Elektra Beckum KGS 303 User Manual

A0327IVZ.fm

KGS 303

Operating Instructions. . . . . . . . .. . . . . . . . .5

Instructions d'utilisation . . . . . . . . . . . . . . .23

Manual de uso . . . . . . . . . . . . . . . . . . . . . .43

115 170 8400 / 0105 - 1.2

Warranty Terms and Conditions

Dear Customer:

Thank you very much for selecting a product from METABO, the leading name in power tools. The name METABO has been known for decades for proven quality and first class service. We offer our customers a wide array of high performance products for the professional user as well as the hobbyist. Our quality control, constant innovation and extensive

measures to assure quality at every step of the design and manufacturing processes, lead to the high quality and state of th art products that METABO is known for in many countries around the world.

We hope you will enjoy using this new product and will have much success with it.

Important! Please enter the model number and date of manufacture here

Model number: ______________________

Date of manufacture: _________________

You will need this data and will have it immediately available in the future in the event you have any questions

regarding your new METABO product or in case technical data of your new METABO product can be found on the label affixed to the product. For details please refer to chapter 3.4 of th

this warranty. Please keep your receipt in a safe place.

high quality materials. They are subject to strict quality control guidelines and the corresponding inspections in accordance with the applicable international quality standards. Nevertheless, if your METABO product METABO’s

FOLLOWING CAREFULLY. ALL RIGHTS NOT EXPRESSLY GRANTED ARE RESERVED BY THE MANUFACTURER.

workmanship from the date of original purchase from an authorized dealer in the United States This warranty is not transferable and only covers the initial original purchaser. Proof of purchase (ledgible copy of, or original

sales receipt) is required for any warranty claim or any service under this warranty.

is manual.

Proof of purchase (legible copy of, or original sales receipt) is required for any warranty claim or any service under

All METABO products are state of the art. They are

NOTICE: THIS ONE (1) YEAR LIMITED WARRANTY GIVES YOU CERTAIN RIGHTS. PLEASE READ THE

The manufacturer provides a limited warranty and warrants its products to be free

of a warranty claim. Model number and date of manufacture as well as other

designed and manufactured using the latest technologies and

One (1) Year Limited Warranty

Warranty Terms and Conditions

right away.

ever fails, it is covered by

from defects in material and

for a period of one (1) year.

No warranty coverage can be provided without proof of purchase.

In the event of a defect in material or workmanship during this one (1) year period from the date of the original purchase, the manufacturer will, at the manufacturer’s sole discretion, repair or replace the product on the terms and

conditions and with the limitations and exclusions as set forth below or refund the purchase price. The manufacturer’s decision in this respect is final.

This limited warranty does not cover any on-site repair. To obtain warranty service, defective products and/or defective parts using a traceable method of shipping, to one of the manufacturer’s authorized service and repair facilities. For service locations please visit www.metabousa.com.

www.metabousa.com or the number below for detailed return merchandise instructions and a RMA (Return Machine Authorization) number.

must be shipped, properly packaged to protect against damage in shipping, and shipping or postage pre-paid,

Before shipping any defective products or parts please call your nearest service center, found at

Metabo Corporation

P.O. Box 2287

1231 Wilson Drive

West Chester, PA 19380

Phone: 800-638-2264

Fax: 800-638-2261

Any repairs performed or payments made under this limited warranty do not extend the warranty period beyond the

date of one (1) year from the original purchase.

This limited warranty shall be null and void in case of abuse mispackaging for shipping, improper operation, unauthorized repair or modification, use of non-proprietary, after market or non-OEM spare parts, or failure to follow the manufacturer’s instructions w service and maintenance of the product as outlined in this manual.

This limited warranty is limited to replacement of the product or defective parts or a refund of the purchase price.

NY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THIS

PRODUCT IS LIMITED TO THE ONE (1) YEAR DURATION OF THIS WRITTEN WARRANTY. ALL WARRANTIES SET FORTH IN THIS WARRANTY ARE LIMITED TO ONE (1) YEAR FROM THE DATE OF THE ORIGINAL PURCHASE. NO WARRANTIES WHA

HOWEVER, SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO IN SUCH STATES THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

IF THIS PRODUCT IS DEFECTIVE, YOUR ONLY REMEDY IS REPAIR OR REPLACEMENT OR A REFUND OF THE PURCHASE PRICE, AS DESCRIBED ABOVE. TO THE MAXIMU

IN NO EVENT AND UNDER NO CIRCUMSTANCES WILL THE MANUFACTURER, ITS DISTRIBUTORS, DEALERS OR AGENTS BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT, PUNITIVE OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO ANY LOST PROFITS, LOST COMPENSATION OF ANY KIND, BUSINESS INTERRUPTION, OR ANY OTHER DAMAGES CAUSED BY THE USE OF THIS PRODUCT OR INA

EVEN IF THE MANUFACTURER, ITS DISTRIBUTORS, DEALERS OR AGENTS HAVE BEEN ADVISED OF SUCH LIABILITY CLAIMS OR OTHER CLAIMS OR THE POSSIBILITY OF SUCH CLAIMS OR OTHER CLAIMS.

SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

TSOEVER WILL COVER THE PRODUCT BEYOND THE ONE (1) YEAR PERIOD. *

, neglect, accident, disaster, misuse, mishandling,

ith respect to the proper handling, operation,

M EXTENT PERMITTED UNDER APPLICABLE LAW,

BILITY TO USE IT,

THIS W FROM STATE TO STATE.

In the event of a claim which is or may be covered by this one (1) year limited warranty, please contact your nearest service center, found at www.metabousa.com (Return Machine Aut horization) number.

ARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY HAV E OTHER RIGHTS WHICH MAY VARY

or the number below for detailed return merchandise instructions and a RMA

Metabo Corporation

P.O. Box 2287

1231 Wilson Drive

West Chester, PA 19380

Phone: 800-638-2264

Fax: 800-638-2261

METABO Authorized Customer Service

All METABO products are state of the art, designed and manufactured using the latest technologies and they are subject to strict quality control guidelines. Nevertheless, if your METABO product ever fails, or you have problems w operation, before calling METABO directly at 800-638-2264 or your nearest authorized Customer Service Center, try to identify and solve the problem with help contained in chapter 14 of this manual, entitled “Trouble Shooting Guide” by reviewing other chapters of this manual which cover the area of the problem.

ith its

the machine still does not function trouble free, Customer Service will be glad to help you. When you call

If Customer Service, please have the following information from the label on the machine handy:

x The model number x The date of manufacture of the defective machine x The purchase date of the defective machine and x A description of the malfunction, defect or problem

of the defective machine

Thank you for buying a METABO product.

XA0053E3.fm Betriebsanleitung

1. Components and Parts (base model; optional equipment not shown)

ENGLISH

12 4 5

1 Handle

2 ON/OFF switch

3 Holder for Allen wrench 6 mm

4 Motor

5 Track arm guide bars

6 Track arm lock screw

7 Transport lock

8 Cutting depth limiter

9 Sawhead tilt lock lever

10 Hinged fence

11 Rotating table

1112

12 Table insert

13 Rotating table lock screw

14 Saw base

15 Fence

16 Retractable blade guard

17 Saw blade lock

18 Sawhead assembly

19 Flange guard

20 Dust spout adapter

(for connection of dust collector)

21 auxiliary fence

Tools

22 Allen wrench 6 mm;

use metric tools adjusting, repairing or maintaining this machine

Machine documents

– Operating Instructions (with War-

ranty Terms and Conditions)

– Spare parts list

only when

ENGLISH

Table of Contents

1. Components and Parts (base model; optional equipment not

shown)..........................................5

2. Please Read First! .......................6

2.1 Symbols Used ...............................6

3. Safety ...........................................6

3.1 Specified Conditions of Use ..........6

3.2 General Safety Instructions...........7

3.3 Specific Safety Instructions ...........9

3.4 Labeling.......................................11

3.5 Safety Devices ............................11

4. Installation and transport .........12

5. Special Product Features .........12

6. Machine Details .........................12

7. Initial Operation.........................14

7.1 Connection of a Dust Collector ...14

7.2 Mains Connection .......................14

8. Operation ...................................14

8.1 Standard Crosscuts.....................15

8.2 Miter Cuts....................................15

8.3 Bevel cuts....................................16

8.4 Compound Miter Cuts .................1

8.5 Making Grooves ..........................17

8.6 Auxiliary Fence............................18

9. Care and Maintenance ..............18

9.1 Changing the Saw Blade.............18

9.2 Drive Belt Tensioning..................19

9.3 Kerf Plate Replacement ..............20

9.4 Adjustments ................................20

9.5 Cleaning ......................................21

9.6Storage........................................21

9.7 Maintenance................................21

10. Tips and Tricks..........................21

11. Available Accessories ..............21

12. Repairs.......................................21

13. Environmental Protection ........21

14. Trouble Shooting ......................21

15. Technical Specifications ..........22

electrical power tools. Inexperienced persons are strongly advised to seek competent ad ance from an experienced person before operating this machine.

 Keep all documents supplied with

this machine for future reference.

Retain proof of purchase in case of warranty claims. For details on war- ranty terms and conditions, refer to

chapter "Warranty Terms and

the Conditions" at the beginning of this manual.

 This machine must not be sold or

lent to someone else without being accompanied by these operating instructions.

 The manufacturer, its agents and

distributors assume no liability for any personal injury to operating personnel or bystanders, damage to property or damage to the machine itself caused entirely or in part by operational malfunction of the machine resulting from the nonobservance of any operating or

instructions given in this man-

safety

ual.

2.1 Symbols Used

A DANGER

THE DESIGNATION DANGER, THE GENERAL DANGER SIGN (SEE SIGN ABOVE) AND THE OTHER TRIANGULAR DANGER SIGNS USED IN THIS MANUAL INDICATE AN IMMINENTLY HAZARDOUS SITUATION. FAILURE TO ADHERE TO THE WARNING AND THE INSTRUCTIONS GIVEN MAY RESULT IN SEVERE PERSONAL INJURY OR DEATH OF OPERATING PERSONNEL.

OBSER ALL TIMES AND BE EXTREMELY CAREFUL!

VE THESE INSTRUCTIONS AT

vice and guid-

LAR WARNING SIGNS USED IN THIS MANUAL INDICATE A HAZARDOUS SITUATION. FAILURE TO THE WARNING AND THE INSTRUCTIONS GIVEN MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.

OBSERVE THESE INSTRUCTIONS AT

ALL TIMES.

ADHERE TO

A CAUTION

THE DESIGNATION CAUTION INDI- CATES A HAZARDOUS SITUATION

AND ALERTS THAT FAILURE TO ADHERE TO THE WARNING AND THE INSTRUCTIONS GIVEN MAY RESULT IN PROPERTY DAMAGE AND/OR

DAMAGE TO THE MACHINE.

OBSERVE THESE INSTRUCTIONS AT ALL TIMES.

Note:

This symbol indicates additional and useful information for the efficient and safe operation of the machine.

 At times numbers are used in illus-

trations (1, 2, 3, ...)

 denote component parts;  are consecutively numbered;  relate to the corresponding

number(s) in brackets (1), (2), (3) ... in the neighboring text.

 Numbered steps must be carried out

in sequence.

 Instructions

out in any order are indicated by a bullet point (•).

 Lists are indicated by a dash (–).

. These numbers:

which can be carried

2. Please Read First!

These operating instructions have been written to

user, to learn how to operate this machine and do so safely. These instructions should be used as follows:

 Read these instructions before use.

 These operating instructions are

make it easier for you, the

When reading these instructions, pay special attention to and always

follow all safety instructions.

intended for people with basic technical knowledge regarding the operation of a machine like this or similar

IN ADDITION, PAY ATTENTION TO ALL OTHER APPLICABLE SAFETY

RULES AND REGULATIONS, REGULATIONS FOR ACCIDENT PREVENTION, OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) RULES AND REGULATIONS, ENVI-

ENTAL AND ALL OTHER FED-

RONM ERAL, STATE AND LOCAL LAWS IN EFFECT AT THE OPERATION SITE.

A WARNING

THE DESIGNATION WARNING, THE GENERAL WARNING SIGN (SEE SIGN ABOVE) AND THE OTHER TRIANGU-

3. Safety

3.1 Specified Conditions of

Use

This saw is intended for cross cuts, bevel cuts, miter cuts, and compound

miter cuts of strips, framing lumber, profiles, moldings, etc. It is also possible to make grooves. Please refer to chapter 15, "Technical Specifications", for the

per saw blade(s) for the materials

pro you want to cut!

Do not cut materials and work pieces

unless they conform to the permissible dimensions. See chapter 15, "Technical Specifications", for more information

regarding the permissible dimensions of

work pieces. Do not cut pieces having an irregular

cross section, such as firewood, because such pieces cannot be held

securely during cutting and pose serious danger to the operator.

A suitable auxiliary fence must be for firm support when cutting thin work pieces in an upright position, such as moldings.

Any use other than the use specified above, any alteration, modification, use of used spare parts, use of non-OEM spare or replacement p parts and components not specifically approved by the manufacturer, may cause unforeseeable danger, may result in damage and/or personal injury. Any of the above will void the machine warranty.

The manufacturer, ies, distributors or dealers shall have no liability whatsoever for injuries or damage caused entirely or in part through use other than the use specified above, any alteration, modification, use of used

pare parts, use of non-OEM spare or

s replacement parts, use of other parts and components not specifically approved by the manufacturer.

arts, use of other

its agents, subsidiar-

used

3.2 General Safety Instructions

A DANGER

x All power tools carry with them

some degree of danger. Observe the following safety instructions to minimize this danger and to assure the safe and efficient operation of this machine.

x Do net let convenience or famili-

arity with this machine (resulting from repeated use) lead to nonobservance of any safety rules. If you are careless or use this machine incorrectly you can suffer serious personal injuries.

General Danger

A DANGER

x Keep bystanders, particularly chil-

dren, at least 6 feet away from the machine at all times.

x Children must never be allowed in

the work area. Do not let children handle the machine, any tools or the extension cord.

A WARNING

x Keep your work area clean at all

times. Always remove small wood chips and small pieces from the machine. A messy work area tends to lead to accidents.

YOU CAN PREVENT ACCIDENTS!

x Be alert. Know what you are doing.

Set out to work with reason.

x DO NOT OPERATE THE

MACHINE WHILE UNDER THE INFLUENCE OF ALCOHOL OR

DRUGS, INCLUDING PRESCRIPTION DRUGS AND OVER-THECOUNTER MEDICATION. SOME PRESCRIBED DRUGS AND SOME OVER-THE-COUNTER

MEDICATION MAY IMPAIR YOUR ABILITY TO SAFELY OPERATE

THIS MACHINE. CONSULT YOUR PHYSICIAN IF YOU TAKE PRESCRIPTION DRUGS OR YOUR PHARMACIST IF YOU TAKE ANY OVER-THE-COUNTER MEDICATION.

x Always choose a body position with

secure footing and proper balance which allows you to operate the machine without straining or reach-

too far.

ing

x Do not operate the machine near

inflammable liquids or gases.

x Do not permit other persons to

touch the machine or power cable while it is running.

x Do not step on the machine. x For ev

x Use this machine only in accord-

x After use

x Never store the machine outdoors,

ery job there are power tools to do the job right and others that are not really appropriate.

ance with the Specified Conditions of Use. Please refer to chapter 3.1 for details.

, store the machine in a dry and safe place where it cannot be used or tampered with by any unauthorized person or by children.

in unprotected areas or in damp locations.

ANY

A CAUTION

x Make your work place safe. Only

operate the machine in well lit

places.

ENGLISH

A CAUTION

x Do not overload the machine. For

more information on the performance range and limitations of this machine, see chapter 15, "Technical Specifications".

x Protect bystanders in your work

area from injury by flying sparks or chips by keeping them at least 6 feet away from the machine.

x Remove the transport locking pin

before initial operation of the machine.

Electricity

A DANGER

x Do not expose machine to rain.

Do not operate machine in damp or wet environment.

x Position power supply cable so it

does not interfere with the work and is not damaged.

x Do not operate machine with dam-

ged power cord.

x Make sure of sufficient lighting at

the work place.

A WARNING

x Do not use the power cable for pur-

poses it is not intended for.

x Use only suitable U.L. or CSA

approved extension cords. Minimum gauge:  cord length up to 50 ft:

AWG #12

 cord length up to 100 ft:

AWG #10

x To reduce the risk of electric shock,

this equipment has a polarized plug

(one blade is wider than the other). This plug will fit in a polarized outlet

only one way. If the plu fit fully in the outlet, reverse the

plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

g does not

ENGLISH

A WARNING

x Before plugging the machine in,

check the voltage and cycle rating (120 V, 60 Hz) on the nameplate of the machine and make sure you have a proper power source with the same qualified electrician for assistance.

x Be careful not to kink, squeeze or

pull the power cord and/or any extension cord, and make sure that you protect the cord(s) from dam-

age caused by rolling over aggressive substances like acid, or other potential damage arising at the work site.

x If the power cord or an extension

cord is damaged, never try to repair it, but have a qualified electrician or other auth replace the damaged cord.

rating. If not, consult a

, heat,

orized repair personnel

A CAUTION

x To avoid electrical shock, ensure

there is no contact with grounded objects such as radiators, pipes, ovens, refrigerators, etc. when operating this machine.

x Ensure nobody can trip over or

inadvertently pull on the power cord.

ver pull on the power cord to

x Ne

unplug the machine as this can damage the cord and lead to a hazard.

Risk of injury by moving parts

A DANGER

x Do not operate the machine with-

out installed guards.

x Make sure the power cord is

unplugged before servicing, troubleshooting or changing parts.

x Remove all tools and loose parts

from the machine before plugg in and operating the machine after service or troubleshooting.

x After completing a cut, do not let go

of the handle of the machine or

your work piece until all moving parts of the machine have

a full stop.

come to

A WARNING

x When the machine is not in use,

switch it to OFF and unplug it.

ing

A WARNING

x Make sure your work pieces are

secured in place during cutting so that they cannot move.

x Work stock only in the direction

intended for the machine.

x Do not exert exessive force on the

machine with the work piece.

x Never have the machine running

unattended. Turn power OFF. Don't leave the machine until it comes to a full stop.

Entanglement with the machine

A DANGER

Be careful that no part of your body or your clothing can be caught by and pulled into the machine.

x Do not wear any loose clothing. x Do not wear any gloves. x Long hair has to be covered (for

example by then tucking the hair in under a cap or hat).

x Dangling jewelry, rings, bracelets,

necklaces and other personal items which might get caught in the machine have to be removed

efore starting to work with this

b machine.

Insufficient personal protection gear

making a pony tail and

A WARNING

x Use eye protection. Always wear

ANSI approved impact safety goggles. If you are producing metal filings or wood chips, wear a full face shield.

x Use ear protection. Always wear

ANSI approved ear as ear plugs or ear muffs.

x Use respiratory protection when

working around metal, wood, espe-

cially treated wood, chemical dusts or mists. Always wear an ANSI approved dust mask or respirator or other respiratory protection in accordance MSHA and NIOSH regulations.

x Wear head protection if required by

your type of work or by regulations applying to the job site.

x Wear protective, electrically non-

conductive clothes and non-skid foot wear.

with current OSHA,

protection such

A CAUTION

x Wear suitable work clothes. x When working outdoors wearing

of non-slip shoes is recommended.

x Ensure a fire extinguisher is within

reach.

Dust

A DANGER

x DO NOT CUT ANY HAZARDOUS

MATERIALS OR MATERIALS

THAT CONTAIN HAZARDOUS SUBSTANCES OR HAVE BEEN TREATED WITH HAZARDOUS SUBSTANCES.

A WARNING

x Some types of wood dust (e.g.

maple, oak, cedar) may cause allergic reactions and other health problems such as skin rashes, etc. If possible, work with a suitable dust collector connected to the saw. The dust collector must com-

y with the data stated in chapter

15, entitled "Technical Specifications".

x Dust generated by sawing, sand-

ing, drilling and similar work may contain substances that are known or suspected to cause cancer, damage to reproductive organs and/or the or may cause damage to fetuses and unborn children. Lead, lead

paint, arsenic or chromium treated wood (often referred to as "green wood" or pressure-treated lumber)

and quartz dust or silica from concrete are just some, but in no case an e stances. The actual health risk depends on the length of exposure to these substances, the circumstances as well as the degree of respiratory and other protection used.

ability to procreate, and/

xclusive list of such sub-

A WARNING

x Minimize the amount of wood dust

escaping from the machine and the job site:

 Remove dust deposits from the

work area. DO NOT BLOW THE DUST AWAY WITH COM- PRESSED AIR BECAUSE THIS WILL ONLY SPREAD THE DUST RATHER THAN REMOV- ING IT.



Make sure the dust collector is leak free and repair any leaks immediately.

 Keep your work area well venti-

lated at all times.

Modification of the machine and use of non-OEM parts or parts not tested nor approved by the manufacturer

A DANGER

x Unauthorized changes and/or mod-

ifications affect machine safety and are not allowed. The manufacturer disclaims any liability for any damage or injuries resulting from changes or modifications or from the use of non-OEM parts. The use of any parts approved by the manufacturer voids the warranty of the machine.

not supplied or

A WARNING

x Follow all instructions given in this

manual strictly when you assemble and start up the machine.

Defects and malfunctions

A DANGER

x Keep the machine and all accesso-

ries in good, clean and safe working condition. Strictly observe all maintenance instructions contained in this manual.

x Before every use of this machine

check for possible damage. Every time you want to make sure that all safety devices and protective guards are undamaged and fully operational.

x Check that all moving parts operate

smoothly and without jamming.

x Make sure that all parts and acces-

are properly installed and

sories safely secured to ensure the safe and trouble-free operation of the machine.

use the machine

A DANGER

x Any damaged parts or protection

devices must be replaced by fully

qualified and factory authorized personnel only.

x Damaged switches may only be

replaced at a factory authorized service center. For information on the service center nearest you refer to the information contained in "Warranty Terms and Conditions" at the beginning of this manual.

x NEVER OPERATE THE MACHINE

IF THE ON/OFF SWITCH IS DAMAGED!

x If the machine is not working prop-

erly, mark or tag it accordingly and

en move it to a safe place where

th it cannot be used inadvertently, or by unauthorized persons or any children.

Noise

A WARNING

x Prevent hearing loss! Use ear pro-

tection. Always wear ANSI approved ear protection such as ear plugs or ear muffs.

Contamination upon contact

A WARNING

x The insulation of power cords may

contain substances that are known or suspected to cause cancer, damage to reproductive organs and/or the ability to procreate, and/ or may cause damage to fetuses and unborn children. Wash your hands soap and water every time after touching the power cord.

Grounding and insulation

thoroughly with

A DANGER

x Fully insulated machines have a

special plug. Consult an electrician if you do not have a matching outlet.

x Do not tamper with the plug or the

outlet yourself. Consult a qualified electrician for assistance.

ENGLISH

3.3Specific Safety Instruc- tions

A DANGER

x When using this machine, observe

the following safety instructions to avoid the risk of personal injury or

property damage.

Lack of experience and expertise with compound miter saws

A WARNING

x PAY ATTENTION TO AND FOL-

LOW, WHERE APPLICABLE, ALL SAFETY RULES AND REGULA- TIONS, REGULATIONS FOR ACCIDENT PREVENTION, OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) RULES AND REGULA- TIONS, ENVIRONMENTAL AND

ALL OTHER FEDERAL, STATE AND LOCAL LAWS IN EFFECT AT THE OPERATI THEY APPLY TO MITER SAWS.

x This machine shall only be oper-

ated by persons familiar with miter saws, their operation and the specific risks associated with the operation of miter saws.

x Contact your supervisor,

or any other qualified individual in case you lack substantial experience and expertise regarding the operation of miter saws.

Personal injury inflicted by track arm holder and sawhead assembly

ON SITE, AS

A WARNING

x Hold the handle firmly when you

start the cutting operation. The risk of the sawhead being kicked up is

particularly high at the moment when the saw blade makes its first contact with the work piece.

x If you tilt th

the side, hold it at the handle and keep your fingers away from the track arm holder and out of its tilting range.

x Avoid lateral pressure on the saw-

head when making grooves. Use clamps to firmly position your work piece and secure it against acci-

dental movement.

e sawhead assembly to

instructor

ENGLISH

A CAUTION

x Hold the handle of the sawhead

firmly because the momentum generated by the motor may cause the sawhead to move slightly up or down at start-up.

x Transport the machine only if it is

locked securely in tion. To lock the machine for transport, lower the sawhead and push in the transport locking pin.

x Do not carry the machine by the

handle; the handle is not designed to bear the weigh When carrying the machine, hold it on both sides of the base.

x Be careful to avoid the risk of con-

tusion. Fingers may be squeezed and in extreme cases crushed between the lever and the track arm holder. Always position the tilt lock lever (by pulling it out and turning) so that there is sufficient space between the lock lever and the track arm holder.

Accessories and consumables

transport posi-

t of the machine.

sawhead tilt lock

A DANGER

x Use only parts approved by the

manufacturer. This applies in particular to saw blades and safety devices listed in chapter 15, "Technical Specifications".

A WARNING

x Never use grinding or cut-off

wheels instead of saw blades.

Insufficient care

A WARNING

x Keep the machine clean and in

good working condition at all times.

In particular, keep all handles and adjustment knobs, etc., free of grease and oil.

Hot saw blade

A WARNING

x Cutting causes friction and gener-

ates heat. Immediately after cutting, the saw blade may be very hot and pose a fire hazard.

x Always let the saw blade cool

down, especially before touching it.

x Do not clean a hot saw blade with

bustible liquids.

com

Personal injury by damaged saw blades

A DANGER

x Do not use blunt, damaged or

warped saw blades.

x Never attempt to cut any work

pieces which contain

 ropes,  strings,  cords,  cables,  wires, or work pieces to which

any of the above are attached.

x Wh

ere applicable or when in doubt, always check the work piece for screws, nails or any other matter which may be embedded.

A WARNING

x Do not use any cleaning agents

that contain acids or caustic or corrosive substances which would tend to corrode the light metal components of the machine. The stability and safety of the machine could be compromised if stances were used for removing resin residue.

x If resin residue is to be removed,

use a clean cloth.

Work piece kickback

such sub-

A WARNING

x Make sure the saw blade is suita-

ble for the material of the work piece you are cutting.

x Cut thin or thin-walled work pieces

only with fine-toothed saw blades.

x Make sure thin or thin-walled work

ieces are supported over their

p entire length.

x Ensure proper feeding of work

pieces:

 Place work piece on turntable

only when the sawhead assembly is fully raised.

 Always hold the work piece

against the fence wh

x Always use sharp saw blades.

Replace blunt saw blades immediately. When a blunt, dull or otherwise damaged saw blade it used, the risk that a blunt tooth is caught by the work piece’s surface, rath

than cutting through it, increases, and so does the risk of work piece

kickback, which poses a great dan- ger of injury to the operator of the

machine.

en cutting.

A WARNING

x Cut only work pieces that have

dimensions which allow them safely and securely held (or clamped) during cutting.

x Long work pieces require support. x Do not cut bundles or more than

one work piece at a time. When bundles or more than one work piece are cut at the same time, t

individual pieces cannot be properly secured and controlled and once they then come in contact with the saw blade serious personal injury may occur.

x Do not jam work pieces. x Release the ON/OFF switch imme-

diately if the saw blade Unplug the machine. Carefully

remove the jam. Plug the machine in again. Continue sawing.

x Make sure that when starting up

the machine the saw blade does not have any contact with the wor piece because otherwise dangerous kickback may result.

x Never try to slow the saw blade

down or stop it by pushing the work piece against the saw blade from the side.

Cuts and cut-off limbs

to be

jams.

A DANGER

x Be very careful at all times. x Always keep sufficient distance to

the saw blade.

x Always keep sufficient distance to

all moving or driven components.

A WARNING

x Make sure that the saw blade has

come to a complete standstill before changing any settings or moving the work piece.

x Always remove small wood chips

and small pieces from the machine. Messy work areas can dents. To remove small wood chips and small pieces, wait until the saw blade has come to a complete standstill. Unplug the machine.

x Carefully remove the small pieces.

Plug the machine in again. Con-

with the work.

tinue

x Never fix the ON/OFF switch in the

pressed in (= ON) position. The

switch is supposed to snap back into the OFF position after being released.

lead to acci-

ENGLISH

A WARNING

x Make sure all adjustment and set-

ting devices are securely tightened before starting the machine.

x Make sure that the machine is on a

level and solid surface to prev tipping over. All four feet must be securely on the surface before you can use the machine.

x If something goes wrong, e.g. a

jam occurs, make sure that all

safety devices are put in place again after the problem or the jam is elimated, etc., and that all safety devices are fully operational again before you start up the machine.

Incorrectly installed saw blade

is resolved

ent

A WARNING

x Make sure the inner blade flange is

correctly fitted. Otherwise the saw may jam or the saw blade may work itself loose!

x Do not use loose-fitting reducing

rings; the saw blade could work loose.

x Make sure the sa

installed correctly. Saw blades must be installed so that they do not wobble, that they run balanced and that they do not work themselves loose.

Cuts and scratches from non-moving saw bladel

w blade is

A WARNING

Even when standing still, the saw blade is a source of potential injury, especially

when the blade needs to be changed. To avoid injury:

 Do not use excessive force

when tightening the arbor nut.

 Do not extend your wrench to

get more leverage.

 Do not hit your wrench with a

hammer to tighten the arbor bolt.

Electricity

A WARNING

x Make sure the power cord does not

come in contact with the running saw blade.

3.4 Labeling

All warning labels affixed to the machine are listed at the end of these instructions. Contact the manufacturer if labels are missing or illegible.

Symbols on the machine

Danger! Non-observance of the following warnings may cause serious personal injury or property damage.

Read instructions.

Do not reach into the run- ning saw blade.

safety goggles and

Wear ear protection.

Do not operate the machine

in a damp or wet environment.

Do not carry the machine by the handle; the handle is not designed to bear the weight of the machine.

Information on the nameplate:

23 24

25 26

(28) UL Mark with UL - number–

machines cfarrying this symbol meet the safety requirements of Underwriters’ Laboratories, Inc.

UL number of this machine: E250735

(29) Dimensions of permissible saw

blades

3.5 Safety Devices

Retractable blade guard

The retractable blade guard (30) protects against accidental contact with the saw blade and from chips flying about.

The retractable blade guard must always return automatically into its starting position when the sawhead is lifted. The

saw blade must be covered.

entire

NEVER DISABLE THE AUTOMATIC RETRACTING MECHANISM!

Flange guard

The flange guard (31) protects against accidental contact with the outer blade flange.

A CAUTION

x Alwa ys wear protective gloves

when you change the saw blade.

x Store the saw blade(s) in a safe

place and in such a manner that

nobody can get hurt, e.g. put the saw blade(s) in protective board sleeves.

card-

(23) Manufacturer (24) Serial number (25) Model number (26) Motor specifications (see also

"Technical specifications")

(27) Date of manufacture

Padlock hole

A hole (32) in the ON/OFF switch enables the lock.

blocking of the switch by a pad-

ENGLISH

4. Installation and transport

A CAUTION

Do not carry the machine by the handle; the handle is not designed to bear the weight of the entire machine. When carrying the machine, hold it on both sides of the base.

Installation

1. The machine is heavy. Carefully lift it out of its shipping carton with the

help of another person. (The manufacturer recommends

that you keep the shipping carton and all packing materials in case the machine needs to be service or repair. If you discard the packing materials, do so in observance of and in compliance with all environmental laws, rules and regulations regarding disposal and recycling that apply at y

shipped for

our site.)

 Before proceeding, be sure that

the machine is standing firmly in place even while ti

3. Fit the nut (36) into the hole on the

bottom of the rubber foot.

4. Insert the Allen head screw (33) into

the machine’s foot from the top. Fit the washer (34) on the screw (33) and attach the rubber foot (35) with the previously inserted nut (36) to the screw (33) by hand and start to tighten.

5. To do so hold the screw (33) with

the 6mm Allen wrench.

6. Hand tighten only!

7. Place the machine on a flat and sturdy surface, large enough to allow for all necessary movements and adjustments.  All four feet must firmly rest on

the base.

 The ideal height for the base is

32 inches.

 The machine must remain stable,

in particular when cutting work pieces which could cause it to tip.

8. Push the sawhead assembly slightly down and pull the transport locking

pin (37) out.

pped over.

34 35

Transport

1. The transport lock be inserted for transport.

2. Depending on what kinds of cuts were made previosuly, it may be necessary to adjust the limit screw

(38) for the adjustment of the cutting depth. This allows th be fully lowered, after which the transport locking pin (37) can then be inserted.

ing pin (37) must

e saw head to

5. Special Product Features

 96q cutting angle range for bevel

cuts (48q left through 48q right) with five preset stops.

 110q cuttin

cuts (50q left through 60q right) with ten preset stops.

 Soft start.  Cutting depth adjustment for making

grooves with integrated limit screw.

 Easy mobility due to lightweight

struction.

 Precise and sturdy die-cast alumin-

ium construction.

 TCT saw blade.  Easy saw blade change. The saw

blade can be held with the saw blade lock. No disassembly of the protective devices required.

 Maximum cutting depth  Maximum cutting width 11 1/4".  Ergonomic and easy for both left-

handed and right-handed operation.

 Installation of auxiliary fence possi-

ble.

g angle range for miter

con-

3 3/16".

6. Machine Details

Note:

In this chapter the essential operating elements of the machine are introduced. The proper use of the machine is described in chapter 8, "Operation". Read this chapter in its entirety before using the saw for the first time.

Note:

Do not install rubber feet if the

machine is going to be mounted on the optional machine stand. The machine stand is not included in standard delivery, but can be purchased separately. For more information, see chapter 11.

2. Turn the machine over to install the rubber feet:

 The feet must be accessible from

all directions.

ON/OFF switch

x To turn the motor on, press and hold

the ON/OFF switch (39) in the handle. To stop the motor, release the ON/OFF switch.

A WARNING

Ensure all setting devices are fully tightened before making a cut.

ENGLISH

Hinged fence

The hinged fence (44) permits the saw- head assembly to tilt up to 48° to the right for bevel cuts.

Rotating table

To make miter cuts, loosen the rotating table lock screw (41) and turn the rotating table (40) to the desired position.

The turning range is 50° to the left and 60° to the right.

40 41

The rotating table en stops and engages at the 0°, 15°, 22.5°, 30°, 45°, and 60° positions. After selecting the desired angle,

TIGHTEN THE ROTATING TABLE LOCK SCREW (41) before you start to cut.

gages at preset

To prevent the miter angle from chang-

ing while cutting, the rotating table lock screw must be securely tightened even if you are using one of the preset stops

( 0°, 15°, 22.5°, 30°, 45°, or 60°).

Push/pull action

The track arm permits the cutting of work pieces having a larger cross section. The track (standard cross cuts, miter cuts, bevel cuts, compound miter cuts).

When making smaller cuts not requiring

the track am, lock the track arm in position with the track arm lock screw (42).

Adjusting the cutting depth

The cutting depth can be adjusted at the limit screw (43).

After adjusting the cutting sure that the limit screw is securely fastened before you proceed with your work.

If you want to make grooves, adjust the cutting depth at the limit screw (43), secure the limit screw adjustment, loosen make your grooves as desired.

can be used for all type of cuts

depth, make

the track arm lock screw and

A WARNING

Secure the work piece against slip-

ping off while being worked.

To provide firm support for the wor piece (as much supporting area as pos-

sible), the hinged fence is to be used as follows:

x Whenever possible, for example for

straight cuts, it should be up and be firmly secured in place with the Phil-

ead screw (45).

lips h

x If the sawhead assembly is tilted

between 22.5° and 48° to the right, the hinged fence might be in the way. In this case, loosen the Phillips head screw (45) and swing the hinged fence to the rear.

x If the sawhead assembly is tilted

between 0° and 22.5° to the right OR between 0° and 48° to the left, the hinged fence does not interfere with operation: loosen the Philli head screw (45), swing the hinged

fence up and then tighten the Phillips head screw (45).

ENGLISH

Bevel tilt setting

After loosening the tilt lock lever (46) at the rear, the sawhead assembly can be tilted continuously to any setting between vertical (0°) up to 48° from vertical, both to the left and the right sides.

A CAUTION

There is a risk of crushing your fingers between the tilt lock lever and the track arm holder. Always position the tilt lock lever (by pulling it out and turning) so that there is sufficient space between the lock lever and the track arm holder.

A WARNING

Ensure all setting devices are fully tightened before making a cut.

Once you have found your desired tilt angle, TIGHTEN THE TILT LOCK LEVER (46) before starting to cut, so that the angle setting does not change,

even if you are using one of the preset stops at 0°, 22.5 °, or 45°.

7. Initial Operation

7.1 Connection of a Dust Collector

A WARNING

Some types of wood dust (e.g.

maple, oak, cedar) may cause allergic reactions and other health problems, including but not limited to skin rashes and other skin problems. If possible, work with a suitable dust collector connected to the saw. The dust collector must comply with the data stated in chapter 15, entitled "Technical Specifications".

Dust spout adapter installation

x Before a dust collector can be con-

nected, the dust spout adapter (47), which comes with the machine, must be installed on the machine by pushing it into its holder as illustrated.

7.2 Mains Connection

A DANGER

x Do not expose machine to rain.

Do not operate the machine in a damp or wet environment.

x Make sure that the power cord is

out of the way, so that it does not interfere with the work and does not pose a tripping hazard.

A WARNING

x Before plugging the machine in,

check the voltage and cycle rating (120 V, 60 Hz) on the nameplate of the machine and make sure you have a proper power source with the same rating. Only operate the machine if you have the correct power source!

x Connect to properly installed

und grounded outlets only.

x Be careful not to kink, squeeze

or pull the power cord and/or any extension cord.

Protect the cord(s) from damage caused by objects rolling over them, heat, aggressive substances such as acid, or other potential damage arising at the work site.

x Use only suitable U.L. or CSA

approved extension cords. Minimum gauge:

 cord length up to 50 ft:

AWG #12

 cord length up to 100 ft:

G #10

x Do not pull on the power cord to

unplug the machine. This can damage the cord and lead to a hazard.

The track arm holder and engages at the 0°, 22.5°, and 45°

positions.

has preset stops

8. Operation

A DANGER

x Before using the machine

always check for possible damage. Every time you want to use the machine make sure that all safety devices and protective guards are undamaged and fully operational.

x Any damaged parts or protection

devices must be replaced by fully qualified and factory authorized personnel BEFORE THE MACHINE CAN BE USED.

A WARNING

x Use eye protection. Always wear

ANSI approved impact safety goggles. If you are producing metal filings or wood chips, wear a full face shield.

x Use ear protection. Always wear

ANSI approved ear protection such as ear plugs or ear muffs.

x Use respiratory protection when

working around metal, wood, especially treated wood, chemical dusts or mists. Always wear an ANSI approved dust mask or respirator or other respiratory protection in accordance with current OSHA, MSHA and NIOSH regulations.

x Wear head protection if required

by your type of work or by regulations applying to the job site.

x Wear protective, electrically non-

conductive clothes and non-skid foot wear.

x Safeguard your work piece and

secure it against unintended movement and slipping during cutting. Use support for long work pieces which would otherwise fall off the machine’s rotating table after the cut. Use the auxiliary fence for cutting small pieces.

x If possible, work with a suitable

dust collector connected to the saw. The dust collector must comply with the data stated in chapter 15, entitled "Technical Specifications".

x Cut only work pieces that have

dimensions which allow them to be safely and securely held (or clamped) during cutting.

x Do not jam work pieces. x Never try to slow the saw blade

down or stop it by pushing the work piece against the saw blade from the side.

x Avoid strained body positions

and over-reaching. Assume proper operating position:

 in front of the machine with

body positioned for normal operation;

 directly in front of the saw;  to the side of the machine.

A WARNING

x When tilting the sawhead assem-

bly to the side, hold the sawhead by the handle and keep your fingers away from the track arm holder and out of its tilting range.

x Do not reach under the rotating

table when adjusting the miter angle.

x After each cutting operation

return the track arm to its rear starting position.

8.1 Standard Crosscuts

For standard crosscuts the maximum dimension (inches) of the work pieces are:

Width approx.11 7/32

eight approx.3 3/16

Starting position:

 Transport locking pin pulled out.  Sawhead assembly fully raised.  Cutting depth limit screw set to max-

imum depth. Limit screw is securely tightened.

 Rotating table in 0° position, the lock

screw of the rotating table is securely tightened.

 Sawhead assembly is in vertical (0°)

position, bevel tilt lock lever tight- ened.

 Hinged fence on top of the fence

and secured.

 Track arm not extended.  Lock screw of the track arm loos-

ened (only if required, such as when cutting a wide work piece).

Cutting the work piece:

1. Hold the work piece against the fence.

2. Press and hold the ON/OFF switch .

3. Slowly swing the sawhead assembly all the way down, holding the handle firmly. When sawing exert only moderate pressure. This keeps the motor speed from dropping.

4. For wider work pieces pull sawhead assembly forward (towards the operator).

5. Cut work piece in a single pass.

ENGLISH

6. Release the ON/OFF switch and let

the sawhead slowly return to its upper starting position.

8.2 Miter Cuts

Note:

A miter cut cuts the work piece at

an angle to the fence.

The maximum work piece dimensions for miter cut angles are shown in inches in the table below:

Width

approx.

15° 10 13/16 3 3/16

22.5° 10 1/4 3 3/16

30° 9 5/8 3 3/16

45° 7 7/8 3 3/16

50° 7 1/16 3 3/16

60 °

right

Rotating table position

Starting position:

 Sawhead assembly fully raised.  Cutting depth limit screw set to max-

imum depth. Limit screw is securely tightened.

 Sawhead assembly is in vertical (0°)

position, bevel tilt lock lever tight- ened.

 Hinged fence on top of the fence

and secured.

 Track arm not extended.

5 1/2 3 3/16

Height

approx.

ENGLISH

 Lock screw of the track arm loos-

ened.

Cutting the work piece:

1. Loosen the lock screw (49) of the rotating table (48).

48 49

2. Turn the rotating table (48) to either the right or left to desired angle.

Note:

The rotating table has preset stops and engages at the 0°, 15°, 22.5°, 30°, 45°, and 60° positions.

3. Once you have found your desired

angle, TIGHTEN THE ROTATING TABLE LOCK SCREW (49), before starting to cut, even if you are

using one of the preset stops (0°, 15°, 22.5°, 30°, 45°, or 60°).

4. Hold the work piece against the

fence.

5. Press and hold the ON/OFF switch .

6. Slowly swing the sawhead assembly

all the way down, holding the handle firmly. When sawing exert only moderate pressure. This keeps the motor speed from dropping.

7. For wider work pieces pull sawhead

assembly forward operator).

8. Cut work piece in a single pass.

9. Release the ON/OFF switch and let

the sawhead slowly return to its upper starting position.

8.3 Bevel cuts

Note:

A bevel cut cuts the work piece at an angle other than 90°.

(towards the

Maximum work piece cross section

(dimensions in inches):

Width

approx.

22.5° left

22.5°

right

45 °

left

45 ° right

48 °

left

48 ° right

Angle of sawhead assembly

Starting position:

 Sawhead assembly fully raised.  Cutting depth limit screw set to max-

imum depth. Limit screw is securely tightened.

 Rotating table in

screw of the rotating table is securely tightened.

 Track arm not extended.  Lock screw of the track arm loos-

ened.

Cutting the work piece:

1. If the sawhead assembly is tilted

between 22.5° and 48° to the right:

loosen the Ph swing the hinged fence to the rear.

2. Loosen the sawhead assembly tilt

lock lever (50) at the rear of the machine so that the sawhead assembly can be tilted to the

11 7/32 2 3/4

11 7/32 2 9/16

11 7/32 2 1/8

11 7/32 1

11 7/32 1 3/4

11 7/32 13/16

0° position, the lock

illips head screw and

Height

approx.

side.

3. Grip the handle and slowly tilt the sawhead assembly to the desired

position.

Note:

The track arm holder has preset stops and engages at the 0°, 22.5°, and 45° positions.

4. Once you have found your desired

angle, TIGHTEN THE SAWHEAD TILT LOCK LEVER (50)before starting to cut, even if you are using

one of the preset stops (0°, 22.5° or 45°).

5. Hold the work piece against the

fence.

6. Press and hold the ON/OFF switch .

7. Slowly swing the sawhead assembly

all the way down, holding the handle firmly. When sawing exert only moderate pressure. This keeps the motor speed from dropping.

8. For wider work pieces pull sawhead

assembly forward (towards operator).

9. Cut work piece in a single pass.

10. Release the ON/OFF switch and let

the sawhead slowly return to its upper starting position.

the

8.4 Compound Miter Cuts

Note:

A compound miter cut is a combination of the miter and bevel cuts. This means that in a single pass the work

ENGLISH

piece is cut at an angle other than 90° to the fence and material surface.

A DANGER

When making compound miter cuts the saw blade is much more exposed than during normal cuts and so the risk of injury increases. Always stay a sufficiently safe distance away from the saw blade.

For compound miter cuts the maximum dimensions of the work pieces depends on both cutting angles - the angle of the rotating table and the tilt angle of the sawhead. These are s

below.

Work piece width (in.) with sawhead

assembly tilted approximately

left and right

15° 10 13/16 10 13/16

22.5° 10 1/4 10 1/4 30° 9 5/8 9 5/8 45° 7 7/8 7 7/8 50° 7 1/16 7 1/16

60 °

right

Rotating table position

Work piece width (in.) with sawhead

assembly tilted approximately

22.5° left

15° 2 3/4 2 9/16 1 3/4 13/16

22.5° 2 3/4 2 9/16 1 3/4 13/16 30° 2 3/4 2 9/16 1 3/4 13/16 45° 2 3/4 2 9/16 1 3/4 13/16 50° 2 3/4 2 9/16 1 3/4 13/16

60 °

2 3/4 2 9/16 1 3/4 13/16

right

Rotating table position

Starting position:

 Sawhead assembly fully raised.  Cutting depth limit screw set to max-

imum depth. Limit screw is securely tightened.

 Rotating table locked in desired

position.

 Sawhead tilted to desired angle

against the work piece's surface and locked.

 If the sawhead assembly is tilted

between 22.5° and 48° to the right:

loosen the Phillips head screw and swing the hinged fence to the rear.

 Lock screw of t

ened.

 Track arm not extended.

hown in the table

22.5°

5 1/2 5 1/2

22.5° right

he track arm loos-

48 °

left and right

48 °

left

48 °

right

Cutting the work piece:

1. Hold the work piece against the fence.

2. Press and hold the ON/OFF switch .

3. Slowly swing the sawhead assembly all the way down, holding t firmly. When sawing exert only moderate pressure. This keeps the motor speed from dropping.

4. For wider work pieces pull sawhead assembly forward (towards the operator).

5. Cut work piece in a single pass.

6. Release the ON/OFF switch and let the sawhead slowly return to its upper starting position.

Note:

Crown moulding can be cut with

the back on the saw table and the top edge against the fence.

For cutting crown moulding the following settings apply:

Sawhead

tilt

Inside corner

Outside corner

Left

side

Right

side

Left

side

Right

side

33.9° left

33.9°

right

33.9°

right

33.9° left

he handle

Miter angle

31.6° right

31.6°

left

31.6°

left

31.6° right

8.5 Making Grooves

Note:

During groove cutting only a partial cut, up to a certain depth, is made in the work piece. This operation is made possible by use of the track arm, which allows the sawhead assembly to move horizontally over limit screw, which allows for adjustment of a given cutting depth.

the work piece and the

A WARNING

During the groove cutting operation it is especially important no lateral pressure is applied to the saw blade. Otherwise the sawhead may be kicked up abruptly! Always use a clamp to hold the work piece in place when making grooves. Avoid lateral pressure on the sawhead. Make sure that the work piece lies flat and does not jam.

Starting position:

 Sawhead assembly fully raised.  Sawhead tilted to desired angle

against the work piece's surface and locked.

 Rotating table locked in desired

position.

 Lock screw of the track arm loos-

ened.

 Track arm not extended.

Cutting the work piece:

1. Adjust the cutting depth limit screw

(51) to the desired depth for the groove and then tighten it securely.

2. Hold the work piece against the fence.

Note:

For the groove to be cut at the desired depth across the whole work piece width, a suitable spacer strip needs to be placed between the work piece and the fence.

3. Press and hold the ON/OFF switch .

4. Slowly swing the sawhead assembly

fully down, holding the handle firmly.

When sawing exert only moderate pressure, to prevent the motor

to drop too much.

speed

5. When sawing, pull sawhead assem-

bly forward (towards the operator).

ENGLISH

9. Care and Maintenance

A DANGER

Make sure the machine is unplugged before you do any servicing, maintenance, repair or troubleshooting.

6. Cut the groove in a single pass.

7. Release the ON/OFF switch and let the sawhead slowly return to its upper starting position.

8.6 Auxiliary Fence

Note:

Use the auxiliary fence for vertical cuts of work pieces which are higher than the fence of the machine. Bevel cuts are only possible without the auxiliary fence in place.

Installing the auxiliary fence:

1. Fit the washers (52) on the carriage

bolts.

2. Slide the carriage bolts (52) into

fence extrusions.

4. Set the fence extrusions against the fence and guide t from the top into the slots (54) in the fence for proper positioning.

he carriage bolts

 Any repair and maintenance work

not described in this section must be performed only by trained and factory authorized personnel.

 All defective or worn parts, espe-

cially all defective safety devices, must only be replaced with OEM parts! Non-OEM p not specifically approved by the manufacturer may lead to unforeseen damage and possibly result in personal injuries.

 Check that all safety devices are

operational again after each service.

arts and/or parts

9.1 Changing the Saw Blade

A WARNING

Cutting creates friction, which in turn generates heat. Right after cutting, the saw blade may be very hot. Be extremely careful. Burning hazard!

3. Loosen Phillips head screw (53) one

turn.

5. Fit the sleeves (55) on the carriage

bolts.

6. Going clockwise, screw the star knobs (56) on the carriage bolts and hand tighten while still allowing the

fence extrusions to be shifted for adjustment.

7. Move the auxiliary fence halves against the kerf plate.

8. Tighten the star knobs.

9. Press the auxiliary fence against fence and tighten Phillips head screw (53) again.

the

Wear protective gloves when changing the saw blade, whether the saw blade is hot or not. Let a hot saw blade cool down. Do not clean a hot saw blade with combustible liquids.

Even after coming to a complete standstill, the saw blade is dangerous and a potential source of serious injury. Never handle the saw blade without protective gloves. When loosening or tightening the arbor bolt the retractable blade guard must be pushed back and the flange guard swung up in order to expose the saw blade. It is NOT necessary to remove the retractable blade guard!

1. Loosen screw (57) and swing flange guard (58) up.

ENGLISH

2. To keep the saw blade from turning,

pull the saw blade lock (59) forward,

towards the front of the machine. At the same time slowly turn the saw blade by hand, until the saw blade lock engages.

3. Remove the arbor bolt (60) from the

saw spindle (left-handed thread – turn clockwise to remove).

A WARNING

If resin residue is to be removed or for any other cleaning, do NOT use any cleaning agents that contain acids or caustic or corrosive substances which would tend to corrode the light metal components of the machine if splashing occurs. The stability and safety of the machine could be compromised if such substances were used for cleaning and are inadvertently splashed onto the machine.

7. Put the inner blade flange the saw spindle.

(63) on

A WARNING

Make sure the inner blade flange is correctly fitted. Otherwise the saw may jam or the saw blade may work itself loose! The inner blade flange (63) is correctly installed when the bevelled collar (65) points to the right and the groove for the safety ring (64) points to the left.

64 65

A WARNING

x Never use grinding or cut-off

wheels instead of saw blades.

x Use only saw blades approved

by the manufacturer. Do not use super-speed steel (HSS) saw blades.

x Do not use loose-fitting reduc-

tion rings; the saw blade could work itself loose.

x Be sure that the saw blade is

properly fitted. Make sure the blade it is firmly secured, does not wobble, runs balanced and cannot work itself loose.

9. Install the outer and be sure that the flat surfaces are properly aligned and match.

10. Insert the arbor bolt (60), turn it counterclockwise (left-hand thread) and hand tighten with a metric Allen

wrench while keeping saw blade in

with the saw blade lock (59).

place

blade flange (61)

A WARNING

x Do not use excessive force when

tightening the arbor bolt:  Do not extend your wrench to

get more leverage.

 Do not hit your wrench with a

hammer to tighten the arbor bolt.

x When tilting the sawhead assem-

bly, keep your hands out of the track arm holder's tilting range!

60 61 6362

4. Swing the retractable blade guard up.

5. Remove the following parts from the saw spindle:

 arbor bolt (60),  outer blade flange (61),  saw blade (62),  inner blade flange (63).

6. Clean clamping surfaces of:

 saw spindle,  inner blade flange,  saw blade,  outer blade flange,  arbor nut.

8. Mount the new saw blade (62) and

pay attention to the direction. The

arrow on the saw blade must point in the same direction as the arrow on the blade cover (66).

A DANGER

Do not use blunt, damaged or warped saw blades.

11. Swing flange guard (58) down and tighten screw (57).

12. Check function. To do so, lower the sawhead assembly:

 The retractable blade guard must

open without touching the saw

lade or any other parts.

 When returning the sawhead

assembly to its starting position the retractable blade guard must return automatically so that the entire saw blade is covered.

 Check the saw blade lock – the

saw blade must turn freely.

9.2 Drive Belt Tensioning

The drive belt, running on the right-hand side of the sawhead assembly behind a

plastic cover, needs to be tightened if it has more than a 1/8" of play if pressed in the middle between the tw

To check, tighten and/or change the

drive belt:

1. Loosen and remove the Phillips

head screw (68), unhook the cover (hook at the rear) and remove it.

o pulleys.

ENGLISH

2. Check the drive belt with your thumb. If the drive belt needs to be tightened (more than 1/8" play) or if it needs to be replaced because of visible wear, tear or cracking:

 Loosen the four metric Allen head

screws by turning each screw about one turn counterclockwise.

 Replace the belt if necessary or

just tighten it by sliding the motor to the rear until the belt is tight.

 Hold the motor in its position and

tighten all four screws by turning them clockwise until they are securely tightened.

3. Replace the plastic cover (67) and secure with the Phillips head screw

(68).

9.3 Kerf Plate Replacement

A DANGER

If the kerf plate is damaged, small parts may become stuck between kerf plate and the saw blade and cause the saw blade to jam. Check the machine for possible damage before every use. Replace a damaged kerf plate immediately! Use only OEM parts! Non-OEM parts and/ or parts not specifically approved by the manufacturer may lead to unforeseen damage and possibly result in personal injuries.

To replace the kerf plate:

1. Swing the hinged fence down (69).

2. Take the fence (70) off.

3. Loosen the kerf plate (71) by prying it loose with a screwdriver and then remove it.

Note:

This will destroy the kerf plate

(71). Once removed from the machine, a kerf plate must never be re-used.

4. Insert the new kerf plate, making sure it snaps into place.

5. Install the fence (70) and adjust it.

6. Swing the hinged fence (69) up and secure it.

9.4 Adjustments

Fence adjustment

1. Swing the hinged fence down.

2. Loosen the fastening screws (72) of the fence.

3. Adjust the fence position with a contractor's square or another appropriate right angle until it is exactly per-

pendicular (90 with the rotating table locked in the

0° position.

4. Tighten the metric Allen head set screws on the the fence and then use the square to check your adjustment. If necessary, re adjustment procedure.

5. Swing the hinged fence up and secure it.

Miter angle indicator adjustment

1. Turn the rotating table to one of the preset stops at the °0, 15°, 22.5°,

30°, 45°, or 60°positions.

2. Loosen the metric Allen head scre

(73).

°) to the saw blade

peat the

3. Adjust the position of the indicator

(74) until it points exactly to the cor- responding angle value.

4. Tighten the metric Allen head screw

(73).

73 74

Bevel tilt positive stop adjustment

1. Lock the track arm holder (75) in the

0° position.

75 76

Loosen the two metric Allen head

screws (76) at the back of the machine by turning them about one turn counterclockwise.

3. Use a contractor’s square or another appropriate right angle and adjust the track arm saw blade is exactly perpendicular (90°) to the the rotating table.

4. Tighten the two metric Allen head screws (76) at the back of the machine by turning the screws (76) clockwise until the secured. Check your adjustment with the square. If necessary, repeat the adjustment procedure.

Miter angle indicator adjustment

1. Loosen the Phillips head screw (78).

2. Adjust the position of the indicator

(77) until it points exactly to the cor-

ponding angle value, e.g. 0°.

res

3. Tighten the Phillips head screw (78).

angle setting is

holder until the

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