Elektromaten TS 981 Operating Instructions Manual
en
Electrical operating instructions
Door control panel TS 981
Software 2.6 (Design and functions subject to change)
51171314 -
l 02.2013
OPERATING INSTRUCTIONS
Page
SAFETY DIRECTIONS................................................................................................. 4
INST ALLATION ADVICE ..............................................................................................6
INSTALLATION OVERVIEW ........................................................................................7
ENCLOSURE INSTALLATION .................................................................................... 8
CONNECTING THE CONTROL AND THE ELEKTROMATEN
®
..........................................................
8
MAINS SUPPLY............................................................................................................9
PHASE ROTATION .......................................................................................................1 0
MOTOR CONNECTION (internal wiring) ....................................................................10
RAPID ADJUSTMENT OF THE LIMITS.......................................................................11
HARDWARE OVERVIEW .............................................................................................12
WIRING DIAGRAM .......................................................................................................14
CONTROL PROGRAMMING........................................................................................18
Operating mode.............................................................................................................19
Door position .................................................................................................................19
Functions .......................................................................................................................20
Safety functions..............................................................................................................21
Settings only for ELEKTROMA TEN® with direct / frequency inverter DU/FI ......................23
Extended door functions.................................................................................................24
Maintenance cycle counter .............................................................................................25
MEMORY CHECK ........................................................................................................25
RESET..........................................................................................................................26
SOFTWARE..................................................................................................................26
SAFETY DEVICES ....................................................................................................... 27
Door safety switch X2 ....................................................................................................27
Safety edge system with optional connection for shutter pass - door or slack wire switch contact. X2 ...27
T yp 1: Resistance evaluation 1K2 with normally closed safety edge contact...................27
Typ 2: Resist ance evaluation 8K2 with normally open safety edge contact .....................28
Typ 3: Optical safety edge (V itector) ..............................................................................28
Mounting the spiral cable................................................................................................28
Function of the safety edge system.................................................................................29
Page 2
Page
Pass door / slack rope switch input X2 ...........................................................................30
Emergency stop X3.......................................................................................................30
FUNCTION DESCRIPTION .......................................................................................... 31
Internal push button / Three push button / Key switch X5 / X15.......................................31
Automatic closing...........................................................................................................31
Automatic closing interruption.........................................................................................31
Through / Reflective photo cell X6 / X16 or Light curtain X6 ............................................32
Ceiling pull switch / Radio control X7 / X17....................................................................34
Key switch – intermediate stop X8 ................................................................................34
Key switch (latching) interrupt automatic closing X1 1 ......................................................35
Smoke draining - Function (RWA) X12..........................................................................35
Light indicator for traffic control X13 ...............................................................................35
Safety against entrampment X18 ...................................................................................37
Potential free changeover contact X20 / X21 .................................................................37
Overrun correction..........................................................................................................37
Door overload monitor ...................................................................................................38
AIR look SLF..................................................................................................................39
Status monitoring function SMF......................................................................................39
Main tenanc e cycl e count er .............................................................................................39
Software Update ............................................................................................................40
Short circuit / overload monitor .......................................................................................40
OPERATING STATUS DISPLAY ..................................................................................41
TECHNICAL DATA.......................................................................................................46
LIFETIME / DOORCYKLES..........................................................................................47
DECLARATION OF INCORPORATION .......................................................................48
FUNCTION OVERVIEW ............................................................................................... 49
Page 3
SAFETY DIRECTIONS
Basic Directions
This control has been built in accordance with EN 12453 Industrial, commercial and garage
doors and gates - Safety in use of power operated doors - Requirements and EN
12978 Industrial, commercial and garage doors and gates - Safety devices for power
operated doors - Requirements and T est methods; and left the factory in perfect condition
from the point of view of safety . T o maintain this condition and to ensure safe operation, the user
must observe all the directions and warnings contained in these operating instructions.
In principle, only trained electrical craftsmen should work on electrical equipment. They must assess
the work which has been assigned to them, identify potential danger sources and take suitable
safety precautions.
Reconstruction of or changes to TS 981 are only permissible with the approval of the manufacturer .
Original replacement parts and accessories authorised by the manufacturer guarantee safety.
Liability ceases to apply if other parts are used.
The operational safety of an T S 981 is only guaranteed if it is used in accordance with the
regulations. The limiting values stated in the technical data should not be exceeded under any
circumstances (see corresponding sections of the operating instructions).
Safety Regulations
During the installation, initial operation, maintenance and testing of the Control Panel, it is
necessary to observe the safety and accident-prevention regulations valid for the specific
application.
In particular, you should observe the following regulations (this list is not exhaustive):
European normative
- EN 12445
Safety in use of power operated doors - Test methods
- EN 12453
Safety in use of power operated doors - Requirements
- EN 12978
Industrial, commercial and garage doors and gates -
Safety devices for power operated doors - Requirements and Test methods
Please check normative´s bellow.
VDE-regulations
- EN 418
Safety machinery
Emergency stop equipment functional aspects
Principles for design
- EN 60204-1 / VDE 0113-1
Safety of machinery - Electrical equipment of machines - Part 1:
Prescriptions générales
- EN 60335-1 / VDE 0700-1
Safety of household and similar electrical appliances - Part 1:
General requirements
Regulations
- Please ensure that the local regulations relating to the Safety of Operations of Doors are followed
Page 4
SAFETY DIRECTIONS
Explanation of warnings
These operating instructions contain directions which are important for using the ELEKTRO-
®
MATEN
The individual directions have the following meaning:
General warnings and safety precautions
appropriately and safely.
DANGER
This indicates danger to the life and health of the user if the appropriate
precautions are not taken.
CAUTION
This warns that the ELEKTROMATEN® or other materials may be damaged if
the appropriate precautions are not taken.
The following warnings are to be understood as a general guideline for working with the
ELEKTROMATEN® in conjunction with other devices. These directions must be observed
strictly during installation and operation.
Check that all screw connections are secure before operating the control
and adjusting the limit switches.
Please observe the safety and accident prevention regulations valid for
the specific application.
The ELEKTROMATEN® must be installed with the authorised coverings
and protective devices. Care should be taken that any seals are fitted
correctly and screw couplings are tightened correctly.
In the case of ELEKTROMA TEN® with a permanent mains connection, an
all-pole main switch with appropriate back-up fuse must be provided.
Check live cables and conductors regularly for insulation faults or
breakages. When a fault is detected in the cabling, the defective cabling
should be replaced after immediately switching off the mains supply.
Before starting operation, check whether the permissible mains voltage
range of the devices corresponds to the local mains voltage.
With three – phase motor connection it must have right phase rotation
Page 5
INST ALLA TION ADVICE
After the ELEKTROMA TEN® is fitted we recommend the following procedure to rapidly reach
a fully functioning door.
• Installation Enclosure installation page 8
• Installation Wiring the Drive to the Control page 8
• Check Mains supply page 9
• Check Phase rotation page 1 0
• Programming Rapid limit adjustment page 11
The door is ready to work in Dead man mode.
• Installation Safety devices page 14, 27
• Programming Door functions page 1 8
The door is ready to work in automatic mode.
Check connection of external devices e.g. push button etc.
Overview to connect external devices see diagram (page 14-17).
After the devices are connected the programming of the control panel must be finalised.
(page 18).
Page 6
INSTALLATION OVERVIEW
Important!
Using the connection cable out side the building is not permitted.
Connection cable ELEKTROMAT® for
Motor and DES ( electronic limit)
11
Spiral cable for
Safety edge system
Mains supply
Photo-beam
Pull switch
Three push button
Key switch (latching) interrupt
automatic closing
4
Emergency stop
Key switch (latching) intermediate stop
5
5
3
5
3
3
3
( )
Number of cores in the cable
Red / Green Traffic- Light
Page 7
2x4
ENCLOSURE INSTALLATION
Before mounting the enclosure, the surface has to be checked for flatness, slope and freedom
from vibrations. Mounting must be vertical. It is important that the door can be clearly seen
from the position of the control through-out its travel.
CONNECTING THE CONTROL AND THE ELEKTROMATEN
After the drive and control are fitted they can be connected with a plug-in cable. The cable
has plugs on each end and for easy fitting. The plugs for motor and control panel are different
and cannot be interchanged.
Control panel TS 981 ELEKTROMAT
Motorconnection (MOT)
Motor plug-in
Connection cable for
1
2
PE
3
4
PIN
2 -
5 6 -
digital limit (DES)
3
2
1
4
PE
PIN
- 14 -
- 2
- 3
®
- 6
- 5
- 4
®
Cable identification
Motor plug to control unit
PIN - Wire-No. Excution:
1 - 3 Phase W
2 - 2 Phase V
3 - 1 Phase U
4 - 4 Neutral (N) (not used)
5 - PE Earth
Limit plug-in to control panel TS 981 (DES)
PIN - Wire-No. Excution:
1 - 5 Safety chain 24V DC
2 - 6 RS485 B
3 - 7 GND
4 - 8 RS485 A
5 - 9 Safety chain
6 - 10 8V DC
Page 8
MAINS SUPPLY
DANGER! T o the life and health through electric shock.
If a GfA frequency drive FI is installed, it must be used a class B earth-leakage
circuit breaker in the mains supply . Other switches can fail and switching
unintentionally .
External fuse!
Control must be saved against short circuit and overload by an external fuse,
max. 10A delayed, in the mains supply . An automatic cut off switch is required,
regarding the supply for three-phase or single-phase.
When connecting control to mains supply a mains isolator switch or (16A CEE – plug) according
EN 12453 is required. The control panel has an integrated auto controlled power unit for
voltages from 230V up to 400V +/- 10%.
The supply disconnect device (Main switch or CEE plug) must be installed between 0,6m
and 1,7m above floor level.
The Control panel TS 981 has a universal electric supply and works with the following supplies.
(See diagram Fig.1-5)
Mains supply terminal
Fig.: 1
Fig.: 2
Fig.: 4
symmetric winding
Fig.: 5
Fig.: 3
asymmetric winding
DU = 3x400V
FI 1,5KW = 1x230V/N/PE or 3x400V/N/PE
FI 4,5 kW = 3x400V/PE or 3x400V/N/PE
Page 9
MOTOR CONNECTION (internal wiring)
Three-phase 3 x 400V AC, N, PE
Star connection
Important note!
For 3x400V AC PE no
neutral, the brake
rectifier must be
connected between
terminal V and starpoint terminal.
brown
blue
supply for
brake
rectifier
Single-phase 1 x 230V AC, N, PE
symmetrical winding
Three-phase 3 x 230V AC, PE
Delta connection
brown
blue
supply for
brake
rectifier
Single-phase 1 x 230V AC, N, PE
asymmetrical winding
On several ELEKTROMATEN® the connection U1 und V1 on the motor-plug are
interchanged.
PHASE ROTATION
Important Notice!
After the mains supply has been connected: to confirm that the phase rotation of
the electrical motor is correct the door shall move UPWARDS if the OPEN push
button is operated. If the door does not OPEN change first phase rotation.
For all three phase ELEKTROMA TEN® even DU: Change wiring at terminal X1: 1.1 – 1.2.
For inverter drives FI-ELEKTROMA TEN® see page 13.
For all single phase ELEKTROMA TEN® :Change wiring at the connection cable plug,
change core no. 1+3 reciprocal.
DANGER! To the life and health through electric shock.
Before changing phase rotation the mains supply must be switched OFF.
Page 10
RAPID ADJUSTMENT OF THE LIMITS
When the phase rotation has been checked the Rapid limit adjustment can be made.
The final setting can be made with the fine adjustment (Control Programming page 19).
Safety limits and pre-limits are automatically adjusted.
1. Setting final limit open
Door open
press button to reach upper limit
1a. Reversing FI-ELEKTROMAT® rotation
T o reverse the motor rotation
keep both buttons pressed for
three seconds until the display
changes
2. Memorise the final limit open
Press stop-button for 3 sec. until
the display changes
The final limit OPEN is memorised when the door moves for at least one second from
close into the upper limit position.
Display
blinking
Display
blinking
Display
changes
Display
changes
3.Setting the final limit close
Door close
press button to reach lower limit
4. Memorise the final limit close
Press stop-button for 3 sec. until
the display changes
The Rapid adjustment is finished
The door could be moved in DEADMAN mode UP/DOWN
Further adjustments see programming mode
Display
blinking
Display
changes
Page 11
HARDWARE OVERVIEW
MOT DES MMC/SD
X1
X20
1.1
1.2
1.3
1.4
1.8
1.8
1.8
1.9
1.9
1.9
20.1
20.2
20.3
21.1
21.2
21.3
MOT
F1 = 1,6A t
3.1
3.2
5.1
5.2
5.3
5.4
24V
GND
TS 981
6.1
6.2
7.1
7.2
DES
8.1
8.2
24V
GND
MMC / SD
RWA
11.1
11.2
12.1
2.1
2.2
2.3
2.4
2.5
12.2
SLF
SMF
SLF
V1
SMF
S1
X2
X11
40014900
X21
13.1
13.1
13.1
13.2
13.3
13.4
13.5
13.6
15.1
15.2
15.3
15.4
X3
X13 X16
X5
X15
X6 X7
24V
GND
16.1
16.2
17.1
17.2
12V24V24V
18.1
X17
18.2
X8
X12
GND
X18
Page 12
HARDW ARE OVER VIEW
Description Print:
X1 Mains supply
external supply 230V
1.9 = L1 L1 fused with F1 = 1,6A
1.8 = N
(only with 3 x 400V , N, PE und 1 x 230V
X2 Safety edge system and pass-door plug
X3 Emergency push button
X8 Key switch for intermediate stop
X11 Key switch ON / OFF for automatic closing
X12 Smoke draining
X13 Traffic lights 2x Red / Green
X18 Entrapment safety evaluation
X20 Potential free relay contact 1
X21 Potential free relay contact 2
DES Limit connection
MOT Motor connection
MMC/SD Slot for memory cards
SLF Slot for Air-lock control function
SMF Slot for Status / Information function
S1 Selector switch
, N, PE symmetric winding)
V1 7-segment display
Internal push button
Command from inside Command from outside
X5 Three push button / Key switch
X6 Reflective photo-beam / photo-beam
X7 Ceiling pull switch / Radio control
X15 Three push button / Key switch
X16 Reflective photo-beam / photo-beam
X17 Ceiling pull switch / Radio control
Page 13
WIRING DIAGRAM
L1 fused
N L1
via F1 = 1,6At
Normallyclosed contact 1K2
spiral
plug-in bridge
cable
Normallyopen contact 8K2
spiral
cable
plug-in bridge
Optical safety edge system
spiral
cable
plug-in bridge
Terminal box
Bridge
Terminal box
Bridge
Terminal box
Bridge
end-of-line
resistor 1K2
end-of-line
resistor 8K2
br
gr
wh
Transmitter Receiver
pass or /
slack wire
switch contact
or crash
detector
pass or /
slack wire
switch contact
or crash
detector
pass or /
slack wire
switch contact
or crash
detector
Emergency
stop button
inside
outside
inside
OPEN
STOP
CLOSE
Three push
button station
inside or outside
or
OPEN/
CLOSE
STOP
Key switch with
stop button
inside or outside
Page 14
or
OPEN/
CLOSE
Key switch
inside or outside
WIRING DIAGRAM
or
outside
inside
Reflective photo-beam
inside or outside
for closing direction
Ceiling pull switch /
Radio control
inside or outside
Transmitter- Receiver
photo-beam
inside or outside
Key switch ON / OFF
Intermediate stop
Transmitter- Receiver
light curtain
inside
Key switch ON / OFF
automatic closing
Smoke draining
contact RWA
external
or
X1 1.8/1.9
Page 15
Red - Green
light
inside
Red - Green
light
outside
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