en
Electrical operating instructions
Door control panel TS 981
Software 2.6 (Design and functions subject to change)
51171314 -
l 02.2013
OPERATING INSTRUCTIONS
Page
SAFETY DIRECTIONS................................................................................................. 4
INST ALLATION ADVICE ..............................................................................................6
INSTALLATION OVERVIEW ........................................................................................7
ENCLOSURE INSTALLATION .................................................................................... 8
CONNECTING THE CONTROL AND THE ELEKTROMATEN
®
..........................................................
8
MAINS SUPPLY............................................................................................................9
PHASE ROTATION .......................................................................................................1 0
MOTOR CONNECTION (internal wiring) ....................................................................10
RAPID ADJUSTMENT OF THE LIMITS.......................................................................11
HARDWARE OVERVIEW .............................................................................................12
WIRING DIAGRAM .......................................................................................................14
CONTROL PROGRAMMING........................................................................................18
Operating mode.............................................................................................................19
Door position .................................................................................................................19
Functions .......................................................................................................................20
Safety functions..............................................................................................................21
Settings only for ELEKTROMA TEN® with direct / frequency inverter DU/FI ......................23
Extended door functions.................................................................................................24
Maintenance cycle counter .............................................................................................25
MEMORY CHECK ........................................................................................................25
RESET..........................................................................................................................26
SOFTWARE..................................................................................................................26
SAFETY DEVICES ....................................................................................................... 27
Door safety switch X2 ....................................................................................................27
Safety edge system with optional connection for shutter pass - door or slack wire switch contact. X2 ...27
T yp 1: Resistance evaluation 1K2 with normally closed safety edge contact...................27
Typ 2: Resist ance evaluation 8K2 with normally open safety edge contact .....................28
Typ 3: Optical safety edge (V itector) ..............................................................................28
Mounting the spiral cable................................................................................................28
Function of the safety edge system.................................................................................29
Page 2
Page
Pass door / slack rope switch input X2 ...........................................................................30
Emergency stop X3.......................................................................................................30
FUNCTION DESCRIPTION .......................................................................................... 31
Internal push button / Three push button / Key switch X5 / X15.......................................31
Automatic closing...........................................................................................................31
Automatic closing interruption.........................................................................................31
Through / Reflective photo cell X6 / X16 or Light curtain X6 ............................................32
Ceiling pull switch / Radio control X7 / X17....................................................................34
Key switch – intermediate stop X8 ................................................................................34
Key switch (latching) interrupt automatic closing X1 1 ......................................................35
Smoke draining - Function (RWA) X12..........................................................................35
Light indicator for traffic control X13 ...............................................................................35
Safety against entrampment X18 ...................................................................................37
Potential free changeover contact X20 / X21 .................................................................37
Overrun correction..........................................................................................................37
Door overload monitor ...................................................................................................38
AIR look SLF..................................................................................................................39
Status monitoring function SMF......................................................................................39
Main tenanc e cycl e count er .............................................................................................39
Software Update ............................................................................................................40
Short circuit / overload monitor .......................................................................................40
OPERATING STATUS DISPLAY ..................................................................................41
TECHNICAL DATA.......................................................................................................46
LIFETIME / DOORCYKLES..........................................................................................47
DECLARATION OF INCORPORATION .......................................................................48
FUNCTION OVERVIEW ............................................................................................... 49
Page 3
SAFETY DIRECTIONS
Basic Directions
This control has been built in accordance with EN 12453 Industrial, commercial and garage
doors and gates - Safety in use of power operated doors - Requirements and EN
12978 Industrial, commercial and garage doors and gates - Safety devices for power
operated doors - Requirements and T est methods; and left the factory in perfect condition
from the point of view of safety . T o maintain this condition and to ensure safe operation, the user
must observe all the directions and warnings contained in these operating instructions.
In principle, only trained electrical craftsmen should work on electrical equipment. They must assess
the work which has been assigned to them, identify potential danger sources and take suitable
safety precautions.
Reconstruction of or changes to TS 981 are only permissible with the approval of the manufacturer .
Original replacement parts and accessories authorised by the manufacturer guarantee safety.
Liability ceases to apply if other parts are used.
The operational safety of an T S 981 is only guaranteed if it is used in accordance with the
regulations. The limiting values stated in the technical data should not be exceeded under any
circumstances (see corresponding sections of the operating instructions).
Safety Regulations
During the installation, initial operation, maintenance and testing of the Control Panel, it is
necessary to observe the safety and accident-prevention regulations valid for the specific
application.
In particular, you should observe the following regulations (this list is not exhaustive):
European normative
- EN 12445
Safety in use of power operated doors - Test methods
- EN 12453
Safety in use of power operated doors - Requirements
- EN 12978
Industrial, commercial and garage doors and gates -
Safety devices for power operated doors - Requirements and Test methods
Please check normative´s bellow.
VDE-regulations
- EN 418
Safety machinery
Emergency stop equipment functional aspects
Principles for design
- EN 60204-1 / VDE 0113-1
Safety of machinery - Electrical equipment of machines - Part 1:
Prescriptions générales
- EN 60335-1 / VDE 0700-1
Safety of household and similar electrical appliances - Part 1:
General requirements
Regulations
- Please ensure that the local regulations relating to the Safety of Operations of Doors are followed
Page 4
SAFETY DIRECTIONS
Explanation of warnings
These operating instructions contain directions which are important for using the ELEKTRO-
®
MATEN
The individual directions have the following meaning:
General warnings and safety precautions
appropriately and safely.
DANGER
This indicates danger to the life and health of the user if the appropriate
precautions are not taken.
CAUTION
This warns that the ELEKTROMATEN® or other materials may be damaged if
the appropriate precautions are not taken.
The following warnings are to be understood as a general guideline for working with the
ELEKTROMATEN® in conjunction with other devices. These directions must be observed
strictly during installation and operation.
Check that all screw connections are secure before operating the control
and adjusting the limit switches.
Please observe the safety and accident prevention regulations valid for
the specific application.
The ELEKTROMATEN® must be installed with the authorised coverings
and protective devices. Care should be taken that any seals are fitted
correctly and screw couplings are tightened correctly.
In the case of ELEKTROMA TEN® with a permanent mains connection, an
all-pole main switch with appropriate back-up fuse must be provided.
Check live cables and conductors regularly for insulation faults or
breakages. When a fault is detected in the cabling, the defective cabling
should be replaced after immediately switching off the mains supply.
Before starting operation, check whether the permissible mains voltage
range of the devices corresponds to the local mains voltage.
With three – phase motor connection it must have right phase rotation
Page 5
INST ALLA TION ADVICE
After the ELEKTROMA TEN® is fitted we recommend the following procedure to rapidly reach
a fully functioning door.
• Installation Enclosure installation page 8
• Installation Wiring the Drive to the Control page 8
• Check Mains supply page 9
• Check Phase rotation page 1 0
• Programming Rapid limit adjustment page 11
The door is ready to work in Dead man mode.
• Installation Safety devices page 14, 27
• Programming Door functions page 1 8
The door is ready to work in automatic mode.
Check connection of external devices e.g. push button etc.
Overview to connect external devices see diagram (page 14-17).
After the devices are connected the programming of the control panel must be finalised.
(page 18).
Page 6
INSTALLATION OVERVIEW
Important!
Using the connection cable out side the building is not permitted.
Connection cable ELEKTROMAT® for
Motor and DES ( electronic limit)
11
Spiral cable for
Safety edge system
Mains supply
Photo-beam
Pull switch
Three push button
Key switch (latching) interrupt
automatic closing
4
Emergency stop
Key switch (latching) intermediate stop
5
5
3
5
3
3
3
( )
Number of cores in the cable
Red / Green Traffic- Light
Page 7
2x4
ENCLOSURE INSTALLATION
Before mounting the enclosure, the surface has to be checked for flatness, slope and freedom
from vibrations. Mounting must be vertical. It is important that the door can be clearly seen
from the position of the control through-out its travel.
CONNECTING THE CONTROL AND THE ELEKTROMATEN
After the drive and control are fitted they can be connected with a plug-in cable. The cable
has plugs on each end and for easy fitting. The plugs for motor and control panel are different
and cannot be interchanged.
Control panel TS 981 ELEKTROMAT
Motorconnection (MOT)
Motor plug-in
Connection cable for
1
2
PE
3
4
PIN
2 -
5 6 -
digital limit (DES)
3
2
1
4
PE
PIN
- 14 -
- 2
- 3
®
- 6
- 5
- 4
®
Cable identification
Motor plug to control unit
PIN - Wire-No. Excution:
1 - 3 Phase W
2 - 2 Phase V
3 - 1 Phase U
4 - 4 Neutral (N) (not used)
5 - PE Earth
Limit plug-in to control panel TS 981 (DES)
PIN - Wire-No. Excution:
1 - 5 Safety chain 24V DC
2 - 6 RS485 B
3 - 7 GND
4 - 8 RS485 A
5 - 9 Safety chain
6 - 10 8V DC
Page 8
MAINS SUPPLY
DANGER! T o the life and health through electric shock.
If a GfA frequency drive FI is installed, it must be used a class B earth-leakage
circuit breaker in the mains supply . Other switches can fail and switching
unintentionally .
External fuse!
Control must be saved against short circuit and overload by an external fuse,
max. 10A delayed, in the mains supply . An automatic cut off switch is required,
regarding the supply for three-phase or single-phase.
When connecting control to mains supply a mains isolator switch or (16A CEE – plug) according
EN 12453 is required. The control panel has an integrated auto controlled power unit for
voltages from 230V up to 400V +/- 10%.
The supply disconnect device (Main switch or CEE plug) must be installed between 0,6m
and 1,7m above floor level.
The Control panel TS 981 has a universal electric supply and works with the following supplies.
(See diagram Fig.1-5)
Mains supply terminal
Fig.: 1
Fig.: 2
Fig.: 4
symmetric winding
Fig.: 5
Fig.: 3
asymmetric winding
DU = 3x400V
FI 1,5KW = 1x230V/N/PE or 3x400V/N/PE
FI 4,5 kW = 3x400V/PE or 3x400V/N/PE
Page 9
MOTOR CONNECTION (internal wiring)
Three-phase 3 x 400V AC, N, PE
Star connection
Important note!
For 3x400V AC PE no
neutral, the brake
rectifier must be
connected between
terminal V and starpoint terminal.
brown
blue
supply for
brake
rectifier
Single-phase 1 x 230V AC, N, PE
symmetrical winding
Three-phase 3 x 230V AC, PE
Delta connection
brown
blue
supply for
brake
rectifier
Single-phase 1 x 230V AC, N, PE
asymmetrical winding
On several ELEKTROMATEN® the connection U1 und V1 on the motor-plug are
interchanged.
PHASE ROTATION
Important Notice!
After the mains supply has been connected: to confirm that the phase rotation of
the electrical motor is correct the door shall move UPWARDS if the OPEN push
button is operated. If the door does not OPEN change first phase rotation.
For all three phase ELEKTROMA TEN® even DU: Change wiring at terminal X1: 1.1 – 1.2.
For inverter drives FI-ELEKTROMA TEN® see page 13.
For all single phase ELEKTROMA TEN® :Change wiring at the connection cable plug,
change core no. 1+3 reciprocal.
DANGER! To the life and health through electric shock.
Before changing phase rotation the mains supply must be switched OFF.
Page 10
RAPID ADJUSTMENT OF THE LIMITS
When the phase rotation has been checked the Rapid limit adjustment can be made.
The final setting can be made with the fine adjustment (Control Programming page 19).
Safety limits and pre-limits are automatically adjusted.
1. Setting final limit open
Door open
press button to reach upper limit
1a. Reversing FI-ELEKTROMAT® rotation
T o reverse the motor rotation
keep both buttons pressed for
three seconds until the display
changes
2. Memorise the final limit open
Press stop-button for 3 sec. until
the display changes
The final limit OPEN is memorised when the door moves for at least one second from
close into the upper limit position.
Display
blinking
Display
blinking
Display
changes
Display
changes
3.Setting the final limit close
Door close
press button to reach lower limit
4. Memorise the final limit close
Press stop-button for 3 sec. until
the display changes
The Rapid adjustment is finished
The door could be moved in DEADMAN mode UP/DOWN
Further adjustments see programming mode
Display
blinking
Display
changes
Page 11
HARDWARE OVERVIEW
MOT DES MMC/SD
X1
X20
1.1
1.2
1.3
1.4
1.8
1.8
1.8
1.9
1.9
1.9
20.1
20.2
20.3
21.1
21.2
21.3
MOT
F1 = 1,6A t
3.1
3.2
5.1
5.2
5.3
5.4
24V
GND
TS 981
6.1
6.2
7.1
7.2
DES
8.1
8.2
24V
GND
MMC / SD
RWA
11.1
11.2
12.1
2.1
2.2
2.3
2.4
2.5
12.2
SLF
SMF
SLF
V1
SMF
S1
X2
X11
40014900
X21
13.1
13.1
13.1
13.2
13.3
13.4
13.5
13.6
15.1
15.2
15.3
15.4
X3
X13 X16
X5
X15
X6 X7
24V
GND
16.1
16.2
17.1
17.2
12V24V24V
18.1
X17
18.2
X8
X12
GND
X18
Page 12
HARDW ARE OVER VIEW
Description Print:
X1 Mains supply
external supply 230V
1.9 = L1 L1 fused with F1 = 1,6A
1.8 = N
(only with 3 x 400V , N, PE und 1 x 230V
X2 Safety edge system and pass-door plug
X3 Emergency push button
X8 Key switch for intermediate stop
X11 Key switch ON / OFF for automatic closing
X12 Smoke draining
X13 Traffic lights 2x Red / Green
X18 Entrapment safety evaluation
X20 Potential free relay contact 1
X21 Potential free relay contact 2
DES Limit connection
MOT Motor connection
MMC/SD Slot for memory cards
SLF Slot for Air-lock control function
SMF Slot for Status / Information function
S1 Selector switch
, N, PE symmetric winding)
V1 7-segment display
Internal push button
Command from inside Command from outside
X5 Three push button / Key switch
X6 Reflective photo-beam / photo-beam
X7 Ceiling pull switch / Radio control
X15 Three push button / Key switch
X16 Reflective photo-beam / photo-beam
X17 Ceiling pull switch / Radio control
Page 13
WIRING DIAGRAM
L1 fused
N L1
via F1 = 1,6At
Normallyclosed contact 1K2
spiral
plug-in bridge
cable
Normallyopen contact 8K2
spiral
cable
plug-in bridge
Optical safety edge system
spiral
cable
plug-in bridge
Terminal box
Bridge
Terminal box
Bridge
Terminal box
Bridge
end-of-line
resistor 1K2
end-of-line
resistor 8K2
br
gr
wh
Transmitter Receiver
pass or /
slack wire
switch contact
or crash
detector
pass or /
slack wire
switch contact
or crash
detector
pass or /
slack wire
switch contact
or crash
detector
Emergency
stop button
inside
outside
inside
OPEN
STOP
CLOSE
Three push
button station
inside or outside
or
OPEN/
CLOSE
STOP
Key switch with
stop button
inside or outside
Page 14
or
OPEN/
CLOSE
Key switch
inside or outside
WIRING DIAGRAM
or
outside
inside
Reflective photo-beam
inside or outside
for closing direction
Ceiling pull switch /
Radio control
inside or outside
Transmitter- Receiver
photo-beam
inside or outside
Key switch ON / OFF
Intermediate stop
Transmitter- Receiver
light curtain
inside
Key switch ON / OFF
automatic closing
Smoke draining
contact RWA
external
or
X1 1.8/1.9
Page 15
Red - Green
light
inside
Red - Green
light
outside
WIRING DIAGRAM
or
Input for external entrapment
safety device 1K2
single
Input for safety edge 8K2
against entrapment
single
Input for external entrapment
safety device 1K2
double
or
Input for safety edge 8K2
against entrapment
double
br
gr
wh
Transmitter - Receiver
br
gr
wh
Raytector photo-beam or
Optical safety edge
against entrapment
single
br
gr
wh
or
br
wh
gr 1
gr 2
Transmitter - Receiver
br
gr 1
wh
Receiver - Transmitter
br
gr 2
wh
Raytector photo-beam or
Optical safety edge
against entrapment
double (inside - outside)
br
gr 1
wh
br
gr 2
wh
Page 16
WIRING DIAGRAM
or
Transmitter - Receiver
photo-beam
single,
against entrapment
comply EN 12978
Transmitter - Receiver
Receiver - Transmitter
photo-beam
double,
against entrapment
comply EN 12978
Potential free
relay contact
Potential free
relay contact
Page 17
CONTROL PROGRAMMING
1. Enter programming Mode
Press selector switch for 3 sec. until display = 00
2. Chose program and confirm
and
Turn selector Press selector
3. Adjustment
Functionen Door position
Turn selector Press foil buttons
4. Memorise
Functionen Door position
Press selector Press stop-button
further adjustments
or
or
5. Exit programming
and
Turn selector until display = 00 Press selector
Page 18
CONTROL PROGRAMMING
2. Choose program and
confirm
Operating mode
Door function
Door position
Final limit open
coarse adjustment
Final limit close
coarse adjustment
Dead man OPEN
Dead man CLOSE
Self-hold OPEN
Dead man CLOSE
Self-hold OPEN
Self-hold CLOSE
Self-hold OPEN, CLOSE
(X5/X15) release for external
pushbutton function only dead man
close
Move door
upwards or downwards
Move door
upwards or downwards
4. Memorise 3. Adjustment
Press
selector
Press stop
Button
Press stop
Button
Final limit open
fine adjustment
Final limit close
fine adjustment
Pre-limit safety edge
fine adjustment
Switching position Relay 1
Switching position Relay 2
Final limit open can change
without door movement using +/-
Final limit close can change
without door movement using +/-
Pre-limit safety edge can
change using +/-
Move to intermediate stopIntermediate stop
Move to switching position relay 1
Move to switching position relay 2
Press
selector
Press
selector
Press
selector
Press stop
Button
Press stop
Button
Press stop
Button
Page 19
CONTROL PROGRAMMING
2. Choose program and
confirm
Functions
Safety edge function in
Pre - limit area
Overrun correction
Automatic closing
feature
Automatic closing after
photo-beam is interrupted
and re-made
Safety edge is activated
Safety edge is deactivated
Safety edge is activated
+ automatic ground adjustment
Active safety edge
+ re-open
OFF
ON
time can be set between 1 - 240 sec.
0 = OFF
OFF
ON
4. Memorise 3. Adjustment
Press
selector
Press
selector
Press
selector
Press
selector
Step by Step function
(X7 / X17): only Ceiling
pull switch / Radio
remote control
Vehicle recognition, closes when the
contact is more than 1,5 sec.
triggered
X7 / X17 = Command 1
X7 = Command 1, X17 = Command 2
X7 = Command 2, X17 = Command 1
X7 / X17 = Command 2
X7 / X17 = Command 3
Press
selector
Page 20
CONTROL PROGRAMMING
2. Choose program and
confirm
Functions
4.
Memorise 3. Adjustment
Function Relay 1
only available with
menu 1.7
Function Relay 2
only available with
menu 1.8
Functions Intermediate
Position
OFF
Switch contact impulse: 1sec.
Switch contact continuous
Switch contact impulse: 1sec.
by open - commands
Extended switch contact similar NES cam
Light curtain testing at final Open position
before closing
External brake supply
Intermediate position terminal input via
X7 / X17 and Three Push Button X5 /X15
Intermediate position terminal input via
X7 / X17; and fully open via Three Push
Button X5 / X15
Press
selector
Press
selector
Safety functions
Door overload monitor
Intermediate position terminal input via
X7 / X17; and fully open via Three Push
Button X5 / X15
OFF
sensitive
insensitive
Press
selector
Page 21
CONTROL PROGRAMMING
2. Chose program and
confirm
Safety functions
Photo beam interrupt
function
Function: Door safety
switch
RWA smoke draining – position
Selection of external
safety against entrapment devices
3. Adjustment
OFF
ON
Slake rope / Pass door
Crash detector via NC Contact
Crash detector via NO Contact
Move to RWA position, up to a minimum height of 2,5m
OFF
NC contact evaluation 1 K2 without
testing single
4. Memorise
Press
selector
Press
selector
Press stop
Button
Press
selector
This is the reaction time
actuation of the safety
edge up to the moment
that the door re-opens
NC contact evaluation 1 K2 without
testing double
NO contact evaluation 8K2 single
NO contact evaluation 8K2 double
Impulse-evaluation 1 kHz (Raytector
or OSE) single
Impulse-evaluation 1 kHz (Raytector
or OSE) double
Impulse-evaluation testing signal
(Transmitter – Receiver photo-beam)
single
Impulse-evaluation testing signal
(Transmitter – Receiver photo-beam)
double
Normal re - open time
Re - open time reduction
Press
selector
Re – open time extension
Three adjustment levels available
Page 22
CONTROL PROGRAMMING
2. Choose program and
4. Memorise 3. Adjustment
confirm
Settings only for ELEKTROMATEN® with direct / frequency converter DU/FI
OPENING speed
CLOSING speed
HIGHER CLOSING
speed
CLOSING speed
UPWARD
acceleration
DOWNWARD
acceleration
UPWARD
deceleration
DOWNWARD
deceleration
Creep-speed
Output speed rpm
Output speed rpm
Increased output speed down to door
height of 2.5 m 0 = OFF
Changeover position higher/lower speedChangeover position
Setting for
DU in 1.0 s steps
FI in 0.1 s steps
Setting for
DU in 1.0 s steps
FI in 0.1 s steps
Setting for
DU in 1.0 s steps
FI in 0.1 s steps
Setting for
DU in 1.0 s steps
FI in 0.1 s steps
Output speed rpm
Press
selector
Press
selector
Press
selector
Press stop
Button
Press
selector
Press
selector
Press
selector
Press
selector
Press
selector
The appeared numbers for output speed OPEN and CLOSE corresponding to
the real RPM of the drive unit. The speed has a direct influence into operating
forces of the door. The maximum and minimum speed will be delivered by the
drive unit in use and can not be raised or reduced.
Check again the adjustment and drive unit’s speed.
The adjustment of acceleration and deceleration is given by the control panel and can be
adjusted as follows:
At DU from 1,0 – 3,0 seconds in steps of 1 seconds.
At FI from 0,5 – 3,0 seconds in steps of 0,1 seconds.
Page 23
CONTROL PROGRAMMING
2. Choose program and
confirm
Extended door functions
Traffic light management
selection
Extended green light
period
Fore-warning period
Gateway evacuation
period
3. Adjustment
OFF
One-way traffic
Two-way traffic - priority OFF
Two-way traffic - priority inside
Two-way traffic - priority outside
Adjustment 0 - 90 seconds
Adjustment 0 - 10 second
Adjustment 0 - 90 seconds
4. Memorise
Press
selector
Press
selector
Press
selector
Press
selector
Red light function if the
door is CLOSED
Air-lock function OFF
Door OPEN command
transmission if the Air-lock
function is ON
Status message function
SMF ON / OFF
Red lights OFF
Red light inside ON
Red light outside ON
Red light inside/outside ON
ON
Time adjustment between 0 – 10 seconds. Delayed opening door 2
starts if door 1 is closed
SMF OFF
SMF for message module
Press
selector
Press
selector
Press
selector
Press
selector
SMF for unidirectional RS 232 interface
module
Page 24
CONTROL PROGRAMMING
2. Chose program and
confirm
Maintenance cycle counter
Counter adjustment
Reaction when
reaching 0
3. Adjustment
01-99 correspond from 1.000 up to 99.000
Count down cycles
Display appears „CS“ and adjusted number of cycles
Changing to DEADMAN display appears
„CS“ and adjusted number of cycles
Changing to DEADMAN same as 0.2 reset
to about 500 cycles possible, press 3 sec.
Stop – Button
Display appears „CS“ and adjusted number
of cycles and Relay contact is activated
4. Memorise
Press
selector
Press
selector
MEMORY CHECK
2. Chose program and
confirm
Info Cycle counter
7- digit
Info last 2 faults
Info Program changes
7- digit
Displayed
Press
selector
M HT ZT T H Z E
The cycles would be displayed as follow.
M = 1.000.000 H = 100
HT = 100.000 Z = 10
ZT = 10.000 E = 1
T = 1.000
Press
selector
Press
selector
Last 2 faults would be alternately displayed.
M HT ZT T H Z E
The Number of program changes would be displayed as follow.
M = 1.000.000 H = 100
HT = 100.000 Z = 10
ZT = 10.000 E = 1
T = 1.000
Info Program version
Press
selector
Program version will be displayed
Page 25
RESET
2. Chose program and
confirm
RESET except cycleand Program change
counter
SOFTWARE
2. Chose program and
confirm
3. Adjustment
Reset
3. Adjustment
4. Memorise
Press stop
button
3 sec.
4. Loading
Software loading
2. Chose program and
confirm
Software saving
Select required software version from S-D card
Press
selector
Press stop
button
3 sec.
Page 26
SAFETY DEVICES
Door safety switch X2
This switch could be fitted on to the surface of the door and will be connected with the spiral
cable into the control panel. This door safety switch can used and programmed in two functions.
Menu 3.4 a change of function can be realised.
Function Reaction following the activation
Slake rope / Contact interrupted: No reaction door stops
Pass door
Crash detector Contact interrupted: Door will stop immediately out of the movement.
Contact closed: Door ready to run.
Contact closed: Switches the door function into Dead Man Mode.
(If a GfA frequency inverter drive would be in use,
the function changes to very slow speed). A reset
is available and made when pushing the built-in
stop button for a minimum of three seconds.
Safety edge system with optional connection for shutter pass - door or slack wire
switch contact.
The control recognizes and works with 3 different safety edges.
Each one needs a special 4 core spiral cable and includes an optional shutter pass - door or
slack wire switch contact.
The spiral cable connection must be made on the print with the plug provided. The opposite
side of the cable is connected to a terminal box or a signal (pressure switch) emitter.
X2
T yp 1: Resistance evaluation 1K2 with normally closed safety edge contact
This evaluation system is made for pressure-wave switches (N/C) within an end-of-line resistor
of 1K2 +/- 5% 0,25W .
A pressure wave is generated by compressing the rubber profile, which is conducted to the
pressure-wave switch through the plastic hose. The system should be tested in the CLOSE
position. The pre-limit would be set automatically and activate the "Testing function".
When the shutter runs over the pre-limit door position, a timer of two seconds starts to
countdown at once. If a pressure wave activates the pressure switch in this time the TS
970 recognizes the function of the safety edge. If the pressure switch has not been activated,
the control goes into fault mode and the system works only in DEAD MAN function in
downwards direction. Fault information F 2.8 would be displayed.
Page 27
SAFETY DEVICES
Pressure-wave switch - function
The contact between the contact screw and diaphragm is opened (opening contact). The pressure-wave switch is set to a release pressure of
approx. 1,5 mbar .
The valve screws are set to a throughput of 1 10
ml/min with a static admission pressure of 5 mbar .
This warrants that a maximum temperature increase of 30° is compensated for in 20 minutes.
The setting of the valve screws may not be altered. Should the release pressure be insufficient
(pressure wave too insensitive), the contact screw
may be turned counterclockwise to the left by 1-2
graduation marks. The switch's sensitivity is thus increased.
In case of excessive sensitivity , the contact screw is set clockwise by 1-2 graduation marks
(decreased sensitivity).
Pressure-wave switch
Hose contact for: pressure opens
contact screw
valve screws (may
not be altered)
T yp 2: Resistance evaluation 8K2 with normally open safety edge contact
This evaluation system is made for electrical safety edges within an end-of-line resistor of 8K2
+/- 5% 0,25W. The resistor must be connected p arallel with the switch in the safety edge.
T yp 3: Optical safety edge (Vitector)
The principle of operation is as a one way light barrier . By activating the safety edge, the photobeam will be interrupted.
Important note!
When connecting a safety edge, take account of EN 12978 for Industrial,
commercial and garage doors and gates - Safety devices for power
operated doors - Requirements and Test methods.
Mounting the spiral cable
A bush is provided on both sides of the control box for mounting the spiral cable.
Push the plugs through into the enclosure until there is sufficient cable to allow the (2 and 3
pole) plugs to be connected to the board. The plug with two cores must be connected to the
passdoor or slack wire switch terminals. The three core plug must be connected to the safety
edge terminal.
The control panel TS 981 recognizes on first installation the safety edge system being used.
If passdoor / slack wire switch contact exists, remove bridge at terminal ST and ST+ in
the terminal box. The plug at terminal X2 must be removed.
Important note!
When using a safety edge system the automatic pre-limit adjustment (5cm)
must be checked. When the safety edge is activated the door should stop
and reverse to the open position.
Page 28
SAFETY DEVICES
Function of the safety edge system
With Menu 2.1 the function of the safety edge system can be chosen.
Function Reaction following the activation
Active safety edge stop
De-activated safety edge no reaction, door moves until final limit close only for
folding doors
Active safety edge+ stops and automatically re-adjusts the final limit with the
downward automatic next movement
floor adjustment
Active safety edge + Re-opens the door up to the half way of the overrun way
re-open
The function 'Auto ground adjustment' is used for doors with a cable e.g. Sectional doors or
vertical lift-gate. An automatic correction of slackness or change of ground height up to 2-5 cm is
possible. The slack wire switch is be still recognised.
Important note!
T o use the automatic floor adjustment, the safety edge must be operated in
the door closed position by an auxiliary puffer switch.
Important !
The automatic ground adjustment works only when the following safety edge
systems are connected:
T yp 2: electrical system resistance evaluation 8K2 or T yp 3: optical safety
edge (Vitector)
The active safety edge function with re-open function shall be used only if the overrun way of the
door will be more than 5cm.
Important note!
When the safety edge has been operated twice the automatic closing feature
will be interrupted and fault F2.2 will be displayed.
T o reset the fault press the internal push button so that the door travels down
until the final limit is reached.
Page 29
SAFETY DEVICES
Pass door / slack rope switch input X2
The pass door switch Entrysense features a protective function complying with safety
category 2 under EN 954-1. The electrical contact is monitored by the control panel that outputs
fault F1.7 when it malfunctions.
The electronic pass door switch Entrysense: function and test
The pass door switch Entrysense is fitted with two reed contacts that are switched by a permanent magnet. The control panel evaluates the switching states and the contact resistance
independently of each other.
At the lower limit position F1.2 is displayed when an OPEN command is given and at the same
time the pass door / slack rope switch circuit is open. The door can be moved only after the pass
door has closed or when the pass door / slack rope switch circuit signals OK. If the circuit will be
opened when the door is moving the door is stopped immediately .
F1.7 is displayed when an OPEN command is given after the door controller has detected
beforehand asymmetrical pass door switch positions (see below for reasons). This fault can be
reset when the door is reopened. This ensures that contact misalignments caused by vibrations
from the moving door do not trigger door shutdown.
Possible reasons for fault F1 .7
Decription
Door was not fully closed for longer than
2 s so that only one reed contact was
switched during this time.
The control voltage was less than 21,6V
for longer than 2 s (by 10%).
Contact resistances too high in the pass
door / slack rope switch circuit
Electronic pass door switch is not
installed correctly:
• distance between switch and magnet
too large
• switch and magnet not attached at
the same height
• switch installed at wrong position
Measures to solve the problem
Reopen and close the door.
Measure the control voltage at the terminals 24V -GND.
After troubleshooting reopen and close the door.
With the pass door closed: Measure resistance and
if necessary replace the contact resistances in the
pass door / slack rope switch circuit.
Check that the shutter pass door switch is
installed correctly .
After troubleshooting reopen and close the door.
Emergency stop X3
These terminals are to connect an emergency stop button according to DIN EN 418. Alternatively
the terminals can be used to connect a safety device against entrapment (e.g. self-testing light
barrier).
Page 30
FUNCTION DESCRIPTION
Internal push button / Three push button / Key switch X5 / X15
Internal and external push button
Internal and external push button working seperately from each other. Pushing at the same
time, the internal push button has priority.
Important note!
Dead man mode UP and DOWN with internal push button.
Dead man mode DOWN with external push button. (Menu 0.1 Adjustment .4)
In Dead man mode the user shall be in full view of the door throughout its travel.
Automatic closing
Menu 2.3 the timer works between 1 - 240 sec. If the automatic closing is active, the shutter
will close, from each limit position after the pre-adjusted time.
Important note!
The timer can be interrupted by pressing the internal pushbutton stop when
the shutter has reached a limit position. With a new command UP / DOWN
the timer is re-set.
Automatic closing interruption
Menu 2.4 can be used if the timer operation is required after interrupting and re-making the
photo-beam. The door closes after 3 seconds.
Page 31
FUNCTION DESCRIPTION
Through / Reflective photo cell X6 / X16 or Light curtain X6
Photo cell X6 / X16
A photo cell is used for presence detection. It is only active in door operating mode „3“ and „4“,
in the OPEN limit position or during the closing operation.
If the photo cell is interrupted, fault indication „F2.1“ appears.
Light curtain X6
The light curtain must be self-testing and correspond at least to safety category 2. If the light
curtain corresponds to these requirements, the door can close into self-hold without safety edge
system.
Important note!
- Operation without safety edge system, connect 8K2 resistor via
terminals X2/3 and X2/3
- Photo cells must not be used via the UBS system
- Do not use menu „3.2“ for the light curtain
T o test the light curtain, activate relay contact X20 or X21. Description of the relay functions see
menu „2.7“ or „2.8“.
If the photo cell is interrupted, fault indication „F4.6“ appears.
T esting is carried out at each CLOSE command, the contact of the light curt ain must switch off
within 100 ms. If the test is positive, the contact must switch back on within 300 ms. If the test
fails, fault indication „F4.7“ appears.
Reset fault indication „F4.7“: Switch control off and on.
Important note!
Only photo cells or light curtains with „Light switching“ mode
Effect of obstructing the photo cell
Door position Effect of obstructing photo cell
CLOSE limit position No function
Upwards travel No function
OPEN limit position No function
Without automatic closing
OPEN limit position Reset automatic closing
With automatic closing delay timer 2.3
OPEN limit position The door close 3 seconds after the photo cell is re-made
With automatic closing delay timer 2.3
and photo cell interrupt function 2.4
Downwards travel The door stops and re-opens
Page 32
FUNCTION DESCRIPTION
Advanced photo cell interrupt function Menu 2.4:
Function Photo cell interrupt functions
„0“ No function
„1“ automatic closing The door closes 3 seconds after the photo cell is re-made
„2“ vehicle recognition As above „1“ but the photo cell must be obstructed for more than
1.5 seconds.No function if the photo cell is obstructed for less than
1.5 seconds
Photo cell ignore function: Menu 3.2:
Function Photo cell function disabled
„0“ Off
„1“ On
Set parameter „3.2“ = 1 and then exit programming to activate the „photo cell ignore“ teach-in mode.
Warning!
Presence detection „stop and re-open“ is disabled in the T each-in mode
In the T each-in mode, the door must be fully opened and closed twice. The photo cell must be
interrupted twice at the same door position. The Teach-in mode then terminates. The photo cell
does not function below this stored door position.
Teach-in mode display
Upon exiting the programming
When the light beam is interrupted for the first time (1st open / close cycle)
After the second interruption of the light beam, 2nd open / close cycle and
must be at the same door position as the interruption in the 1st cycle, at the
final limit CLOSE position
Important note!
If the teaching-in is not successful, open and close the door again until the
photo cell has been interrupted at the same door position twice.
Page 33
FUNCTION DESCRIPTION
Ceiling pull switch / Radio control X7 / X17
It is possible to connect a ceiling pull switch or a radio receiver.
The radio receiver's switching contact must be potential free. Menu 2.6: Several types of
commands can be adjusted. With each command (impulse) the shutter operates in the
following sequences.
With each command (contact) the shutter operates in the following sequence:
Command 1: Without stop
Shutter position Shutter operation
Shutter closed Shutter travels to fully OPEN*-position
Shutter moving upwards No reaction
Shutter open Shutter moves to fully closed position
Shutter intermediate position open Shutter moves to fully closed position
Shutter moving downwards Shutter will STOP and moves BACK UP to final open Position*)
*) or to the intermediate stop position when the key switch is in the ON position
Command 2: With stop
Shutter position Shutter operation
Shutter closed Shutter moves to fully open* or intermediate position
Shutter moving upwards Door closed
Shutter open Shutter moves to fully closed position
Shutter intermediate position open Shutter moves to fully closed position
Shutter somewhere in between Shutter moves in opposite direction
position
Shutter moving downwards Door closed
*) or to the intermediate stop position when the key switch is in the ON position
Command 3: Open
With each impulse the door travels to the final open position
Key switch – intermediate stop X8
Intermediate stop can be activated / de-activated by connecting a key switch (latching ONOFF). The intermediate shutter position „ P ART OPEN“ is only in ef fect in the upwards direction
and is the new open position.
In Menu 1.6 the position can be adjusted. This is the new final position.
By turning the key switch to the OFF position, the shutter works in standard mode.
Menu 2.9 Adjustment of these several functions.
T o get adjusted function working the terminals X8.1 / X8.2 need to be bypassed.
Important note!
T o ensure error free function of the panel, the terminal X8 must not be used
without intermediate stop adjustment.
Page 34
FUNCTION DESCRIPTION
Key switch (latching) interrupt automatic closing X11
The automatic closing time can be interrupted with a normally open switch (latching)
Smoke draining - Function (RWA) X12
With this special function the door may be used for smoke and heat draining (RWA) according
to an industrial buildings directive for buildings up to 1600sqm.
Menu 3.5 here the height may be adjusted, to where the shutter shall move when Alarm is
given.
Attention!
The adjusted height fort his RWA- requirement must be a minimum height of
2,5m and works only if (RWA-function) adjusted.
If the contact which is related to X12.1 / 12.2 will be triggered (closed) by a signal supplied by
the central fire detector (BMA) the shutter will travel up to the adjusted height (RWA
position).The contact must be kept continuously close at all the time when the shutter travels.
When the door travels in RWA function the control sets all safety devices (safety edge,
photo-beam, etc.) and pushbutton signals (OPEN-STOP-CLOSE) out of order . External safety
switches as emergency stop, pass-door or slack cable switch are further in function. If the
contact related to X12.1 / 12.2 would be interrupted (opened) all shutter and control functions
going back in work.
Attention!
If Display appears indication as follows , RWA-function activated.
Light indicator for traffic control X13
TS 981 control have a complete one-way and two-way traffic light management integrated.
Two p airs of red/green light indicators may be connected on terminal X13. Supply voltage for
these light indicators is selectable and could be provided from external or directly from internal
terminals X1 1.8 / 1.9. A neutral is always required.
Attention !
Light indicators with 230V LED-bulbs are recommended. They have a big
luminosity, low requirement of energy, and they are maintenance free.
If conventional bulbs in use the maximum power for each indicator light
shall not exceed 40W.
Page 35
FUNCTION DESCRIPTION
Menu 6.1 Traffic light management
The integrated traffic light management of TS 981 supplies two traffic modes
One-Way
Two-Way
One-Way mode: This could be selected if the shutter width delivers enough space for two
cars driving through the door. The lights indicating only when the shutter is fully OPEN.
Additionally the lights supplying fore - warning signal when the shutter travels downwards.
Two-way mode: This could be selected if the shutter gateway does not deliver enough
space for two cars and sequence must be controlled. Priority for inside or outside could be
adjusted.
Menu 6.2 Extended green light period
Timer could be selected from 3 seconds up to 90 seconds. This works only if the shutter is
OPEN and the green light is illuminated. Timer counts down after a CLOSE command or if
two-way traffic mode is selected, and a command from opposite side is given. The indicator
keeps green light during the whole time. This function could be used for green light activation
only, and without automatic closing function.
Menu 6.3 Fore – warning period
Fore - warning supplies an additional signal before the shutter closes; red lights flushing
hereby with a frequency of 1 Hz. Selectable time is 10 seconds and the function starts when
green light period has finished.
Menu 6.4 Doorway evacuation period
The selected mode supplies the possibility to keep the gateway free from present car , before
a new car drives into the doorway.
Timer counts down if green period has finished, respectively af ter adjuster pre-warning time;
during this time the red light is indicated.
Menu 6.7 Red light function if door closed
On requirement continuous red light function ON or OFF may be selected.
Attention:
Traffic light management works independent of automatic closing or
continuously Open command.
Page 36
FUNCTION DESCRIPTION
Safety against entrampment X18
At terminals X18/ 18.1 and 18.2 two of safety devices against entrapment could be connected.
This function works only when the shutter moves upwards. If safety devices would be activated
the shutter stops and reverses to downwards direction for 2 seconds. With Menu 3.7 can be
selected whether one ore two entrees shall be activated.
The TS 981 works with four several evaluating principles.
Principle To be used
NC contact 1 k2 with out testing NC contact for one external evaluator
NO contact 8k2 Electrical safety edge with 8k2 resistor
Impulse evaluation1 kHz Raytector optical safety edge impulse signal
1 kHz12 / 24 V supply
NC contact with testing Photo beams, with a separate testing before each
Upwards movement.
Attention!
All safety devices in use respectively their directly connected sensors must
comply with EN 12978 safety devices entrapment protective.
Potential free changeover contact X20 / X21
In Menu 2.7 / 2.8 this contact is able to work for several functions.
Important note!
It is only possible to work with one adjusted function.
When activating the switching point the shutter must be moved to the point. Menu 1.7 / 1.8 must
be activated.
Overrun correction
The stopping position of the door can be influenced by various factors e.g. temperature,
cable extension etc.
To always have the same door stopping position the overrun correction can be activated.
Using Menu 2.2 the overrun correction can be switched ON or OFF
Important!
Great variations of temperature during a time when the door is not in
use, could cause a position variation of about 1cm. This will be reset
automatically after reaching the final close limit.
Page 37
FUNCTION DESCRIPTION
Door overload monitor
The door overload monitor recognises that a person is being lifted by the door (hanging on a
handle, etc.) and could be adjusted within Menu 3.1 with a possibility of two steps of sensitivity .
Adjustment 0.1 sensitive reaction and adjustment 0.2 insensitive reaction
Important!
After programming the force monitoring the door must perform a
complete opening and closing cycle in automatic mode, during which
the system reads the increments to calculate the way .
Important Note!
To have a trouble-free service the following points must be checked:
- The door must be correctly balanced
- The cable drum diameter should not be less then 160mm
Environmental influences e.g. temperature or wind load can cause the
overload monitor to be activated.
The overload monitor is a self-learning system, and checks the system from 5 cm up to ca.
2,0 m, slow-occurring changes e.g. spring tension will be automatically recognised and
equalized.
Important Note!
The overload monitor does not take place against other safety devices e.g.
(safety against entrapment)
When an overload is detected the door works only Dead man Mode in the UP and DOWN
direction.
The control unit automatically resets to impulse control when a final limit position has been
reached.
Page 38
FUNCTION DESCRIPTION
AIR look SLF
Air-lock management could be realised by means an easy electrical cable connection between
two shutters with TS 981.
The required module with cable should be connected into SLF plug-in. This module would be
delivered complete within a manual.
When cable connection is finalized select AIR-LOCK ON in Menu 7.1 in both control p anels.
Automatic OPEN - Transmission
To realise Air-lock operation a push button is not required. An automatic open impulse about
timer adjustment could be selected in Menu 7.2, thereafter the present closed shutter OPENS
when acting shutter has CLOSED.
Status monitoring function SMF
When in use a port supplies status or error information’s to a central monitoring unit. To
realise a lot of different uses the control has a socket to be used with external modules that
supplies relay contacts or BUS-gateway.
Users manual would be delivered with the module.
Maintenance cycle counter
Free adjustable maintenance cycle counter Menu 8.5 makes it possible to pre-adjust a max.
No of cycles until a maintenance is agreed.
The no of cycles can be adjusted from 1.000 up to 99.000; the adjustment is possible in
steps of 1.000 cycles.
Three different reactions can be chosen if the point of pre- adjusted maintenance cycles has
been reached, see Menu 8.6
Whenever the final open limit has been contacted the pre-adjusted number will be reduced
with 1 until 0 is reached.
When maintenance was done the cycle counter could be re-adjusted to a new maintenance
period and count down starts again.
Page 39
FUNCTION DESCRIPTION
Software Update
For software updates TS 981 have a MMC/SD card slot available. With this function the
software can be updated respectively in external places saved. For that purpose the new
program can be taken from a PC with special card reader function for GFA cards, following
the card could be guided into the control panel existing slot.
Attention!
Before loading the new program check the existing program is saved.
Menu 9.7 MMC/SD card program can be uploaded. If this function is selected the display
appears 0.
When pushing the integrated open and close button the display appears all existing software
versions on MMC/SD card. To start the uploading mode the stop-button shall be pushed for
three seconds. As long the loading has not started the mode may be interrupted if pushing
the selector switch.
With Menu 9.8 present up to date programs could be saved onto MMC/SD card.
Down load initialising: Insert MMC/CD card, select menu 9.8 and push selector switch.
Short circuit / overload monitor
The TS 981control panel delivers 2 supplies for external devices.
230V AC; max. 1,6 A
24V DC; max. 1000mA
At a short circuit or overload at the 24V DC supply , the display is off.
Page 40
OPERATING STATUS DISPLAY
The control TS981 can display up to three different status conditions one after another. Each
status is displayed with a letter and a number . The letter and the number are flashing alternately ,
thereby the control differentiates between a FAULT = F and a command = E.
Report Description Measure to solve the problem
Door safety switch
Pass door contact open
X 2.1- X 2.2
Emergency operator or
motor-winding thermal
protection operated
Emergency stop activated
Error AIR-LOCK function
Failure pass door contact
X 2.1- X 2.2 or control voltage
circuit less than 24V
Failure input pass door
X 2.1- X 2.2
Safety edge not recognised Check the safety edge is connected correctly or the
Check the proper operation of pass door contact, or
whether the supply cable is broken
Check emergency operator or whether the drive unit is
overloaded.
Check the emergency stop is activated, or whether
the supply cable is broken
Check, whether opposite control panel is ON and Air-lock
function is adjusted or possibly the cable connection is
interrupted
Check pass door circuit’s transition resistance and
weather pass door switch works; verify the voltage is OK
at 24V terminal to GND. Fault acknowledgement: open
and close the pass door switch or switch OFF and ON the
main switch or disconnect and reconnect the mains plug.
Fault acknowledgement: switch OFF and ON the main
switch or disconnect and reconnect the mains plug.
If necessary replace the control panel.
wrong type has been selected in the program
Light barrier activated Check the light barrier has been fitted properly, or
whether the connecting cable is broken
Safety edge operated in
two consecutive cycles
Safety edge 8K2 activated
Check if there is an obstacle in the shutter area, or
the connecting cable is broken or there is a short
circuit in the cable
Check the safety edge is activated or there is a short
circuit in the connecting cable
Page 41
OPERATING STATUS DISPLAY
Report Description Measure to solve the problem
Safety edge 8k2 defect
Safety edge 1K2 activated
Safety edge 1k2 defect Check safety edge and connecting cable do not have
Safety edge 1k2 pneumatic
system TESTING negative
Optical safety edge activated
or defect
Limits not adjusted
Safety open limit operated
Safety close limit operated
Check safety edge and connecting cable are not
broken
Check safety edge and connecting cable are not
broken
a short circuit
Check the proper safety edge function and that testing
in the lower door position is correct
Check the proper safety edge function or whether the
supply cable is interrupted
Adjust limits
Turn mains supply OFF and move the shutter
downwards - with the manual operator- until the
safety limit is free or the open limit should be readjusted.
T urn mains supply OFF and move the shutter upwards
- with the manual operator- until the safety limit is
free or the close limit should be re-adjusted.
Door load monitor has activated
Entrapment safety device
actuated
Entrapment safety device
defective
Door safety switch: function
Crash detector interrupted.
X2.1-X2.2
Terminals X6.1 – X6.2 open.
Light curtain obstructed.
Light curtain defective.
Check the door mechanism for tightness
Check all connected sensors (e.g. re-adjust photo –
beam)
Check all connected sensors
Check the switch is proper fitted or activated. After
fault repair: Press Stop button for a minimum of 3 sec.
Check light curtain.
Check the connection cable is in order.
Read the light curtain manufacturer specification instructions. Check connection cable.
Page 42
OPERATING STATUS DISPLAY
Report Description Measure to solve the problem
ROM - Fault
Internal fault report
RAM - Fault
Internal control fault
DES – no response
Drive unit does not work
Phase rotation failure
Inadmissible door movement when
stopped, e.g. owing to worn brake
or by a failure delivered from the
inverter.
The drive does not follow the given
command e.g. torque overload or a
failure at the frequency inverter.
Fault acknowledgement: open and close the pass door
switch or switch OFF and ON the main switch or
disconnect and reconnect the mains plug.
Fault acknowledgement: open and close the pass door
switch or switch OFF and ON the main switch or
disconnect and reconnect the mains plug.
Fault acknowledgement: open and close the pass door
switch or switch OFF and ON the main switch or
disconnect and reconnect the mains plug.
Fault acknowledgement: open and close the pass door
switch or switch OFF and ON the main switch or
disconnect and reconnect the mains plug.
Check electronic limit DES connection. To acknowledge the
fault switch off and on the main switch or disconnect and
reconnect the mains plug.
If necessary replace the control panel or digital limit DES).
Check the shutter mechanics. Check the limit shaft
for function (turning) Check phase rotation.
Check main supply phase rotation turns right
Fault acknowledgement: with next command being given.
Check function of the brake and replace if necessary. If the
brake works correct and if the fault reappears replace the
frequency inverter.
Fault acknowledgement: with next command being given.
Check drives load and mains voltage. If this is correct and
if the fault reappears replace the frequency inverter.
Page 43
OPERATING STATUS DISPLAY
Report Description Measure to solve the problem
Closing rpm over speeded at
DU / FI
Internal FI communication fault
at FI.
Insufficient mains supply or
by a fault delivered from FI.
Intermediate circuit overload,
e.g. braking time too short
Exceeding of the admissible
temperature of the FI e.g.
delivered by exceeded no
cycles, heat accumulation,
heat transmission etc.
Exceeded motor current by
overload of the drive unit or
failure at the frequency
inverter.
Fault acknowledgement: switch OFF/ON on the mains
or disconnect and reconnect the mains plug and if the
fault reappears replace the frequency inverter.
Fault acknowledgement: switch OFF/ON on the mains
or disconnect and reconnect the mains plug and if the
fault reappears replace the frequency inverter.
Fault acknowledgement: with next command being
given. Braking time must be increased, see menu.
Fault acknowledgement: with next command being
given. Braking time must be increased, see menu.
Fault acknowledgement: with next command being
given.
Check the door mechanism and weight.
Fault acknowledgement: with next command being
given and if the fault reappears replace the
frequency inverter.
Fault brake / FI
FI Group status
Check brake, replace if required. If the fault reappears
replace frequency inverter.
Fault acknowledgement: with next command being
given and if the fault reappears replace the
frequency inverter.
Page 44
OPERATING STATUS DISPLAY
Report Command description
open command being given
stop command being given
close command being given
adjusted cycles for maintenance reached
Display off = short circuit or overload at the 24V DC supply
Report Status
opening
flashing
closing
flashing
door stopped between set limits
door stopped at upper limit
door stopped at lower limit
Page 45
TECHNICAL DA TA
Housing Dimensions 190mm x 300mm x 1 15mm (W x H x D)
Mounting vertical
ELEKTROMATEN® Supply Three-phase 3 x 230 / 400V AC ± 5%, 50...60Hz
Single-phase 1 x 230V ± 5%, 50...60Hz
Power max. at 3 x 400V AC, max. 3kW
Control supply via L1,L2 400V AC or 230V AC + - 10%, 50-...60Hz,
voltage changing with bridge to 3- pole terminal,
safety fuse F1 (1,6A t)
External supply fuse 10A delayed
Permitted Load ca. 40 VA (without motor and ext. 230V)
External supply 1 230V via L1 and N, safety fuse F1 (1,6A t)
External supply 2 24V DC uncontrolled, max. Load 150mA,
Protected via electronic fase
Inputs 24V DC / typ. 10mA
signal length must be more than 100ms
Relay output If inductive loads are to be switched (e.g. other relays)
those have to be protected with free-wheeling Diodes
contact load at 230V max. 1A
Traffic light cont acts LED - bulb 230V
or
Normal bulb 230V shock resistant max. 40W
Temperature Working: -5.... +40°C
Storage: +0....+50°C
Humidity: To 93% not condensing
Vibration: Vibration free mounting, e.g. on flat built wall
Protection class IP54 (CEE Plug), IP65 available
www.gfa-elektromaten.de
Page 46
LIFETIME / DOORCYKLES
The GfA control panels working with electro mechanical contactor boards.
Contactor boards having generally a limited life time; this depends on the switched power of
ELEKTROMATEN® in use and the amount of switching cycles. Therefore we recommend a
replacement for control boards in use after doors having reached their confirmed lifetime
cycles. Coherence between power and amount of cycles for ELEKTROMATEN® describes
diagram bellow.
Cycles according
Torzyklen
to EN 12433-2
nach DIN EN 12433-2
1000.000
900.000
800.000
700.000
600.000
500.000
400.000
300.000
200.000
3~ 230/400V, 50Hz
1~230V, 50Hz
100.000
0,25 0,50 0,75 1,00 1,25 1,50 1,75 2,00 2,25
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2,50 2,75 3,00
Leistung in kW
Power in KW
DECLARA TION OF INCORPORA TION
in the terms of Machinery Directive 2006/42/EC
for partly completed machinery , Appendix II Part B
Declaration of conformance
in terms of EMC Directive 2004/108/EC
We, the
GfA - Gesellschaft für Antriebstechnik
Wiesenstr. 81, 40549 Duesseldorf (Heerdt), Germany
hereby declare that the following products are conform with the
above EC Guidelines and are only intended for installation in door equipment.
Door control panel TS 981
Standards applied
GfA-Gesellschaft für Antriebstechnik
Dr.-Ing. Hammann GmbH & Co. KG
Wiesenstraße 81
40549 Düsseldorf
Telefon: +49 (0) 211-500 90 0
Telefax: +49 (0) 211-500 90 90
www.gfa-elektromaten.de
DIN EN 12453 Doors - safety in use of power operated doors
DIN EN 12978 Industrial, commercial and garage doors and gates -
Safety devices for power operated doors - Requirements and Test methods
DIN EN 60335-1 Safety of household and similar electrical appliances
Purposes - Part 1 : General requirements
DIN EN 61000-6-2 Electromagnetic compatibility (EMC) Part 6-2
Generic standard – Emission standard for industrial environments
DIN EN 61000-6-3 Electromagnetic compatibility (EMC) Part 6-3
Generic standard – Emission standard for residential,
commercial and light-industrial environments
We undertake to transmit in response to a reasoned request by the appropriate regulatory
authorities the special documents
on the partly completed machinery.
Authorised representative for the compilation of the relevant technical documents
(internal EU address)
Dipl. Ing. Bernd Synowsky
Documentation representative
Incomplete machines within the meaning of the EC Directive 2006/42/EC shall only be intended
to be integrated into other machines (or into other incomplete machines/systems) or to be
assembled with them to form a complete machine within the sense of the Directive. Therefore,
this product cannot be commissioned before it is determined that the entire machine/system to
which it was integrated shall comply with the provisions of the Machinery Directive indicated
above.
Düsseldorf, . . 20 Stephan Kleine
CEO Signature
Erstelldatum: 1.1.200 Zeichnungs-Nr.: 52397057 Revisionsstand: b
Page 48
FUNCTION OVERVIEW
Control panel for ELEKTROMATEN® up to. 3 kW at 400V / 3~ with electronic limit DES
•
designed for only low-level adjustment
7- Segment led display showing
•
- Programming the control panel
- Displays Command - / Info- / Fault
Software release loading and saving
•
Mains supply
•
- 400V / 3~ with and without Neutral
- 230V / 3~
- 230V / 1~ (for single-phase motors)
Door operating modes
•
- Dead-man open- and close
- Self-hold open- and dead-man mode close (without safety edge)
- Automatic open- and close (with safety edge connected)
Integrated safety edge systems
•
- 8K2 normally open contact
- 1K2 normally close contact
- optical safety edge system (System Vitector)
Automatic close feature
•
- Free programmable from 1 up to max. 240 Sec.
- On interrupting and re-making light barrier closing after 3 sec..
- Can be interrupted by a separate switch
Supply for external devices
•
- 230V (at 400V / 3~ with N), up to 1,6A load
- 24V DC, up to 1000mA load
Plug for 5 pole motor connector 6 pole for electronic limit DES
•
Plug for spiral cable (safety edge and pass-door contact)
•
Integrated internal pushbutton OPEN / STOP / CLOSE
•
Additional terminals for different control equipment
•
- Emergency stop ( LATCHING)
- Additional safety stop s
- External three push button OPEN / STOP / CLOSE
- Light barrier activated Stop and Reverse function, time reset, time interruption 3 sec.
- One channel - impulse functions e. g. Ceiling pull switch for OPEN / CLOSE / STOP
– sequencing or radio control
- Key switch ( latching) for intermediate Stop
- 2x potential free relay output (NC / NO), output signal from aux. limit
If a signal lamp is in use, the potential free limit is not available
Integrated traffic light management
•
- One-way
- T wo-way
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