds Kilograms
551 250
V W
K
L
M
Figure 9
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
CLUB 240H RC (Club 240 LC is a mirror image)
(Vent is opposit side of side glass)
A downloadable DWG le is available at www.europeanhome.com for dimensions not shown.
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SPECIFICATIONS and DIMENSIONS
manufactured by
Element4 B.V.
Lucius 240H Cut Sheet
01/2020
EuropeanHome
distributed by
CLUB 240H R
LETTER A B C D E G H I K L M O
INCHES
[MILLIMETERS]
Figure 10
93 ⁄
[2385]
21 ⁄
[550]
8 ⁄
[205]
105 ⁄
[2691]
37 ¾ [959]
77 ⁄
[1960]
17 ¼ [438]6[152]
8 ⁄
[219]
13 ⁄ [336]½[13]
14 ⁄
[360]
CLUB 240H R
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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SPECIFICATIONS and DIMENSIONS
574
800
150
152,05
2381
221
50
346
2770,50
465
130
200
1013
232,84
465,79
56
346
58
352
330,50
105
465,79
7
6
5
4
3
2
1
A
L M
N O
B
C
V
D
G
H
R
S
U
T
P
Q
F
E
I
J
K
Letter A B C D E F G H I J K L M N
Inches 109⁄ 8⁄ 2 6 93¾ 18⁄ 16⁄ 2⁄ 13⁄ 13⁄ 18⁄ 7⁄ 5⁄ 13⁄
Millimeters 2771 221 50 151 2381 466 346 56 331 352 466 200 130 346
Letter O P Q R S T U V
Inches 18⁄ 2⁄ 4⁄ 5⁄ 39⁄ 39⁄ 31½ 9⁄
Millimeters 465 58 105 150 1013 574 800 233
Figure 11
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
Unit Weight
Pounds Kilograms
551 250
CLUB 240H T
A downloadable DWG le is available at www.europeanhome.com for dimensions not shown.
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SPECIFICATIONS and DIMENSIONS
PARTS OF THE FIREPLACE
The various parts of the Club 240 RD replace are shown below. These parts are typical of any Element4 Club 240 replace.
1212
1111
66
11
W
22
77
44
55
99
33
1010
Figure 12
Table of Fireplace Parts
Outer Frame Face - surrounds the glass panels and limits the non-combustible wall board
1
Exterior Glass Panel(s) - quantity varies by model
2
Support Feet - four adjustable feet allow the replace to be levelled
3
Hearth Panel - supports various Fire Media
4
Primary Burner - produces the ame
5
Flange
6
Pilot Burner - the part of the safety circuit which lights the Main Burner
7
2nd Thermocouple - the part of the safety circuit which monitors the Main Burner
8
Finish Trim - hides the Glass Clamps
9
Glass Gaskets - hidden, holds the Glass Panel in place (quantity varies by model)
10
Vent Collar - accepts the included North American Venting Adapter
11
Relief Door - part of the safety system. Do NOT block the operation.
12
Pilot Assembly
13
Upright Trim - quantity varies by model
14
Figure 13
1414
88
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SPECIFICATIONS and DIMENSIONS
33
33
Figure 14: Fireplace from below
Table of Fireplace Parts
Outer Frame Face - surrounds the glass panels and limits the non-combustible wall board
1
Exterior Glass Panel(s) - quantity varies by model
2
33
1313
33
Support Feet - four adjustable feet allow the replace to be levelled
3
Hearth Panel - supports various Fire Media
4
Primary Burner - produces the ame
5
Flange
6
Pilot Burner - the part of the safety circuit which lights the Main Burner
7
2nd Thermocouple - the part of the safety circuit which monitors the Main Burner
8
Finish Trim - hides the Glass Clamps
9
Glass Rope Gaskets - holds the Glass Panel in place (quantity varies by model)
10
Vent Collar - accepts the 5” x 8” venting adapter (included)
11
Relief Door - part of the safety system. Do NOT block the operation.
12
Pilot Assembly
13
Upright Trim - quantity varies by model
14
Figure 15
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
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These are NOT zero-clearance fireplaces. All clearances to combustible AND non- combustible materials MUST be maintained as described in this manual.
LOCATING THE FIREPLACE
When selecting a location for the replace:
• Ensure that all minimum clearances to combustible AND non­combustible materials are met.
• Provide adequate clearances for servicing.
• Consider venting dimensions (rise, run and number of elbows, etc.) when selecting the location for your replace.
• Locate the appliance out of trac and away from furniture and draperies.
• Keep the location free of electrical, plumbing or other heating/air conditioning ducting.
CLEARANCES
bottom of the feet.
MINIMUM CLEARANCE TO COMBUSTIBLES
• The appliance is approved with a minimum clearance to combustible materials of 26” (660 mm) to the top, 11” (280
mm) on all sides and 4” (100 mm) to the bottom. Any spacer
or framing used closer than this dimension must be non­combustible (e.g. metal).
• The minimum distance from the bottom of the appliance to the room ceiling is 72” (1830 mm).
• When installing the venting, the following clearances to combustible materials MUST be maintained:
a. 3” (76 mm) above any horizontal venting b. 1” (25 mm) to venting sides or below any horizontal
venting
PLACING THE FIREPLACE
The base upon which the appliance rests (Figure __) must be sturdy, level and built to safely support at least 800 pounds (363 kilograms). The base may be the oor or a purpose-built raised platform, e.g. wood, metal. When placed on a platform, an 8” (203 mm) x 6” (152
mm) opening must be cut through the platform top. The lineset
can be routed through this opening. Room air must be allowed to ow through the Wall Access Door then through this platform opening.
Figure 16
The feet on the appliance are designed to sit on a at platform, however the appliance must not be installed on any combustible material other than wood. For example, carpet or linoleum bases are not permitted.
• Do not block or restrict the Air Inlet, located between the stando frame and glass.
The minimum clearances (air spaces) to combustible materials must be maintained. It is of the greatest importance that the replace and vent system be installed only in accordance with these instructions.
Clearance to combustibles summary: Back: 11” (280 mm)
Front: 11” (280 mm) Sides: 11” (280 mm) Top: 26” (660 mm) Floor: 4” (100 mm)
The Floor dimension (above) is measured from the bottom of the rebox. When the adjustable feet are in their lowest position the required clearance to the oor is maintained.
Do not place anything between the bottom of the rebox and the
ENSURE THAT THE LINESET (WHICH INCLUDES THE GAS ENSURE THAT THE LINESET (WHICH INCLUDES THE GAS VALVE, ELECTRICAL WIRING, AND GAS LINES) DOES NOT VALVE, ELECTRICAL WIRING, AND GAS LINES) DOES NOT IMPEDE THE FULL OPERATION OF THE RELIEF DOORS. IT IS IMPEDE THE FULL OPERATION OF THE RELIEF DOORS. IT IS YOUR RESPONSIBILITY TO ENSURE THE SAFETY OF THESE YOUR RESPONSIBILITY TO ENSURE THE SAFETY OF THESE CRITICAL COMPONENTS THROUGHOUT THE INSTALLATION CRITICAL COMPONENTS THROUGHOUT THE INSTALLATION PROCESS. REMOVE AND DISPOSE OF ALL WRAPS AND TIES.PROCESS. REMOVE AND DISPOSE OF ALL WRAPS AND TIES.
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CLEARANCES
ALL MODELS
CLEARANCES TO COMBUSTIBLE MATERIAL
Clearances to Combustibles
Sides (Non-Glass Sides ONLY) 11”
Top 26”
Bottom 4”
Figure 17
CLEARANCES TO NON-COMBUSTIBLE MATERIAL
Clearances to Non-Combustibles
Sides (Non-Glass Sides ONLY) 2”
Top 2”
Bottom 4”
Figure 18
No material of any kind is allowed between the bottom of the support feet and the bottom of the rebox (except for the
lineset).
No material of any kind is allowed within 2” (50 mm) of the top of the replace.
No material of any kind is allowed within 2” (50 mm) of the metal sides the replace.
Facing material should be installed against the outer frame of the replace, with an ⁄” (3 mm) vertical or horizontal clearance
TO THE FLANGE to allow for heat expansion.
Non-combustible materials may be installed to a zero clearance to the outer faces of the appliance outer frame face. However,
they must not cover (or prevent the removal of) the glass panels or other replace parts.
The appliance must not be installed on any combustible material other than wood.
These clearances are the same for ALL Element 4 Fireplaces, regardless of model.
We recommend that the replace be set into its nal location before building the enclosure.
Please refer to the “Reduced Clearance to Existing Combustible Wall” section for use of combustibles inside of the above clearances.
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(2") 50
C
SECTION
A-A
900
COMBUSTIBLE MATERIALS NOT PERMITTED IN FRONT OF GLASS
17
CLEARANCES
MANTELS
The graph below shows a range of allowable depths and heights for a combustible mantel installation.
As shown, the minimum allowable mantel height above the replace opening is 2” (50 mm) with a 1” (25 mm) deep mantel.
The maximum mantel depth is 12” (300 mm) at a minimum height above the replace opening of 13” (330 mm.)
All of the mantel height/depth combinations fall in between these extremes in accordance with the chart below.
Mantels made of non-combustible material are allowed inside these dimensions but they will be subjected to elevated temperatures and may become too hot to touch.
A typical completed installation with mantel is shown in the diagram below, on the right.
INCHES
13”/330 mm
Mantel Height
Figure 19 Figure 20
Mantel Depth
12”/300 mm
1”/25 mm
2”/50 mm
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CLEARANCES
TYPICAL CLEARANCE DIAGRAMS
The total area of the air openings must be maintained. The location of the openings must allow for the free movement of air and must not allow excessive warm air to build up within the chase.
The top of the Warm Air Outlet must be no more than 1” (25 mm) down from the chase ceiling.
The minimum distance from the bottom of the appliance to the room ceiling is 72” (1830 mm).
BB
Air Outlet
Figure 21
Minimum Distances
Room ceiling to
A
appliance bottom Room ceiling to top of
B
Convection Air Outlet1”25 mm
Figure 22
72”
1830 mm
Model
Figure 23
A
Air Outlet Area by Model
Square
Inches
Any 126 813
Square
Centimeters
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IG
GAS and ELECTRIC
INSTALLING THE GAS LINE
In accordance with the latest edition of the National Fuel Gas Code, NFPA 54 (USA) or CAN/CSA-B149.1 (Canada,) correctly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed.
Never use galvanized or plastic pipe unless it is rated for use with gas. Gas supply pipes must be designed, routed, constructed and made of materials that are in strict accordance with local codes and regulations. A qualied plumber or gas tter should be hired to correctly size and route the gas supply line to the appliance in accordance with all applicable codes and regulations.
Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment trap, and other criteria. The sizing and/or installing of gas piping should only be performed by a qualied plumber or gastter.
The gas control inlet accepts a ⁄” NPT tting.
The gas supply piping should have a separate gas shuto valve and a capped, 1/8” pipe tapping upstream of the valve for the purpose of reading pressure. A service shuto valve must be placed within six feet of the replace gas control valve.
The gas supply pressure at the gas control valve must not exceed the Maximum Supply Pressure as shown in the Specications and Dimensions section of this manual.
The gas supply line must be properly connected and bled by a certied gastter or plumber.
The appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its equipment shuto valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).
ELECTRICAL REQUIREMENTS
Two 120V AC receptacles are required for replace operation.
The Club 140 Series replaces use a mobile device app and/or remote control for their burner operation. The remote control comes with two AAA batteries and its receiver is powered by a 120V AC adapter, included. The receiver MUST be powered by the AC adapter. Four (4) AA batteries may be used for FLAME ONLY operation during a power outage. Remove batteries after use to avoid battery corrosion. Battery corrosion will damage the receiver.
The LED lights and Wi-Fi Box are powered by a 24V power supply. The 24V power supply requires a 120V AC receptacle.
The installer must provide an approved 120V AC receptacle to be placed within the three foot cord limit of the 24V power supply.
Electrical work must be performed by a qualied, licensed electrician.
WARNING
All wiring shall be in compliance with all local, city, and state codes.
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VENTING
CONFIGURATION
CONFIGURING THE VENTING
The replaces in this manual are direct vent replaces that use a co-axial or “pipe within a pipe” venting system. The outer “pipe” or vent conducts fresh, outside air into the replace and the inner vent carries the exhaust outside. This system, which can run either horizontally through a side wall or vertically through the roof, produces an ecient system because conditioned building air is not used for combustion.
• Only the 5” x 8” direct vent components from the companies listed below (Figure __) are approved for use with these replaces. Any of the 5” x 8” direct vent components suitable for the local condition are permitted. Please visit
www.europeanhome.com/qr-support or via the QR code below for installation instructions.
• This replace is shipped with a North American venting adapter (Figure __). It MUST attach to the vent collar of the replace.
• All venting measurements are taken from the top center of the vent collar on the top of the replace and all congurations must fall within the acceptable range of the venting charts.
• A minimum clearance of 3” (75 mm) must be maintained between combustible materials and the top of any horizontal vent pipe surface; a minimum clearance of 1” (25 mm) must be maintained between combustible materials and any other vent pipe surface.
• The horizontal parts of the venting must be pitched up away from the replace. For every 12” (305 mm) of horizontal run, the venting must rise ¼” (6.5 mm) toward the termination. The venting must never run downward unless with the use of a power vent.
• Whenever venting passes through a wall, an approved heat shield or ‘wall thimble’ must be installed.
• A power vent system is available for venting that falls outside of the venting graphs. Refer to the appropriate power vent manual for any venting conguration which is outside of the vent graphs shown here.
• Your venting needs to be inspected annually, including any connected components, to ensure that the system is working as designed.
24
25
Figure 24: North American Vent Adapter
• In colder climate environments, the replace can be lowered to STANDY BY MODE (Pilot Flame only). This will help maintain a steady draft within the venting over a period of up to ve days. See the “Operating the Fireplace” section.
APPROVED COMPONENTS and MANUFACTURERS
DirectVent Pro (M&G DuraVent, Inc.) EXCELDirect (ICC - Industrial Chimney Company) Pro-Form (BDM - Bernard Dalsin Manufacturing)
Direct-Temp (Selkirk Corporation)
AmeriVent Direct Vent (Hart & Cooley Inc.)
Ventis Direct Vent (Olympia Chimney Supply, Inc.)
Figure 25
Please visit www.europeanhome.com/technical-support/
for the power venting installation manuals
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VENTING
CONFIGURATION
S
S
Figure 26
R
R
N
N
T
N
S
N
N
T
S
Q
T
Figure 27
R
N
S
Figure 28
Vertical or Horizontal Vent Termination R 45° or 90° (bends vertical to horizontal or vice versa) N 45° and 90° (bends horizontal to horizontal) Q Horizontal Pipe Section T Vertical Pipe Section S
Figure 29
CALCULATING THE TOTAL VERTICAL SECTION (TVS)
Calculate the Total Vertical Section by adding up all vertical (upward) sections in your vent design.
CALCULATING THE TOTAL HORIZONTAL SECTION (THS)
Calculate the Total Horizontal Section by adding up all horizontal sections in your vent design.
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VENTING
CONFIGURATION
BEWARE OF ELBOWS
Elbows create resistance to the movement of air through your venting conguration and they must be included when determining your minimum and maximum vent lengths. There must be a minimum vertical rise of 20” (508mm) before any elbow.
Elbows are called either ‘vertical’ or ‘horizontal’ depending on their mounted position. The two types of elbows are:
TYPE N - 45° or 90° elbows which transition from vertical to horizontal and vice versa. This can be called an upright elbow. TYPE Q - 45° or 90° elbows which transition from horizontal to horizontal. This can be called an at elbow.
No more than four 90° elbows OR eight 45° elbows OR a combination totaling no more than 360° ‘elbow degrees’ are allowed. For example, a combination of two 90° elbows and two 45° elbows is allowed (90° + 90° + 45°+ 45° equals 270°) but a combination of three 90° elbows and three 45° elbows is not allowed (the total equals 405°.)
APPLYING THE RESULTS
The rst (3) N elbows do not need to be included in venting calculations. For an elbow-degree count greater than 270°, the following applies:
• for either Type N elbow you must add 40” (1m) to your THS
• for a 90° Ty pe Q elbow you must add 80” (2m) to your THS
• for each 45° Type Q elbow you must add 40” (1m) to your THS
Once you have found your total vertical section (TVS) and your total horizontal section (THS) plot the intersection of these two numbers on the appropriate chart, below.
The intersecting block will have one of three entries; 0, 35, or X:
If your TVS and THS intersect at a block with an “0” the conguration is possible without a restrictor. If your TVS and THS intersect at a block with an “35” the conguration is possible and a 35 mm restrictor must be used. If your TVS and THS intersect at a block with an “X” the conguration is not possible. For venting congurations that intersect at an “X” a power vent option may be available.
5050
INSTALLING A RESTRICTOR
Some vent congurations may require a restrictor plate be installed. The restrictor for this replace is installed on the inside top of the replace and is to be slid open or closed. Loosen the screws on either side and slide the restrictor as desired. Do not modify the restrictor(s). Please use the graph above to determine if you will need to use a restrictor.
Loosen these two Phillips head screws to slide the restrictor on/o.
35 mm
Figure 30 Figure 31
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VENTING
32'10" (10 m)
50 50 50 0 0 0 0
29'7" (9 m)
50 50 50 50 50 0 0
26'3" (8 m)
50 50 50 50 50 0 0
23' (7 m)
50 50 50 50 50 0 0
19'8" (6 m)
50 50 50 50 50 0 0
16'5" (5 m)
50 50 50 50 50 0 x
13'2" (4 m)
50 50 50 50 50 x x
9'10" (3 m)
0 0 0 0 x x x
6'7" (2 m)
0 0 0 x x x x
3'4" (1 m)
0 0 x x x x x
1'8" (0.5 m)
x x x x x x x
ft. in. (meters)
0 - 1'7" 1'8" (0.5 m) 3'4" (1 m) 5' (1.5 m) 6'7" (2 m) 8'3" (2.5 m) 9'10" (3 m)
32'10" (10 m)
50 50 50 0 0 0 0
29'7" (9 m)
50 50 50 50 50 0 0
26'3" (8 m)
50 50 50 50 50 0 0
23' (7 m)
50 50 50 50 50 0 0
19'8" (6 m)
50 50 50 50 50 0 0
16'5" (5 m)
50 50 50 50 50 0 x
13'2" (4 m)
50 50 50 50 50 x x
9'10" (3 m)
0 0 0 0 x x x
6'7" (2 m)
0 0 0 x x x x
3'4" (1 m)
0 0 x x x x x
1'8" (0.5 m)
x x x x x x x
ft. in. (meters)
0 - 1'7" 1'8" (0.5 m) 3'4" (1 m) 5' (1.5 m) 6'7" (2 m) 8'3" (2.5 m) 9'10" (3 m)
72'3" (22 m)
0 0 0 x x x
68'11" (21 m)
50 50 0 0 0 x
65'8" (20 m)
50 50 50 50 50 50
62'5" (19 m)
50 50 50 50 50 50
60' (18 m)
50 50 50 50 50 50
55'10" (17 m)
50 50 50 50 50 50
52'6" (16 m)
50 50 50 50 50 50
49'3" (15 m)
50 50 50 50 50 50
46' (14 m)
50 50 50 50 50 50
42'8" (13 m)
50 50 50 50 50 50
39'5" (12 m)
50 50 50 50 50 50
36'2" (11 m)
50 50 50 50 50 50
32'10" (10 m)
50 50 50 50 50 50
29'7" (9 m)
50 50 50 50 50 50
26'3" (8 m)
50 50 50 50 50 0
23' (7 m)
50 50 50 50 50 0
19'8" (6 m)
50 50 50 50 50 0
16'5" (5 m)
50 50 50 50 50 0
13'2" (4 m)
50 50 50 50 0 x
9'10" (3 m)
0 0 0 0 x x
6'7" (2 m)
0 0 0 x x x
3'4" (1 m)
0 0 x x x x
ft. in. (meters)
0 - 1'7" 1'8" (0.5 m) 3'4" (1 m) 5' (1.5 m) 6'7" (2 m) 8'3" (2.5 m)
Horizontal Termination Allowed Venting and Restrictor Requirements
0
50
x
configuration allowed, 50 mm restrictor required
Horizontal Termination Allowed Venting and Restrictor Requirements
rise
run
Figure 32
Vertical Termination Allowed Venting and Restrictor Requirements
VENTING CHARTS
rise
run
Figure 33
KEY
configuration allowed, no restrictor required
configuration NOT allowed
Figure 34
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VENTING
HORIZONTAL VENT TERMINATION CLEARANCES AND REQUIREMENTS
Figure 35
CLEARANCES
Figure 36
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VENTING
CLEARANCES
VERTICAL TERMINATION CLEARANCES AND REQUIREMENTS
Important Note for Roof Terminations
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI Z223.1 in the USA) or the current standard of CAN/CSA-B149.1 in Canada.
Figure 37
A second termination may be no closer than 12”/305 mm.
Figure 39: Multiple Termination Clearance
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Figure 38: Termination Heights
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26
ENCLOSING the FIREPLACE
COMBUSTIBLE MATERIALS
Materials that can catch re and burn are considered combustible. Any material that is made of, or faced with wood, wood pulp, paper, plastic or any other material that can catch re and burn is considered combustible. Even though these materials may have been ‘ame-proofed’, made ‘re-resistant’ or are ‘re-rated’ they are considered combustible. Standard and Type X drywall are
combustible.
NON-COMBUSTIBLE MATERIALS
A material is non-combustible when it cannot catch re and burn. For example, materials made of stone, brick, concrete, tile, steel, plaster or glass are non-combustible.
The table below (Figure __) shows a list of materials which are reported by their manufacturers to be non-combustible (in accordance with the ASTM E136 standard) AND approved for use around replaces.
Skamol Skamotec® 225 and the Promat PROMAFOUR® system are preferred products for enclosing replaces.
Product Thickness
Skamol Skamotec® 225 Fireplace Building Board 1½” (38 mm) Promat PROMAFOUR® System ½” (12 mm) James Hardie Building Products HardieBacker® 500 ½” Cement Board ½” (12 mm) James Hardie Building Products HardieBacker® ¼” Cement Board ¼” (6 mm)
Figure 40: * The listed brand names are trademarks of their respective companies.
Skamol Americas, Inc. (844) 475-2665 E-mail: [email protected] www.skamotec225.com
40
Promat Inc. (865) 681-0155 E-mail: [email protected] www.promat.us/en
Fireplace Trim
James Hardie Building Products (888) 542-7343 www.jameshardie.com
Figure 42
Minimum Wall Thickness =
½”/12 mm
Figure 41
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ENCLOSING the FIREPLACE
BUILDING THE ENCLOSURE/FRAMING
A safe installation of your Element4 replace requires that three things be clearly understood.
1. Most important, these replaces are NOT zero-clearance replaces. Unlike zero-clearance replaces, there is not an outer metal box around the Element4 replaces which increases the framing dimensions.
2. Only the non-combustible wall around the glass, the platform (oor,) the mounting brackets and the venting may touch the replace.
3. The controls will be mounted to your enclosure and below the burner. The controls are at the end of a line set and are to be accessed via the Wall Access Door (included.) The controls must be located for ease of physical access (gas line, maintenance, etc.) as well as wireless signal (remote control) access. See the LOCATING THE CONTROLS and the MOUNTING THE CONTROLS sections. The Wall Access Door has a total opening of 25 in (161 cm through which air must pass into the chase.
It may seem straightforward to build the ‘rough opening’, set the replace then attach the wall. However, for most projects, it will be easier to rst set the replace in position then enclose it with Skamol Skamotec® or Promat PROMAFOUR® building board.
REDUCED CLEARANCE TO EXISTING COMBUSTIBLE WALLS
When retrotting the replace against an existing wall it is often desirable to reduce the distance between the replace and the combustible wall. Normally, this distance is 11” (280 mm) but it may be reduced by shielding the existing nished wall with a 1” (25mm) air gap and a sheet of non-combustible material as shown on the following page.
IN ALL CASES:IN ALL CASES:
• A reduced clearance “wall protection shield” is ONLY ALLOWED ON A VERTICAL WALL; IT IS NOT ALLOWED TO BE USED ON • A reduced clearance “wall protection shield” is ONLY ALLOWED ON A VERTICAL WALL; IT IS NOT ALLOWED TO BE USED ON HORIZONTAL OR ANGLED SURFACES WITHIN THE NON-COMBUSTIBLE ZONE.HORIZONTAL OR ANGLED SURFACES WITHIN THE NON-COMBUSTIBLE ZONE.
• The “wall protection shield” shall be placed no closer than 1” (25 mm) to the oor or any intersecting walls. Air MUST be allowed • The “wall protection shield” shall be placed no closer than 1” (25 mm) to the oor or any intersecting walls. Air MUST be allowed to continually circulate around all sides of the wall shield.to continually circulate around all sides of the wall shield.
• A 1” (25 mm) air gap between the wall shield and the existing wall MUST be maintained. • A 1” (25 mm) air gap between the wall shield and the existing wall MUST be maintained.
• A 2” (50 mm) air gap between the wall shield and the replace MUST be maintained.• A 2” (50 mm) air gap between the wall shield and the replace MUST be maintained.
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ENCLOSING the FIREPLACE
REDUCED CLEARANCE TO EXISTING COMBUSTIBLE WALLS
COMBUSTIBLE WALL
COMBUSTIBLE WALL
SHIELD OVER FINISHED WALL
SHIELD OVER FINISHED WALL
Figure 43
COMBUSTIBLE WALL
SHIELD OVER FINISHED WALL
2” (50) 2” (50) mmmm
Minimum Air Minimum Air Gap MUST BE Gap MUST BE MAINTAINEDMAINTAINED
Figure 44
1” (25) 1” (25) mmmm Minimum Air Gap MUST BE MAINTAINED Minimum Air Gap MUST BE MAINTAINED
SHIELD OVER FINISHED WALL
COMBUSTIBLE WALL
Figure 45
Figure 46
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ENCLOSING the FIREPLACE
MINIMUM AREA REQUIRED FOR Club 240H F
Front stando frame against front wall
Letter Inches Millimeters
A 18 ⁄ 475 B 110 ⁄ 2802 C 41 ⁄ 1064
Figure 47
When enclosing the Club 240H F replace there is a minimum clear area which must be maintained. Nothing except the Club 240H F may be within this area. When enclosed, the Club 240H F is centered between the left and right enclosing walls. This minimum area MUST BE DEFINED BY NON-COMBUSTIBLE MATERIAL. The inside of the enclosing walls (including any necessary framing) may be no less than the distances (A, B and C) shown above.
Your installation will use more than this minimum cabinet space in order to accommodate controls, venting, air openings, etc. We recommend that the replace be set into its nal location before building the enclosure.
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ENCLOSING the FIREPLACE
MINIMUM AREA REQUIRED FOR Club 240H C
Club 240H LC stando
frame against RIGHT wall
Club 240H RC stando
frame against LEFT wall
Front stando frame against front wall
Letter Inches Millimeters
A 18 ⁄ 475
B 110 ⁄ 2802
C 41 ⁄ 1064
Figure 48
When enclosing the Club 240H C replace there is a minimum clear area which must be maintained. Nothing except the Club 240H C may be within this area. When enclosed, the Club 240H RC is against the left wall or the Club 240H LC is against the right wall. This minimum area MUST BE DEFINED BY NON- COMBUSTIBLE MATERIAL. The inside of the enclosing walls (including any necessary framing) may be no less than the distances (A, B and C) shown above.
Your installation will use more than this minimum cabinet space in order to accommodate controls, venting, air openings, etc. We recommend that the replace be set into its nal location before building the enclosure.
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SPECIFICATIONS and DIMENSIONS
MINIMUM AREA REQUIRED FOR Club 240H R
Side stando frame
against side wall
Rear stando frame against rear wall
Front stando frame against front wall
Letter Inches Millimeters
A 17¼ 438
B 110⁄ 2802
C 41⁄ 1064
Figure 49
When enclosing the Club 240H R replace there is a minimum clear area which must be maintained. Nothing except the Club 240H D may be within this area. When enclosed, the Club 240H R is against the side (short) wall. This minimum area MUST BE DEFINED BY NON-COMBUSTIBLE MATERIAL. The inside of the enclosing walls (including any necessary framing) may be no less than the distances (A, B, C, D and E) shown above.
Your installation will use more than this minimum cabinet space in order to accommodate controls, venting, air openings, etc. We recommend that the replace be set into its nal location before building the enclosure.
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SPECIFICATIONS and DIMENSIONS
MINIMUM AREA REQUIRED FOR Club 240H T
Side stando frame
against side wall
Rear stando frame against rear wall
Side stando frame
against side wall
Front stando frame against front wall
Letter Inches Millimeters
A 17¼ 438 B 113⁄ 2873 C 41⁄ 1064
Figure 50
When enclosing the Club 240H T replace there is a minimum clear area which must be maintained. Nothing except the Club 240H T may be within this area. When enclosed, the Club 240H T is centered between the left and right enclosing walls. This minimum area MUST BE DEFINED BY NON-COMBUSTIBLE MATERIAL. The inside of the enclosing walls (including any necessary framing) may be no less than the distances (A, B, C, D and E) shown above.
Your installation will use more than this minimum cabinet space in order to accommodate controls, venting, air openings, etc. We recommend that the replace be set into its nal location before building the enclosure.
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ENCLOSING the FIREPLACE
Figure 51:
Club 240H F with Air
Outlets in Wall
Figure 53:
Club 240H C with
Air Outlets in Wall
Figure 52:
Club 240H F with Air
Outlet in Reveal
Figure 54:
Club 240H C with
Air Outlet in Reveal
Air Outlet Area by Model
Square
Model
Inches
All 126 1300
Square
Centimeters
Figure 55
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ENCLOSING the FIREPLACE
DO NOT ALLOW THE FIREPLACE
TO BEAR ANY WEIGHT
Dimensions A, B, and C must be equal throughout the installation.
Any support framing (NON-combustible framing ONLY) must be at least 2” (50 mm) away from any part of the replace. The entire weight of the non-combustible walls must be borne by a structure other than the replace.
AA BB CC
Figure 56
Use the adjustable feet to ensure that the replace is level prior to enclosing it.
Do NOT lift the replace by the face frame but by the bottom of the cabinet.
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ENCLOSING the FIREPLACE
COLD CLIMATE INSULATION
For cold climate installations, it is especially important to insulate outside the chase cavity, between studs and under the oor on which appliance rests, if oor is above ground level. Gas line holes and other openings should be lled with approved restop.
If the replace is being installed on a cement slab in cold climates, a sheet of plywood or a raised platform can be placed underneath to prevent cold transferring to the replace and into the room. It also helps to tape the venting for maximum air tightness and to caulk the restops.
LOCATING THE CONTROLS
The standard control system consists of four major components; the receiver, the remote control, the gas valve, and the power supply.
The remote control is the device by which you operate the replace. The receiver and the gas control are at one end of a line set which is connected to the rebox near the center. As shipped, the line set is wrapped together and xed to the replace. Remove all wraps and ties prior to installation.
The Wall Access Door is provided with your replace. When locating the Wall Access Door you must consider four types of access:
1. Air access. Room air must be allowed to ow freely through the Wall Access Door perforations, the site-built platform and the replace chase. The Wall Access Door must be installed in the same room as the replace.
2. Line set access. The line set is to be unwrapped. Do not kink the lineset and do not bend to a radius of less than 2” (50 mm)
3. Physical access. The gas valve/receiver must be readily accessible for maintenance, etc.
4. Wireless access. The signals from the remote must get to the receiver, inside the access door.
If the Access Door is not used its air access equivalent 25 in (161 cm) as well as physical, wireless and line set access must be provided.
MOUNTING THE CONTROLS
Do not place the controls above the level of the burner. If the replace is to be set directly on the oor, the controls must be placed outside the non-combustible zone.
The table shows the dimensions and the required rough opening of the Wall Access Door. The door should be mounted with the hinge on the left side or with the hinge down.
43”
1092 mm
N/A*
11¼” x 8⁄” (286 mm x 214 mm) 9⁄” x 6⁄” (250 ,, x 175 mm)
Figure 57
Wall Access Door Dimensions
Outer Frame Rough Opening
When measured at the level of the feet, the controls will reach no farther from the cabinet edge than shown at left. The drawing is not to scale.
* Controls will not reach to this edge of the replace
40”
1016 mm
All controls are located on the vent side
Figure 58
43”
1092 mm
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50”
Diameter
of the replace.
Page 39
ENCLOSING the FIREPLACE
Figure 59
Carefully cut the black tie wraps which hold the line set to the replace then carefully unwrap the line set. Lay the line set out towards the location of the Access Door. Do not kink the lineset and do not bend to a radius of less than 2”/50 mm.
Figure 60
Remove the four bolts holding the white door/ frame cover to the frame. Separate the frame and cover then mount the Access Door frame to the rough opening as shown.
Replace the white door/frame cover onto the frame and secure it with the four bolts.
TEST FIRE
Prior to being placed into operation, the replace should be test-red in stages to ensure that all components are in good working order. This replace has a 2nd thermocouple which senses the burner ame. The system will turn itself o if the system does not
sense the 2nd thermocouple output within 29 seconds after the valve opens.
If 2nd thermocouple is still hot enough to produce electricity at the receiver thus preventing the replace from starting, the remote will ash “OFF” to signal this safety lock out. Allow time for the 2nd thermocouple to cool down before attempting a start. The system is ready to start when the ashing “OFF” becomes solid on the remote and pressing the ON/OFF button produces a response from the valve.
1. Start the replace with the hearth panel out and with the front glass o. Ensure that the pilot ame both heats the primary thermocouple and lights the burner. For safety, a post-purge delay is built into the system. Subsequent start attempts MUST NOT take place for at least thirty (30) seconds.
2. Start the replace with the hearth panel in place and with all of the glass panels xed correctly in place. Ensure that the main burner ames engulf the 2nd thermocouple and the replace stays lit for at least 1 full minute. If the system turns itself o after 29 seconds install the required media (next section) and return here. Installing the re media will help with the ame around the 2nd thermocouple. Subsequent start attempts MUST NOT take place for at least ve (5) minutes.
3. Start the replace with the media installed. If the system turns itself o after 29 seconds, rearrange the media to produce a good ame at the 2nd thermocouple. This step may have to be repeated several times before the media is in the best place for consistent operation. A single, long beep indicates that the 2nd thermocouple is still too hot to start the ignition sequence. Allow time for the 2nd thermocouple to cool down. Once the system stays lit for at least one full minute, turn the replace o, x the glass panels in place and operate the replace for at least 45 minutes to ensure the system works properly when heated.
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INSTALLING THE FIRE MEDIA
GLASS MEDIA ARRANGEMENTS
Ensure that the hearth panel is sitting rmly on the base of the re box and the shield is installed around the primary thermocouple. The pilot ame must be visible through the hearth panel and the pilot shield.
Evenly scatter the bag of glass over the top of the hearth panel and burner. Ensure that none of the glass enters the pilot area or restricts the operation of the 2nd thermocouple.
The arrangement is now complete. However, it is important to check that the pilot ame is still visible.
A shows how the glass is kept clear of the pilot and 2nd thermocouple areas.
Pilot AreaPilot Area
A
ndnd
2 2
Thermocouple Thermocouple
Figure 61
B shows the pilot ssembly.
C shows the 2nd thermocouple.
Pilot AssemblyPilot Assembly
ndnd
22
Thermocouple Thermocouple
Figure 62
To see how to arrange media in an Element4 replace
WWW.EUROPEANHOME.COM/RESOURCES/VIDEOS/
CC
please visit the link below.
BB
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SCREEN INSTALLATION
Club 240H F
Upper Tabs 5 Lower Tabs 5
Magnets 15
Long Screen 1
Short Screen N/A
Figure 63 Figure 64 Figure 65 Figure 66
Lower Tab
Short side against the glass
Figure 67
Club 240H RC/LC
Upper Tabs 8 Lower Tabs 8
Magnets 24
Long Screen 1
Short Screen 1
Small side between trim and glass
Club 240H RD
Upper Tabs 13 Lower Tabs 13
Magnets 39
Long Screen 2
Short Screen 1
Top magnet mounts to inside of stando frame
Club 240H T
Upper Tabs 10 Lower Tabs 10
Magnets 30 Long Screen 2 Short Screen N/A
Upper Tab
Bottom magnet mounts to the inside of screen frame
Figure 68
Figure 69: Short Screen
Figure 71
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Figure 70: Long Screen
Place the two Lower Tabs on the trim, with the short side against the glass, about 2-3” from each corner of the glass. Place a magnet on the front of each tab.
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Included in Kit:
- Screen (s)
- Magnets
- Metal tabs
SCREEN INSTALLATION
At the bottom of the trim place one of the “S” shaped tabs. One end of the tab will slide between the glass and behind the trim. Attach a magnet to the tab facing away from the glass. The screen will attach to this.
Figure 72
“S” tab with Magnet attached
Magnet
Slide the metal tabs behind the top inside frame of the replace so that 1 of the magnets shows (2 magnets on each tab):
Figure 73
Figure 74
Lift the screen so that the top of the screen comes in contact with the magnets on the top tabs:
The small end screen will only have one metal tab placed at the top center (where applicable).
Figure 75
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OPERATING the FIREPLACE
OVERVIEW
The Club 140 Series replaces may be controlled with one of two devices; the included remote control or the Element4 ProContol app on your iOS/Android mobile device.
The ProControl app is required for control of both the replace ames and the LED lights and is available at either the Apple App Store or Google Play.
The remote control allows control of the replace ames only.
BEFORE THE FIRST FIRE
1. Make certain that all construction materials have been removed from inside and around the replace and the replace has been cleaned of any construction dust. Clean the glass BEFORE and AFTER the rst re.
2. Conrm that the gas valve is properly connected and bled by a certied gas technician or plumber.
3. Check the gas supply for leaks and proper pressure. Refer to the table in “Appliance Ratings” section.
4. Check that the venting is unobstructed and in proper working condition.
5. 5. PROPERLY PLACE, CLAMP, AND SEAL THE GLASS PANELS.PROPERLY PLACE, CLAMP, AND SEAL THE GLASS PANELS.
6. Ensure the receiver is powered with an AC Adapter OR Batteries, NOT BOTH.
7. Place the two (2) AAA batteries into the remote control and conrm that it will communicate with the receiver by pressing the ON/OFF button. If necessary pair the remote and receiver (see below).
8. Follow USING THE REMOTE CONTROL ELECTRONIC IGNITION SEQUENCE to setup and use remote.
PAIRING THE REMOTE AND RECEIVER (System Reset)
1. Press and hold the receiver reset button using a small, long tool until you hear the second of two beeps. After the second beep release the reset button.
2. Press and hold the button on the remote until you hear the second of two beeps. Release the button.
If you hear one long beep, this indicates the pairing sequence has failed or the wiring is incorrect. Re-synch the remote.
GAS VALVE KNOBS
After removing the black plastic plug, turn the screw
PRESSURE REGULATOR SCREW
MANUAL KNOB IN
ON POSITION
Figure 77
counterclockwise to lower the pressure and clockwise to raise the pressure. This adjustment is required for fuel conversions.
RESET BUTTON
Figure 76
MAIN VALVE KNOB IN ON POSITION
This knob is AUTOMATIC and will turn to OFF when the replace is turned o and to ON when the replace is turned on.
Note! For normal operation the MANUAL knob on the gas valve cannot be in the MAN position; it must be fully in the ON position.
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OPERATING the FIREPLACE
Figure 78
OPERATING the FIREPLACE
Multi-Burner Status
Figure 79
Figure 81
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
Figure 80
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OPERATING the FIREPLACE
Figure 82
OPERATING the FIREPLACE
Figure 83
Figure 84
Figure 85
Figure 86
NOTE: There is a 2 min delay
before the next ignition is possible.
Figure 88
Figure 87
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OPERATING the FIREPLACE
OPERATING the FIREPLACE
Figure 89 Figure 90
Figure 91
Figure 93
Figure 95
Figure 92
Figure 94
Figure 97
Figure 96
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OPERATING the FIREPLACE
Figure 98
OPERATING the FIREPLACE
Figure 99
Figure 100
29
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OPERATING the FIREPLACE
ProControl APP
The Element4 ProControl app has a user friendly, interactive layout and may be used with up to eight Element4 replaces in one location. The number of users is unlimited so every family member can make use of it after easily making a personal account.
The app has several easy-to-use features; a week long temperature pre-set for a desired room temperature, manual high/low ame adjustment, Eco Mode and control of the LED lights.
REQUIREMENTS
Before you begin you’ll need:
1) a WiFi-enabled control module (see Appendix Two for correct models)
2) a compatible remote control (see Appendix Two for correct models)
3) a smartphone or tablet using iOS 8.0 or Android 4.4 or later
4) the home wi- network SSID and password
5) a wi- router that supports the 2.4GHz frequency
SETUP
For complete setup information please see attached Getting Started: Element4 ProControl App
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OPERATING the FIREPLACE
LEDs
With state of the art LED lighting, a Club 240 Series replace can add colors to your re using a strip of bright RGB LEDs on each side of the burner.
The LEDs oer the user a possible to create a unique ambiance with maximum control.
Operating the LEDs
Below are listed the color options in the ProControl app. For full instruction see the ProControl manual.
LED Color With the LED burner you may change the colors of the burner bed as desired. In the application, the colors can be changed by clicking the color changing button in the app screen and swiping the toggle to the desired color.
LED Brightness The color brightness can be adjusted with the brightness toggle. To do this, select the brightness button.
Dynamic Colors As seen on the app screen there are two more buttons. These buttons contain special features for the LEDs.
Touching the left upper button will cause the lights to pulsate. Holding this button, will oer you addition color patterns, such as the rainbow pattern.
The upper right button is used to turn on the color carousel. In this mode the colors are looped and will gradually change.
Glowing Ember: Red / Yellow / Orange LEDs
Manual : Your color choice.
Party: Popping dierent colors to beats.
Zen: Calm sequence of colors.
Romantic: Red and Pink colors.
Twinkle: Shimmery colors.
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OPERATING the FIREPLACE
Figure 101 Figure 102 Figure 103
Figure 104 Figure 105
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OPERATING the FIREPLACE
THE FIRST FIRE
When the replace is rst heated, an odor may be given o by the hot metal. This is normal and is a result of the ‘burn o’ of the lubricants and sealants used when manufacturing the replace. We recommend that you open the nearby windows for extra ventilation and then operate the replace for at least four hours.
When the glass is cold, some condensation may appear on the glass after lighting the replace. This is normal and the condensation will disappear as the glass warms.
During this rst re, examine the ame for appearance and quality. Examine the burner media for sooting. The ame pattern should be similar to that show below (Figure ___). Flames may appear blue and will turn yellow after 15 to 20 minutes.
After this burn-o period, turn o the replace and let it cool completely to room temperature and clean both sides of the glass and the interior panels as described in the MAINTENANCE section.
Since it is a metal replace, the heat-up and cool-down cycles may produce some noises caused by the expansion and contraction of these metals. The premium materials and build quality of your replace will keep these sounds to a minimum.
Figure 106
To see an Element4 replace starting and running normally
please visit the link below.
WWW.EUROPEANHOME.COM/RESOURCES/VIDEOS/
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MAINTENANCE
REMOVING AND CLEANING THE GLASS
OVERVIEW
The glass panels on this replace are held in place by a number of retaining bolts and gasketed clamps. These instructions will show you how to remove and install the clamps and glass panels.
Please read these instructions completely before proceeding and visit our website or use the QR code below for more information.
TOOLS REQUIRED
• No. 2 Phillips screwdriver (not included)
• Gloves (not included)
• Suction Cup
Side Trim
BEFORE YOU BEGIN ENSURE THAT THE GLASS IS COLD!
REMOVING THE GLASS
Step 1.
Remove all of the trim pieces from the replace. The location and quantity of trim varies with model but in every case there is no top trim. The trim pieces are held rmly in place with magnets and will simply lift out. The bottom (horizontal) trim pieces are at the lower edge of the glass panels and the side (vertical pieces) are where the glass meets the wall.
Step 2.
Gasketed glass clamps hold the edges of the glass panel in place. The quantity and location of the clamps vary by model. Remove the retaining bolt(s) holding the glass clamp and then remove the clamp. Remove all of the retaining bolts and clamps holding in the rst piece of glass.
Figure 108
Bottom Trim
Figure 107
Retaining BoltRetaining Bolt
Two-bolt Two-bolt Glass ClampGlass Clamp
To see how to remove the glass from an Element4 replace
please visit the link below.
WWW.EUROPEANHOME.COM/TECHNICAL/HOW-TO-VIDEOS/
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MAINTENANCE
Step 3.
Attach suction cup to the center of the glass and lift the glass up into the clearance notch.
When the glass panel is raised into the clearance notch there is enough clearance to swing the lower edge of the glass panel over the stando frame.
When the glass panel is outside of the stando frame then lower the glass panel out of the clearance notch and carefully, and securely, set the panel aside.
Step 4.
Repeat Steps 2 and 3 for the other glass panels.
CLEANING THE GLASS
The glass should be cleaned as necessary with a replace glass cleaner. We recommend Stove Bright® Gas Appliance Glass Cleaner by Forrest Paint Co. It is available through your retailer.
Figure 109
Follow the instructions for use and do not clean the glass when it is hot! If the glass becomes coated with deposits which cannot be removed it must be replaced.
INSTALLING THE GLASS
The glass panels should be installed in reverse order of their removal beginning with the largest glass panel.
Step 1.
Lift the glass panel up into the clearance notch and swing the lower edge of the glass panel against the rebox gasket. Set a glass clamp into place and hold it loosely into place with a retaining bolt. DO NOT tighten the retaining bolt yet.
Step 2.
Repeat Step 1 with the remaining glass panels.
Step 3.
Center the glass panel, left and right, on the replace and screw the retaining bolts into the lower glass clamp until the bolts touch the glass clamp. Repeat for the remaining glass clamps on this glass panel.
Step 4.
Slide the adjoining glass panel against the installed glass panel. If there is a second adjoining glass panel slide it into place like the others.
Firebox Gasket
Figure 110
Glass Panel
Stando Frame
Step 5.
While ensuring that the glass panels are tight and square to each another, tighten the retaining bolt(s) on each clamp NO MORE THAN ½ TURN past nger tight.
PROPERLY PLACE, CLAMP AND SEAL THE GLASS PANELS BEFORE LIGHTING THE FIRE!
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MAINTENANCE
53
WARNING
Installation and maintenance must be performed by an authorized qualied installer, service agency or gas supplier.
TURN OFF THE GAS before servicing the appliance. It is recommended that a qualied service technician perform an appliance check-up/service once a year.
Any safety screen or guard removed for servicing MUST BE REPLACED before operating this appliance.
DO NOT USE this appliance if any part has been under water. Immediately call a qualied service technician to inspect the unit and to replace any part of the control system and any gas valve that has been under water.
Any alteration to the product that causes soot or carbon to form and results in damage is not the responsibility of the manufacturer.
Inspect the external vent cap on a regular basis to make sure that no debris, plants, trees, or shrubs are interfering with the air ow.
BURNER MAINTENANCE
The ames from the burner should be visually checked. The ame should have a blue base and yellow tops and be candle-like in appearance.
PILOT MAINTENANCE
The pilot ame must be visually checked. The pilot ame must always be present when the appliance is in operation and should appear as shown in Figure 106 (with hearth panel removed.)
The pilot has two distinct ames, one engulng the thermocouple on its left, the other reaching across to the burner.
The area around the pilot should be inspected for cleanliness. Lint or foreign material must be removed with a brush or vacuum.
Fi gu re 111
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54
Figure 112
MAINTENANCE
THERMOCOUPLE MAINTENANCE
The Element4 fireplaces have two thermocouples; one next to the pilot and one opposite the pilot side of the burner. The completeness and operation of both must be checked. A qualied installer must conrm that both thermocouples are in place and not damaged. While checking the thermocouple, please ensure that the ignitor rod is not cracked as well.
VENT MAINTENANCE
The following venting system inspection by a qualied service technician is recommended every six months:
1. Inspect for excessive condensation, e.g. water droplets forming in the inner lining and subsequently dripping out of the joints. This can cause corrosion in the system.
2. Check for corrosion in areas exposed to the elements. Where rust spots or holes have appeared, these must be immediately replaced.
3. Ensure that there is no foreign material in the vents. Survey by removing the cap and shining a light down the vent.
4. Check all joints and pipes to make sure that nothing has been disturbed or loosened.
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MAINTENANCE
REPLACEMENT PARTS
Figure 113
Club 240H F
ITEM DESCRIPTION QUANTITY PART NUMBER
1 FRONT Glass 1 E4-GLASS-240H
2 Safety Screen 1 E4-SS-9421-STD
3 All Tabs with Magnets (Kit) 1 E4-SA-SS-HWK-5/15
4 Lower and Side Trim 1 REPL-E4-CP-TRIM-MOD-240H
5 Foot with Nut 6 REPL-E4-CP-FT
6 Hearth Panel 1 REPL-E4-CP-HEARTH-240H-CLUB
7 Hearth Panel Screws 2 REPL-34-CP-HPS-01
Figure 114
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MAINTENANCE
REPLACEMENT PARTS
Figure 115
Club 240H C
ITEM DESCRIPTION QUANTITY PART NUMBER
1 Front Glass 2 E4-GLASS-240H
2 Side Glass 1 E4-GLASS-S-240H
3 Safety Screen 1 E4-SS-BID2005-H
4 All Tabs with Magnets (Kit) 1 E4-SA-SS-HWK-5/15 - 3/9
5 Lower and Side Trim 1 REPL-E4-CP-TRIM-BID-240H
6 Foot with Nut 6 REPL-E4-CP-FT
7 Hearth Panel 1 REPL-E4-CP-HEARTH-240H-CLUB
8 Hearth Panel Screws 2 REPL-34-CP-HPS-01
Figure 116
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MAINTENANCE
REPLACEMENT PARTS
Figure 117
Club 240H T
ITEM DESCRIPTION QUANTITY PART NUMBER
1 Glass 1 E4-GLASS-240H
2 Safety Screen 2 E4-SS-9421-STD
3 All Tabs with Magnets (Kit) 2 E4-SA-SS-HWK-5/24
4 Lower and Side Trim 1 REPL-E4-CP-TRIM-TEN-240H
5 Foot with Nut 6 REPL-E4-CP-FT
6 Hearth Panel 1 REPL-E4-CP-HEARTH-240H-CLUB
7 Hearth Panel Screws 2 REPL-34-CP-HPS-01
Figure 118
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MAINTENANCE
REPLACEMENT PARTS
Figure 119
Club 240H R
ITEM DESCRIPTION QUANTITY PART NUMBER
1 Glass 1 E4-GLASS-240H
2 Safety Screen 1 E4-SS-LUC4005-H
3 All Tabs with Magnets (Kit) 2 E4-SA-SS-HWK-5/15 - 3/9
4 Lower and Side Trim 1 REPL-E4-CP-TRIM-TEN-240H
5 Foot with Nut 6 REPL-E4-CP-FT
6 Hearth Panel 1 REPL-E4-CP-HEARTH-240H-CLUB
7 Hearth Panel Screws 2 REPL-34-CP-HPS-01
Figure 120
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MAINTENANCE
REPLACEMENT PARTS
Figure 121
Item Description Quantity
Part Number
Required 1 Pilot Assembly 1 REPL-E4-GS-PABT-01 2 Ignitor Rod 1 REPL-E4-GS-TIBT-01 3 1st Thermocouple 1 REPL-E4-GS-1T-01 4 2nd Thermocouple 1 REPL-E4-GS-2TC-02
Figure 122
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REPLACEMENT PARTS
Controller
Gas Block
RELAIS
AUX
MODULE
Ribbon Burner
Pilot flame set
2
nd
thermo- couple
6V Adapter
MERTIK MAXITROL
LED 1
LED 2
RGB 1 +DO GRN
RGB
power
+ -
RGB 2 +DO GRN Receiver
RESET
+ +
-
-
GRD
24V Power Supply
2
MAINTENANCE
1
3
5
4
Figure 123
7
8
9
Item Description
Quantity
(Required)
1 Gas valve 1 E4-GS-GV-01
2
3 Ribbon Burner
Receiver
(Control Module)
1
Befor 1/2020 E4-GS-CM-Wi- 03 After 1/2020 E4-GS-CM-Wi- 04
4 Poilot Assembly 1 E4 P G S -PA BT- 01
5 Second Thermocouple 1 E4- GS-2TC- 01
6 6 Volt Adaptor 1 AC Adaptor-03
7 Wi-Box 1 E4-GS-Con-Wi-02
8 24 Volt Adaptor Adaptor-24V
9 10 Button Remote 1
Befor 1/2020 Repl-E4-GS-RC-10B
After 1/2020 Repl-E4- GS-RC-10B- 02
Part Number
(Each)
Figure 125
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
Figure 124
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WARRANTY
European Home Warranty
Element4 Gas Fireplace
European Home warrants these gas fireplaces against defects in materials and workmanship for a period of TWO (2) YEARS from the date of original retail purchase. Glass is expressly NOT covered by this warranty.
If a defect exists, European Home will, at its option, either (1) provide needed components using new or refurbished replacement parts or (2) exchange the product with one which is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product. A replacement product/part assumes the remaining warranty of the original product or ninety (90) days from the date of replacement or repair, whichever provides longer coverage for you. When a product or part is exchanged, any replacement item becomes your property and the replaced item becomes the property of European Home. All warranty claims must be submitted through the dealer from which you purchased the product. Check with your dealer in advance for any costs to you when arranging a warranty call. Shipping and/or delivery charges for parts are not covered by this warranty.
Nothing in the above shall be deemed to imply that this warranty shall apply to work which has been abused or neglected or shows evidence of changes or modifications by others with or without permit, damages caused by the acts of God, building settlement or moving, fire or vandalism. In addition, installation of this product that varies from the requirements stated in the instruction manual will void the warranty.
PRODUCT INSTALLATION RECORD
Installer: Please complete this form. Customer: Please retain this information.
Model (check one) Club 240H F Club 240H C Club 240H R Club 240H T
Purchased From
Date of Purchase
Installed By
Date of Installation
Fireplace Serial Number
Fuel Type
Total Venting Horizontal
Total Venting Vertical
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APPENDIX ONE
MASSACHUSETTS CERTIFICATION
This appliance is approved for installation in the Commonwealth of Massachusetts. The Board of State Examiners of Plumbers and Gas Fitters has issued approval number G1-0515-495 for this appliance.
The following must be observed when installing the Element4 replaces within the Commonwealth of Massachusetts:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gastter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addition, the installing plumber or gastter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above
provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (½) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ue gases, but identies "special venting systems", the following requirements shall be satised by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation
instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall
include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
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APPENDIX TWO
TROUBLESHOOTING FLOW CHART
FUNCTION POSSIBLE CAUSE REMEDY
A.
Press the ON button
to start ignition
sequence. Beep will
occur each
second.
Yes
Transmitter batteries low.
No
Receiver batteries low.
Check that transmitter and receiver are synchronized.
Transmitter distance is limited.
Defective AC adapter Replace the AC adapter.
Replace remote control batteries. Quality alkaline recommended.
Test the batteries. replace if necessary. Quality 1.5V AA alkaline recommended.
Note: Do NOT connect an AC adapter when using receiver batteries.
Reset system, see the installation manual or the label on the receiver. One long beep indicates the wiring is incorrect or the code learning sequence has failed.
Straighten the antenna. Replace the receiver.
B.
Magnet unit is
energized thus pro-
ducing an obvious
latching sound.
No
No
No
Damaged wiring Inspect/test all wiring and connections.
2nd thermocouple is producing electricity.
No beep
3 short beeps
1 long beep
Impulse magnet not operating properly.
Receiver batteries low.
8-wire cable is o or not operating properly.
2nd thermocouple not connected
SW-cable disconnected. Motor not operating
properly. Micro switch not
operating properly.
Wait for 2nd thermocouple to cool down (3-5 minutes)
Replace gas valve.
Test the batteries, replace if necessary. Quality 1.5V AA alkaline recommended.
Conrm proper operation of the 8-wire cable.
Conrm integrity of 2nd thermocouple and connection.
Conrm proper connection/operation of the SW-cable.
Replace gas valve.
Replace gas valve.
Yes
(continued)
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APPENDIX TWO
FUNCTION POSSIBLE CAUSE REMEDY
Check connection between ignition cable and ignitor rod.
Check ignitor rod spark gap. Check ignitor rod. Check ignition cable for damage. Increase distance between ignition cable
and all metal parts.
Remove ground bolt (T20 Torx) and clean ground lug.
Reset system, see the installation manual or the label on the receiver.
Do not coil the ignition cable. Shorten the ignition cable, if possible.
C.
Spark will occur
each second.
No
No
No
Ignition components not operating properly.
Ignition sequence stops after one spark
Ignition sequence stops, no pilot ame. No reaction to transmitter command.
Yes
D.
Pilot lit.
Yes
E.
Sparking stops after
pilot is lit.
No
No
No
Ignition sequence stops, no pilot ame. Transmitter command is possible.
TC- and SW-cable reversed.
Magnet unit not operating properly. Replace gas valve. Short between interrupter and SW cable. Check interrupter block connection. No gas (magnet unit drops after 30 second
audible count.) Spark not lighting the pilot. Check spark is crossing the pilot orice.
Cracked ignitor rod (spark heard but not seen)
Short between interrupter block and TC­cable.
Electronic measuring amplier defective. Replace the receiver.
Test the batteries, replace if necessary. Quality 1.5V AA alkaline recommended.
Check cable connection between receiver and interrupter block.
Check gas supply.
Ensure that ignitor rod does not move within ceramic shield. Check that ceramic shield or ignition wire is not defective.
Check connection to interrupter block.
Yes
(continued)
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APPENDIX TWO
FUNCTION POSSIBLE CAUSE REMEDY
F.
Motor turns to main
gas and pilot stays
lit.
No
Magnet unit drops (audible sound)
No
No
Resistance in thermocouple circuit too high.
Not enough heat on thermocouple.
Low voltage from thermocouple.
No gas (magnet unit drops after 30 second audible count.)
Broken receiver
Ignition sequence stops. No reaction to transmitter command.
Check thermocouple circuit.
Check position of pilot to thermocouple. Check the stability and intensity of pilot ame. Ensure the proper restrictor is installed. Ensure that the pilot ame is properly adjusted. Possible cold start. Wait one minute and retry.
Replace thermocouple. Do not over tighten ­hand tight plus ¼ turn maximum.
Check gas supply.
Ensure powered/unpowered receiver allows manual operation.
Reset system, see the installation manual or the label on the receiver.
Do not coil the ignition cable.
Yes
G.
Main burner is lit.
Yes
(continued)
No
Pilot ame under hearth panel not establishing.
Manual knob is in the “MAN” position.
Pilot ame is too low.
Remove glass and hearth panel then check for proper pilot operation. If pilot establishes with panel o then install panel and glass and adjust pilot ame (hi/lo) for best operation.
Turn the control knob to “ON” position, a positive latch is required.
Conrm correct gas pressure. Increase pilot ame if necessary.
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APPENDIX TWO
FUNCTION POSSIBLE CAUSE REMEDY
(continued)
H.
Main burner stays
lit.
No
Yes
System
‘drops out’
- all ames
immediately
go out
Too much draft at pilot ame (poor ame impingement of primary thermocouple.)
Check venting installation. Use restrictor as required.
Pilot assembly out of order.
Inspect pilot assembly for correct operation and thermocouple impingement.
5 day shut o.
The system shuts o the re and pilot if there is no change in the ame height for 5 days.
6 hours of no motor movement.
In Manual/Temperature/Timer modes the valve turns down to pilot only if the ame height does not change for a 6 hour period.
In Temperature/Timer modes if the ambient room temperature changes, the ame height will adjust automatically to maintain the set temperature and the re will continue to function normally. The valve will turn to pilot ame if the set temperature and the ambient temperature remain the same over a 6 hour period.
No
Main burner
remains lit while ames are lowered.
(Main valve
knob is
turned via
motor.)
No
System goes
to pilot ame
only.
2nd thermocouple is not heated.
Ensure 2
nd
thermocouple is heated by a robust ame. The replace media may be interfering with proper ame. Check 2
nd
thermocouple wiring.
2
nd
thermocouple shut
o.
The system shuts o the re when the main burner ame is not sensed within 29 seconds of ignition or not sensed after pressing the large ame button. Note: If the system fails to light due to the 2
nd
thermocouple voltage not being sensed a two minute lockout period begins. This lockout time allows the gas to dissipate.
I.
Magnet unit drops while motor turns.
Receiver makes 3
beeps.
Yes
Receiver batteries low.
Test the batteries, replace if necessary. Quality 1.5V AA alkaline recommended.
Ensure magnet unit is operating normally.
Test the receiver output to the magnet unit.
No
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APPENDIX TWO
FUNCTION POSSIBLE CAUSE REMEDY
J.
Flames become
thin, blue, wispy
then go out.
No
K.
Flames are very
yellow with dark,
sooty tips.
No
L.
Flames are very
busy and blowing in
an abnormal direc-
tion.
Yes
Yes
Yes
Exhaust is contaminating the fresh air.
Flow of fresh air and/or exhaust is blocked.
Natural gas being used with LP orice(s).
The air shutter is closed when using LP gas.
Flow of fresh air and/or exhaust is blocked.
Air leak in the rebox.
Inspect venting for damage and/or incorrect installation.
Ensure that vent conguration is within the vent chart requirements.
Check termination for blockage and/or appropriate type.
Ensure the gas type is correct for the installed orices.
When using LP gas the air shutter must be fully open. See conversion instructions.
Ensure that vent conguration is within the vent chart requirements.
Check termination for blockage and/or appropriate type.
Check unit for leaks at glass corners or at gaskets.
Check unit for positive relief door seal.
Check venting for complete integrity.
No
M.
Flames are stable but too small and
blue.
No
NORMAL
OPERATION
Yes
Too much primary air.
Reduce the primary air opening until ames have blue base and yellow upper two-thirds.
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Remote/Receiver Combinations
APPENDIX TWO
SYSTEM COMPONENT
Remote Control E4- GS-RC-10B B6R- HATV4BW
10 Button Remote
918 mHz
Gas Valve Repl-E4-GS-GV-01 GV60M1-C5B1KL-0003 Maxitrol Gas Valve
EUROPEAN HOME
PART NUMBER
Receiver E4-GS-CM-Wi-03 B6R-RAPT2
MAXITROL PART
NUMBER
DESCRIPTION
Maxitrol Esave
10 Button Remote
supports Wi-Fi
Maxitrol Receiver
supports Wi-Fi
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ProControl Error Codes
APPENDIX TWO
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ProControl Error Codes (con’t.)
APPENDIX TWO
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APPENDIX THREE
CONNECTING TO A SMART HOME SYSTEM (Smart Home System Cable)
GENERAL NOTES
The replace may be operated through an external source such as a smart home (home automation) system by using the 5-pin connector on the receiver.
A required 39” (990 mm) cable, with connector, is available (p/n E4-SA-SHSC-02). The overall cable length should not exceed 26’ (7925 mm.)
Signal relays (gold contacts) or opto-couplers are recommended but not supplied. The E4-SA-SHSC-02 cable must be connected to the three smart home system contacts as shown below.
WARNINGWARNING
You MUST ensure that the replace is in a safe and ready condition before attempting to operate it from a remote location.You MUST ensure that the replace is in a safe and ready condition before attempting to operate it from a remote location.
SEQUENCE OF OPERATION
• To start ignition, close contacts 1 and 3 simultaneously for 1 second.
• To set the valve to High Fire, close contact 1. To set the valve to Pilot, close contact 3. In each case, the contacts need to be closed for 12 seconds to turn the motor from one end-stop to the other end stop.
• To set the valve to the O position, close contacts 1, 2, and 3 simultaneously for 1 second.
Figure 126
E4-SA-SHSC-02
MODES OF OPERATION
• Mode 1 - the external source provides “ON“ and “OFF“ operation only. The remote control provides all other functions. Note: Even if the re is switched on by the external source, the remote control, in the thermostatic mode, controls the room temperature. The room temperature setting of the remote control will remain the same for the next ON-cycle of the external source as long as the temperature setting of the remote control has not been changed. If the remote control is in manual mode, it will go to High Fire in the next cycle of external operation.
• Mode 2 - The remote control must be set to the manual mode if the external source is to control the room temperature. If the handset is placed in the thermostatic mode it will override the external source.
NOTE:
Frequent ON and OFF cycles will limit life expectancy of the valve and will increase battery consumption. The replace should be powered by the AC adapter for improved reliability and customer satisfaction.
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APPENDIX FOUR
Step 1. Carefully remove the front glass according to the Removing and Cleaning the Glass section.
Figure 127
Step 2. Insert the short black glass rst and push it up against the side and back wall. Unscrew the top mounting screw and slide on
the black tab making sure the at face is against the black glass. Tighten the screw to hold the tab and black glass in place.
(This step is for the Club 240 F and Club 240 RC/LC models only)
Figure 128 Figure 129
Step 3. Using the provided suction cups, carefully put the top end of the glass into the top channel rst. Push up until the bottom
end of the glass clears the bottom channel. Lower the glass into the bottom channel.
Figure 130
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APPENDIX FIVE
Errors codes Procontrol App
Error
Message in App Description Possible cause
code
F02 Contact service 5 seconds beep from the receiver.
No response from receiver, and no inammation.
• No engine end stop
• Wiring motor
• Microswitch
• Knob B
F03 Contact service 5 seconds beep from the receiver.
Ignition process is interrupted No response from receiver, and no ignition.
F04 Ignition failure. wait 1
minute, than try again.
F06 Contact service 3rd time start attempt within 5 minutes • No gas
F10 Contact service Pilot is on
F12 Contact service Motor turns to pilot light position • Receiver above 60 °
F13 Contact service Motor turns to pilot light position • Receiver above 80 °
F14 Contact service 5 sec. beep
F15 Contact service 5 sec. beep
No pilot ame within 30 sec. After 3rd attempts F06
2nd thermocouple procedure Starting again after 2 min
No reaction from the replace and no ignition
No reaction from the replace and no ignition
Thermocouple wiring not in order / interrupted
• No gas
• Air in the pipe
• No spark
• Air in the pipe
• No spark
• 2nd thermocouple is not heated
• 2nd thermocouple blocked by decoration material
• Wiring not in order
• 2nd thermocouple interrupted
• No right recipient
• 2nd thermocouple not connected
• Wiring 2nd thermocouple
F16 Hand transmitter out
of reach
F17 Contact service No ignition
F19 Contact service Pilot ame goes out when the main burner is
F26 Contact service No high ame regulation possible • Receiver above 60 °
F28 On-Demand pilot Pilot ame goes out • Pilot ame goes out after there has been no motor
F31 Contact service No reaction from the replace
F41 Controleer Wi-Fi No reaction from the replace • No Wi-Fi connection
F43 No receiver connected.
Contact service
F44 Contact service No temperature display in the App
Element4 Gas Fireplaces Rev #01272020 www.EuropeanHome.com
No temperature in the app • Hand transmitter out of reach for more than 1.5
hours.
• Electrical fault
• Voltage above 7.5 volts
No reaction from the replace
opened
No control possible by the electronics
No reaction from the replace No control possible by the electronics
“N.a.” in the App
74
• AC adapter defective
• 1st Thermocouple voltage not sucient
• 1st thermocouple defective
• Too low pressure
• Resistance in the thermocouple circuit
• Gas control block (magnetic coil)
movement for a long time.
• Receiver defective
• No communication between receiver and Wi-Fi module
• No hand transmitter connected
• Batteries hand transmitter empty
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APPENDIX FIVE
Error code
F04 F04 4 sec. 5 seconds beep from the receiver.
F06 F06 4 sec. 3rd time a start attempt within 5 minutes No gas
F09 F09 4 sec. No reaction from the replace.
F40 Battery symbol
F46 F46 4 sec. No reaction from the replace
App Message Time Description Possible Cause
No engine end stop
Contact service
No response from receiver, and no ignition.
No electronic control
Continu Battery voltage in the hand transmitter
too low
Interrupted responses No electronic control
Wiring motor Microswitch Knob B
Air in the pipe No spark
The torque of the hand transmitter and receiver did not work
Replace batteries 2x 1.5 V AAA
No or bad connection between the receiver and hand transmitter No voltage on the receiver Low communication range, AC adapter
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APPENDIX FIVE
Faults and error codes in the remote
This appendix can be consulted when error messages occur in the application for smartphone and tablet.
F41 error
This message will appear if there is no or bad Wi-Fi reception, this can be between app and router or Wi-Fi box and router
App
By closing the App and opening it again, this is solved in most cases.
Cause
The cause may be that the ProControl module is blocked or is too far away from the router. See: router information.
Possible solution
Only place an external router for the ProControl module Strengthen existing Wi-Fi signal Resetting the router.
Router information
Minimum requirement
• Compatible with IEEE 802.11n / g / b
• WPA2 encryption
• Radio frequency 2.4 GHz band
• Wireless automatic channel: Automated search for WLAN radio channel that is free from interference.
• Support for the User Datagram Protocol (UDP)
Wi-Fi Router
It is important to think carefully about the location of a router. This device spreads the wi signal in and around your home. Therefore, preferably choose a central position. You prevent long distances from occurring. Many people put the router in the meter cupboard, because that is where the internet comes in at many households. A bad choice! For a powerful WiFi signal, the router needs as much space as possible. Therefore, do not place the device near a wall or on the ground. Some routers have multiple antennas that you can target. Try to spread these antennas so that you increase the range.
Jammers
Many devices also emit radio waves just like your router. These include microwave ovens, wireless doorbells, baby monitors, Bluetooth adapters, wireless music systems, DECT telephones and security cameras. These devices can disrupt your wireless network (interference), so the Wi-Fi connection is not optimal. Try to keep jammers as far away as possible from the router. Neighboring wireless networks also play a role in the Wi-Fi area.
Figure 131: Application screen
2.4 or 5 GHz band?
By default, most routers use the 2.4 GHz band to broadcast the Wi-Fi signal. The disadvantage is that this frequency band is very busy, so that there is quickly interference. There are a lot of competing users and jammers using the same radio waves. Since most “older” laptops, smartphones, tablets and other devices can not connect via the 5GHz band, the ProControl module is not suitable for 5GHz band.
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NOTES
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INDEX
C
CERTIFICATION
APPLIANCE RATINGS 11 LISTING LABEL 11 MASSACHUSETTS AppENdIx ONE
CLEARANCES
LOCATION 18 MANTELS 20 WARM AIR OUTLET(S) 21
E
ELECTRIC
24V POWER SUPPLY 11 AC ADAPTER 11
ENCLOSING THE FIREPLACE
FRAMING 30 MINIMUM AREA - CLUB 240H F 32 MINIMUM AREA - CLUB 240H C 33 MINIMUM AREA - CLUB 240H R 34 MINIMUM AREA - CLUB 240H T 35 REDUCED CLEARANCE TO COMBUSTIBLE WALLS 31
F
FIRE MEDIA
INSTALLING THE STONES 40
FIRST FIRE 51
G
GAS
INSTALLING THE GAS LINE 22 PRESSURES 11
O
OPTIONS
BLACK GLASS AppENdIx FOUr SMART HOME AppENdIx ThrEE
P
PARTS OF THE FIREPLACE 16
S
SCREEN INSTALLATION 41 SMART HOME AppENdIx ThrEE SPECIFICATIONS
APPLIANCE RATINGS 11 DIMENSIONS - CLUB 240H F  DIMENSIONS - CLUB 240H C 13 DIMENSIONS - CLUB 240H R 14 DIMENSIONS - CLUB 240H T 15
T
TROUBLESHOOTING AppENdIx TwO
V
VENTING
CHARTS 26 CLEARANCES 27 CONFIGURING 23 HORIZONTAL TERMINATIONS 27 RESTRICTOR 25 VERTICAL TERMINATIONS 28
W
L
LISTING LABEL 11
WARRENTY 62
M
MAINTENANCE
BURNER 53 GLASS 52 PILOT 54 THERMOCOUPLES 55 VENT 55
MANTELS 20
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Imported and distributed in North America by:
EUROPEAN HOME
a division of Europa Ja, Inc.
30 Log Bridge Road
Building 300 - Suite 303
Middleton, MA 01949
www.europeanhome.com
IGE4-23RB-180130
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