Elektronika SKM25ZD-S, SKM22ZD-S, STM25ZE-S, SRRM25ZE-S, STM35ZE-S User Manual

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(OUTDOOR UNIT) SCM60ZD-S
(INDOOR UNIT) SKM22ZD-S STM25ZE-S SRRM25ZE-S SKM25ZD-S STM35ZE-S SRRM35ZE-S SKM28ZD-S STM50ZE-S SRRM50ZE-S SKM35ZD-S STM60ZE-S SRRM60ZE-S SKM50ZD-S
SCM-ZD (3room)
INVERTER MULTI-SPLIT SYSTEM
(Air to air heat pump type)
2
CONTENTS
5.1 GENERAL INFORMATION ........................................................................ 377
5.1.1 Specific features ................................................................................. 377
5.1.2 How to read the model name ............................................................. 377
5.2 SELECTION DATA ..................................................................................... 378
5.2.1 Specifications ...................................................................................... 378
5.2.2 Range of usage & limitations ............................................................. 386
5.2.3 Exterior dimensions............................................................................ 387
5.2.4 Piping system ...................................................................................... 389
5.2.5 Selection chart .................................................................................... 390
5.3 ELECTRICAL DATA................................................................................... 391
5.3.1 Electrical wiring .................................................................................. 391
5.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ............. 395
5.5 APPLICATION DATA ................................................................................. 419
5.5.1 Installation of indoor unit ................................................................... 420
5.5.2 Installation of remote control............................................................. 429
5.5.3 Installation of outdoor unit................................................................. 430
5.5.4 Electrical wiring .................................................................................. 431
5.5.5 Refrigerant piping ............................................................................... 432
5.5.6 Test run and handling instruction ..................................................... 434
5.5.7 Installation of remote control and super link adapter
(SC-AD-E) (Optional parts) ................................................................ 435
5.5.8 Installation of optional parts (Ducted type) ...................................... 442
5.6 MAINTENANCE DATA ............................................................................... 447
5.6.1 Trouble shooting ................................................................................. 447
5.6.2 Servicing .............................................................................................. 456
5.7 REFRIGERANT PIPING INSTALLATION/SERVICING MANUAL
FOR AIR CONDITIONERS USING R410A ................................................ 456
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5.1 GENERAL INFORMATION
5.1.1 Specific features
(1) The long piping makes the location of the inside and units flexible.
¡ No need for additional charge of refrigerant : 30m
¡ Maximum piping length : 40m
(2) Connectable indoor capacity
Number of connectable units : 3 units
Total of indoor units (class kW) : 11.0kW
(3) Indoor units are available with 5 capacities.
5 capacities ................ 22, 25, 28, 35, 50, 60
Types ......................... Wall mounted type (SKM).
4-way ceiling cassette type (STM).
Ducted type (SRRM).
(4) Inverter (Frequency converter) for multi-steps power control
¡ Heating / Cooling
The rotational speed of a compressor is changed in step in relation to varying load, to interlock with the indoor and outdoor unit
fans controlled to changes in frequency, thus controlling the power.
¡ Allowing quick heating/cooling operation during start-up period. Constant room temperature by fine-tuned control after the
unit has stabilized.
(5) Fuzzy control
Fuzzy control calculates the amount of variation in the difference between the suction air temperature and the setting temperature
in compliance with the fuzzy rules in order to control the air capacity and the inverter frequency.
(6) Self diagnosis function
We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as
follows. (See Page 74)
5.1.2 How to read the model name
Example : ST M 25 Z E - S
R410A models
Series No.
Inverter and Heat pump type
Product capacity
Multiple system
Model name
SK : Wall mounted type ST : 4 way ceiling cassette type SRR : Ducted type SC : Outdoor unit
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Item
Models
SKM22ZD-S SKM25ZD-S SKM28ZD-S SKM35ZD-S
Cooling capacity W 2200 2500 2800 3500
Heating capacity W 3200 3400 4000 4500
Noise level
Cooling
Hi : 37 Me : 30 Lo : 23
Hi : 38 Me : 31 Lo : 24 Hi : 39 Me : 32 Lo : 25
dB
Hi : 53 Hi : 54 Hi : 55
Heating
Hi : 39 Me : 33 Lo : 27
Hi : 40 Me : 34 Lo : 28 Hi : 41 Me : 35 Lo : 29
Hi : 55 Hi : 56 Hi : 57
Exterior dimensions
Height × Width × Depth
mm 250 × 815 × 249
Color Cool white
Net weight kg 9.0
Air handling equipment
Fan type & Q’ty
Tangential fan × 1
Motor W 16
Cooling 8.0 8.2 8.4
Air flow (at high)
Heating
CMM
8.7 9.0 9.2
Air filter, Q’ty
Polypropylene net × 2 (Washable)
Operation switch Wireless-Remote control
Room temperature control M.C thermostat
Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)
Safety equipment
O.D mm (in)
φ 6.35 (1/4″)
φ 9.52 (3/8″)
Connecting method Flare connecting
Attached length of piping Liquid line : 0.4m Gas line : 0.33m
Insulation Necessary (Both Liquid & Gas lines)
Drain hose Connectable
Accessories (including)
Mounting kit, Clean filter (Natural enzyme filter × 1, Photocatalytic washable deodorizing filter × 1)
Optional parts
Outdoor unit to be combined SCM60ZD-S
5.2 SELECTION DATA
5.2.1 Specifications
(1) Indoor unit
Models SKM22ZD-S, 25ZD-S, 28ZD-S, 35ZD-S
(2) Capacity indicated is the rated capacity with one unit operating under ISO-T1 standards conditions.
Refrigerant piping
Liquid line
Gas line
Frost protection, Serial error protection
Fan motor error protection
Notes (1) The data are measured at the following conditions.
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612
Heating 20ºC 7ºC 6ºC ISO-T1, JIS C9612
Sound level
Power level
Sound level
Power level
5
Item
Model
SKM50ZD-S
Cooling capacity W 5000
Heating capacity W 5800
Noise level
Cooling
Sound level
dB
Hi : 47 Me : 36 Lo : 23
Power level Hi : 62
Noise level
Heating
Sound level Hi : 48 Me : 37 Lo : 27
Power level Hi : 63
Exterior dimensions
Height × Width × Depth
mm 250 × 815 × 249
Color Cool white
Net weight kg 9.5
Air handling equipment
Fan type & Qty
Tangential fan × 1
Motor W 29
Cooling 11
Air flow (at high)
Heating
CMM
13.9
Air filter, Qty Polypropylene net × 2 (Washable)
Operation switch Wireless-Remote control
Room temperature control M.C thermostat
Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)
Safety equipment
O.D mm (in)
φ 6.35 (1/4″)
φ 12.7 (1/2″)
Connecting method Flare connecting
Attached length of piping Liquid line : 0.4m Gas line : 0.33m
Insulation Necessary (Both Liquid & Gas lines)
Drain hose Connectable
Accessories (including)
Mounting kit, Clean filter (Natural enzyme filter × 1, Photocatalytic washable deodorizing filter × 1)
Optional parts
Outdoor unit to be combined SCM60ZD-S
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC19ºC35ºC24ºC ISO-T1, JIS C9612
Heating 20ºC 7ºC6ºC ISO-T1, JIS C9612
(2) Capacity indicated is the rated capacity with one unit operating under ISO-T1 standards conditions.
Refrigerant piping
Liquid line
Gas line
Frost protection, Serial error protection
Fan moter error protection
Notes (1) The data are measured at the following conditions.
Model SKM50ZD-S
6
Sound level
Power level
Sound level
Power level
Item
Models
STM25ZE-S STM35ZE-S STM50ZE-S STM60ZE-S
Cooling capacity W 2500 3500 5000 6000
Heating capacity W 3400 4500 5800 6800
Noise level
Cooling
35 38 40 47
dB
51 54 56 63
Heating
35 38 40 47
51 54 56 63
Exterior dimensions
Main unit 248 × 570 × 570
Height × Width × Depth
Panel
mm
35 × 700 × 700
Color
Net weight
Main unit
kg
14 14.5
Panel 3.5
Air handling equipment
Fan type & Qty
Turbo fan × 1
Motor W 40
Cooling 8.0 9.0 10.0 13.0
Air flow (at high)
Heating
CMM
9.0 10.0 11.0 14.0
Air filter, Qty
Long life filter
× 1
(Washable)
Operation switch Wireless-Remote control
Room temperature control M.C thermostat
Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)
Safety equipment
O.D mm (in)
φ 6.35 (1/4″)
φ 9.52 (3/8″) φ 12.7 (1/2″)
Connecting method Flare connecting
Attached length of piping
Insulation Necessary (Both Liquid & Gas lines)
Drain hose Connectable
Accessories (including) Mounting kit
Optional parts Wired remote control
Outdoor unit to be combined SCM60ZD-S
Models STM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
(2) Capacity indicated is the rated capacity with one unit operating under ISO-T1 standards conditions.
Refrigerant piping
Liquid line
Gas line
Frost protection, Serial error protection
Fan motor error protection, Drain error protection
Notes (1) The data are measured at the following conditions.
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC19ºC35ºC24ºC ISO-T1, JIS C9612
Heating 20ºC 7ºC6ºC ISO-T1, JIS C9612
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Sound level
Power level
Sound level
Power level
Models SRRM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
Item
Models
SRRM25ZE-S SRRM35ZE-S SRRM50ZE-S SRRM60ZE-S
Cooling capacity W 2500 3500 5000 6000
Heating capacity W 3400 4500 5800 6800
Noise level
Cooling
38 40 46 49
dB
53 55 60 63
Heating
39 41 46 49
54 56 60 63
Exterior dimensions
Height × Width × Depth
mm 230 × 740 × 455
Color
Net weight kg 22.0 23.0
Air handling equipment
Fan type & Qty
Centrifugal fan × 2
Motor W 51
Cooling 8.5 9.0 10.5 12.5
Air flow (at high)
Heating
CMM
10.0 11.0 13.0 15.0
Air filter, Qty
Polypropylene net × 1
Operation switch Wireless-Remote control
Room temperature control M.C thermostat
Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)
Safety equipment
O.D mm (in)
φ 6.35 (1/4″)
φ 9.52 (3/8″) φ 12.7 (1/2″)
Connecting method Flare connecting
Attached length of piping
Insulation Necessary (Both Liquid & Gas lines)
Drain hose Connectable
Accessories (including) Mounting kit
Optional parts Wired remote control
Outdoor unit to be combined SCM60ZD-S
(2) Capacity indicated is the rated capacity with one unit operating under ISO-T1 standards conditions.
Refrigerant piping
Liquid line
Gas line
Frost protection, Serial error protection
Fan motor error protection, Drain error protection
Notes (1) The data are measured at the following conditions.
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC19ºC35ºC24ºC ISO-T1, JIS C9612
Heating 20ºC 7ºC6ºC ISO-T1, JIS C9612
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(2) Outdoor unit
Model SCM60ZD-S
Item
Model
SCM60ZD-S
Cooling capacity W 6000 (1400~6900)
Heating capacity W 7000 (750~7200)
Power source 1 Phase 220/230/240V 50Hz
Power consumption
Cooling
W
1860 (400~3000)
Heating 1740 (320~2700)
Running current
Cooling 8.5/8.2/7.8
Heating
A
8.0/7.6/7.3
Sound level Cooling : 48/48/50 Heating : 50/50/52
Noise level
Power level
dB
Cooling : 63/63/65 Heating : 65/65/67
Exterior dimensions
Height × Width × Depth
mm
640 × 850 × 290
Color Stucco white
Net weight kg 51
Refrigerant equipment
Compressor type & Q’ty
TNB220FLBM1 [Twin rotary type] × 1
Motor kW 1.3
Starting method Direct start
Refrigerant control Capillary tubes + Electronic expansion valve
Refrigerant kg R410A 2.2 (Pre-charged up to the piping length of 30m)
Refrigerant oil R 0.67 (MEL56)
Air handling equipment
Fan type & Qty
Propeller fan × 1
Motor W 45
Air flow (at high) CMM 42
Shock & vibration absorber Rubber (for compressor)
Safety equipment
Size × Core × Number mm (in)
Liquid line: φ 6.35 (1/4″) × 3
Gas line: φ 9.52 (3/8) × 3
Connecting method Flare connecting
Attached length piping
Insulation Necessary (Both Liquid & Gas lines)
Power source supply Terminal block (Screw fixing type)
Size × Core number 1.5 mm2 × 4 cores (Including earth cable) × 3
Connecting method Terminal block (Screw fixing type)
Accessories (included)
Union : (φ 9.52 / φ 12.7) × 2
Installation sheet, Manual instruction
SKM22, 25, 28, 35, 50 type
Indoor units to be combined STM25, 35, 50, 60 type
SRRM25, 35, 50, 60 type
Compressor overheat protection, Overcurrent protection
Serial signal error protection
Notes (1) The data are measured at the following conditions.
Refrigerant piping
Connection wiring
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC19ºC35ºC24ºC ISO-T1, JIS C9612
Heating 20ºC 7ºC6ºC ISO-T1, JIS C9612
(2) The values for capacity and power consumption shown in a range ( ) indicate the minimum and maximum of the range.
(3) If the piping length exceeds 30 m, additional charging is required. (20g/m)
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(3) Operation data
¡ The combinations of the indoor units is indicated by numbers. They are read as follows.
(Example) SKM22ZD-S / 22 SKM35ZD-S / 35
¡ The capacity of the indoor units is shown by rooms. If this exceeds the maximum capacity of the outdoor unit, the demand
capacity will be proportionally distributed.
¡ If units are to be combined, use the table below to make the proper selection.
Model SCM60ZD-S
(a) Heating
1
room
22 3.2 - - 0.75 3.2 3.4 320 1100 1200 5.1 4.8 4.6
25 3.4 - - 0.75 3.4 3.6 320 1200 1300 5.5 5.3 5.1
28 4.0 - - 0.75 4.0 4.2 320 1450 1550 6.7 6.4 6.1
35 4.5 - - 0.75 4.5 4.6 320 1750 1800 8.0 7.7 7.4
50 5.8 - - 0.75 5.8 6.2 320 2100 2400 9.6 9.2 8.8
11.9
10.3
11.4
10.1
10.9
60 6.8 - - 0.75 6.8 6.9 320 2600 2650
2
room
22+22 2.55 2.55 - 1.1 5.1 6.5 330 1450 2350 6.7 6.4 6.1
22+25 2.48 2.82 - 1.1 5.3 6.5 330 1500 2350 6.9 6.6 6.3
22+28 2.55 3.25 - 1.1 5.8 6.5 330 1700 2400 7.8 7.5 7.2
22+35 2.35 3.75 - 1.1 6.1 6.6 330 1900 2500 8.7 8.3 8.0
22+50 2.02 4.58 - 1.2 6.6 6.8 360 2150 2700 9.9 9.4 9.0
9.9 9.5
10.6 9.7
22+60 1.80 4.90 - 1.2 6.7 6.8 360 2250 2700
25+25 2.75 2.75 - 1.1 5.5 6.5 330 1600 2350 7.3 7.0 6.7
25+28 2.78 3.12 - 1.1 5.9 6.5 330 1800 2400 8.3 7.9 7.6
25+35 2.63 3.68 - 1.1 6.3 6.6 330 2000 2500 9.2 8.8 8.4
25+50 2.23 4.47 - 1.2 6.7 6.8 360 2250 2700 10.3 9.9 9.5
25+60 1.97 4.73 - 1.2 6.7 6.8 360 2300 2700
28+28 3.20 3.20 - 1.1 6.4 6.6 330 2050 2450 9.4 9.0 8.6
28+35 2.98 3.72 - 1.1 6.7 6.7 330 2200 2550 10.1 9.7 9.3
28+50 2.41 4.29 - 1.2 6.7 6.8 360 2400 2700 11.0 10.5 10.1
11.2 10.8 10.3
28+60 2.13 4.57 - 1.2 6.7 6.8 360 2450 2700
35+35 3.35 3.35 - 1.1 6.7 6.7 330 2350 2600 10.8 10.3 9.9
35+50 2.76 3.94 - 1.2 6.7 6.8 360 2550 2700 11.7 11.2 10.7
11.9 11.4 10.9
35+60 2.47 4.23 - 1.2 6.7 6.8 360 2600 2700
50+50 3.35 3.35 - 1.5 6.7 6.8 420 2600 2700 11.9 11.4 10.9
12.2 11.6 11.2
50+60 3.05 3.65 - 1.5 6.7 6.8 420 2650 2700
3
room
22+22+22
2.23 2.23 2.23 1.7 6.7 7.2 440 1650 2700 7.6 7.2 6.9
22+22+25
2.20 2.20 2.50 1.7 6.9 7.2 440 1750 2700 8.0 7.7 7.4
22+22+28
2.14 2.14 2.72 1.7 7.0 7.2 440 1800 2700 8.3 7.9 7.6
22+22+35
1.95 1.95 3.10 1.7 7.0 7.2 440 1850 2700 8.5 8.1 7.8
22+22+50
1.64 1.64 3.72 1.9 7.0 7.2 500 1740 2700 8.0 7.6 7.3
9.0 8.6 8.2
22+22+60
1.50 1.50 4.10 1.9 7.1 7.2 500 1950 2700
22+25+25
2.14 2.43 2.43 1.7 7.0 7.2 440 1750 2700 8.0 7.7 7.4
22+25+28
2.05 2.33 2.61 1.7 7.0 7.2 440 1850 2700 8.5 8.1 7.8
22+25+35
1.88 2.13 2.99 1.7 7.0 7.2 440 1950 2700 9.0 8.6 8.2
22+25+50
1.61 1.83 3.66 1.9 7.1 7.2 500 2050 2700 9.4 9.0 8.6
9.4 9.0 8.6
22+25+60
1.46 1.66 3.98 1.9 7.1 7.2 500 2050 2700
22+28+28
1.97 2.51 2.51 1.7 7.0 7.2 440 1950 2700 9.0 8.6 8.2
22+28+35
1.84 2.34 2.92 1.7 7.1 7.2 440 2050 2700 9.4 9.0 8.6
22+28+50
1.56 1.99 3.55 1.9 7.1 7.2 500 2100 2700 9.6 9.2 8.8
9.6 9.2 8.8
22+28+60
1.42 1.81 3.87 1.9 7.1 7.2 500 2100 2700
22+35+35
1.70 2.70 2.70 1.7 7.1 7.2 440 2150 2700 9.9 9.4 9.0
10.1 9.7 9.3
22+35+50
1.46 2.32 3.32 1.9 7.1 7.2 500 2200 2700
25+25+25
2.33 2.33 2.33 1.7 7.0 7.2 440 1800 2700 8.3 7.9 7.6
25+25+28
2.24 2.24 2.51 1.7 7.0 7.2 440 1900 2700 8.7 8.3 8.0
Indoor unit combinaton
Cooling capacity (kW)
Power cosumption (W) Standard current (kW)
Roomcooling capacity (kW) Total capacity (kW)
Min. Standard Max. 220V 230V 240V
B room C room
Min. Standard Max.
A room
10
25+25+35
2.06 2.06 2.88 1.7 7.0 7.2 440 2000 2700 9.2 8.8 8.4
25+25+50
1.78 1.78 3.55 1.9 7.1 7.2 500 2050 2700 9.4 9.0 8.6
9.4 9.0 8.6
25+25+60
1.61 1.61 3.87 1.9 7.1 7.2 500 2050 2700
25+28+28
2.19 2.45 2.45 1.7 7.1 7.2 440 2000 2700 9.2 8.8 8.4
25+28+35
2.02 2.26 2.82 1.7 7.1 7.2 440 2100 2700 9.6 9.2 8.8
25+28+50
1.72 1.93 3.45 1.9 7.1 7.2 500 2250 2700 10.3 9.9 9.5
25+35+35
1.87 2.62 2.62 1.7 7.1 7.2 440 2200 2700 10.1 9.7 9.3
10.3 9.9 9.5
25+35+50
1.61 2.26 3.23 1.9 7.1 7.2 500 2250 2700
28+28+28
2.37 2.37 2.37 1.7 7.1 7.2 440 2150 2700 9.9 9.4 9.0
28+28+35
2.18 2.18 2.73 1.7 7.1 7.2 440 2200 2700 10.1 9.7 9.3
28+28+50
1.88 1.88 3.35 1.9 7.1 7.2 500 2350 2700 10.8 10.3 9.9
28+35+35
2.03 2.54 2.54 1.7 7.1 7.2 440 2300 2700 10.6 10.1 9.7
35+35+35
2.37 2.37 2.37 1.7 7.1 7.2 440 2400 2700 11.0 10.5 10.1
3
room
Indoor unit combinaton
Cooling capacity (kW)
Power cosumption (W) Standard current (kW)
Roomcooling capacity (kW) Total capacity (kW)
Min. Standard Max. 220V 230V 240V
B room C room
Min. Standard Max.
A room
(b) Cooling
1
room
22 2.2 - - 1.4 2.2 2.3 400 720 750 3.3 3.2 3.0
25 2.5 - - 1.4 2.5 2.6 400 800 830 3.7 3.5 3.4
28 2.8 - - 1.4 2.8 3.0 400 950 1050 4.4 4.2 4.0
35 3.5 - - 1.4 3.5 3.6 400 1300 1350 6.0 5.7 5.5
50 5.0 - - 1.4 5.0 5.1 400 2200 2250 10.1 9.7 9.3
60 6.0 - - 1.4 6.0 6.1 400 2700 2800
2
room
22+22 2.20 2.20 - 1.5 4.4 4.6 410 1450 1650 6.7 6.4 6.1
22+25 2.20 2.50 - 1.5 4.7 4.9 410 1600 1750 7.3 7.0 6.7
22+28 2.20 2.80 - 1.5 5.0 5.2 410 1720 1900 7.9 7.6 7.2
22+35 2.05 3.25 - 1.5 5.3 5.4 410 2100 2150 9.6 9.2 8.8
22+50 1.86 4.24 - 1.6 6.1 6.4 440 2550 2750 11.7 11.2 10.7
12.9 12.3 11.8
12.4 11.9 11.4
22+60 1.74 4.76 - 1.6 6.5 6.6 440 2800 2880
25+25 2.50 2.50 - 1.5 5.0 5.2 410 1720 1900 7.9 7.6 7.2
25+28 2.50 2.80 - 1.5 5.3 5.4 410 1850 1950 8.5 8.1 7.8
25+35 2.42 3.38 - 1.5 5.8 5.9 410 2200 2300 10.1 9.7 9.3
25+50 2.10 4.20 - 1.6 6.3 6.5 440 2720 2850 12.5 11.9 11.4
13.2 12.6 12.1
13.2 12.6 12.1
13.2 12.6 12.1
13.2 12.6 12.1
25+60 1.94 4.66 - 1.6 6.6 6.6 440 2880 2880
28+28 2.80 2.80 - 1.5 5.6 5.7 410 2000 2100 9.2 8.8 8.4
28+35 2.71 3.39 - 1.5 6.1 6.2 410 2420 2500 11.1 10.6 10.2
28+50 2.37 4.23 - 1.6 6.6 6.6 440 2880 2880 13.2 12.6 12.1
28+60 2.10 4.50 - 1.6 6.6 6.6 440 2880 2880
35+35 3.30 3.30 - 1.5 6.6 6.6 410 2880 2880 13.2 12.6 12.1
35+50 2.72 3.88 - 1.6 6.6 6.6 440 2880 2880 13.2 12.6 12.1
35+60 2.43 4.17 - 1.6 6.6 6.6 440 2880 2880
50+50 3.30 3.30 - 1.9 6.6 6.6 500 2880 2880 13.2 12.6 12.1
50+60 3.00 3.60 - 1.9 6.6 6.6 500 2880 2880
Cooling capacity(kW)
220V 230V 240V
Indoor unit combinaton
Roomcooling capacity (kW) Total capacity (kW)
Power cosumption (W) Standard current (kW)
Min. Standard Max.
B room C room
Min. Standard Max.
A room
11
3
room
22+22+22
1.70 1.70 1.70 1.9 5.1 6.8 620 1470 2950 6.7 6.5 6.2
22+22+25
1.66 1.66 1.88 1.9 5.2 6.8 620 1500 2950 6.9 6.6 6.3
22+22+28
1.59 1.59 2.02 1.9 5.2 6.9 620 1500 3000 6.9 6.6 6.3
22+22+35
1.50 1.50 2.39 1.9 5.4 6.9 620 1600 3000 7.3 7.0 6.7
22+22+50
1.40 1.40 3.19 2.1 6.0 6.9 680 1860 3000 8.5 8.2 7.8
9.2 8.8 8.4
9.2 8.8 8.4
9.2 8.8 8.4
22+22+60
1.29 1.29 3.52 2.1 6.1 6.9 680 2000 3000
22+25+25
1.59 1.81 1.81 1.9 5.2 6.9 620 1500 3000 6.9 6.6 6.3
22+25+28
1.55 1.77 1.98 1.9 5.3 6.9 620 1550 3000 7.1 6.8 6.5
22+25+35
1.48 1.68 2.35 1.9 5.5 6.9 620 1620 3000 7.4 7.1 6.8
22+25+50
1.36 1.55 3.09 2.1 6.0 6.9 680 1860 3000 8.5 8.2 7.8
22+25+60
1.27 1.45 3.48 2.1 6.2 6.9 680 2000 3000
22+28+28
1.52 1.94 1.94 1.9 5.4 6.9 620 1600 3000 7.3 7.0 6.7
22+28+35
1.45 1.84 2.31 1.9 5.6 6.9 620 1650 3000 7.6 7.2 6.9
22+28+50
1.32 1.68 3.00 2.1 6.0 6.9 680 1860 3000 8.5 8.2 7.8
9.4 9.0 8.6
22+28+60
1.26 1.60 3.44 2.1 6.3 6.9 680 2050 3000
22+35+35
1.39 2.21 2.21 1.9 5.8 6.9 620 1750 3000 8.0 7.7 7.4
22+35+50
1.27 2.03 2.90 2.1 6.2 6.9 680 2000 3000
25+25+25
1.77 1.77 1.77 1.9 5.3 6.9 620 1550 3000 7.1 6.8 6.5
25+25+28
1.73 1.73 1.94 1.9 5.4 6.9 620 1600 3000 7.3 7.0 6.7
25+25+35
1.65 1.65 2.31 1.9 5.6 6.9 620 1650 3000 7.6 7.2 6.9
25+25+50
1.50 1.50 3.00 2.1 6.0 6.9 680 1860 3000 8.5 8.2 7.8
9.4 9.0 8.6
25+25+60
1.43 1.43 3.44 2.1 6.3 6.9 680 2050 3000
25+28+28
1.70 1.90 1.90 1.9 5.5 6.9 620 1620 3000 7.4 7.1 6.8
25+28+35
1.62 1.81 2.27 1.9 5.7 6.9 620 1700 3000 7.8 7.5 7.2
25+28+50
1.48 1.66 2.96 2.1 6.1 6.9 680 2000 3000 9.2 8.8 8.4
25+35+35
1.55 2.17 2.17 1.9 5.9 6.9 620 1800 3000 8.3 7.9 7.6
9.4 9.0 8.6
25+35+50
1.43 2.00 2.86 2.1 6.3 6.9 680 2050 3000
28+28+28
1.87 1.87 1.87 1.9 5.6 6.9 620 1650 3000 7.6 7.2 6.9
28+28+35
1.78 1.78 2.23 1.9 5.8 6.9 620 1750 3000 8.0 7.7 7.4
28+28+50
1.64 1.64 2.92 2.1 6.2 6.9 680 2100 3000 9.6 9.2 8.8
28+35+35
1.69 2.11 2.11 1.9 5.9 6.9 620 1800 3000 8.3 7.9 7.6
35+35+35
2.07 2.07 2.07 1.9 6.2 6.9 620 2100 3000 9.6 9.2 8.8
Cooling capacity(kW)
220V 230V 240V
Indoor unit combinaton
Roomcooling capacity (kW) Total capacity (kW)
Power cosumption (W) Standard current (kW)
Min. Standard Max.
B room C room
Min. Standard Max.
A room
12
5.2.2 Range of usage & limitations
Indoor intake air temperature (Upper, lower limits)
Indoor units that can be used in combination
Length for one indoor unit
Total length for all rooms
Max. 25m
Max. 40m
11.0kW
2 to 3 units
SCM60ZD-S
Refer to the selection chart.
Compressor stop/start frequency
Power source voltage
1 cycle time
Stop time
Voltage fluctuation
Voltage drop during start
Interval unbalance
Difference in height between indoor units (C)
Within ±3% of rated voltage
Within ±15% of rated voltage
Within ±10% of rated voltage
3 min or more
6 min or more (from stop to stop or from start to start)
Max. 25m
Max. 15m
Max. 10m
Outdoor air temperature (Upper, lower limits)
Number of connected units
Total of indoor Units (class kW)
Difference in height between indoor and outdoor units
When above outdoor unit (B)
When below outdoor unit (A)
Item
Model
A
B
C
13
VIEW A
45
14.5
60
788
5
60
45
815
A
250
117.5
580 117.5
148.5
216.5216.5
8.2
44.5
236.1
5.7
450
450
67.5
42.7
47.2
175
44.5
216.5216.5
148.5
53.5
Piping for Gas
Drain hose 540 (ø16)
Piping for Liquid 465.1 (ø6.35)
Piping hole (ø65)
Piping hole (ø65)
( )
22,25,28,35: ø9.52 50: ø12.7
397.1
Piping hole right(left)
Terminal block
9
60
45
3
249
150
18
56
Remote controller
5.2.3 Exterior dimensions
(1) Indoor unit
Models SKM22ZD-S, 25ZD-S, 28ZD-S, 35ZD-S, 50ZD-S
Unit : mm
Models STM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
Hanging bolt pitch 530
Celling opening 660 (For conventional celling)
Hanging fixture
C
B
A
D
Drain hose (accessory) To be installed at site
Control box
Hanging bolt pitch 530
Air outlet
Air intake
PANEL
E
*Please arrange VP25 connector sockets on the installer's part.
350
319
104
more
45 or
541
700
413
43202
570
243
196
250
93
35
137
197
68
Mark Description
Model 25,35ZE-S 50,60ZE-S
A
Gas pipe connecting port ø 9.52(Flare) ø 12.7(Flare)
B
Liquid pipe connecting port ø 6.35(Flare)
C
Drain line tube connecting port VP25*
D
Power intake
E
Hanging bolt (M10 or M8)
14
Models SRRM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
(2) Outdoor unit Model SCM60ZD-S
42.7
42.7
42.7
Drain holes
Elogated hole (2-12X16)
Terminal block
Gas line service valve C Unit (ø9.52)
Liquid line service
valve C Unit (ø6.35)
Liquid line service valve B Unit (ø6.35)
Gas line service valve B Unit (ø9.52)
Liquid line service valve A Unit (ø6.35)
Gas line service valve A Unit (ø9.52)
Ground terminal
314
14
12
850
203.1 510 136.9
476
286.4
12
50
290
49.6
43.5
328
100.3
67.9
67.9
15
640
124
34.6
20º
20º
Unit : mm
Controller
Terminal block
Air outlet
ø 4 × 8(Holes for tapping screws)
B
A
Air inlet
Hanging bolt
(M8 × 4)
35 670 (Suspension bolts pitch)
740
35
515 (Suspension bolts pitch)
455 3030
325
455
106740
150
38
78135
30 230 11 255
236
105
Drain hose
(Connection opening diameter ø16)
220 90 220 105
3014855
1917044
100 540 100
Mark
Description
Model 25,35ZE-S 50,60ZE-S
A
Gas pipe connecting port ø9.52(Flare) ø12.7(Flare)
B
Liquid pipe connecting port
ø6.35(Flare)
15
Gas line
Liquid line
(ø9.52 or ø12.7)
(ø9.52 or ø12.7)
(ø6.35)
(ø6.35)
(ø6.35)
EEVA
Strainer
EEVB
EEVC
(ø9.52 or ø12.7)
Service valve (Gas)
Outdoor Unit
Indoor Unit
Sensor
(Th
I-
R
2
)
Heat exchanger
Sensor
(Th
I-A
)
Sensor
(Th
I-R1
)
Sensor
(Th
O-D
)
Sensor
(Th
O-A
)
Accumlator
Accumlator
Muffler
Sensor
(Th
o-C
)
Service valve
(Liquid)
Electronic
expansion valve
Gas line 22, 25, 28, 35 type:
ø9.52
50, 60 type :
ø12.7
Capillary
tube
Compressor
Check joint
4way valve
Heating
Cooling
Discharge
Suction
Receiver
Sensor
(Th
O
-R)
Heat exchanger
5.2.4 Piping system
Model SCM60ZD-S
16
5.2.5 Selection chart
Correct the cooling and heating capacity in accordance with the conditions as follows. The net cooling and heating capacity can be
obtained in the following way.
Net capacity = Capacity shown on specification × Correction factors as follows.
(1) Coefficient of cooling and heating capacity in relation to temperatures
15
ISO-T1 Standard ConditionOutdoor air W.B. temperature °C W.B.
010-10 -5 5
14 16 18 20 22
15
10
27 25
20
15
20
25
30
35
40
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
43
24
20
ISO-T1 Standard ConditionIndoor air W.B. temperature °C W.B.
Heating
Cooling
Applicable range
Coefficient of cooling &
Heating capacity in
relation to temperature
Cooling operation
Outdoor air D.B.
temperature
°C D.B.
Heating operation
Indoor air D.B.
temperature
°C D.B.
Air inlet temperature of
outdoor unit in ºCWB
Adjustment coefficient
-10
0.95-90.94-70.93-50.91-30.88-10.8610.8730.9251.00
Piping length [m]
Cooling
Heating
7
1.0
1.0
10
0.99
1.0
15
0.975
1.0
20
0.965
1.0
25
0.95
1.0
(2) Correction of cooling and heating capacity in relation to one way length of refrigerant piping
It is necessary to correct the cooling and heating capacity in relation to the one way piping length between the indoor and outdoor
units.
(3) Correction relative to frosting on outdoor heat exchanger during heating
In additions to the foregoing corrections (1), (2) the heating capacity needs to be adjusted also with respect to the frosting on the
outdoor heat exchanger.
17
5.3 ELECTRICAL DATA
Meaning of marks
• Outdoor Unit
• Indoor Unit
FM
I
CF
I
SM
Tr
ZNR
F
Parts name
Fan motor
Capacitor (for FM
I
)
Flap motor
Transformer
Varistor
Fuse
Symbol
DM
FS
Th
I
-A
Th
I-R1
ThI-R
2
Parts name
Drain motor
Float switch
Sensor (room temp.)
Sensor (indoor H.X temp.)
Sensor (indoor H.X temp.)
Symbol
CM
FM
O
CFO
L
DS1
Q11
Parts name
Compressor motor
Fan motor
Capacitor (for FM
O)
Reactor
Diode stack
Power transistor
Symbol
EEVA ~ D
20S
Tho-A
Tho-R
Tho-D
Tho-C
Parts name
Electronic expansion valve
4 way valve (coil)
Sensor (outdoor air temp.)
Sensor (outdoor H.X temp.)
Sensor (discharge pipe temp.)
Sensor (suction pipe temp.)
Symbol
5.3.1 Electrical wiring
(1) Indoor unit
Models SKM22ZD-S, 25ZD-S, 28ZD-S, 35ZD-S
CNW
CF
I
HEAT EXCHANGER
Power line (Outdoor unit)
CNM
CNU
CNC
Tr
F
(250V 3.15A)
Printed circuit
board
1
52C-4
N
ZNR
IC8
3
5
1
WH
2/N
3
SM
FM
I
BK
RD
WH
Y/GN
RD
WH
BR
TB
RD
J
Y/GN
G
BK
CNB
CNE
CNG CNF
Back up switch
ThI-A ThI-R
2
ThI-R
1
Display
Wireless
R-Amp
Black Brown Red White Yellow/Green
BK BR RD WH Y/GN
Color symbol
18
HEAT EXCHANGER
Power line (Outdoor unit)
CNM
F
(250V 3.15A)
Printed circuit
board
1
52C-4
N
~~
ZNR
WH
2/N
3
SM
FM
I
BK
RD
WH
Y/GN
RD
1
3
4
5
6
WH
BL
CNU
Y
BK
TB
RD
J
Y/GN
G
BK
CNE
CNG CNF
Back up switch
ThI-A ThI-R
2
ThI-R
1
Display
Wireless
R-Amp
Black
Brown Red White
Yellow/Green
BK
BR RD WH
Blue
Yellow
BL
Y Y/GN
Color symbol
Model SKM50ZD-S
19
Models STM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
Models SRRM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
Display
Wireless
R-amp
Display
Wireless
R-amp
DM
DM
FS
FS
Tr
SM
SM
FM
I
FM
I
BK
BK
Printed circuit
board
F
(250V 3.15A)
ZNR
Printed circuit
board
(Optional parts)
(Optional
parts)
F
(250V 3.15A)
ZNR
13 546
G
2/N
Power line
(Outdoor unit)
13
J
R/L
S/N
Control
box
Control
box
YXZXYZ
BK
RD
T2
T1
Wired remote control
(Optional parts)
Power line
(Outdoor unit)
Wired remote control
(Optional parts)
T1
CNG
CNP
CNE
CNQ
CNM
CNU
13 546
G
CNC
1
2/N
3
S/N
J
R/L
CNB
YXZXYZ
T2
ThI-A ThI-R1ThI-R
2
ThI-A ThI-R1ThI-R
2
Y
BL
Y
BKRDWH
WH
BK
RD
Y/G
Y/G
RD
BK
WH
BK
WH
RD
RD
RD
BL
Y
BKRDWH
BK
BK
Y/G
OR
WH
BK
Y/G
RD
RD
BK
WH
WH BK
RD
BK
Color symbol
BL
Y/G
Black Blue
Yellow/Green
WH White
RD Red Y Yellow
BK
Color symbol
BL OR
Y/G
Black Blue Orange
Yellow/Green
WH White
RD Red Y Yellow
CNP
CNE
CNG
CNQ
CNM
CNU
CNB
20
SWITCHING
POWER CIRCUIT
EEV-C
P
L-1
N-1
L
N
BK
WH
1
2
3
RD
20S
G2
~
~
+
-
CNI
RAM DATA
URD
W
CM
V
PWB ASSY(POWER) PWB2
F1
250V 20A
F1
200V 2A
EEV-BEEV-A
Tho-D
Tho-A
Tho-R
Tho-C
1
2
3
4
5
6
7
8
HEATER
F
250V 20A
EARTH
1
2
3
BR
1
2
3
BL
BK
BK
BK
WH
WH
WH
1122
CNO
CNP
CNQ
CNB CNC
CND
CNJ CNK CNL
CNG
RD
BK
P_1N_1
P_1
123456 123456 123456
12
CNN CNH
1234567891011121312345
12345 12345678910111213
PWB ASSY(CAPACITOR) PWB3
PWB ASSY(CPU) PWB1
NW
V
U
DC-P
DC-N
N1
L
N2
P2
BK
C1 C2 C3 C4
2
1
IC12 Q11
RD
BK RD
BL
GR
BL
GR
L-OUT2
AC.L
AC.N
N-OUT2
CNG
CNH
T1
T2
DS1
AF-L2
N_3
G3
AF-L1
OR OR
L
OR OR
Y/G
Y/G Y/G
WH
BK
WH
BK
Power source
1 Phase
220/230/240V
Unit
A
Unit
B
Unit
C
Black
Red
White
Yellow/Green
BK
RD
WH
Blue
Yellow
BL
Brown
BR
Gray
GR
Orange
OR
Y
Y/GN
Color symbol
NF
NF
NF
LED4
Unit A
LED5
ERROR
LED2
Unit C
LED3
Unit B
FMo
CNS
1
3
7
5
CAP1
CAP2
Me
Lo
COM
CFO
OR
Y
BK
BL
RD
WH
(2) Outdoor unit
Model SCM60ZD-S
21
LO
MED
HI
AUTO
HI POWER
ECONO
ON OFF
AM PM
HI POWER
TEMP
ECONO
AIR FLOW
CANCEL
ON OFF
RESERVE
TIMER
TIME
ACL
FAN SPEED
ON
MODE
LO
MED
HI
AUTO
TIME
OFF
HI POWER
ECONO
ON OFF
AM PM
FAN SPEED button
Each time the button is pushed, the indi­cator is switched over in turn.
The above illustration shows all controls, but in practice
only the relevant parts are shown.
OPERATION MODE select button
Each time the button is pushed, the indi­cator is switched over in turn.
AIR FLOW button
This button changes the flap mode. When pressed, this button changes the mode in the following order:
ON/OFF button
Press for starting operation, press again for stopping.
HI POWER button
This button changes the HI POWER mode.
ECONOMY button
This button changes the ECONOMY mode.
RESET switch
Switch for resetting microcomputer.
ON TIMER button
This button selects ON TIMER operation.
Clock switch
This switch for setting the clock.
OFF TIMER button
This button selects OFF TIMER operation.
TEMPERATURE button
This button sets the room temperature. (This button changes the present time and
TIMER time.)
CANCEL button
This button cancels the ON timer and OFF timer.
RESERVE button
This button sets the present time and TIMER time.
S Indication section
OPERATION MODE indicator
Indicates selected operation with lamp.
[
(Auto) (Cool) (Heat) (Dry)]
TEMPERATURE indicator
Indicates set temperature. (Does not indicate temperature when operation
mode is on AUTO)
FAN SPEED indicator
Indicates set air flow rate with lamp.
AIR FLOW indicator
Shows selected flap mode.
HI POWER MODE indicator
Indicates during Hi power mode operation.
ECONOMY MODE indicator
Indicates during economy mode operation.
ON TIMER indicator
Indicates during ON TIMER operation.
Clock indicator
Indicates present time or timer setting time.
OFF TIMER indicator
Indicates during OFF TIMER operation.
(a) Wireless remote control
Models All models
S Operation section
(Air scroll) (Swing)
5.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER
(1) Operation control function by remote control switch
This button is not used for SRRM-ZE series. (Air flow direction adjustment can not be performed.)
(Flap stopped)
22
(b) Wired remote control (Optional parts)......STM, SRRM only
The figure below shows the remote controller with the cover opened. Note that all the items that may be displayed in the liquid crystal
display area are shown in the figure for the sake of explanation.
Characters displayed with dots in the liquid crystal display area are abbreviated.
Pull the cover downward to open it.
Weekly timer display
Displays the settings of the weekly timer.
[Vent Indicator]
Indicates operation in the Ventilation mode.
Operation/Stop switch
This switch is used to operate and stop the air conditioning system. Press the switch once to operate the system and press it once again to stop the system.
MODE switch
This switch is used to switch between operation modes.
Operation setting display area
Displays setting temperature, airflow volume, operation mode and operation message.
Operation/Check indicator light
During operation: Lit in green In case of error: Flashing in red
FAN SPEED switch
This switch is used to set the airflow volume. (AUTO, HI POWER or ECONO cannot be selected.)
SET switch
This switch is used to apply the timer operation setting. This switch is also used to make silent mode operation settings.
[RESET switch]
Press this switch while making settings to go back to the previous operation. This switch is also used to reset the
FILTER CLEANING message display.
(Press this switch after cleaning the air filter.)
Central control display
Displayed when the air conditioning system is controlled by the option controller.
Timer operation display
Displays the settings related to timer operation.
AIR CON No. (Air conditioning system No.) switch
Displays the number of the connected air conditioning system.
[CHECK switch]
This switch is used at servicing.
[TEST switch]
This switch is used during test operation.
Temperature setting switches
These switches are used to set
the temperature of the room.
[VENT switch]
Switch that operates the connected ventilator.
Timer setting switches
These switches are used to set the timer mode and time.
TIMER switch
This switch is used to select a timer mode. (The comfortable timer cannot be selected.)
[GRILL switch]
This switch has no function. When this switch is pressed, (Invalid Operation) is displayed, but it does not mean a failure.
LOUVER switch
This switch is used to operate/stop the swing louver. This button is not used for SRRM-ZE series. (Air flow direction adjustment can not be performed.)
* If you oress any of the switches above and INVALID OPER is display, the switch has no function. But it does not mean a failure.
Note (1) The STM, SRRM models don't support the switches and functions displayed in [ ].
23
RUN (HOT KEEP) light (green)
Illuminates during operation.
Blinks at air flow stop due to the HOT KEEP’.
ECONOMY light (orange)
Illuminates during ECONOMY operation.
TIMER light (yellow)
Illuminates during TIMER operation.
HI POWER light (green)
Illuminates during HI POWER operation.
Models STM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
Models SRRM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
RUN (HOT KEEP) light (green)
Illuminates during operation.
Blinks at air flow stop due to the HOT KEEP’.
TIMER light (yellow)
Illuminates during TIMER operation.
RUN (HOT KEEP) light (green)
Illuminates during operation.
Blinks at air flow stop due to the HOT KEEP’.
ECONOMY light (orange)
Illuminates during ECONOMY operation.
TIMER light (yellow)
Illuminates during TIMER operation.
HI POWER light (green)
Illuminates during HI POWER operation.
ECONOMY light (orange)
Illuminates during ECONOMY operation.
HI POWER light (green)
Illuminates during HI POWER operation.
(c) Unit indication section
Models SKM22ZD-S, 25ZD-S, 28ZD-S, 35ZD-S, 50ZD-S
24
(2) Unit ON/OFF button
When the remote control batteries become weak, or if the remote control is lost or malfunctioning, this button may be used to turn
the unit on and off.
(a) Operation
Push the button once to place the unit in the automatic mode. Push it once more to turn the unit off.
(b) Details of operation
The unit will go into the automatic mode in which it automatically determines, from room temperature (as detected by
sensor), whether to go into the cooling, thermal dry or heating modes.
Function
Room temperature Flap
Operation mode
setting
Fan speed
(SKM, STM only)
Timer switch
Cooling About 25ºC
Thermal dry About 25ºC Auto Auto Continuous
Heating About 26ºC
Unit ON/OFF button
Unit ON/OFF button
Unit ON/OFF button
¡ SKM model
¡ STM model
(3) Drain motor forced operation functions (STM, SRRM only)
(a) Operation
When the float switch detects drain water, please use the wireless remote control to set the operation mode to "heating",
set the temperature to 30°C, and set the timer to continuous operation.
When the float switch detects drain water, press the TEST switch on wired remote control for 3 seconds.
(b) Detail of operation
Sets the decision speed to 0 rps, stops the indoor fan motor, and only lets the drain motor run for 5 minutes. After this
operation finishes, if the float switch detects drain water, it will display an error and stop operation.
(C) Reset condition
(i) When the drain motor has run for 5 minutes.
(ii) Use the remote control to set the operation mode to heating, set the temperature to 30°C, and set the timer to something
other than continuous operation.
¡ SRRM model
25
(4) Power blackout auto restart function
(a) Power blackout auto restart function is that records the operational status of the air-conditioner immediately prior to it being
switched off by a power cut, and then automatically resumes operations at that point after the power has been restored.
(b) The following settings will be cancelled:
(i) Timer settings
(ii) High-power operations
Notes (1) Power blackout auto restart function is set at on when the air-conditioner is shipped from the factory. Consult with your dealer if this function needs to
be switched off.
(2) When power failure ocurrs, the timer setting is cancelled. Once power is resumed, reset the timer.
(3) If the jumper wire (J7) “REMOTE/AUTORESTART (SKM), AUTORESTART (STM, SRRM) ” is cut, auto restart is disabled. (See the diagram at
above)
¡ SKM model
(5) Flap control (SKM, STM only)
Control the flap by AIRFLOW button on the wireless remote control.
(a) Air scroll
The flap will be automatically set to the angle of air flow best to operation.
(i) Starting time of operation
(ii) When not operating
The flap closes, when operation has stopped.
s
During cooling and
t
dry operation
Thick line : Rapid movement
Thin line : Slow movement
Stops for approximately 5 seconds in the horizontal position.
s
During heating
t
operation
Stops for approximately 5 seconds in this position.
Thick line : Rapid movement
Thin line : Slow movement
¡ STM, SRRM model
¡ SKM model
¡ STM model
Thick line : moves quickly
Thin line : moves slowly
Stops at this position for 5 seconds.
Thick line : moves quickly
Thin line : moves slowly
Stops at this position for 5 seconds.
s
During cooling and
t
dry operation
s
During heating
t
operation
EXTERNAL INPUT
WIRED REMOCON
OPE PERMISSION CUSTOM
AUTO RESTART
LO TEMP
DIRT PREVENT
COOL ONLY
HI CEIL PANEL
50/60
26
(b) Memory flap
While the flap is operating if the AIRFLOW button is pushed once, it stops swinging at an angle.
As this angle is memorized in the microcomputer, the flap will be automatically set to the angle when next operation is
started.
¡ Recommendable stopping angle of the flap
Horizontal blowing
COOLDRY
Slant forward blowing
HEAT
¡ SKM model
(c) Swing flap
Flap moves in upward and downward directions continuously.
¡ STM model
Setting time
15 min. 10 min. 5 min. earlier earlier earlier
Corrects the starting time of next operation by calculating the temperature difference.
(Example) Heating
Setting temperature
Room temperature
Operation starting time
Time
¡ If the difference (= Setting temperature – Room tempera-
ture) is 4ºC, the correction value is found to be +5 min­utes from the table shown above so that the starting time of next operation is determined as follows:
15 min. earlier + 5 min. = 20 min. earlier
↑↑
Current operation Correction value start time
(6) Comfortable timer setting
If the timer is set at ON when the operation select switch is set at the cooling or heating, or the cooling or heating in auto mode
operation is selected, the comfortable timer starts and determines the starting time of next operation based on the initial value of 15
minutes and the relationship between the room temperature at the setting time (temperature of room temperature sensor) and the
setting temperature. (Max. 60 minutes)
Operation mode Operation start time correction value (Min.)
3 < Room temp. – Setting temp. 1 < Room temp. – Setting temp.
< =
3 Room temp. – Setting temp.
< =
1
At cooling
+5 No change –5
3 < Setting temp. – Room temp. 2 < Setting temp. – Room temp.
< =
3 Setting temp. – Room temp.
< =
2
At heating
+5 No change –5
Notes (1) At 5 minutes before the timer ON time, operation starts regardless of the temperature of the room temperature sensor (Th
I-A).
(2) This function does not operate when in the Dry or Auto Dry mode. However, the operation in item (1) does operate in the Auto Dry mode. (3) During the comfortable timer operation, both the RUN light and TIMER light illuminate and the TIMER light goes off after expiration of the timer, ON setting
time.
COOLDRY
HEAT
Horizontal blowing
Slant forward blowing
27
Capacity control is within the range shown above. If demand capacity of the indoor units exceeds the maximum capacity
of the outdoor unit, the demand capacity will be proportionally distributed.
(ii) Outdoor unit speed control (10 ~ 95 rps)
(7) Cooling operation
(a) Summary
(i) Capacity control
Model
Capacity
SCM60ZD-S
1.4 ~ 6.9 kW
10 rps or less
More than 10 rps, but 95 rps or less
More than 95 rps
Decision speed
10 rps
10 to 95 rps
95 rps
Indoor unit command total speed value
Note (1) The indoor unit command total speed value is the total of the values from each unit in item (b).
(b) Mode switching
Within the selected mode, the unit operates using the values shown below which were obtained by multiplying a conversion
coefficient to the indoor unit command speed.
SKM model
Model (Indoor)
Operation Mode
Automatic
High
Medium
Low
Hi power
Econo
5 ~ 21
5 ~ 21
5 ~ 16
5 ~ 11
21
5 ~ 16
5 ~ 21
5 ~ 21
5 ~ 18
5 ~ 11
21
5 ~ 18
5 ~ 25
5 ~ 25
5 ~ 19
5 ~ 12
22
5 ~ 19
5 ~ 30
5 ~ 30
5 ~ 20
5 ~ 13
24
5 ~ 20
7 ~ 46
7 ~ 46
7 ~ 24
7 ~ 13
46
7 ~ 24
22 25 28 35 50
(rps)
(c) Operation of major functional components in cooling mode
Functional components
Operation
Command speed
Indoor unit fan
Compressor
Outdoor unit fan
Electronic expansion valve
See preceding table
ON
According to command speed
According to outdoor unit speed
According to decision speed
0
(All indoor units)
OFF
According to stop mode
According to mode switching
OFF
0
(Thermostat off units)
ON
All closed
(Thermostat off units)
According to outdoor unit speed
According to mode switching
All closed
(Fan, stop, abnormal stop units)
0
(Fan, stop, abnormal stop units)0 (All units)
ON
According to command speed
OFF
OFF
According to stop mode
Cooling
Thermostat OFF (All indoor units)
Thermostat OFF
(Some of indoor units)
Fan, stop, abnormal stop
(Some of indoor units)
Failure
(Outdoor unit)
Fixed
Automatic
STM, SRRM models
Model (Indoor)
Operation Mode
Automatic
High
Medium
Low
Hi power
Econo
5 ~ 25
5 ~ 25
5 ~ 18
5 ~ 12
25
5 ~ 18
5 ~ 46 (5 ~ 42)
5 ~ 46 (5 ~ 42)
5 ~ 32
5 ~ 19
42
5 ~ 32
7 ~ 59
7 ~ 59
7 ~ 42
7 ~ 24
59
7 ~ 42
7 ~ 64
7 ~ 64
7 ~ 47
7 ~ 27
64
7 ~ 47
25 35 50 60
(rps)
Note (1) Values in ( ) are for type SRRM.
28
(b) Mode switching
Within the selected mode, the unit operates using the values shown below which were obtained by multiplying a conversion
coefficient to the indoor unit command speed.
SKM model
(c) Operation of major functional components in heating mode
Model (Indoor)
Operation Mode
Automatic
High
Medium
Low
Hi power
Econo
5 ~ 35
5 ~ 35
5 ~ 24
5 ~ 14
35
5 ~ 24
5 ~ 35
5 ~ 35
5 ~ 23
5 ~ 14
35
5 ~ 23
5 ~ 36
5 ~ 36
5 ~ 25
5 ~ 15
36
5 ~ 25
5 ~ 39
5 ~ 39
5 ~ 26
5 ~ 16
38
5 ~ 26
7 ~ 64
7 ~ 64
7 ~ 28
7 ~ 17
64
7 ~ 28
22 25 28 35 50
(rps)
Functional components
Operation
Command speed
Indoor unit fan
Compressor
Outdoor unit fan
Electronic expansion valve
See preceding table
ON
According to mode switching
According to command speed
According to outdoor unit speed
According to decision speed
0
(All indoor units)
OFF
According to stop mode
Hot Keep
Hot Keep
OFF
0
(Thermostat off units)
ON
According to heating stop unit control
(Thermostat off units)
According to mode switching
According to command speed
According to outdoor unit speed
According to heating stop unit control (Fan, stop, abnormal stop units)
0
(Fan, stop, abnormal stop units)
0
(All units)
ON OFF
Hot Keep
Hot Keep
OFF
According to stop mode
Heating
Thermostat OFF (All indoor units)
Thermostat OFF
(Some of indoor units)
Fan, stop, abnormal stop
(Some of indoor units)
Failure
(Outdoor unit)
Fixed
Automatic
10 rps or less
More than 10 rps, but 95 rps or less
More than 95 rps
Decision speed
10 rps
10 to 95 rps
95 rps
Indoor unit command total speed value
Note (1) The indoor unit command total speed value is the total of the values from each unit in item (b).
(8) Heating operation
(a) Summary
(i) Capacity control
Model
Capacity
SCM60ZD-S
0.75 ~ 7.2 kW
Capacity control is within the range shown above. If demand capacity of the indoor units exceeds the maximum capacity
of the outdoor unit, the demand capacity will be proportionally distributed.
(ii) Outdoor unit speed control (10 ~ 95 rps)
STM, SRRM models
Model (Indoor)
Operation Mode
Automatic
High
Medium
Low
Hi power
Econo
5 ~ 40
5 ~ 40
5 ~ 29
5 ~ 17
40
5 ~ 29
5 ~ 49
5 ~ 49
5 ~ 36
5 ~ 21
49
5 ~ 36
7 ~ 59
7 ~ 59
7 ~ 42
7 ~ 24
59
7 ~ 42
7 ~ 64
7 ~ 64
7 ~ 47
7 ~ 27
64
7 ~ 47
25 35 50 60
(rps)
29
1st speed
Indoor heat exchanger temp. (˚C)
Note (1) Refer to the table shown above right for the values A and B.
¡ Hot keep T mode (During heating thermostat operation or fuzzy auto; operation except when the deci-
sion speed is 0 rps.)
Indoor heat exchanger temp. (˚C)
30 35 40
2nd speed (1st speed)
3rd speed
(2nd speed)
4th speed
(3rd speed)
5th speed
(4th speed)
6th speed
(5th speed)
45 50
(d) Hot keep operation
22, 25, 28, 35 models
If the hot keep operation is selected during the heating operation, the indoor fan is controlled based on the temperature of the
indoor unit heat exchanger (detected with Th
I-R1) to prevent blowing of cool wind.
¡ Normal mode (Normal heating operation, operation after HI POWER completion)
1st speed
¡ Values of A, B
AB
At 0 rps command 22 25 Other than 0 rps
17 19
command
Note (1) Refer to the table shown above right for the values A and B.
¡ Hot keep M mode [During HI POWER operation (for 15 min.)]
Indoor fan
Indoor heat exchanger temp. (˚C)
2nd speed
3rd speed
5th speed
6th speed
7th speed
8th speed
2nd speed
3rd speed
5th speed
6th speed
7th speed
9th speed
Indoor fan
10th speed
Indoor fan
Note (1) Values in ( ) are for type STM, SRRM.
30
¡ Hot keep M mode [During HI POWER operation (for 15 min.)]
1st speed
Indoor heat exchanger temp. (˚C)
2nd speed
3rd speed
5th speed
6th speed
7th speed
8th speed
(9th speed)
Indoor fan
¡ Hot keep T mode (During heating thermostat operation or fuzzy auto; operation except when the deci-
sion speed is 0 rps.)
Indoor heat exchanger temp. (˚C)
30 35 40
1st speed
2nd speed
3rd speed
4th speed
5th speed
45 50
50, 60 models
¡Normal mode (Normal heating operation, operation after HI POWER completion)
1st speed
¡ Values of A, B
AB
At 0 rps command 22 25
Other than 0 rps
17 19
command
Notes (1) Refer to the table shown above right for the values A and B.
(2) Values in ( ) are for type STM, SRRM.
Indoor heat exchanger temp. (˚C)
2nd speed
3rd speed
5th speed
6th speed
7th speed
8th speed
9th speed
(10th speed)
OFF
A B 27.5 28 29.5 31.5 34 36 37.5 39 40
Indoor fan
Notes (1) Refer to the table shown above right for the values A and B.
(2) Values in ( ) are for type STM, SRRM.
Indoor fan
31
F1
F1
R2rps
Decision rps
300 pulse
EEV control
Opening in relation to conditions
R1rps
Decision rps
0rpsOutdoor unit speed
After compressor software
has started
According to rpsOutdoor unit fan
OFF
ON4-way valve
OFF
470 pulse
fully opened
250 pulseElectronic expansion valve EEV (Operating unit)
EEV control
50 sec.
Opening in
relation to
conditions
Electronic expansion valve EEV (Stopped unit)
0 pulse
X1 pulse
X2 pulse
Start of defrost operation Defrost end operationDefrost operation
Defrost end condition
100 sec. 120 sec.
Indoor unit fan is in response to Hot Keep.
Notes (1)
(e) Defrosting
(i) When the following conditions are met, the defrosting operation will start.
1) During normal operation
a) When 40 minutes has passed since the start of heating or 40 minutes after the last defrosting (based on cumulative
operation time of compressor).
b) When the outdoor heat exchanger sensor (Tho-R) temperature is –2 °C or less for 3 continuous minutes after 37
minutes have passed.
c) Outdoor temperature sensor (Tho-A) – outdoor heat exchanger sensor (Tho-R) temperature
> =
0.44 × outdoor
temperature sensor (Tho-A) temperature + A °C or more.
A = Outdoor temperature
> =
– 2 °C: 4, outdoor temperature < – 2 °C: 6.
d) When the compressor is operating.
u Or, during heating, defrosting will start when the decision speed counts zero (0) rps for 10 times or more and
all conditions in a), b) and d) have been satisfied.
2) During defrosting acceleration
a) When 40 minutes has passed since the last defrosting (based on cumulative operation time of compressor).
b) When the compressor is operating.
u Or, during heating, defrosting will start when the decision speed counts zero (0) rps for 10 times or more and
all conditions in a) and b) have been satisfied.
Note (1) Defrosting acceleration is when the finishing of the previous defrosting is according to the defrosting conditions of the 10 minutes
that have passed.
3) Operation of function component in defrosting
32
4) Conditions for finishing defrosting
When any of the following conditions is met, the defrosting finishing operation will start.
1 When the temperature of the outdoor heat exchanger sensor (Tho-R) is 20 °C or more.
2 When 10 minutes has passed after the start of defrosting.
(9) Outline of automatic operation
(a) Determination of operation mode
The unit checks the room temperature and the outdoor air temperature after operating the indoor and outdoor blowers for 20
seconds, determines the operation mode and the room temperature setting correction value, and then enters in the automatic
operation.
Heating
Dehumidifying
Cooling
Room temperature (˚C)
Outdoor temperature (˚C)
27.5
25.5
19.5
18
30
(b) The unit checks the temperature every hour after the start of operation and, if the result of check is not same as the previous
operation mode, changes the operation mode.
(c) When the unit is started again within one hour after the stop of automatic operation or when the automatic operation is
selected during heating, cooling or dehumidifying operation, the unit is operated in the previous operation mode.
(d) Setting temperature can be adjusted within the following range. There is the relationship as shown below between the signals
of the wireless remote control and the setting temperature.
Signals of wireless remote control (Display)
–6 –5 –4 –3 –2 –1 ±0+1+2+3+4+5+6
Setting
Cooling 19 20 21 22 23 24 25 26 27 28 29 30 31
temperature
Dehumidifying 19 20 21 22 23 24 25 26 27 28 29 30 31
Heating 20 21 22 23 24 25 26 27 28 29 30 31 32
SCM60ZD-S
Outdoor unit speed Outdoor unit fan
R1 (rps) R2 (rps) F1
1-room 2-room 3-room 1-room 2-room 3-room
Me
20 35 50 15 25 35
X1 pluse X2 pluse
1-room 2-room 3-room 1-room 2-room 3-room
Currently heating unit
180 160 150 140 115 110
33
(10) Determining the operating mode
The cooling and heating operating modes are the remote control switch mode that have been previously determined.
If a mode differing from these is selected after this, the selected mode will appear in the display of the remote control, but only the
fan will operate.
A unit
B unit
Cooling
Cooling
Fan Heating
HeatingFan
Cooling
switch
ON
Heating
switch
ON
Heating
switch
ON
Cooling
switch
ON
Heating
switch
ON
Operation Operation
Operation Operation
Operation
Example of operating pattern
Note (1) [ ] indicates currect operation.
First operation Second operation
Notes
Selected Mode
Cooling
Heating
Example
1
2
Remote Control Display
Cooling
Heating
Operation
Cooling
Heating
Selected Mode
Heating
Cooling
Remote Control Display
Heating
Cooling
• Different mode is only fan operation.
Operation
Fan
(1)
Fan
Note (1) If the display shows
heating and the opera­tion is fan, Hot Keep will operate.
CnT Input
A Unit
B Unit
OFF
OFF
*ON
ON
ON
ON
OFF
OFF
OFF
ON
ON
ON
OFF
OFF
OFF
Note (1) The ON with the * mark indicates
an ON operation using the remote
control unit switch, etc.
(ii) When Jumper wire J1 on the PCB of indoor unit is cut at the field or “PULSE INPUT” is selected in the wired remote
control’s indoor unit settings.
Input signal to CnT becomes valid at OFF ON only and the motion of air conditioner [ON/OFF] is inverted.
CnT Input
A Unit
B Unit
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
ON
OFF
OFF
*ON
(11) External control (remote display)/control of input signal
Make sure to connect the standard remote control unit. Control of input signal is not available without the standard remote control unit.
(a) External control (remote display) output
Following output connectors (CNT) are provided on the printed circuit board of indoor unit.
(i) Operation output: Power to engage DC 12V relay (provided by the customer) is outputted during operation.
(ii) Heating output: Power to engage DC 12V relay (provided by the customer) is outputted during the heating operation.
(iii) Compressor ON output: Power to engage DC 12V relay (provided by the customer) is outputted while the compres
sor is operating.
(iv) Error output: When any error occurs, the power to engage DC 12V relay (provided by the customer) is outputted.
(b) Control of input signal
Control of input signal (switch input, timer input) connectors (CNT) are provided on the control circuit board of the indoor
unit. However, when the operation of air conditioner is under the Center Mode, the remote control by CnT is invalid.
(i) If the factory settings (Jumper wire J1 EXTERNAL INPUT on the PCB) are set, or “LEVEL INPUT” is selected in the
wired remote control’s indoor unit settings.
1) Input signal to CnT OFF ON Air conditioner ON
2) Input signal to CnT ON OFF Air conditioner OFF
34
(12) Operation permission/prohibition control
The air conditioner operation is controlled by releasing the jumper wire (J3) on the indoor control board and inputting the external
signal into the CnT.
(a) The operation mode is switched over between Permission and Prohibition by releasing the jumper wire
(1)
on the indoor control board.
(b) When the CnT input is set to ON (Operation permission)
(i) The air conditioner can be operated or stopped by the signal from the remote control signal line.
(When the "CENTER" mode is set, the operation can be controlled only by the center input.
(ii) When the CnT input is changed from OFF to ON, the air conditioner operation mode is changed depending on the status
of the jumper wire (J1) on the indoor control board.
(c) When the CnT input is set to OFF (Prohibition)
(i) The air conditioner cannot be operated or stopped by the signal from the remote control signal line.
(ii) The air conditioner operation is stopped when the CnT input is changed from ON to OFF.
(d) When the operation permission / prohibition mode is set to effective by the indoor function setting selected
by the remote control, the operation depends on (a) above.
When the jumper wire (J3) is short circuited
Normal operation is enable (when shipping)
When CnT input is set to ON, the operation starts and
if the input is set to OFF, the operation stops.
For the CnT and remote control inputs, the input which
is activated later has priority and can start and stop the
operation.
When the jumper wire (J3) is released
Permission / Prohibition mode
When Cnt input is set to ON, the operation mode is
changed to permission and if input is set to OFF the
operation is prohibited.
When the jumper wire (J1) is short circuited
The signal (i) above starts the air conditioner.
(Shipping status)
When the jumper wire (J1) is released
When the CnT input is set to ON, the air conditioner
starts operation. After that, the operation of the air
conditioner depends on (i) above. (Local status)
35
¡ Temperature list
ABC
ThI-A
< =
24 48.5 56 62
24 < ThI-A
<
=
27 47.5 53 61
27 < ThI-A 46.5 50 60
(Example) Fuzzy
Indoor unit heat exchanger temperature (˚C)
Lower limit (4)
After lapse of 20 Sec. or over
(2)
After lapse of 20 Sec. or over
(2)
After lapse of 20 Sec. or over
(2)
B
C
8 rps
(1)
8 rps
0 rps
A
Unit : ºC
(13) Control and protection functions
(a) Frost prevention for indoor heat exchanger (During cooling or dehumidifying)
(i) Operating conditions
1) Indoor heat exchanger temperature (detected with Th
I-R1) is lower than 5ºC.
2) 10 minutes elapsed after the start of operation.
(ii) Detail of anti-frost operation
SKM model STM, SRRM models
(iii)Reset conditions: Indoor heat exchanger temperature (Th
I-R1) is higher than 8ºC (7ºC).
Note (1) Values in ( ) are for type STM, SRRM.
(b) High pressure control
(i) Purpose: Prevents abnormally high pressure operation during heating. (ii) Detector: Indoor unit heat exchanger sensor (Th
I-R1)
(iii)Detail of operation:
Notes (1) When the indoor unit heat exchanger temperature is in the range of B~C ºC, the indoor command speed is reduced by 8 rps at each 20 seconds.
When the temperature is C ºC or over for 1 minute continuously, the compressor is stopped.
(2) When the indoor unit heat exchanger temperature is in the range of A~B ºC, if the indoor command speed is been maintained and the operation has
continued for more than 20 seconds at the same speed, it returns to the normal heating operation.
(3) Indoor blower retains the fan tap when it enters in the high pressure control. Outdoor blower is operated in accordance with the speed. (4) 22~35 type: 20 rps. 50~60 type: 35 rps
Indoor heat exchanger temp. (°C)
2.5 5 8
0 rps
minimum rps
decision rps
Indoor heat exchanger temp. (°C)
3257
0 rps
minimum rps
(
decision+min
) rps
2
decision rps
36
(c) Freezing cycle system protective control
(i) Operating conditions: When both of following conditions have continued for more than 5 minutes later than 5
minutes after the start of operation.
1) Indoor command speed is higher than 0 rps
2) During cooling, dehumidifying: Indoor heat exchanger temperature - Room temperature > – 4ºC
(ii) Detail of operation
1) Indoor unit
The command speed is forced to operate at 16 rps.
2) Outdoor unit
For 5 minutes after the main controller starts, the outdoor unit speed is 10 rps. After 5 minutes, the outdoor unit speed
is 30 rps, up until 8 minutes of operation. After 8 minutes, the outdoor unit speed is 10 rps, up until 13 minutes of
operation. After 13 minutes, the outdoor unit speed is 30 rps, up until 16 minutes of operation.
(iii)Restoration conditions: When the condition becomes either conditions shown below
During cooling, dehumidifying: Th
I-R1 (8) – ThI-R1(5)
< =
-2 ºC, ThI-R1 (16) – ThI-R1(13)
< =
-2 ºC
Notes (1) ThI-R1(X): After this control starts, the indoor heat exchanger temperature after X minutes.
(2) This control is valid when the room air temperature is in the range of 10 to 40ºC at cooling and dehumidification operation.
(d) Crankcase heater
(i) Operating conditions (When all the conditions below are satisfied)
1 After the operation mode is changed to stop and the decision speed becomes 0 rps continuously for 30 minutes.
2 When the temperature detected by the outdoor temperature sensor is 10 ºC or lower after the compressor stops.
(ii) Detail of operation
The crankcase heater operates, warming up the compressor, then refrigerant begins circulating smoothly when the cooler
starts its heating operation, and heating begins.
(iii)Restoration conditions
When the temperature detected by the outdoor temperature sensor reaches 12ºC or higher, or the operation mode changes
from stop to cooling or heating.
(e) Inching prevention
When the compressor becomes to the thermo operation within 3 minutes since operation start or becomes dehumidifying
operation, the operation is continued with the indoor command speed of 16 rps forcibly.
(f) Inching protection control
(i) In order to prevent the refrigerant from dissolving in the refrigerant oil and diluting it due to frequent starts and stops of
the compressor under thermostat operation, the unit is controlled so that the temperature detected by the sensor is continued
for 1 minute during cooling: at 21ºC or lower, during heating: at 0ºC or lower.
(ii) It recovers if the temperature sensed by the outdoor temperature sensor is 23ºC or higher during cooling, 2ºC or higher
during heating.
1 min. 55 sec.
Stop mode
Outdoor unit
speed
Crankcase
heater
Decision
rps
0 rps
ON
OFF
1 min.
37
(g) Start of protection for compressor
Compressor protection starts when the operation mode changes from stop to cooling or heating and the decision speed is
other than 0 rps.
(i) Start of protection I (Operation mode: cooling; Decision speed: other than 0 rps)
1) If the decision speed is 30 rps or higher, it runs for 1 minute 45 seconds at 30 rps, then changes to the decision speed.
2) After 1) above, if the decision speed is 54 rps or higher, it runs for 5 minutes at 54 rps, then changes to the decision
speed.
3) If the compressor is restarting after a thermostat stop, the protection function for the indoor unit operates and Start of
protection I is not executed.
(ii) Start of protection II (Operation mode: heating; Decision speed: other than 0 rps)
1) If the decision speed is 30 rps or higher, it runs for 1 minute 45 seconds at 30 rps, then changes to the decision speed.
2) After 1) above, if the decision speed is 38 rps or higher, it runs for 3 minutes at 38 rps, then changes to the decision speed.
3) After 2) above, if the decision speed is 46 rps or higher, it runs for 4 minutes at 46 rps, then changes to the decision speed.
4) After 3) above, if the decision speed is 54 rps or higher, it runs for 5 minutes at 54 rps, then changes to the decision speed.
(iii)Low load start
In order to assure that oil is supplied to the compressor and 4-way valve changes smoothly.
Cooling
If the decision speed is below 20 rps, it runs at 20 rps for 60 seconds, then changes to the decision speed.
Heating
If the decision speed is below α1 rps, it runs at α1 rps for 5 minutes, then changes to the decision speed.
• Value of α1
(h) Heating overload protection control
Indoor unit side (i) Operating conditions: When the outdoor unit is heating at a decision speed other than 0 rps and the outdoor air
temperature (detected by Th
O-A) rose beyond 17ºC for 2 minutes continuously.
(ii) Detail of operation
a) Indoor fan speed is raised forcibly by 1 step. b) Taking the upper limit of control speed range at 80 (50, 60 type: 60) rps, if the indoor command speed exceeds the
upper limit, the upper limit value is maintained.
(iii)Reset condition: When the outdoor air temperature drops below 16ºC.
Outdoor unit side
During heating operation, if the outdoor unit is operating at a decision speed other than 0 rps and the outdoor temperature
is 14 °C or more for 30 continuous seconds, current safe control is performed.
Operation is restored when the outdoor temperature is 12 °C or less.
(i) Cooling overload protection control
During cooling operation, if the outdoor unit is operating at a decision speed other than 0 rps and the outdoor temperature is
39 °C or more for 30 continuous seconds, current safe control is performed by turning the outdoor fan motor is forcedly set
on Me. Operation is restored when the outdoor temperature is 38 °C or less.
(j) Heating low temperature protection control
<I> (i) Operating conditions: When the outdoor unit is heating at a decision speed other than 0 rps and the temperature of the
outdoor air sensor is 4ºC or lower for 5 minutes continuously.
(ii) Detail of condition: When the decision speed is lower than 20 rps, the decision speed is forcedly raised to 20 rps. (iii)Reset condition: When the temperature of the outdoor air sensor is higher than 6ºC. <II> (i) Operating conditions: When the outdoor unit is heating at a decision speed other than 0 rps and the temperature of the
outdoor air sensor is 0ºC or lower for 5 minutes continuously.
(ii) Detail of condition: The outdoor fan speed is raised forcibly by 1 step. (iii)Reset condition: When the temperature of the outdoor air sensor is higher than 2ºC.
During heating overload protective control (Tho-A
> =
14°C) Before heating overload protective control (Tho-A<14°C)
SCM60ZD-S 23 rps 34 rps
38
<III>
(i) Operating conditions: When the outdoor unit is heating at a decision speed other than 0 rps and the temperature of the
outdoor heat exchanger sensor is –12ºC or lower.
(ii) Detail of condition: The decision speed is controlled as shown below.
(iii)Reset conditions: When the temperature of the outdoor heat exchanger is higher than –4ºC.
3) Reset conditions: When the decision speed becomes 0 rps from a speed other than 0 rps.
(k) High pressure cut protection control
High pressure cut protection control is executed when 1 or 2 units stop during heating while multiple units are operating.
1 If 1 unit only stops while multiple units are operating.
-4
Decision speed
70 rps
40 rps
20 rps
-12-16-20
Outdoor heat exchanger temp. (˚C)
Functional components
A room
Command rps
Command speed from indoor unit that has "heating 0 rps".
Command speed for indoor unit that has "other than heating 0 rps".
Corresponding expansion valve for unit with serial signal that has "other than heating 0 rps".
Corresponding expansion valve for unit with serial signal that has "heating 0 rps".
Heating stop unit control
0 rps
Command rps
Decision rps
0 rps
0 rps
0 rps
Command
B room
Decision speed
Outdoor unit fan
4-way valve
EEV A
Indoor unit command speed
Operation of each functional components Remarks
Command speed for indoor unit that has "other than heating 0 rps".
Command rps
0 rps
C room
According to decision rps
According to outdoor rps
0 rps
ON
Fully opened
Fully closed
OFF
EEV B
According to outdoor rps
Fully opened
Fully closed
Corresponding expansion valve for unit with serial signal that has "other than heating 0 rps".
EEV C
According to outdoor rps
Fully opened
Fully closed
2 min.
High pressure cut protection control
39
2 If 2 units stop while 3 units are operating.
Functional components
A room
Command rps
Command speed from indoor unit that has "heating 0 rps".
Command speed for indoor unit that has "heating 0 rps".
Corresponding expansion valve for unit with serial signal that has "heating 0 rps".
Corresponding expansion valve for unit with serial signal that has "heating 0 rps".
High pressure
cut protection
control
High pressure cut protection control
Heating stop unit control
Heating stop unit control
0 rps
Command rps
Decision rps
0 rps
0 rps
0 rps
Command
0 rps
Command
B room
Decision speed
Outdoor unit fan
4-way valve
EEV A
Indoor unit command speed
Operation of each functional components Remarks
Command speed for indoor unit that has "other than heating 0 rps".
Command rps
0 rps
C room
According to decision rps
According to outdoor rps
0 rps
ON
Fully opened
Fully closed
OFF
EEV B
According to outdoor rps
Fully opened
Fully closed
Corresponding expansion valve for unit with serial signal that has "other than heating 0 rps".
EEV C
According to outdoor rps
Fully opened
Fully closed
2 min.
2 min.
40
3 Stop mode during high pressure cut control.
Functional components
A room
Command rps
Command speed from indoor unit that has "heating 0 rps".
Command speed for indoor unit that has "heating 0 rps".
Corresponding expansion valve for unit with serial signal that has "heating 0 rps".
Corresponding expansion valve for unit with serial signal that has "heating 0 rps".
High pressure cut protection control
Heating stop unit control
Heating stop unit control
0 rps
Command rps
Decision rps
0 rps
0 rps
0 rps
Command
0 rps Command
B room
Decision speed
Outdoor unit fan
4-way valve
EEV A
Indoor unit command speed
Operation of each functional components Remarks
Command speed for indoor unit that has "other than heating 0 rps".
Command rps
0 rps
C room
According to decision rps
According to outdoor rps
0 rps
ON
Fully opened
Fully closed
OFF
EEV B
According to outdoor rps
Fully opened
Fully closed
Corresponding expansion valve for unit with serial signal that has "other than heating 0 rps".
EEV C
According to outdoor rps
Fully opened
Fully closed
2 min.
Within
2 min.
High pressure cut protection control
High pressure cut protection control
41
(l) Low rps continuous operation protection control
The following controls are performed to return oil to the compressor when the decision speed other than 0 rps and 20 rps or
less is continuously operated for 8 minutes.
(i) The decision speed is forced to operate at 30 rps for 30 seconds.
(ii) If there is a decision exceeding 30 rps during this forced 30 rps operation, this control ends and the operation follows that
decision.
(m) Refrigerant oil recovery control
If the all of the indoor units are not operate at the same time for some extended period, the cooling or heating performance
may temporarily decrease. This is in order to control the recovery of the refrigerant oil in the stopped indoor unit.
(i) This control is performed when all of the following conditions have been satisfied.
1) Operating mode : Cooling or heating.
2) When 240 minutes of cumulative operating time has passed after the power is turned on, and after refrigerant oil
recover control is completed, of after operation for all rooms in the same mode is completed.
(ii) Description of control
30rps
Compressor
EEV (Operating unit)
EEV (Stopped unit)
Outdoor-unit fan
minimum rps
0rps
470 (fully opened)
0rps
470 (fully opened)
0 (fully closed)
470 (fully opened)
0 (fully closed)
Heating stop Unit control
470 (fully opened)
0 (fully closed)
Me
0 (fully closed)
Me
0rpm 0rpm
60sec.
Start of control Start of control
120sec. 60sec.
[Cooling]
30rps
60sec. 120sec. 60sec.
[Heating]
42
(p) Compressor overheat protection
The detection temperature of the discharge pipe sensor (Tho-D) is used to prevent oil deterioration and damage to the motor
wire due to overheating of the compressor.
(i) If Tho-D becomes
> =
110 °C, the compressor is stopped. After the stop mode has been activated, the compressor will be
restarted when Tho-D becomes < 80 °C. However, if it is restarted repeatedly within an interval of 1 hour, it will not start
on the 3 times.
(ii) When 90 °C
< =
Tho-D < 110 °C, the following decision speed controls are performed.
(q) Serial transmission abnormality protection
If the compressor is operating with a decision speed other than 0 rps and a serial signal cannot be received from all indoor
controls with outdoor controls having serial signals other than stop - 0 rps continuously for 1 minute and 55 seconds, the
compressor is stopped.
After the compressor has been stopped, it will be restarted after the compressor start delay if a serial signal can be received
again from the indoor control.
(r) Compressor lock
If the motor for the compressor does not turn 1/12 revolution 0.044 seconds after it has been started, it is determined that a
compressor lock has occurred and the compressor is stopped.
(s) Discharge pipe sensor disconnection protection control
(i) When the decision speed is other than 0 rps.
1) Th
O-D(10)
-
ThO-D(0) < 8 °C, and ThO-D(10)-ThO-A(10) < 5°C
The decision speed is set on 10 rps for 5 minutes. After 5 minutes, the decision speed is set on 40 rps for 5 minutes.
2) Th
O-D(20)
-
ThO-D(15) < 5 °C :
The decision speed is set on 0 rps.
(ii) Once the unit is stopped by this function, it is not restarted.
Discharge pipe temperature (°C)
Notes (1) If the temperature of the discharge pipe is 90 °C or more and less than 110 °C, the decision speed is reduced by 4 rps.
(2) After 20 seconds, if the temperature of the discharge pipe has decreased, it is lowered 2 rps. If the temperature has risen or is the
same, it is lowered another 4 rps.
(3) If the temperature of the discharge pipe is 80 °C or more and less than 90 °C, the decision speed is maintained. If operation is
maintained at the same speed for 6 minutes or more or if the temperature is 80 °C or less, control is returned to normal operation.
6 minutes of more has passed
(3)
6 minutes of more has passed
(3)
6 minutes of more has passed
(3)
Lower limit 20 rps
4 rps
1109080
4 rps or 2 rps
(2)
4 rps or 2 rps
(2)
0 rps
Decision speed
Inverter
Notes (1) Tho-D(X): After compressor operation, the discharge pipe sensor temperature after X minutes.
(2) Tho-A(X): After compressor operation, the outdoor air sensor temperature after X minutes.
(n) Current safe control
(i) When converter in port current is detected at the current sensor (CT) and it exceeds the set amperage, the decision speed is
reduced. This is rechecked after one second and if it still exceeds the set amperage, the decision speed is reduced 2 rps.
(ii) If the decision speed operated at 20 rps or less, the compressor is stopped. It is restarted after a 3 minute delay.
(o) Current cut
This detects converter output current at the shunt resistor and if it exceeds the set value, the compressor is stopped. It is
restarted after a 3 minute delay.
43
(t) Outdoor unit failure
This is a function for determining when there is trouble with the outdoor unit during air conditioning.
The compressor is stopped if any one of the following in item (i), (ii) is satisfied. Once the unit is stopped by this function,
it is not restarted.
(i) When the input current is measured at 1 A or less for 3 continuous minutes or more.
(ii) If the outdoor unit sends a 0 rps signal to the indoor unit 3 times or more within 20 minutes of the power being turned on.
(u) Stop mode
Functional
components
HeatingOperation
Decision
speed
Decision
rps
Fully opened
150 pulse
150 pulse
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
0 rps
OFF
According to
outdoor rps
Me Me
OFF
ON
Outdoor unit fan
4-way valve
EEV A
EEV B
EEV C
Stop instruction
Stop instruction
All stop All stop
1 min.
2 min.
2 min. 55sec.
Cooling
150 pulse
150 pulse
150 pulse
1 min.
2 min.
2 min. 55sec.
150 pulse
44
(v) Dew condensation prevention control for the cooling and dehumidifying operation (STM, SRRM type
only)
<I>
(i) Operation condition: During cooling or dehumidifying operation, 20 minutes elapsed after starting (with decision
speed something other than 0 rps), under the following conditions.
1) When the fan speed is set to “AUTO” or “HI”, or operation mode is set to “HI POWER”
(ii) Detail of operation: The upper limit of the decision speed is set to the maximum number of revolutions at fan speed
“MED”.
(iii)Rest conditions: Any one of the following conditions.
1) Fan speed set to anything other than “AUTO” or “HI”, or operation mode set to something other than “ HI POWER”
2) 50 minutes elapsed after starting (with decision speed something other than 0 rps)
3) When decision speed is set to 0 rps
<II>
(i) Operation condition: During cooling or dehumidifying operation after starting (with decision speed set to something
other than 0 rps), and all of the following conditions are satisfied.
1) When fan speed set to “AUTO” or “HI”, or operation mode to “ HI POWER”.
2) When the indoor heat exchanger temp.(Th
I-R1
) rises 5˚C or more relative to the lowest temperature within the first 3
minutes of operation.
(ii) Detail of operation: The upper limit of the decision speed is set to the maximum number of revolutions at fan speed
“MED”.
(iii)Rest conditions: Any one of the following conditions.
1) Fan speed set to anything other than “AUTO” or “HI”, or operation mode set to anything other than “ HI POWER”
2) 30 minutes elapsed after this command starts
3) Decision speed set to 0 rps
(w) Drain water overflow prevention function (STM, SRRM type only)
(i) Operation condition: Float switch detects drain water for more than 3 seconds.
(ii) Detail of operation: Sets the decision speed to 0 rps, stops the indoor fan motor, and only lets the drain motor run for
5 minutes. After this operation finishes, if the float switch detects drain water, it will display an error and stop operation.
(iii)Rest conditions: After the drain motor run for 5 minutes, the float switch cannot detect water.
(14) Regulation of outdoor air flow
(a) The fan operates as follows according to the decision speed. (Except during defrost.)
(b) If the outdoor unit’s fan speed drops, the outdoor fan is run for 2 minutes at that speed.
Cooling Heating
Decision speed Less than 40 40 or more Less than 50 50 or more
Outdoor fan speed Low Medium Low Medium
45
5.5 APPLICATION DATA
SAFETY PRECAUTIONS
¡ Please read these “Safety Precautions” first then accurately execute the installation work. ¡ Though the precautionary points indicated herein are divided under two headings, WARNING and
CAUTION , those points
which are related to the strong possibility of an installation done in error resulting in death or serious injury are listed in the
WARNING section. However, there is also a possibility of serious consequences in relationship to the points listed in the
CAUTION
section as well. In either case, important safety related information is indicated, so by all means, properly observe all that is mentioned.
¡ After completing the installation, along with confirming that no abnormalities were seen from the operation tests, please explain
operating methods as well as maintenance methods to the user (customer) of this equipment, based on the owner’s manual.
Moreover, ask the customer to keep this sheet together with the owner’s manual.
WARNING
¡ To disconnect the appliance from the mains supply this appliance must be connected to the mains by means of
a circuit breaker or a switch (use a recognized 25A) with a contact separation of at least 3mm.
¡ The appliance shall be installed in accordance with national wiring regulations. ¡ This system should be applied to places as households, residences and the like. Application to inferior environ-
ment such as engineering shop could cause equipment malfunction.
¡ Please entrust installation to either the company which sold you the equipment or to a professional contractor.
Defects from improper installations can be the cause of water leakage, electric shocks and fires.
¡ Execute the installation accurately, based on following the installation manual. Again, improper installations can
result in water leakage, electric shocks and fires.
¡ For installation, confirm that the installation site can sufficiently support heavy weight. When strength is insufficient,
injury can result from a falling of the unit.
¡ For electrical work, please see that a licensed electrician executes the work while following the safety standards
related to electrical equipment, and local regulations as well as the installation instructions, and that only exclu­sive use circuits are used. Insufficient power source circuit capacity and defective installment execution can be the cause of electric shocks and fires.
¡ Accurately connect wiring using the proper cable, and insure that the external force of the cable is not conducted
to the terminal connection part, through properly securing it. Improper connection or securing can result in heat generation or fire.
¡ Take care that wiring does not rise upward ,and accurately install the lid/service panel.It’s improper installation
can also result in heat generation or fire.
¡ When setting up or moving the location of the air conditioner, do not mix air etc. or anything other than the
designated refrigerant (R410A) within the refrigeration cycle. Rupture and injury caused by abnormal high pressure can result from such mixing.
¡ Always use accessory parts and authorized parts for installation construction. Using parts not authorized by this
company can result in water leakage, electric shock, fire and refrigerant leakage.
¡ Ventilate the work area when refrigerant leaks during the operation.
Coming in contact with fire, refrigerant could generate toxic gas.
¡ Confirm after the foundation construction work that refrigerant does not leak.
If coming in contact with fire of a fan heater, a stove or movable cooking stove, etc., refrigerant leaking in the room could generate toxic gas.
¡ In joining pipes, do not use conventional (R22) pipng flare nuts, etc. The use of conventional pipng materials may
lead to the rapture of piping due to higher pressure used for the refrigerant cycle and possible personal injury. (Use only piping material designed specifically for R410A)
¡ If the power cord becomes damaged, ask your dealer or qualified enginner to install the replacement to avoid accidents. ¡ Beware of the Alminume fins, the Flare of pipes, Top screw, and etc. You could injure your fingers, etc. ¡ When working at high place, be careful not to drop tools.
CAUTION
¡ Execute proper grounding. Do not connect the ground wire to a gas pipe, water pipe, lightning rod or a telephone
ground wire. Improper placement of ground wires can result in electric shock.
¡ The installation of an earth leakage breaker is necessary depending on the established location of the unit.
Not installing an earth leakage breaker may result in electric shock.
¡ Do not install the unit where there is a concern about leakage of combustible gas.
The rare even of leaked gas collecting around the unit could result in an outbreak of fire.
¡ For the drain pipe, follow the installation manual to insure that it allows proper drainage and thermally insulate it
to prevent condensation. Inadequate plumbing can result in water leakage and water damage to interior items.
46
5.5.1 Installation of indoor unit
(1) Wall mounted type (SKM)
(a) Caution for installation
1) The system should be applied to places as households, residences and the like.
2) The equipment shall be installed in accordance with national wiring regulations.
3) The connection to the fixed wiring of the mains supply must be made via a double pole isolating switch with a contact
gap of at least 3mm in each pole.
4) When the outdoor unit has a possibility of being overturned or being displaced and fall from its original installation
position, the outdoor unit should be fixed in its position by the use of anchor bolts or wires.
(b) Installation of indoor unit
1) Fixing of installation Board
Outdoor side
5°
ø65
Indoor side
Wall thickness + 1.5cm
Sleeve
Sleeve Inclined plate
Sealing plate
Putty
Pipe
Assembled state
¡ Drill a hole with a 65 whole
core drill.
¡ Look for the inside wall structures (Intersediate
support or pillar and firaly install the unit after level surface has been checked.)
¡ When the pipe is connected at the rear, cut off the lower and the right
side portions of the sleeve collar (as shown by the broken line.)
2) Drilling of holes and fixture of sleeve (Option parts)
¡The connecting wires may touch the metal inside the wall and cause danger so it is necessary to always use the sleeve.
Installation space (Indoor unit)
¡Adjustment of the installation board in the horizontal
direction is to be conducted with four screws in a temporary tightened state.
Mating mark for level surface
450
580
450
450
117.5
148.5
216.5
117.5
42.7175
65 Speace
for service
15Speace
for service
8.2236.1
44.5
5.7
47.244.5
Speace for
service
50
Speace for service 100
216.5
148.5
67.553.5
Piping hole (ø65)Piping hole (ø65)
Piping for Gas 397.1
Piping for Liquid 465.1
Drain hose 540(ø16)
INSTALLATION SPACE (INDOOR UNIT) (FRONT VIEW)
Unit : mm
¡Adjust so that board will be level by turning the board
with the standard hole as the center.
Standard hole
47
3) Mounting of interconnecting wires (Field wiring)
a) Remove the lid. b) Remove the terminal block cover. c) Connect the connection wire securely to the terminal block.
Cautions when piping from the left and the rear center of the unit
Pipe
Drain hose
Left Side Piping
Left rear piping Right rear piping
Right
Rear
Under
Left rear
Left
Left side piping
[Procedure for exchanging the drain hose.]
Right side piping
1.Remove the drain hose.
2.Remove the drain cap.
3.Insert the drain cap.
4.Connect the drain hose.
Right Side Piping
The piping can be removed from the rear, left, left rear, right and from under the unit.
¡ Tape only the portion that runs through the wall.
Always tape the crossover wires with the pipe.
¡ Loosen and remove the
spring-type clamp.
¡ Remove with your
hand or a pair of pliers.
¡
Use a hexagonal wrench
to correctly insert the drain cap which was
removed in 2. Caution: Be careful because if the cap is not inserted property, water leak may occur.
¡ Loosen the spring-type
clamp and securely insert the drain hose. Caution: Be careful because if the cap is not inserted properly, water leak may occur.
¡ Hold the bottom of the pipe and change its direction
before stretching it and shaping it.
Wall
Gutter
Pipes storage area
¡ Do not place the power supply cords above the gutter, because the air
conditioner is structured in a way where condensation on the back side is collected in to the drain pan before drainage.
Use cables for interconnection wiring to avoid loosening of the wires. CENELEC code for cables Required field cables. H05 RNR4G1.5 (Example) H Harmonized cable type 05 300/500 volts R Natural-and/or synth. rubber wire insulation N Polychloroprene rubber conductors insulation R Stranded core 4 Number of conductors G One conductor of the cable is the earth conductor (yellow/green)
1.5 Section of copper wire (mm
2
)
[Top View]
1) Connect the connection wire securely to the terminal block. If the wire is not affixed completely, contact will be poor, and it is dangerous as the terminal block may heat up and catch fire.
2) Take care not to confuse the terminal numbers for indoor and outdoor connections.
3) Affix the connection wire using the wiring clamp.
d) Attach the terminal block cover. e) Attach the lid.
4) Shaping the pipe and drain hose
[Shaping the pipe] [Taping of the exterior]
Clamp
Terminal cover
Lid (R)
Terminal block
48
¡ Pour water in the drain pan below the heat exchanger and confirm that the water is drained outside.
¡ If the extension drain hose is indoors, make sure it is insulated using a shielding pipe (not supplied).
5) Securing the Indoor Unit to the Installation Board
Drainage
Too high It curves like a wave.
under 5 cm
Smell from sewerage drains.
The end of the drain hose is touching the water.
The gap to the ground is less than 5 cm.
The end of the drain hose is touching the sewage drains.
Drain hose
Extension drain hose
when a part of the extension drain hose is indoors
Shielding pipe
Indoor unit
Hook (2 locations)
Installation
board
Instalation board
Indoor unit base lower hook
Wall
Installing steps
1. Hook the upper part of the indoor unit to the installation board.
2. The unit can be in­stalled simply by gently pushing in the lower part.
¡ The drain hose must be fit with a downward slope.
¡ Do not set the drain hose like the following illustrations.
(2) 4-way ceiling cassette type (STM)
(a) Caution for installation
Install at location that meets the following conditons after getting approval from the customer.
1) Where cool air or hot air can easily pass through.
If the height of the location exceeds 3 m, hot air will gather in the ceiling. Suggest to the customer to also install a
circulator.
2) Where there are no wind disturbances to the suction inlet and blowing outlet, where the fire alarm will not be set off
erroneously, where no short circuits occur.
3) Where there is no obstructions to the air flow and where the cooled air can be evenly distributed.
A solid place where the unit or the wall will not vibrate.
4) A place where there will be enough space for servicing.
(Where space mentioned below can be secured)
5) Where wiring and the piping work will be easy to conduct.
6) The place where receiving part is not exposed to the direct rays of the sun or the strong rays of the street illumination.
7) When a sufficient interval cannot be secured between the unit and a wall or another unit, shut up diffusers on that side to
block winds and make sure that no short-circuiting is occurring.
(A wind blocking material is available as an optional part)
sDo not use the unit in the "Lo" wind mode, when winds are blown into two or three directions.
49
(b) Installation of indoor unit
1) Installation dimensions
To be installed at site
Ceiling opening 660 (For conventional ceiling)
Hanging bolt pitch 530
Control box
Drain hose(accessory)
Inspection port (For conventional ceiling)
PANEL
Air outlet
Air intake
Hanging fixture
45 or
more
197
137
196
35
93
250
Mark Description Model 25.35ZE-S 50.60ZE-S
A Gas tube connecting port
ø
9.52 (Flare) ø12.7 (Flare) B Liquid tube connecting port ø6.35 (Flare) C Drain line tube connecting port VP25* D Power intake E Hanging bolt (M10 or M8)
* Please arrange VP25 connector sockets on the installer's part.
Hanging bolt pitch 530
150
541
202 43
413 700
68
450
450
350
319
570
104
243
E
B A
C
1000 or more
(mm)
Obstruction
1000 or more
2500 or more
Control Lid
Clamp
Terminal block
Installation Space (front view) (unit: mm)
2) Drilling of holes in the wall and fixture of sleeve
The instructions for installation is the same as the SKM type. Please refer to page 46.
3) Preparations for the Main Frame
Mounting of interconnecting wires (Field wiring)
a) Remove the control lid.
b) Connect the connection wire securely to the terminal block.
Use cables for interconnection wiring to avoid loosening of the wires. CENELEC code for cables Required field cables. H05 RNR4G1.5 (Example) H Harmonized cable type 05 300/500 volts R Natural-and/or synth. rubber wire insulation N Polychloroprene rubber conductors insulation R Stranded core 4 Number of conductors G One conductor of the cable is the earth conductor (yellow/green)
1.5 Section of copper wire (mm
2
)
Unit: mm
50
1) Connect the connection wire securely to the terminal block. If the wire is not affixed completely, contact will be
poor, and it is dangerous as the terminal block may heat up and catch fire.
2) Take care not to confuse the terminal numbers for indoor and outdoor connections.
3) Affix the connection wire using the wiring clamp.
c) Attach the control lid.
4) Hanging the unit
Please arrange four sets of a hanging bolt (M10 or M8), a nut matching the bolt, a flat washer and a spring washer on the
installation site.
A . When hanging from the ceiling
a) When installing on a 2´ x 2´ grid ceiling, put in the unit on an angle, or hang the unit with
the T bar temporarily removed. When installing on a conventional ceiling, cut an insta-
llation opening (660mm x 660mm) in the ceiling, and hang the unit. When installing
on a conventional ceiling, cut an opening (Min 450 x 450) for inspection purposes.
b) Determine the positions of hanging bolts (530 x 530).
c) Use four hanging bolts, each fastened in such a manner that it can withstand pull force of 50kgf.
d) Make hanging bolts to the length that leaves approximately 45 mm of them above the ceiling. In hoisting the unit
main body in, temporarily fasten the four lower nuts of the hanging bolts approx. 93 mm from the ceiling and the
four upper nuts at positions sufficiently far from the lower nuts so that they may not hamper installation work when
the unit is hoisted in or the height is adjusted.
e) After hoisting in the unit , attach level gauges supplied as access-
ories and determine the unit position (height).To adjust height, use
the four lower nuts with the four upper nuts left loose. Please make
sure that the unit's four hanging fixtures touch the four lower nuts
and washers evenly without any play.
f) Please make sure that the unit main body is installed levelly. Level must be checked with
a level or a clear hose filled with water. (A tolerable height difference at an end of the
unit is within 3 mm)
g) After you have adjusted the height and level of the unit, fasten the four upper nuts to fix the unit.
Control box
T bar
Ceiling panel
Spring washer
Drainage
Refrigerant piping
Level gauge
Main unit
Hanging bolt
Nut
Washer
Indoor unit
hose
Play is left between the fixture and the lower nut and washer
Use level gauges as reference. adjust the bottom to the face of the ceiling.
Use level gauges as reference. adjust the bottom to the face of the ceiling.
Ceiling panel
Ceiling material
T-bar
Level gauge (insulation)
Level gauge (insulation)
Diffuser Diffuser
Attach it by aligning it with this side of a diffuser.
Attach it by aligning it with this side of a diffuser.
[For conventional ceiling]
[For 2´ x 2´ grid ceiling]
Correct
Main
unit
Touch the lower nut and washer without any play
Incorrect
Main
unit
Notes Do not adjust the height with the upper nuts. It may cause deformation due to excessive force working on the
unit main body, which can result in such problems that you cannot attach the panel or noises are generated
from the interfering fan.
51
B. When embedded into ceiling
1. Determine the positions of hanging bolts (530 x 530).
The pitch center of a hanging bolt must accord with the center of the unit.
2. Use four hanging bolts, each fastened in such a manner that it can withstand pull force of 50kgf.
3. Fix the unit as per A-e ~ g previous page.
5) Drainage
¡ Glue the drain hose supplied as an accessory and a VP-25 joint before lifting
the unit.
¡ The drain hose is to provide a buffer to absorb a slight dislocation of the unit or
the drain piping during installation work. If it is subject to abuse such as being
bent or pulled deliberately, it may break, which will result in a water leak.
¡ Care must be taken so as not to allow an adhesive to run into the drain hose.
When it is hardened, it can cause a breakage of a flexible part, if the flexible
part receives stress.
¡ Use VP-25 general-purpose hard PVC pipes for drain piping. ¡ Insert the drain hose supplied as an accessory (soft PVC end) to the stepped
part of the unit's drain socket and then fasten it with the clamp also supplied as
an accessory.
<Adhesive must not be used>
¡ Glue a VP-25 joint (to be procured locally) to join it with the drain hose (hard
PVC end) and then glue a VP-25 (to be procured locally) to the joint.
¡ Give the drain piping a descending grade (1/50 - 1/100) and never create a
bump to go over or a trap.
¡ In connecting drain pipes, care must be taken so as not to apply force to the
unit side piping and fix the pipe at a point as close to the unit as possible.
¡ Do not create an air vent under any circumstances. ¡ When drain piping is implemented for more than one unit, provide a collecting
main about 100 mm below the units' drain outlets from which it collects drain.
Use a VP-30 or larger pipe for a collecting main.
¡ Do not fail to provide heat insulation at the following two points because they
can cause dew condensation and a resultant water leak.
Drain socket
After a drain test is completed, apply a pipe cover (small: accessory) onto the
drain socket, cover the pipe cover (small), the clamp and part of the drain
hose with a pipe cover (large: accessory) and wrap it with a tape completely
without leaving any gaps.
(Cut pipe covers into appropriate shapes)
Hard PVC pipes laid indoor
¡ Since a drain pipe outlet can be raised up to 60 cm from the ceiling, use elbows,
etc. to install drain pipes, if there are obstacles preventing normal drain pipe
arrangement. When the drain pipe is raised at a point far from a unit, it can
cause an overflow due to a back flow of drain upon stoppage, so arrange pip-
ing to keep the dimensions specified in the illustration shown on the right.
¡ Install the drain pipe outlet where no odor is likely to be generated. ¡ Do not lead the drain pipe into a ditch where the generation of harmful gas
such as sulfuric gas or flammable gas is expected. A failure to observe this
instruction may cause such harmful or flammable gas to flow into the room.
Notes • When a hanging bolt exceeds 1.3 m in length, use an M10 bolt and give it reinforcements such as braces.
Joint for VP-25
(not included)
Main frame
Drain socket
Pipe cover (small)
(For insulation) (Accessory)
Clamp (accessory) No adhesive allowed
Pipe cover (large)
(For insulation)
(Accessory)
Drain hose (accessory)
Joint for VP-25
(not included)
Adhesion
Pipe cover (For insulation)
(not included)
VP-25
(not included)
Drain socket Stepped part
Drain hose
bearer
1.5m ~ 2m
Insulation material
Descending slope greater than 1/100
Air vent
No bump
No trap
Not touching the water
Trapped air will generate noises.
295 ~ 325mm Less than 100mm
Drain hose
Less than 600mm
52
C. Attaching the panel
1) <Accessory items>
(It is attached to the panel.)
a) Make sure that the unit main body is positioned at the correct height and the opening on the ceiling is made to the
correct dimensions with the level gauge supplied with the main body.
Remove the level gauge before you attach the panel.
b) Screw in two bolts out of the four supplied with the panel by about slightly less than 5mm.( markAB)[Figure 1].
c) Attach the hook supplied with the panel to the main body with the hook fixing screw(1 screw).[figure 2] d) Open the intake grille. e) Please remove the screw of a corner panel and remove a corner panel.(four places) [Figure 3]
f) A panel is hooked on two bolts (¡markAB).[figure 4] g) Please rotate a hook, put in the slot on the panel, and carry out fixing the panel temporarily.[Figure 5]
h) Tighten the two bolts used for fixing the panel temporarily and the other two. i) Please open the lid of a control box. j) Please connect a louver motor connector and Display connector. [ Figure 6]
Piping side
[Figure 1]
[Figure 2]
Control box
Drain hose side
[Figure 3]
Corner panel
Screw
1
2
3
4
5
Hook
Chain
Screw
Screw
Screw
For fixing temporarily
For hoisting the panel
For attaching a hook
For attaching a chain
1 piece
2 pieces
4 pieces
1 piece
2 pieces
[Figure 5]
[Figure 4]
[Figure 6]
Display wiring
Display connector Louver motor connector
Louver motor wiring
53
k) Attach two chains to the intake grille with two screws. [ Figure 7] l) Replace the corner panels. Please also close a chain with a screw together then. m) Close the intake grille.
(3) Ducted type (SRRM)
(a) Caution for installation
Install the unit with the customer's consent at location that meets the following conditions.
1) Where there are no barriers to the breeze, and where cool/hot air may diffuse throughout the room.
2) A firm location that may sustain the weight of the unit, and do not cause the unit or the ceiling to vibrate.
3) A location that allows room for maintenance.
4) Where wiring and plumbing may be performed with ease.
5) Where water may be drained easily.
6) Where the unit is not influenced by the television, stereo, radio, or the lights.
7) Where the unit is not influenced by high frequency equipment and wiring equipment.
8) Where oil splashes do not occur frequently.
9) Where sunlight and strong lights do not directly hit the receiver.
10) A flat ceiling surface (bottom of ceiling).
(b) Installation of indoor unit
1) Installation dimensions
2) Drilling of holes in the wall and fixture of sleeve
The instructions for installation is the same as the SKM type. Please refer to page 46.
[Figure 7]
Chain
Chain
Liquid side pipes
740
35 35
670
Hanging bolt pitch
Plan
3030
30
455
515
Hanging bolt pitch
Front
740
106
11230
Side
455
38
Gas side pipes
150
236
Drain hose (Connection opening diameter ø16)
135
78
54
3) Preparations for the Main Frame
Mounting of interconnecting wires (Field wiring)
a) Remove the control lid.
b) Connect the connection wire securely to the terminal block.
1) Connect the connection wire securely to the terminal block.
If the wire is not affixed completely, contact will be poor,
and it is dangerous as the terminal block may heat up and catch fire.
2) Take care not to confuse the terminal numbers for indoor and outdoor connections.
3) Affix the connection wire using the wiring clamp.
c) Attach the control lid.
4) Securing the Ceiling Hanging Bolts
5) Filter guide set installation steps
Please attach the provided filter guide set.(When an
option part (Lower suction grill set model RTS12)
is attached, no need to attach the filter guide set.)
a) Remove the filter bracket fixing screws from
the filter guide set first, and detach the filter
bracket and the air filter in that order.
b) Remove the screws(5 screws)from the main
unit.
c) Attach the filter guide to the main unit(with 14
fixing screws).
d) Attach the air filter onto the filter guide, and
then, attach the filter bracket and the filter
bracket fixing screws in that order.
Clamp
Control lid
Terminal block
Use cables for interconnection wiring to avoid loosening of the wires. CENELEC code for cables Required field cables. H05 RNR4G1.5 (Example) H Harmonized cable type 05 300/500 volts R Natural-and/or synth. rubber wire insulation N Polychloroprene rubber conductors insulation R Stranded core 4 Number of conductors G One conductor of the cable is the earth conductor (yellow/green)
1.5 Section of copper wire (mm
2
)
Secure the ceiling hanging bolts firmly following the illustrations and other instructions.
If steel embedded ceiling
Inserts
Holed anchor Holed plug
Concrete
Hanging bolts M8
If wooden ceiling
Holes for ceiling hanging bolts
Square bars for hanging the air conditioner
Clamps
Beams
Unit main body
Tapping screw(14 screws)
Filter bracket fixing screw
Filter bracket
(Remove it temporarily)
Filter guide
Air filter
55
6) Installing the Main Unit
Attach the washers and nuts to the ceiling hanging
bolts.
Attach the hanging tool to the above nuts,
and tighten the nuts.
If it is not leveled, the float switch may malfunction
or may not start
8) Connecting the Drain Hose
Insert the drain hose as far possible through the lower section of the side of the unit,and secure it with clamps.
The drain hose should be set in a downward slope (over 1/100), and it should not have any bumps or traps along its
route.
When you are obliged to route the drain hose with a trap in its way or in an ascending gradient, please use an option part
Drain up kit(RDU12E).
The indoor drain hose must be insulated.
7) Securing the Wireless Receiver
With a(–)screwdriver, secure the installation frame to
the grooves on either sides of the wireless receiver.
Refer to the installation instructions for each sepa-
rately sold part, regarding the installing location of
the wireless receiver.
Installation frame
Flat head
machine screw
Wireless receive
r
M8 nut
M8 large washer (standard accessory)
M8 large washer (standard accessory)
M8 spring lock washer
M8 nut
M8 hanging bolt
Main frame
Traps
Tapping screw
Drain hose
Clamp
Opposite
slope
Bumps
Conduct the installation correctly, and ensure that the water is draining correctly. It may lead to water leaks.
NOTE
5.5.2 Installation of remote control
(1) Mounting method of battery
Uncover the remote control switch, and mount the batteries (UM-4 × 2 pieces) in the
body regularly.
(Fit the poles with the indication marks, + & - without fail)
(2) Fixing to pillar or wall
(a) Conventionally, operate the remote control switch by holding in your hand.
(b) In the case of stationary operation service as by mounting on the holder for the
remote control switch, make sure that the locating place is satisfactory for access
service before installing it.
(c) Avoid installing it on a clay wall etc.
Wood screw
ø3.5 × 16
Remote control
switch
Battery
Cover
56
(2) Installation of outdoor unit
(a) Make sure that sufficient space for installation and service is secured.
(b) Fix the leg sections of the unit on a firm base which will not play.
Attach cushion pads, etc. between the unit and the mounting fixtures not to transmit vibration to the building.
(c) Attach a drain elbow, etc. under the drain port of the bottom plate to guide drain water.
(Drain elbow should not be used where days when temperature drops below 0°C continue for several days. Draining may be
disturbed by frozen water.)
(d) When installing the unit at a higher place or where it could be toppled with strong winds, secure the unit firmly with
foundation bolts, wire, etc.
5.5.3 Installation of outdoor unit
(1) Selection of installation location
(Please install with the customer’s consent in a location that follows the conditions listed below.)
(a) Where the following installation space is available, and where air does not gather.
(b) Where rain and sunlight do not directly hit the unit, and where there is enough air circulation.
(c) Also, where the unit cannot be buried by snow.
A location which can sustain the weight of the unit, and where noises and vibrations are not enhanced.
(d) Where blasts of cold or hot air and noise do not bother the neighbors.
(e) Where the unit does not receive heat radiation from other heat sources.
(f) Where there are no obstructions (animals, plants, etc.) to the suction inlet and blowing outlet.
(g) Where water may drain out.
(h) Please avoid the following locations.
1) Where there is constant exposure to harsh winds such as the top floors of a building. Also, locations with exposure to
salty air.
2) Where there are oil splashes, vapor, and smoke.
3) Where there are possibilities of flammable gas leaks.
(i) Installation space (on a flat surface)
Snow hood
Height: Must be over the possible snow deposit height
Air inlet
Air inlet
Air Outlet
100
100
600
No obstacles (Service space for electrical parts)
Unit : mm
Notes (1) Blowing out port and suction port on the back side of the unit can be
installed at a distance of 10cm from walls.
In case the barrier is 1.2m or above in height, or is overhead, the
sufficient space between the unit and wall shall be secured.
(2) When the unit is installed, the space of the following dimension and
above shall be secured.
(j) In heating operation, snow deposit on the heat-exchanger of outdoor unit must be
prevented for keeping the normal performance capacity.
(i) Snow-hood on outdoor unit as in drawing, will reduce the frequency of defrost
operation.
When installing the snow hood, take care so that the air outlet of the snow
hood will not face directly into the most windy direction.
(ii) Design the base higher than possible snow deposit.
(
)
57
5.5.4 Electrical wiring
[POWER SUPPLY CODE]
CENELEC code for cables required field cables.
H05RNR3G4.0
(e) After connecting the power supply wires, make sure to secure the wires with wiring clamps.
(2) Connecting the outside/inside crossover wires
(a) Ensure that crossover wiring is matched with crossover piping in A, B and C rooms.
(b) Use the crossover wires specified below. Different wires may cause heat generation and fire. Do not to use unspecified wires.
[INTERCONNECTING WIRING CODE]
CENELEC code for cables required field cables.
H05RNR4G1.5
(c) Make sure the terminal numbers on the terminal board of the indoor and outdoor connections are correct.
(d) After connecting the crossover wires to the terminal board, use wiring clamps to secure the wiring.
Use cables for interconnection wiring to avoid loosening of the wires. CENELEC code for cables Required field cables. H05RNR3G4.0 (Example) H Harmonized cable type 05 300/500 volts R Natural-and/or synth. rubber wire insulation N Polychloroprene rubber conductors insulation R Stranded core 3 Number of conductors G One conductor of the cable is the earth conductor (yellow/green)
4.0 Section of copper wire (mm
2
)
(1) Connection of the power lines
(a) This multi-type room air conditioner receives its power from outside.
(b) It is necessary to use a single phase 220/230/240 V 50 Hz for the power supply.
(c) An earth leakage breaker and a circuit breaker must be installed.
Their capacities are 25A.
(d) Use the power supply wires specified below. Different wires may cause heat generation and fire. Do not to use unspecified
wires.
Never bundle, wind or treat the power wires. Otherwise, heat or fire may be generated.
unit A unit B unit C
unit A unit B unit C
Outdoor unit
Circuit breaker
Earth leakage breaker
Indoor unit
58
5.5.5 Refrigerant Piping
(1) Limit
The maximum permissible length of the refrigerant pipes for the outdoor units, and the maximum permissible height difference for
the outdoor units are as shown below.
* If the total length for all the rooms exceeds the length of chargeless refrigerant pipe, additionally charge with refrigerant accord-
ing the item 4.
¡ The diameter of the refrigerant pipe:
¡ Outdoor unit and the total connectable indoor units (class kW):
Lower installation spot of the indoor unit A Upper installation spot of the indoor unit B Maximum height difference of the indoor units C
Length for one indoor unit
Total length for all rooms
Length of chargeless refrigerant pipe*
SCM60ZD-S
under 40m
under 10m
30m
under 25m
under 15m
under 25m
Height difference
Liquid side
Gas side
2.2 · 2.5 · 2.8 · 3.5kW
ø 9.52 · t 0.8
5.0 · 60 kW
ø 12.7 · t 0.8
ø 6.35 · t 0.8
Class of indoor unit (kW)
Diameter of joint pipe
A
B
C
Model
SCM60ZD-S
Total of indoor units (class kW)
11.0kW
(2) Connection of refrigerant piping
¡ The service valve corresponding to each indoor unit is as illustrated in the right figure.
¡ Regarding the change in the sizes of gas side pipes (usage of the variable joints); if a
5.0 and 6.0 kW class indoor unit (gas side pipe 12.7) is going to be connected to the
service valves (9.52), variable joints available as accessories must be applied to the
gas side service valves.
[Examples of use of variable diameter joints]
Connection of indoor unit of Class 5.0 to A unit.
¡ Securely fit the copper packing between the service valve and the variable diameter joint to prevent shifting.
¡ Cover the pipes with tape so that dust and sand do not enter the pipe until they are connected.
[Connection of pipes]
¡ When connecting the pipes to the outdoor unit, be careful about the discharge of fluorocarbon gas or oil.
¡ Make sure to match the pipes between the indoor unit and the outdoor unit with the correct service valves.
(1) Preparations
¡ Remove the flare nut (from both
liquid and gas sides).
¡ Remove the flare nut (from both
liquid and gas sides).
¡ Fit the removed flare nut to the joint pipe, and then flare it.
A dimensions
Liquid side: ø 6.35:9.1dia Gas side:
ø 9.52: 13.2dia ø 12.7: 16.6dia
Earth screw
Gas
Gas side service valve
Liquid
Liquid side service valve
Service valve for room C
Service valve for room B
Service valve for room A
ø9.52
ø9.52
ø9.52
ø6.35 pipe
ø12.7 pipe
Indoor unit
5.0 kW class
Liquid side service valve (ø6.35)
Gas side service valve (ø9.52)
Copper packing Variable diameter joint (ø9.52-ø12.7)
Service valve for room A
Indoor
Remove
Push
Outdoor
Remove
Push
90+0.5˚
A
59
(3) Air purging
(a) Remove the cap on both gas and liquid sides before starting operation. (b) After completing the operation, do not forget to tighten the cap (gas may leak). (c) Conduct air purging for all connected indoor units. ¡ Since the system uses service ports differing in diameter from those found on the conventional models, a charge hose (for R22)
presently in use is not applicable. Please use one designed specifically for R410A
¡
Please use an anti-reverse flow type vacuum pump adapter so as to prevent vacuum pump oil from running back into the system. Oil running back into an air-conditioning system may cause the refrigerant cycle to break down.
Note: Fully open the service valves (on both liquid and gas sides) after completing air purging
To protect the global environment, use a vacuum pump that do not release flourocarbon gas into the atmosphere. When a vacuum pump cannot be used due to certain conditions for installation, sufficient refrigerant is available for air purging with refrigerant for the outdoor unit.
(4) Additional refrigerant charge
(a) When the total refrigerant pipe length for all the rooms exceeds the length of the uncharged pipe (30m), additional refrigerant
is required.
(If 30m or less, additional charge is not required.)
(b) For this multi type room air conditioner, it is not necessary to charge the refrigerant for the total maximum length in all the
rooms.
*1: Charge amount at the time of shipment.
(c) Ensure that there are no gas leaks from the pipe joints by using a leak detector or soap water.
Procedure
1 Secure all flare nuts on both indoor and outdoor
sides to prevent leaks from the pipes.
2 Connect the service valves, charge hose, manifold
valve and vacuum pump as shown in the right fig­ure.
3 Fully open the handle Lo for the manifold valve,
and pump a vacuum for 15 minutes. Ensure that the meter is indicating -0.1 MPa (-76cmHg).
4 After vacuuming, fully open the service valve (both
liquid and gas sides) with a hexagon wrench.
5 Ensure that there are no gas leaks from the joints in
the indoor and outdoor units.
6 Repeat the above steps 1 ~ 5 for all connected
indoor units.
Model
SCM60ZD-S
Charged pipe length
(Amount of uncharged refrigerant) *1
Maximum total pipe length for all rooms
(Maximum amount of refrigerant)
On site additional charge
20g/m
30m (2200g)
40m (2400g)
Compound pressure gauge
Pressure gauge
Handle Hi
Handle Lo
-0.1MPa (-76cmHg)
Service valve for room B
Service valve for room A
Service valve (two-way valve)
Service valve (three-way valve)
Service Port
Open
Open
Gauge Manifold (Designed speci­fically for R410A)
Charge hose (Designed speci­fically for R410A)
Vacuum pump
Vacuum pump adapter (Anti-reverse flow type). (Designed specifically for R410A)
Charge hose (Designed specifically for R410A)
(2) Connection
Indoor Outdoor
¡ Secure the nut with a specified tightening
torque to avoid any gas leaks.
¡ Secure the nut with a specified tightening
torque to avoid any gas leaks.
¡ When air purging with a vacuum pump,
secure the nut with a specified tightening torque to avoid any gas leaks.
¡ When air purging with a refrigerant from
an outdoor unit, just temporarily secure the nut.
¡ Specified tightening torques are as follows:
Liquid side (ø 6.35): 17mm in width across flat of the flare nut: 14.0-18.0 N·m (1.4-1.8 kgf·m) Gas side (ø 9.52): 22mm in width across flat of the flare nut: 34.0-42.0 N·m (3.4-4.2 kgf·m) Gas side (ø 12.7): 24mm in width across flat of the flare nut: 49.0-61.0 N·m (4.9-6.1 kgf·m)
Liquid side Gas side
Liquid side
Gas side
60
5.5.6 Test run and handling instruction
(1) Inspection
Check according to the following check items.
(2) Test run
(1) Conduct the test run after turning on the power for 20 minutes.
(To prevent compression of the compressor liquid.)
(2) If the compressor does not operate after the operation has started, wait for 5 ~ 10 minutes.
(This may be due to a delayed start.)
(3) Carry out the test run for each unit individually. (If 2 or 3 units are tested at the same time, wrong wiring and wrong pipe
connections cannot be checked.) (4) After each individual test, run the units in all the rooms simultaneously and check the units. (5) Test both the cooler and the heater.
(Three-minute restart preventive timer)
When the air conditioner is restarted or when changing the operation, the unit will not start operating for approximately 3
minutes. This is to protect the unit and it is not a malfunction.
Installation test check points
Check the following points again after completion of the installation, and before turning on the power. Conduct a test run again and ensure that the unit operates properly. At the same time, explain to the customer how to use the unit and how to take care of the unit following the instruction manual.
After installation Test run
The power supply voltage is correct as the rating.No gas leaks from the joints of the service valve.Power cables and crossover wires are securely inserted and fixed
to the terminal board.
Each indoor and outdoor unit is properly connected (no wrong
wiring or piping).
Service valve is fully open.Refrigerant has been additionally charged (when the total pipe
length exceeds the refrigerant charged pipe length).
The pipe joints for indoor and outdoor pipes have been insu-
lated.
Earthing work has been conducted properly.
Air conditioning and heating are normal.No abnormal noise.Water drains smoothly.Protective functions are not working.Operation of the unit has been explained
to the customer.
(5) Heat insulation for joint
Heat insulation for joints
Position so the slit comes on top.
Vinyl tape
Cover the joint with insulation material for the indoor unit and tape it.
SKM, SRRM models
STM model
After checking each flare joint of the indoor unit for gas leaks, cover it with the attached insulating material and firmly secure with the attached bands at both ends.
Do not twist or flatten pipes. Care must be taken so as to prevent debris,
chips and water from entering the piping during installation work.
Band(accessory)
Pipe cover (accessory)
Tapping screw
Drain hose
Exterior tape
Crossover wires
Pipes
Pipe clamp
Apply exterior tape and shape along
the place where the pipes will be rou-
ted. Secure to the wall with a pipe
clamp. Be careful not to damage the
pipes and the wires.
Finish and fixing
61
(a) Modifying the indoor unit’s printed circuit board
• Cut the jumper (printed “WIRED REMOCON”) attached on the board. It is impossible to control by the wireless remote control after cutting the jumper.
Jumper (WIRED REMOCON)
5.5.7 Installation of wired remote control and super link adapter (SC-AD-E) (Optional parts) (STM, SRRM only)
Notes (1) Controlling multiple indoor units using a single remote control.
Up to 16 indoor units can be controlled with a single remote control.
a) Run 3-wire remote control lines between each of the indoor units. See “Cautions when extending remote control
lines” on page 62 concerning extended remote control lines.
b) Set the remote control communications address on “0” ~ “F” using rotary switch SW11 on the indoor unit’s control
board, taking care not to overlap the addresses of any of the units.
c) After turning the power on, press the AIR CON No. button to display the indoor unit’s address. Be sure to confirm
that the settings are displayed correctly in the remote control by using the
and
buttons to display the address
of each connected indoor unit.
(2) To connect the super link, the optional SC-AD-E (super link adapter) is required.
Beware of wrong connections in refrigerant piping and wiring
Make sure to match the piping and wiring from each unit to the outdoor unit.
Be careful because if connections are wrong, normal operation cannot be achieved and may damage the compressor.
[Correct connections] [Example of wrong connections]
A unit
A B C
B unit
C unit
Outdoor
unit
Indoor unit
Indoor unit
Piping Wiring
A unit
A
B C
B unit
C unit
Outdoor
unit
Indoor unit (1) Address [0]
Red
White
Black
Remote controller
ZYX
ZYX
Indoor unit (2) Address [1]
ZYX
Indoor unit (16) Address [F]
ZYX
Remote control signal line (with polarity) (Match up X , Y and Z when making connections.)
EXTERNAL INPUT
WIRED REMOCON
OPE PERMISSION CUSTOM
AUTO RESTART
LO TEMP
DIRT PREVENT
COOL ONLY
HI CEIL PANEL
50/60
SW12
J1 J2 J3 J4
WIRED REMOCON
62
2) Recessed fitting a) The Electrical box and remote control (shield wire
must be use in case of extension) are first embedded.
(b) Installation of wired remote control (Optional
parts)
(i) Selection of installation location
Avoid the following locations
1) Direct sunlight.
2) Close to heating device.
3) Highly humid or water splashing area.
4) Uneven surface.
(ii) Installation procedure
1) Exposed fiting a) Open the remote control case.
• Put a screw driver (flat-head) into the concavity
made on the upper part of a remote control unit and twist it lightly to open the casing.
b) The cord of a remote control unit can only be
pulled out in the upward direction.
• Cut off with nippers or a knife a thin walled part
made on the upper end of the remote control unit’s bottom casing, and then remove burrs with a file or the like.
c) Fix the remote controller unit’s bottom casing onto
a wall with two wood screws supplied as accesso­ries.
d) Connect the remote control to the terminal block.
Connect the terminals of the remote control to the indoor unit with the same numbers. Because the terminal block has polarity, the device becomes inoperative if there are wrong connections.
Terminals: xRed wire, YWhite wire, ZBlack wire
• Use a cord of 0.3mm2 (recommended) - 0.5mm
2
(maximum) for a remote control unit cord. Re­move a sheathe of the remote control unit cord for the section laid within the remote control unit casing. The length of each wire that should be left after a sheath is removed is as follows:
Black: 195mm, White: 205mm, Red: 215mm e) Replace the top casing as before. f) Use a cord clamp to attach the remote control cord
to the wall.
g) Set the functions according to the types of indoor
unit. See Section “Function Setting’’.
Thin walled part
Upper
Lower
Lower case
Upper
Lower
Lower case
Upper
Lower
Board
Wiring
XYZ
Red White Black
Upper case
Remote controller cord
Electrical box Not included
Upper
Lower
Cable outlet
Lower case
Upper
Lower
Cable outlet
Cut off with a knife or the like thin walled parts
intended for screw holes, and then fix it with
screws.
Two M4 screws (Head diameter must be 8mm) (not included)
(This side is not grounded)
Earth
Remote control switch
Remote control cord (Shielded wire)
Precation in Extending the Remote control cord
The shielded wire should be grounded at one side only.
Within 100-200m
…………
Within 300m
…………
Within 400m
…………
Within 600m
…………
0.5 mm
2
0.75 mm
2
1.25 mm
2
2.0 mm
2
× 3 cores × 3 cores × 3 cores × 3 cores
Maximum total extension 600m.
The cord should be a shielded wire.
For all types : 0.3mm
2
× 3 cores
Note (1) Use cables up to 0.5mm
2
(maximum) for those laid inside the remote control unit casing and connect to a different size cable at a vicinity point outside the remote control unit, if necessary.
Indoor unit
Length of the section where a sheath is removed
b) Remove the upper case to the remote control. c) Attach the lower case to the Electricl box with
two M4 screws. (Head diameter must be 8 mm). Choose either of the following two positions in fixing it with screws.
d) Connect the remote cord to the remote control.
Refer to [Exposed Fitting]. e) Installation work is completed by replacing the
top casing onto the bottom casing as before.
f) Set the function switch according to the type of
the indoor unit.
Refer to [Function setting].
63
(c) Setting functions using the wired remote control
(i) The default settings of this unit's functions are as follows: If you want to charge a setting, follow the procedure found in the
installation manual and set to your desired setting.
For the method of setting, please refer to the installation manual of a remote control unit.
1 Remote control unit functions (
FUNCTION
)
2 Indoor unit functions (I/U FUNCTION
)
(01)
02
03
04
05
06
07
08
(09)
10
(11)
12
13
14
15
16
17
(18)
Default
setting
GRILLE SET
AUTO RUN SET
TEMP S/W
MODE S/W
ON/OFF S/W
FANSPEED S/W
LOUVER S/W
TIMER S/W
SENSOR S/W
VENTI SET
TEMP RANGE SET
I/U FAN SPEED
MODEL TYPE
EXTERNAL CONTROL SET
ERROR DISP SET
POSITION
°C/°F SET
INVALID
50Hz AREA ONLY
60Hz AREA ONLY
AUTO RUN ON
AUTO RUN OFF
VALID
INVALID
VALID
INVALID
VALID
INVALID
VALID
INVALID
VALID
INVALID
VALID
INVALID
SENSOR OFF (Invalid)
SENSOR ON (Valid)
INVALID
VALID
NO VENTI
VENTI LINK SET
NO VENTI LINK
DISP CHANGE
NO DISP CHANGE
3 FAN SPEED
2 FAN SPEED
1 FAN SPEED
HEAT PUMP
COOLING ONLY
INDIVIDUAL OPERATION
SAME OPERATION FOR ALL UNITS
ERROR DISP
NO ERROR DISP
FIX (1 OF 4) (4 position stop)
IN MOTION (Free stop)
°C
°F
Grille lift panel setting
Remote control sensor setting
Indoor unit fan speed setting
ON/OFF
Louver control setting
(01)
(03)
04
05
06
(07)
(08)
(09)
(10)
Function
number A
Default
setting
Hi CEILING SET
FILTER SIGN SET
POSITION
EXTERNAL INPUT SET
ROOM TEMP OFFSET
FAN CONTROL
FREEZE PREVENT TEMP
FREEZE PREVENT CONTROL
(Heating room temperature offset)
Heating fan control
Louver control setting
STANDARD (Mild mode)
Hi CEILING 1
(Powerful mode)
NO DISPLAY
AFTER 180H
AFTER 600H
AFTER 1000H
1000HSTOP
FIX (1 OF 4) (4 positiion stop)
IN MOTION (Free stop)
LEVEL INPUT
PULSE INPUT
NORMAL OPERATION
VALID
NORMAL OPERATION
TEMP SHIFT +3˚C
LOW FAN
STOPLOW FAN (Intermittent operation)
TEMP Hi
TEMP Lo
FAN CONTROL ON
FAN CONTROL OFF
Function description
B
Setting
C
Function
number A
Function description
B
Setting
C
()
()
()
()
POWER FAILURE COMPENSATION SET
()
()
OPERATION PERMISSION PROHIBITED
Notes(1)
(2)
(3)
Setting marked with [] are the default setting. Setting marked with [
*
] are those that are set automatically according to an indoor unit or an outdoor unit connected. Please check default settings with the indoor unit's installation manual. The items described in ( ) in the function number A cannot set .
Notes(1)
(2)
(3)
(4)
Setting marked with [] are the default setting. Setting marked with [
*
] are those that are set automatically according to an indoor unit or an outdoor unit connected. Please check default settings with the indoor unit's installation manual. When Item 17 : POSITION is changed, please also change Item 04 POSITION setting found in Indoor unit functions. The items described in ( ) in the function number A cannot set .
*
*
*
*
64
(ii) Function setting method
1) Stop the air conditioner
2) Press the SET and MODE buttons simultaneously
for 3 seconds or longer.
The screen display will be switched as follows:
SELECT ITEM
SET"
FUNCTION SET
3) Press the SET button.
The unit will enter the function setting mode. The
screen display will charge to
FUNCTION
.
4) Check which category your desired setting belongs to,
FUNCTION (Remote control unit function) or I/U
FUNCTION
" (Indoor unit function).
5) Press either or button.
Select either
FUNCTION ” or “I/U FUNCTION ”.
6) Press the SET button.
When “
FUNCTION ” is selected.
1 “DATA LOADING (blinking)
FUNCTION
01 GRILLE SET (Function number: A, Function description: B)
The screen display will be switched like this.
2 Press either
or button.
Function number: A, Function description: B from the list of remote control unit functions will be displayed one by
one. Select a desired function.
3 Press the SET button.
The screen display will be switched as follows:
SETTING
“Setting: C” (ex. “AUTO RUN ON”)
4 Press either
or button.
A list of Settings: C will be displayed one by one. Select your desired setting.
5 Press the SET button.
The selected setting is displayed
for 2 seconds, then followed by
SET COMPLETE and the
function setting process is
completed.
Then the screen display will be
swiched to Function number: A, Function description: B, so
if you want to continue to set an-
other function, repeat the steps as
explained above.
To finish the function setting pro-
cess, please proceed to Step (iii).
Operating guide message Function description: B , Settting: C
Function number: A
Previous screen buttonIndoor unit selector button
Confirm Button
Finish Button
Selector button
Start Button
AUTO RUN SET
AUTO RUN SET
AUTO RUN ON
AUTO RUN ON AUTO RUN OFF
SET COMPLETE
Function number: A
Function description: B
* When Ò AUTO RUN SET Ó is selected.
Setting: C
FUNCTION
I/U FUNCTION
FUNCTION SET
65
When “I/U FUNCTION ” is selected.
1 The screen display will be switched as follows:
I/U SELECT”
SET” “I/U No.00” (blinking)
2 Press either
or button.
Select the indoor unit number that you want to change settings. If only one indoor unit is connected, the indoor unit number will not charge, so please proceed to Step 3. If “ALL I/U
” is selected while indoor group control is in effect, you can set all units to the same settings.
3 Press the SET button.
Indoor unit number indication will change from blinking to lit continuously, The screen display will be switched as follows: "DATA LOADING" (blinking for about 2 to 23 seconds)
FUNCTION” “05 EXTERNAL INPUT SET”
(Function number: A, Function description: B)
4 Press either or button.
“Function number: A, Function description: B” from the list of indoor unit functions will be displayed one by one. Select a desired function.
5 Press the SET button.
The screen display will be switched as follows: “
SETTING” “Setting: C” (ex. “LEVEL INPUT”)
6 Press either
or button.
A list “Setting: C” will be displayed one by one. Select your desired setting.
7 Press the SET button.
The selected setting is displayed for 2 seconds, then followed by “SET COMPLETE” and the function setting process is completed. Then the screen display will be switched to “Function number: A, Function description: B” so if you want to continue to set another function, repeat the stepa as explained above. To finish the function setting process, please proceed to Step 8.
8 Press AIR CON No. button.
The screen display will go back to the indoor unit selection screen (ex. “ I/U No.00”).
(iii) Press the ON/OFF button.
This ends a function setting process. Even if a function setting process is not completed, this ends the process. Please note that any setting that is not completed will become void.
¡ Pressing the RESET button during a function setting process will allow you to go back the previous
step. Please note that any setting that is not completed will become void.
¡ Method of checking the current setting
While following the above mentioned step, the setting that appears when the SET button is pressed for each “Function number: A, Function description: B” is the current setting “Stting: C”. (When "ALL I/U
" is selected, the setting of
the indoor unit with the lowest number is displayed)
¡ Settings are stored in the controller and not lost even a power outage occurs.
I/U No.00
* When
05
EXTERNAL INPUT SET is selected.
05
Function number: A
Function description: B
EXTERNAL INPUT SET
05
Settings: C
LEVEL INPUT
66
12
Function No. A
(Example) If the upper limit is set at 28˚C
Function Contents B Setting Contents C
TEMP RANGE SET
DISP CHANGE
NO DISP CHANGE
Control Contents
The remote controls display and sent data upper limit changes to 28°C.
The remote controls display upper limit remains at 30ºC and only the upper limit of the sent data is changed to 28°C.
(iv) Changing the remote control’s temperature setting range
1) The temperature setting range of the remote control can be changed.
Through remote control button operations, the upper limit and lower limit set temperature values can be changed individu-
ally.
During heating operation, the changed upper limit value becomes valid and at times other than during heating operation,
(during cooling, dehumidification, auto and fan operation), the changed lower limit value becomes valid.
Range of Possible Changes
Upper Limit Value: 22~30ºC (valid during heating) Lower Limit Value: 18 ~ 26ºC (valid at times other than during
heating)
2) Operation
a) With the remote control in the stopped state, press the SET and MODE buttons simultaneously for 3 seconds or
longer. The display will changed from
SELECT ITEM
SET
FUNCTION SET
b) Press the
button once. The display will change to TEMP RANGE
.
c) Press the SET button to enter the temperature range setting mode.
d) Using the
or
button, select Hi LIMIT SET
or Lo LIMIT SET
, the press the SET button.
e) If Hi LIMIT SET is selected,
1 The display changes from
SET UP” “Hi LIMIT 22ºC (flashing).
2 Using the
button, select the upper limit value. Display example: Hi LIMIT 22ºC (flashing)
3 Press the SET button to fix the setting. Display example: Hi LIMIT 22ºC (lighted up)
f) If Lo LIMIT SET is selected,
1 The display changes from
SET UP Lo LIMIT 26ºC
(flashing).
2 Using the
” button, select the upper limit value. Display example: “Lo LIMIT 26ºC
(flashing)
3 Press the SET button to fix the setting. Display example: “Lo LIMIT 26ºC (lighted up)
g) Press the ON/OFF button to end the setting procedure.
(The procedure also ends if the ON/OFF button is pressed during the setting operation. However, settings which have
not been fixed become invalid, so exercise caution.)
If the RESET button is pressed during a setting operation, the display returns to the previously displayed setting screen. However, settings which have not been fixed become invalid, so exercise caution.
*If NO DISP CHANGE” is selected in No. 12, “TEMP RANGE SET” of the remote control’s functions, of the function
setting modes, the remote control’s display does not change even if the temperature range has been changed.
67
(d) SUPER LINK ADAPTER (SC-AD-E)
(i) Functions
1) Transmits the settings from the Super link option to the indoor units.
2) Returns the priority indoor unit data in response to a data request from the Super link option.
3) Inspects the error status of connected indoor units and transmits the inspection codes to the Super link option.
4) A maximum of 16 units can be controlled (if in the same operation mode).
(ii) Wiring connection diagram
SC-AD-E
A
B
X
Y
Z
X
Y
Z
Blue
Blue
Red
White
Black
Master/Slave address
Network address [00] ~ [47]
Connection to super link (total length of wires: 1000 m maximum)
0.75 ~ 2.0 mm
2
2-core
Connection to the terminal block for remote control (polar) (total length of wires: 600 m maximum)
No. Name ot the recommended signal wire
1 Shielding wire 2 Vinylcabtire round cord 3 Vinyl cabtire round cable 4 Control vinyl insulated, vinyl sheath cable
Master/Slave Address
SW 3-1
ON Master
OFF Slave
Shielding wires:
100 ~ 200 m ................. 0.5 mm
2
× 3-core wires
~ 300 m ................. 0.75 mm
2
× 3-core wires
~ 400 m ................. 1.25 mm2 × 3-core wires
~ 600 m ................. 2.0 mm
2
× 3-core wires
Make sure to ground one side only of the shielding wire.
1) Set the super link network address with SW1 (10-position) and SW2 (1-position).
2) Without a remote control (no wired remote control and no wireless remote control), set SC-AD-E SW3-1 to ON (Master).
Outdoor unit
Internal/external Crossing
Indoor unit
Remote control
SC-AD-E
Network options
X Y Z
X Y Z
X Y Z
A B
A B
Outdoor unit
Internal/external Crossing
Inside
Inside Inside Inside
RR
SC­AD-E
Network options
Outdoor unit
Internal/external Crossing
Inside
Inside Inside Inside
RR
SC­AD-E
Outdoor unit
Internal/external Crossing
Inside
Inside Inside
RR
SC­AD-E
Network options
Outdoor unit
Internal/external Crossing
Inside
Inside
SC­AD-E
Network options
Basic Connections
Plural Controls by Multiple Remote Controls. Mixture of Multiple Units
* Transmit the information of plural “Master”
units to the network.
• Transmit the abnormalities of the “Slave” units to the network.
s Setting the plural “Master/Slave” units with the dip SW of the
printed circuit board.
s Setting the “Master/Slave” remote controls with the dip SW of
the remote control board.
Without Remote Control
Plural Controls by Multiple Remote Controls. Mixture of Multiple Units
s Set “00” ~ “47” with the address SW (rotary SW)
of the SC-AD-E.
s Set the SC-AD-E dip
SW to “Master” SW3­1 ON.
The network option
SLA-1-E is not allowed (This will disturd switching of the operation mode)
68
(d) Installation procedure
1) Mount the duct for the air inlet grille to the indoor unit
using the 10 tapping screws provided. The tapping screws
on the drain pan receiver side are also used for mounting
the duct for the air inlet grille. They must first be removed
and reinstalled after the duct for the air inlet grille is in
place. A guideline for the height is to secure the assembly
so that the lower surface of the duct for the intake grille is
approximately 10 mm above the bottom surface of the
ceiling.
2) Remove the center screw for the air inlet grille and open
the grille as shown in the illustration. Next, insert the air
inlet grille into the duct for the air inlet grille and secure it
with the pan-head screws (the long screws).
3) Use the pan-head screws to make the small adjustments
in height. The height dimension on the installation dia-
gram allows for adjustment within range of 80 to 100 mm.
If the pan-head screws are completely tightened, the height
will be 80 mm.
5.5.8 Installation of optional parts (Ducted type)
Table of optional parts
Bottom air inlet grille set RTS12
1 Rear inlet filter set
RBF12
2 Duct joint for air outlet plate
RFJ22
3 Drain up kit
RDU12E
4
(1) Bottom air inlet grille set
(a) Part No.: RTS12 (b) Parts list
(c) Installation
Name Qty.
1
1
10
4
Air inlet grille
Duct for air inlet grille
Tapping screw
Pan-head screws
740
Indoor unit
762 (Ceiling opening dimensions)
258 (Ceiling opening dimensions)
278 (Ceiling opening dimensions)
782 (Panel dimensions)
11
2
10
11 11.5455
Indoor unit
Ceiling surface
2
10
2
10
2
10
230
Air outlet side
80 ~ 100
(Drain pan receiver)
Pan-head screw
Air inlet grille
Tapping screw
Duct for air inlet grille
Indoor unit
Unit: mm
69
Indoor unit
(Flat surface drawing)
215 310 215 125
230
97 455
570
310130 130 97
Round duct connection port
95 95
190
ø 150
(3) Duct joint for air outlet plate
(a) Part No.: RFJ22
This duct joint is to be used for the connection of a round duct (ø 150 mm) to an indoor unit.
(b) Part list
(d) Installation procedure
Use the tapping screws to mount the duct joint to
the front of the indoor unit. Use care to prevent
gaps from forming at the joining surfaces with
the indoor unit. Use insulation at the connecting
areas between a round duct and the duct joint to
prevent condensation.
(c) Installation
Name Qty.
1
8
60
Duct joint
Tapping screws
Heat insulation materials (15x15xt3)
Duct joint
Tapping screws
(8 locations)
Indoor unit
Unit: mm
(2) Rear inlet filter set
(a) Part No.: RBF12
(b) Installation
Do not use this filter set alone.
There are two inlet ports: lower inlet port (normal) and rear inlet port.
1) Detach the rear panel and the hanger metal screwad onto the rear
panel from an indoor unit.
2) Attach the removed hanger metal to the frame of the filter set with small panhead
screws. (One screw each on the right and left sides of the frame is designed to fasten them together onto the main unit).
3) Attach the filter set onto the point where the rear panel was attached with tapping screws. (The rear panel will become of
no use anymore)
Hanger metal
Bracket for filter fixing
Tappping screw
Indoor unit
Pan-head screw
Filter set
70
Air flow and external static pressure characteristics (Heating: Hi) SRRM25ZE-S, 35ZE-S, 50ZE-S, 60ZE-S
Air inlet grille air flow and friction loss characteristics (Part No.: RTS12)
Air flow (m3/min)
Pressure loss Pa (mm Aq)
2345678910
30(3)
20(2)
10(1)
0
Air flow (m3/min)
Static pressure Pa (mmAq)
8 9 10 11
Standard High
Standard Low
Standard Medium
60(6)
50(5)
40(4)
30(3)
20(2)
71
(4) Drain up kit
(a) Part No. : RDU12E (b) Accessories
(d) Installation of drain up kit
1) Fix the drain up kit on the right side of the
inside unit with tap screws.
2) Insert the drain hose fully and securely to
the drain sockets of the inside unit and the
drain up kit.
3) Connect the drain up kits connectors for the
drain pump (red color 2P) and the float
switch (black 2P) to the connectors of the
control box. (The control boxs connectors
for the drain pump and the float switch are
also red and blace respectively.) Note that
the controls connector for the float switch
is already connected to the inside units con-
nector for the float switch, so disconnect
them and connect it to the drain up kits con-
nector for the float switch and fix it with the wire clamp.
(c) Installation of drain up kit
Name
Drain pump
Drain hose
Hose clamp
Tapping screw
No.
1
2
3
4
Qty.
1
1
1
4
455
Control
Fitting for drain hose
254
740
124
186
224
Max. 500
23024
Vinyl chloride pipe VP-25
267 176 62
A
VIEW A
Indoor unit
4 Tapping screw
2 Drain hose
WH
WH
WH
For indoor unit For float switch
For drain pump
WH
RD
BK
RD
RD
WH
RD
RD
BK
For indoor unit
Unit: mm
72
4) Use hard PVC general purpose pipes VP-25 sold on the market
for drain pipes after draining up.
5) Tighten the PVC pipe securely with the attached clamp after
inserting it in the drain socket.
6) The drain pipe must have downward inclination gradient of 1/
100 or more, and take care not to make a trap or uphill pass.
7) When connecting the drain pipe, take care not to apply force on
the pipe of the unit, and clamp the pipe as close as possible to
the unit.
8) Don’t attach air purge pipe, because the drain might spout.
9) Be sure to provide heat insulation to the indoor side drain pipe.
Drain hose
Down gradient (1/100 or more)
Up hill pass
Trap
3 Hose clamp
73
5.6 MAINTENANCE DATA
5.6.1 Trouble shooting
(1) Trouble shooting to be performed prior to exchanging PCB, (Printed circuit board) [Common to all models]
All the models described in this chapter are controlled by a microcomputer. When providing maintenance service to customers it
is necessary to understand the function controlled by a micro computer thoroughly, so as not to mistakenly identify correct opera-
tions as mis-operations. It is also necessary to perform the following simple checks before conducting detailed checks or exchang-
ing printed circuit board.
Before exchanging Printed circuit board
Claim call from the user
Ascertain the nature of the claim.
Ascertain the operation status.
Does the trouble occur again?
Is this nonsense claim?
Operate the unit.
Does the trouble occur again?
Temporarily turn off the power source and turn it on again in about 1 min. and turn the unit on again.
YES
NO
YES
YES
Does the trouble occur again?
Disconnect connectors and connect them again.
Operate the unit again after confirming that the fuse and the varistor equipped on PCB does not burn out.
Carry out checks according to detailed check process (See later page)
Unit did not cool, etc.
¡ Is the power on? ¡ Is the thermostat setting correct?
(Not too high?)
¡ Is the unit in a timer operation? ¡ Does user understand function?
etc.
¡ Explain the function of the unit to user.
No need for PCB change
Check further the status when the trouble occurred (such as the timer of occurrence, power failures, thunder, use status of other electrical appliances, etc.). Clarify the reason for the problem and explain it thoroughly to the user.
No need for PCB change
Microcomputer runaway due to power source conditions is a possible cause.
No need for PCB change
The cause is defective connector contact.
YES
NO
NO
NO
74
(2) Indication of self diagnosis
Indoor unit
indicator
Outdoor unit
indicator
(LED 5)
Wired remote control display (optional parts)
Description of
trouble
Cause Conditions of flashing
On for 4 sec­onds and off for 4 seconds
Outdoor heat exchan­ger sensor error
Indoor heat exchanger sensor (1) error
Room temperature sensor error
Outdoor air tempera­ture sensor error
Current cut
Discharge pipe sensor error
Comp. suction sensor error
Over heat of compressor
Indoor heat exchange sensor (2) error
Closed service valve Indoor heat exchanger sensor (1) error
Indoor fan motor error
Broken discharge pipe sensor wire Connector poor connection
When heat exchanger sensor (1) temperature of –20 °C or under continued for more than 15 seconds while operation is stopped. (This is not displayed during operation.)
When room temperature sensor temperature of –20 °C or under continued for more than 15 seconds while operation is stopped. (This is not displayed during operation.)
When air conditioner is operating and indoor fan motor is turned ON, indoor fan motor speed of 300 rpm or under continued for more than 30 seconds. (Air conditioner stops.)
After cooling starts, when the temperature difference at the indoor heat exchanger sensor (1) after 13 minutes and after 16 minutes is greater than –2ºC, operation is stopped.
When outdoor air temperature
sensor
temperature of –20 °C or under continued for more than 10 seconds while operation is stopped. (This is not displayed during operation.)
When heat exchanger sensor temperature of –20 °C or under continued for more than 10 seconds while operation is stopped. (This is not displayed during operation.)
When converter output current which exceeds setting value is detected. (Compressor stops.)
When heat exchanger sensor (2) temperature of ­20°C or under continued for more than 15 seconds while operation is stopped. (This is not displayed during operation.)
After the decision speed has been 0 rps or more for 9 continuous minutes and the discharge pipe sensor has sent a 10 second or more broken wire signal. (Compressor is stopped.)
When discharge pipe sensor value exceeds setting value. (Compressor Stops.)
Current safe stop
When the decision speed is 30 rps or less and the current save has operated. (Compressor stops)
Overload operation Overcharge
Gas shortage Defective discharge pipe
sensor
Error of signal trans­mission
If serial signal cannot be sent or received for 1 minute and 55 seconds continuously.
Defective power supply Broken signal wire Defective indoor/outdoor unit circuit boads.
Broken heat exchanger sensor (2) wire Connector poor connection Disconnected sensor
Drain abnormality (STM, SRRM only)
Float switch motion
Drain at reverse gradient Float switch defective
Closed service valve Heat exchanger sensor (1) is disconnected.
Broken comp. suction sensor wire Poor connector connection
When comp. suction sensor temperature of
-20°C or under continued for more than 10 seconds while operation is stopped.
Compressor lock
Defective compressor Defective outdoor PCB
When the motor for the compressor does not turn 1/12 revolution 0.044 second after it has been started.
Error of wired remote control wiring
Broken wired remote control wire Defective indoor unit boards
Broken heat exchanger sensor (1) wire Connector poor connection Disconnected sensor
Broken room temperature sensor wire Connector poor connection
Broken heat exchanger sensor wire Poor connector connection
Broken outdoor air temperature sensor wire Poor connector connection
Defective fan motor Connector poor connection
Compressor locking Open phase on compressor output Shortcircuit on power transistor
When an error with the outdoor unit causes an error stop, or when the input current is measured at 1 A or less for 3 continuous minutes or more. (Compressor is stopped.)
Defective power transistor. Broken compressor wire Compressor blockage
Trouble of outdoor unit
RUN light
1 time
flash
2 time
flash
4 time
flash
5 time
flash
6 time
flash
7 time
flash
Keeps
flashing
Keeps
flashing
Keep
flashing
Keep
flashing
Comes
on
Comes
on
Comes
on
Comes
on
Comes
on
2 time
flash
TIMER
light
Comes
on
Comes
on
Comes
on
Comes
on
Comes
on
Comes
on
1 time
flash
2 time
flash
4 time
flash
5 time
flash
1 time
flash
2 time
flash
3 time
flash
5 time
flash
6 time
flash
2 time
flash
E6
E7
E9
E6
E16
E6
E38
E37
E39
E53
E42
E59
E58
E36
E5
E60
E1
The wired remote control wire Y is open. The wired remote control wires X and Y are reversely connected. Noise is penetrating the wired remote control lines. The wired remote control or indoor control PCB is faulty. (The communications circuit is faulty.)
Stays off
Stays off
Stays off
Stays off
Stays off
Stays off
Stays off
Stays off
Stays off
1 time flash
2 time flash
3 time flash
5 time flash
6 time flash
7 time flash
75
(3) Inspection procedures corresponding to detail of trouble
Sensor error
[Broken sensor wire, connector poor connection]
Is connector connection good?
YES
YES
NO
NO
Replace PCB.
Is sensor resistance value good?
Correct connection.
Replace sensor.
30
25
20
15
10
5
30
20
10
40 50 60
7
0
0
–10
Temperature (˚C) Resistance (k) Temperature (˚C) Resistance (kΩ)
0 164 70 8.7
5 127 75 7.3
10 99 80 6.2
15 78 85 5.3
20 62 90 4.5
25 50 95 3.9
30 40 100 3.3
35 32 105 2.9
40 26 110 2.5
45 21 115 2.2
50 17 120 1.9
55 14 125 1.6
60 12 130 1.4
65 10 135 1.3
Sensor temperature characteristics (Room temp., indoor and outdoor unit heat exchanger temp., outdoor air temp., suc­tion pipe temp.)
Discharge pipe sensor temperature characteristics
Temperature (˚C)
(Shortcircuit)
(Broken wire)
Resistance (kΩ)
Current cut
[Open phase on compressor output terminal, compressor lock]
YES
YES
NO
NO
YES
NO
¡ Check compressor wiring visually.
¡ Check insulation resistance. (1 M or over)
¡ Check coil wire resistance. (Few Ω)
Does current cut operate when operating inverter with compressor wire disconnected?
Is output voltage applied to all 3 phases of power transistor?
Is there any shortcircuit?
Inspect compressor.
Defective inverter
Defective inverter
Secure space for suction and blow out.
If check results are normal, compressor is locked.
76
Outdoor unit error
[Broken power transistor, broken compressor wire]
Is output voltage applied to all 3 phases of power transistor?
YES
YES
NO
NO
Inspect compressor. (Broken coil wire)
Is compressor wiring connected securely?
Connect securely.
Current safe stop
[Overload operation, compressor lock, overcharge]
Defective inverter
Secure space for suction and blow out.
Discharge refrigerant.
Is refrigerant charge quantity adequate?
Is outdoor ventilation condition good?
Inspect compressor.
Defective inverter
YES
YES
NO
NO
YES
Compressor overheat
[Gas shortage, defective discharge pipe sensor]
Is discharge pipe sensor resistance value good?
Is sufficient quantity of refrigerant circulated?
Defective inverter
YES
YES
NO
NO
YES
NO
Gas shortage
Connector connection check, resistance value check, replacement of discharge pipe sensor
Does trouble persist after charging gas?
Clogged capillary tube, etc.
Indoor fan motor error
[Defective fan motor, defective indoor PCB]
YES
YES
NO
NO
Is connector connection good?
Is voltage applied to fan motor?
(Between White - Red)
Defective fan motor
Correct connector connection.
Defective indoor unit PCB
77
Compressor lock
[Defective compressor, defective outdoor PCB]
NO
YES
¡ Check compressor wiring visually.
¡ Check insulation resistance. (1 M or over)
¡ Check coil wire resistance. (Few Ω)
Is output voltage applied to all 3 phases of power transistor?
Inspect compressor.
Defective inverter
If check results are normal, compressor is locked.
Serial signal transmission abnormality
Is this a recurring error when reset­ting power supply?
Is the wiring connection between the in­door and outdoor unit improperly wired?
Is AC 220/230/240 V measured between terminals
1
and 2 on the outdoor unit?
Is the electrical system operating properly (fuse, reactor, etc.)?
Does the voltage between terminals 2 and 3 on the outdoor unit oscillate be­tween approximately DC 0 and 12 volts?
Does the voltage between terminals 2 and 3 on the indoor unit oscillate be­tween approximately DC 0 and 12 volts?
Correct indoor and out­door unit connections.
Defective indoor unit circuit board.
Defective outdoor circuit board
This is due to a tem­porary cause (interfer­ence, etc.) and is not a failure of the unit.
Defective indoor unit circuit board. Inspect interconnection wire.
Inspect interconnec­tion wire.
Replace fuse and re­actor.
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
(1)
Possible causes include interference from the lighting, spontaneous load in­terference, power supply interference and radial interference.
[Indoor/outdoor printed circuit board defect Outdoor power source abnormality]
Drain abnormality (STM, SRRM only)
[Drain piping defective, pump defect]
YES
Has an overflow developed?
Is the drain piping clogged or at the wrong gradient?
Is the float switch operating?
Indoor printed circuit board is defective.
Is there output for drain motor driver?
YES
YES
Drain motor is defective. Inspect wiring.
Inspect float switch.
Repair and clean.
Indoor printed circuit board is defective.
YES
NO
NO
NO
NO
78
(4) Phenomenon observed after shortcircuit, wire breakage on sensor.
(a) Indoor unit
Phenomenon
Sensor
Shortcircuit Broken wire
Cooling Release of continuous compressor operation command
Heating Continuous compressor operation command is not released.
Cooling System can be operated normally.
Heating High pressure control mode (Inverter stop command)
(b) Outdoor unit
Phenomenon
Sensor
Shortcircuit Broken wire
Cooling System can be operated normally.
Heating Defrosting is not performed.
Cooling System can be operated normally.
Heating Defrosting is not operated.
All modes
Defrosting is performed for 10 minutes at approx. 1 hour.
Defrosting is performed for 10 minutes at intervals of approx. 30 minutes.
Compressor stop (There is no inverter output.)
Operation mode
Room temperature sensor
Continuous compressor operation command is not released.
Release of continuous compressor operation command
Continuous compressor operation command is not released. (Anti-frosting)
Hot keep (Indoor fan stop)
Heat exchanger sensor
Operation mode
Heat exchanger sensor
Outdoor air temperature sensor
Discharge pipe sensor
Compressor overload protection is disabled. (Can be operated.)
(5) How to make sure of remote control
Is remote
control
normal?
YES
Again pushing operating swith
Operating the unit?
NO
Does
unit ON/OFF
button
operates?
Operating the unit.
NO
NO
YES
YES
Remote control defects
Abnormality is not found.
LO
MED
HI
AUTO
HI POWER
ECONO
ON OFF
AM PM
(a) Press the reset switch of the remote control.
(b) If all LCD are displayed after zero (1) display, it is ba-
sically normal.
Replace the display.
Control problem on main unit
Is the unit
operable with remote
control?
Normal
Defective remote control
NO
YES
(1)
Note (1) Check method of remote control
79
(6) Indoor electrical components inspection flowchart
Is there voltage between terminal blocks 1 and 2 ? (AC 220/230/240 V)
Indoor electrical components are normal.
Is there voltage between CNC (1) and (2) on the secondary side of the transformer? (Approx. 12 V)
Is the voltage between terminal blocks 2 and 3 oscillating between DC 0 and 12V?
Inspect power source for outdoor unit.
Replace fuse.
Replace the transformer.
Replace printed circuit board.
Is the fuse burnt out? (3.15 A)
YES
YES
YES
YES
NO
NO
NO
NO
80
(7) Inverter failure diagnosis
If the results of the diagnosis in Item (3) indicate that the inverter is defective, perform the following inspection on the inverter.
(a) Diagnosis procedure
Is DC280V imposed between the power transistor P and N?
Is there output at CNN, CNH on the printed circuit bord (CPU)?
Is the voltage at U, V and W of
the power transistor?
Is the diode stack good?
Is condenser good?
Is there conducitvity in the inductor?
Is the fuse good?
Is the varistor good?
Is the noise filter good?
Fuse is defective e Replace
Varistor is defective e Replace
Noise filter is defective e Replace
The printed circuit board (CPU) is defective
e Replace
The printed circuit board (POWER) is defective
e Replace
The power transistor is defective e Replace
YES
YES
YES
YES
YES
YES
YES
Condenser is defective
e Replace
Inductor is defective
e Replace
The diode stack is defective
e Replace
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
YES
Inspect compressor
81
SWITCHING
POWER CIRCUIT
EEV-C
P
L-1
N-1
L
N
BK
WH
1
2
3
RD
20S
G2
~
~
+
-
CNI
RAM DATA
URD
W
CM
V
PWB ASSY(POWER) PWB2
F1
250V 20A
F1
200V 2A
EEV-BEEV-A
Tho-D
Tho-A
Tho-R
Tho-C
1
2
3
4
5
6
7
8
HEATER
F
250V 20A
EARTH
1
2
3
BR
1
2
3
BL
BK
BK
BK
WH
WH
WH
1122
CNO
CNP
CNQ
CNB CNC
CND
CNJ CNK CNL
CNG
RD
BK
P_1N_1
P_1
123456 123456 123456
12
CNN CNH
1234567891011121312345
12345 12345678910111213
PWB ASSY(CAPACITOR) PWB3
PWB ASSY(CPU) PWB1
NW
V
U
DC-P
DC-N
N1
L
N2
P2
BK
C1 C2 C3 C4
2
1
IC12 Q11
RD
BK RD
BL
GR
BL
GR
L-OUT2
AC.L
AC.N
N-OUT2
CNG
CNH
T1
T2
DS1
AF-L2
N_3
G3
AF-L1
OR OR
L
OR OR
Y/G
Y/G Y/G
WH
BK
WH
BK
Power source
1 Phase
220/230/240V
Unit
A
Unit
B
Unit
C
Black
Red
White
Yellow/Green
BK
RD
WH
Blue
Yellow
BL
Brown
BR
Gray
GR
Orange
OR
Y
Y/GN
Color symbol
NF
NF
NF
LED4
Unit A
LED5
ERROR
LED2
Unit C
LED3
Unit B
FMo
CNS
1
3
7
5
CAP1
CAP2
Me
Lo
COM
CFO
OR
Y
BK
BL
RD
WH
Inspection of resistance value of discharge-
pipe sensor.
Remove the connector and check the resistance value.
See the section of sensor characteristics on page 75.
Inspection of electronic expansion valve
To test if there is voltage.
(Voltage is only applied to the electronic expansion valve when the valve angle is be-
ing changed.)
Red to white
Red to Orange
Brown to yellow
Brown to blue
If the expansion valve does not operate as shown above, it is defective.
Normal if there is approximately DC 5 V 10 seconds
after the power supply is turned on.
}
Display lamp inspection
LED 5 (Abnormality display lamp - Red)
LED 2 to 4: (Light display for each room -
Green)
ON or flashing: Protection function operating
ON when there is a serial signal being re-
ceived among each of the indoor units.
OFF during ignition, stop (including no
connection), abnormality
*
Tester probe
Normal
condition
,
+ (OR)
+ (OR)
~ (BL)
~ (GR)
.
~ (BL)
~ (GR)
(BK)
(BK)
(When tester probes
are inverted, the read-
ing should be approx.
10~20.)
Inspection of diode stack (DS1)
Power supply and serial
signal inspection
1 to 2: AC220/230/240V
2 to 3: Normal if the voltage
oscillates between DC
0 and approx. 12V
Inspection of inductor conductivity
Remove the connector and check for conductivi-
ty. It must be conductive.
Inspect power
transistor.
Remove the fasten termi-
nal and test output vol-
tage.
*
Check fuse. There should be conductivity.
Approx. DC 280 V
CAUTION – HIGH VOLTAGE
(b) Outdoor unit inspection points
High voltage is produced in the control box. Don't touch
electrical parts in the control box for 5 minutes after the
unit is stopped.
u * Check these points with the power supply on.
SSCM60ZD-S
82
Liquid side
Gas side
Check joint
Service hose
Charge hose
Vacuum pump
Refrigerant cylinder
Gauge manifold
5.6.2 Servicing
(1) Evacuation
The evacuation is an procedure to purge impurities ...... noncondensable gas, air, moisture from the refrigerant equipment by using
a vacuum pump. Since the refrigerant R410A is very insoluble in water, even a small amount of moisture left in the refrigerant
equipment will freeze, causing what is called water clogging.
¡ Evacuation procedure
(a) Check to ensure that there is no internal pressure in the unit. If there is an internal pressure, it
should be relieved through the check joint.
(b) Connect the service hoses of the gauge manifold to the check joint of the gas & liquid piping.
(c) Connect a vacuum pump to the charge hose
A
. Repeat evacuation in the following sequence.
Stop the vacuum pump.
(2) Refrigerant charge
(a) Discharge refrigerant entirely from the unit and evacuate the unit.
Note: Addition of refrigerant without evacuation is unreasonable, because it will result in low charge or overcharge.
(b) Keep the gauge manifold and connect a refrigerant cylinder to the unit.
(c) Record the weight of the refrigerant cylinder on the balance. This is necessary for making sure of the charged refrigerant
amount.
(d) Purge air from the charge hose
A
Firstly loose the connecting portion of the charge hose A at the gauge manihold side and open the valve 3 for a few
seconds, and then immediately retighten it after observing that gas is blow out from the loosened portion.
(e) Open the valve 1 and 3 after discharging air from the charge hose
A
, then the liquid refrigerant begins flowing from the
cylinder into the unit. Be sure to erect the refrigerant cylinder upright to let liquid refrigerant flow into the unit.
(f) When refrigerant has been charged into the system to some extent, refrigerant flow becomes stagnant, when that happens,
start the compressor in cooling cycle until the unit is filled with refrigerant to the specified weight.
(g) Making sure of the refrigerant amount, close the valve 3.
(h) Disconnect the charge hose from the unit. Cover the valve ports of the refrigerant piping with caps and tighten them securely.
(i) Check for gas leakage applying a gas leak detector along the piping line.
(j) Start the air conditioner and make sure of its operating condition ...... high side and low side pressures and temperature
difference between suction air and outlet air.
Notes (1) Do not use the refrigerant pressure to expel air.
(2) Do not use the compressor for evacuation. (3) Do not operate the compressor in the vacuum condition.
Start the vacuum pump.
Compound pressure gauge indicates –0.1 MPa (–76 cmHg)
Operate the vacuum pump for more than 15 minutes after –0.1 MPa ( –76 cmHg) is indicated.
Close low pressure valve 1 of gauge manifold.
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