ELEKTRA BECKUM HS 6000 W, HS 6000 D User guide

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Betriebsanleitung. . . . . . . . . . . . . . . . . . . . 3
Operating Instruction . . . . . . . . . . . . . . . . 10
Instructions d'utilisation . . . . . . . . . . . . . . 17
Handleiding . . . . . . . . . . . . . . . . . . . . . . . 24
Manuale d’istruzioni. . . . . . . . . . . . . . . . . 32
Manual de instrucciones . . . . . . . . . . . . . 41
Betjeningsvejledning . . . . . . . . . . . . . . . . 49
115 168 3165 / 5001 - 1.0
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U2W0068.fm
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D DEUTSCH ENG ENGLISH
KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY Wir erklären in alleiniger Verantwortlichkeit, daß dieses Produkt mit den
folgenden Normen übereinstimmt* gemäß den Bestimmungen der Richtlinien**
F FRANÇAIS NL NEDERLAND DECLARATION DE CONFORMITE CONFORMITEITSVERKLARING
Nous déclarons, sous notre seule responsabilité, que ce produit est en conformité avec les normes ou documents normatifs suivants* en vertu des dispositions des directives **
IT ITALIANO ES ESPAÑOL DICHIARAZIONE DI CONFORMITÀ DECLARACION DE CONFORMIDAD
Noi dichiariamo sotto la nostra esclusiva responsabilità che il presente prodotto è conforme alle seguenti norme* in conformità con le disposizioni delle normative **
PT PORTUGU DECLARAÇÃO DE CONFORMIDADE
Declaramos sob nossa responsabilidade que este produto está de acordo com as seguintes normas* de acordo com as directrizes dos regulamentos **
FIN SUOMI NO NORGE VAATIMUKSENMUKAISUUSVAKUUTUS SAMSVARSERKLÆRING
Vakuutamme, että tämä tuote vastaa seuraavia normeja* on direktiivien määräysten mukainen**
DA DANS OVERENSSTEMMELSESATTEST OŚWIADCZENIE O ZGODNOŚCI
Hermed erklærer vi på eget ansvar, at dette produkt stemmer overens ed følgende standarder* iht bestemmelserne i direktiverne**
EL ΕΛΛHNIK ∆ΗΛΩΣΗ ΑΝΤΙΣΤΟΙΧΕΙΑΣ MEGEGYEZŐSÉGI NYILATKOZAT
∆ηλώνουµε µε ιδία ευθύνη ότι το προϊόν αυτό αντιστοιχεί στις ακόλουθες προδιαγραφές* σύµφωνα µε τις διατάξεις των οδηγιών**
S SV SVENSK
We herewith declare in our sole repsonsibility that this product complies with the following standards* in accordance with the regulations of the undermentioned Directives**
Wij verklaren als enige verantwoordelijke, dat dit product in overeenstemming is met de volgende normen* conform de bepalingen van de richtlijnen**
Declaramos bajo nuestra exclusiva responsabilidad, que el presente producto cumple con las siguientes normas* de acuerdo a lo dispuesto en las directrices**
KRAN OM ÖVERENSSTÄMMELS
F Vi försäkrar på eget ansvar att denna produkt överensstämmer med
följande standarder* enligt bestämmelserna i direktiven**
Vi erklærer under eget ansvar at dette produkt samsvarer med følgende normer* henhold til bestemmelsene i direktiv**
POL POLSKI
Oświadczamy z pełną odpowiedzialnością, że niniejszy produkt odpowiada wymogom następujących norm* według ustaleń wytycznych **
HU MAGYAR
Kizárólagos felelősségünk tudatában ezennel igazoljuk, hogy ez a termék kielégíti az alábbi szabványokban lefektetett követelményeket* megfelel az alábbi irányelvek előírásainak**
HS 6000 W - HS 6000 D
* EN 609-1
** 98/37/EG, 89/366/EWG, 73/23/EWG, 93/68/EWG
Jürgen Kusserow
Vorstand
ELEKTRA BECKUM AG – Daimlerstraße 1 – 49716 Meppen
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XW0010E1.fm Operating Instruction ENGLISH
ENGLISH
1. Machine overview
1
2
10
9
8
3
4
5
6
7
1 Transport handle
2 Splitting knife
3 Operating levers
4 Work table
5 Power connection
6 ON/OFF switch
7 Motor with hydraulic pump
8 Oil filler cap / dipstick
9 Wheel set
10 Splitter center column
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Table of Contents
1. Machine overview .....................10
2. Please read first! ....................... 11
3. Safety .........................................11
3.1 Specified conditions of use.........11
3.2 General safety instructions .........11
3.3 Safety devices ............................11
3.4 Symbols on the machine ............12
3.5 Symbols used throughout
these instructions........................12
4. Special product features..........12
5. Transportation and
installation.................................12
5.1 Machine installation ....................12
5.2 Screw in the oil filler cap .............12
5.3 Power connection .......................12
5.4 Initial operation ...........................13
6. Operation...................................13
6.1 Splitting.......................................13
6.2 Changing the start position of
the splitting knife.........................14
7. Care and maintenance .............14
7.1 Changing the hydraulics fluid......14
7.2 Clean the oil filter. .......................14
7.3 Machine storage .........................15
7.4 Maintenance ...............................15
8. Available accessories .........15/51
9. Repairs.......................................15
10. Trouble shooting ......................15
11. Technical specifications ..........16
2. Please read first!
• Read these instructions before initial operation. Pay special attention to the safety instructions.
• If you notice transport damage while unpacking, notify your supplier immediately. Do not operate the machine!
• Dispose of the packing in an envi­ronmentally friendly manner. Take to a proper collecting point.
• Keep these instructions for refer­ence on any issues you may be uncertain about.
• When you hire or sell the machine, have all documents supplied go with it.
3. Safety
3.1 Specified conditions of use
This machine is only intended for split­ting firewood as detailed in these instruc­tions. Any other use is not as specified. Unspecified use, modifications to the machine, or use of parts not tested and
approved by the equipment manufac­turer may cause unforeseeable damage!
This machine is intended for operation by one person. Other persons shall keep a sufficient distance to the machine.
Observe the permissible dimensions of logs to be cut (see "Technical specifica­tions").
Do not overload machine – use it only within the performance range it was designed for (see "Technical specifica­tions").
3.2 General safety instruc­tions
When using this machine, observe the following safety instructions to exclude the risk of personal injury or material damage. Please also observe the special safety instructions in the respective chapters. Where applicable, follow the legal direc­tives or regulations for the prevention of accidents pertaining to the use of log splitters.
A
General hazards!
Be alert. Know what you are doing. Be sure you are capable of doing this type of work. Do not operate machine while under the influence of drugs, alcohol or medication. Keep your work area tidy – a messy work area invites accidents. Regularly clear the work area of split wood. Prevent adverse body positions. Ensure firm footing and keep your balance at all times. Take all surrounding conditions into due account. Ensure that there is sufficiently good lighting. Do not operate machine near inflamma­ble liquids or gases. This machine shall only be started and operated by a person familiar with log splitters and who is at all time aware of the dangers associated with the use of such a machine. Keep bystanders, particularly children, out of the danger zone. Persons under 18 years of age shall use this machine only in the course of their vocational training, under the supervision of an instructor. Do not permit other persons to touch the machine or power cable while it is run­ning.
B
Danger! Risk of electric shock!
To ensure that the machine remains weatherproof, before any use check to see that switch, power cable and plug are not damaged (no splits, cracks, etc.) Do not use the power cable for any pur­pose it is not intended for (power cable is not included with this machine).
Risk of personal injury and
A
crushing by moving parts!
Do not operate the machine without installed guards. Keep sufficient distance to driven com­ponents when operating the machine. Ensure the machine is disconnected from power supply before servicing. Ensure that when switching on (e.g. after servicing) no tools or loose parts are left on or in the machine. Turn power off if the machine is not used.
A
Hazard generated by modifica­tion of the machine or use of parts not tested and approved by the equip­ment manufacturer!
Use only parts approved by the equip­ment manufacturer. This applies particu­larly to:
− Hydraulic lines (see "Spare parts list" for stock numbers);
− Safety devices (see "Spare parts list" for stock numbers).
Do not change any parts.
Hazard generated by machine
A
defects!
Keep machine and accessories in good repair. Observe the maintenance instructions. Each time before starting up the machine, check it for signs of possible damage. Before proceeding to use the machine, carefully inspect all safety equipment, safety systems, and any slightly damaged parts to ensure that these function trouble-free and as intended. Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all conditions necessary for the proper operation of the machine. Damaged protection devices or parts must be repaired or replaced by a quali­fied specialist. Have damaged switches replaced by a service centre. Do not use this machine if the switch cannot be turned ON or OFF. Keep handles free of oil, grease and resin.
3.3 Safety devices
Safety valve
The safety valve prevents motor dam­age caused by overload when the split­ting knife is blocked or jammed. The safety valve is sealed and must never be tampered with. Do not attempt to adjust it.
No-voltage release
The no-voltage release feature prevents the machine from starting up when the power is restored after a power failure.
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Two-hand operation
Two-hand operation ensures that the splitting knife travels downward only when both operating levers are simulta­neously pressed down.
Protective hose sleeve
The hose sleeve prevents oil from spray­ing out from damaged hydraulic lines and causing injury.
3.4 Symbols on the machine
Danger!
A
Disregard of the following warnings could lead to severe per­sonal injury or material damage.
Caution!
Moving parts.
Read these instructions before initial operation.
Wear protective gloves.
Wear non-slip safety shoes.
Wear hearing protection.
This machine is intended for operation by one per­son only.
− level, non-slip ground
− All four of the machine's legs
must stand on firm, level ground
1. Transport the machine on the pallet to a suitable location.
2. Remove packing and enclosed parts.
3. Lift machine off the pallet.
5.2 Screw in the oil filler cap
To prevent oil from leaking out during transport, the oil filler cap is replaced by a temporary shipping cover sealed with a gasket. Before using the machine for the first time, be sure to replace the tem­porary shipping cover with the oil filler cap. Retain the shipping cover and gasket for use during later transport.
1. Unscrew the shipping cover (12) and install the oil filler cap (11).
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Danger of personal injury. Body parts and clothing can be caught by moving parts.
When operating this splitter, do not place your hands under the splitting knife.
Protect your feet from falling pieces of wood.
Do not remove or disa­ble safety devices.
Do not clean, service or adjust this machine dur­ing operation.
Risk of electric shock!
Maximum length of wood: 548 mm
Cleaver's maximum travel through wood: 493 mm
3.5 Symbols used through­out these instructions
Danger!
A
Indicates risk of personal injury or severe material dam­age.
Risk of electric shock! Risk of
B
personal injury by electric shock.
Caution!
A
Risk of material damage.
Advisory note:
3
Supplementary information.
4. Special product features
• Robust welded steel construction for maximum torsional stability.
• Two-hand control for safe operation.
• 6 tons of ram force.
• Wheel set for easy moving.
5. Transportation and installation
5.1 Machine installation
Danger!
A
This machine shall only be operated at a location meeting the fol­lowing conditions:
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5.3 Power connection
Danger! High voltage
B
Operate the machine only on a power source matching the following requirements (see also "Technical specifications"):
− Outlets with neutral wire, being properly installed, grounded and tested.
− Mains voltage and frequency must conform with the data stated on the machine's name­plate.
− Fuse protection by a residual cur­rent device (RCD) of 30 mA fault current sensivity.
− System impedance Z interconnection point (house service connection) 0.35 Ohm maximum.
max.
at the
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Note
3
Check with your local Electricity Board or electrician if in doubt whether your house service connection meets these requirements.
Position power supply cable so it does not interfere with the work and is not damaged.
Protect power supply cable from heat, corrosive liquids and sharp edges.
Use only rubber-jacketed extension cords with sufficient wire gauge (see "Technical specifications").
Do not pull on power supply cable to unplug.
5.4 Initial operation
Keep clear of the moving split-
A
ting knife! To ensure safe transport, the splitting
knife is retained in the lowest position during shipping. When the transport retainer (13) is removed and the machine is turned on, the splitting knife will automatically travel upward. During initial operation, be sure that there is about one meter of clearance available above the splitting knife.
13
Changing the direction of rota
B
tion! (Only applies to machines using AC
current) Depending on the phase sequence, it
is possible that the electric motor will turn in the wrong direction. If the elec­tric motor turns in the wrong direc­tion, the splitting wedge cannot be operated. If such case, the phase changer setting must be changed:
1. Install machine ready for work and
connect it to the power suply.
2. To check for this condition, start the
splitter (press the GREEN switch). If the splitting knife does not move, turn off the machine (press the RED switch).
3. Unplug the power cable at the split­ter.
4. Using a flat-bladed screwdriver, push the phase changer inside the machine's plug down and turn it 180°.
Caution!
A
Do not attempt to turn the
phase changer at the contact pins!
5. Turn the machine on again– The splitting knife will automatically travel upwards.
6. Operation
Please take note of the following safety information before operating the machine! Also follow the safety instructions given at the beginning of this manual!
Hazard generated by machine
A
defects!
Before starting any work, check to see that the following are in proper working order:
• Check the hydraulic lines for dam­age. Check for any leaking hydraulic oil. Check that the hydraulic line sleeves are in place.
• Check the operating levers for dam­age. Check that the operating levers move freely and fully back into their initial upper operating position.
• Power cable, power cable plug and switch (if damaged, have replaced by a qualified electrician)
Hazard generated by insuffi-
A
cient personal protection gear!
• Wear suitable work clothing, provid­ing protection against falling logs.
• Wear hearing protection.
• Wear safety glasses.
• Wear non-slip safety shoes.
Risk of personal injury and
A
crushing by moving parts!
• Do not operate the machine without installed safety guards.
When the splitter is turned on, the splitting knife immediately travels to the top of its travel automatically. Be sure that there is about 1 meter of clearance above the splitting knife.
• Keep sufficient distance to driven components when operating the machine.
• Do not hold the log to be split directly with your hands. Use the claws on the operating levers only.
• Always operate the splitting wedge with both hands on the operating levers.
• Always assume a proper, safe work position:
− at the front on the operator side
− Directly in front of the splitter
A
Danger of injury due to unex­pected, sudden movement of the log being split!
• Only split one piece of wood at a time.
• Always position the log vertically on the support table.
• Always split a log lengthwise in the same direction as the wood fibers run.
• Logs with branch stubs can be very difficult to split (irregular cross-grain structure. If a log gets caught on the splitting wedge, turn the splitter OFF before attempting to free it. When removing a stuck log, do not reach into the area between it and the sup­port table. After freeing the log, do not try to split it again at the same place. Try splitting it again in another place.
6.1 Splitting
1. Start the splitter (16) – by pressing
the GREEN switch.
14
15
16
2. Place a log vertically on the support
table (15).
3. Hold the log in place with the claws
on the operating levers (14).
4. Move the operating levers. Movement of the cleaver is control-
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led by means of the two operating levers. There are three possible actions:
− Press both operating levers downward – The work cycle starts, and the splitting knife moves downward to split the log.
− Press only one operating lever downward – The splitting knife stops.
− Release both operating levers – The splitting knife moves back upward to its start position.
The splitting knife stops automati­cally in the upper or lower position (end of travel).
5. When the log is split, release both operating levers – The splitting knife then returns to its start position.
6. Remove the split pieces of wood, and place them off to the side and out of the immediate work area – Now you are ready to continue split­ting.
7. If you do not intend to continue working immediately, turn off the splitter by pressing the RED switch (16).
17
18
The upper start position is now set as desired. Continue to operate the splitter as previously described.
Resetting the splitting knife to its upper start position
1. Switch machine OFF.
2. Loosen the wing nut (18) and push in the control rod (17) until it reaches the stop. Retighten the wing nut. The upper start position is now reset at the maximum height.
7.1 Changing the hydraulics fluid
1. Move the splitting knife all the way
down, and turn off the splitter.
2. Before starting, place a suitable col-
lecting vessel in position underneath the draining bolt (19). This vessel must have a capacity of at least 7 lit­ers.
3. Undo and remove the draining bolt
(19) and allow the oil to drain com­pletely.
19
4. Refit the draining bolt (19) ) together
with the seal and tighten.
5. Unscrew the dipstick (20) and fill the
reservoir with hydraulic oil.
6.2 Changing the start posi­tion of the splitting knife
In addition to the height options provided by the three pivoting support tables, you can also change the upper start position of the splitting knife to even better accommodate the length of the log to be split. With the upper start position for the splitting knife set lower, the knife requires less time to approach the work. The results in a shorter work cycle.
Lowering the upper start position
1. Turn on the splitter (press the
GREEN switch).
2. Press both operating levers down-
ward – As soon as the splitting knife has reached the new desired height, release the right lever.
3. Switch machine OFF
4. Loosen the wing nut (18) and pull
out the control rod (17) until it reaches the stop. Retighten the wing nut.
7. Care and maintenance
Danger!
A
Prior to all servicing:
− Switch machine OFF.
− Unplug power cable.
DANGER! Directly after stopping the splitter, the hydraulic oil and hydrau­lic system parts may be hot! Let the splitter cool down before any servic­ing. Avoid direct skin contact with hydrau­lic oil. Wear protective gloves. Dispose of hydraulic oil in an environ­mentally friendly manner at a proper waste oil collection point. When topping up or changing the hydraulic oil, be sure to use only approved types of oil (see "Technical Specifications").
• Replace damaged parts, especially safety devices, only with genuine replacement parts since parts not tested and approved by the equip­ment manufacturer can cause unforeseeable damage.
• Repair and maintenance work other than described in this section should only be carried out by qualified spe­cialists.
• Check that all safety devices are operational again after each service.
20
6. Checking the oil level. With the split­ter column retracted the oil level must be between the upper and lower marks.
7. Screw the dipstick back in and tighten it.
7.2 Clean the oil filter.
1. Undo the hollow bolt (23) on the pump case (21) and, taking care not to lose the three ring-seals (24) with­draw the bolt from the hose connec­tor (22).
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21 22 23
24
25
26
2. Unscrew the oil suction line
fitting (25).
3. Unscrew the oil filter (26) from the
suction line fitting and clean it in a suitable petroleum-based solvent such as kerosene (Be sure to thor­oughly remove traces of the solvent from the filter before reinstalling it).
4. Screw the oil filter back into the oil suction line fitting.
5. Screw the oil suction line fitting back in with its gasket and tighten it.
6. Refit the hose connector (22) by means of the hollow bolt (23) on the pump case - as shown in the dia­gram (21) with two of the three ring­seals (24) between the hose con- nector and the pump case and the third ring-seal (24) between the hose connector and the head of the hollow bolt.
7.3 Machine storage
1. Lower the splitter column fully, and with it in this position, turn off the splitter.
2. When not in use, store the splitter so that it cannot be started by unau­thorized persons (the ON/OFF switch can be secured with a pad­lock).
Caution!
A
Do not store the splitter unpro­tected outdoors or in a damp environ­ment.
7.4 Maintenance
Before each use
Check the ON/OFF switch and the two­hand controls for proper function.
Check the hydraulic hoses for damage (cuts, chafing and kinks).
Check the lubrication system for leaks.
After the first hour of operation
Clean the oil filter.
Every 50 hours of operation
Clean off all moving/articulated parts (joints, hinges and splitter column guides) with suitable cloths and then lightly re-oil them.
Checking the oil level. With the splitter column retracted the oil level must be between the upper and lower marks.
Every 200 hours of operation
Clean the oil filter.
Every 1000 hours of operation
Replace the hydraulic oil.
8. Available accessories
For special tasks the following accesso­ries are available at your specialized dealer – see back cover for illustrations:
A Four-way splitting wedge:
This accessory splits logs into four pieces in one work cycle. With it, the amount of work cycles can be cut in half, significantly reducing overall splitting time.
B Hydraulic oil for topping up and
refilling.
C Care and Maintenance Spray
For removing resin residue and pre­serve metal surfaces.
9. Repairs
Danger!
A
Repairs to electric tools must be carried out by qualified electri­cians only!
Electric tools in need of repair can be sent to the service centre of your coun­try. Refer to the spare parts list for the address.
Please attach a description of the fault to the electric tool.
10. Trouble shooting
Danger!
A
Before carrying out any repair service or maintenance work, always:
− Switch machine OFF
− Unplug power cable
Check that all safety devices are operational again after each fault service.
Motor does not run
No supply voltage:
− Check cables, plug, outlet and mains fuse.
Mains voltage too low:
− Use power cable of sufficient wire gauge (see "Technical specifica­tions").
No-voltage release solenoid tripped by temporary power failure:
− Switch on again.
Overload protection tripped: Let motor cool down for approx. 10 min-
utes, then start motor again.
Motor runs, but the splitting wedge does not move
Phase sequence changed at the phase changer:
− Change direction of rotation (see "Power connection").
Low splitting force (ram force)
Splitter column guides are dirty:
− Clean the guides (see "Mainte­nance").
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11. Technical specifications
HS 6000 W HS 6000 D
Electrical data Voltage
Nominal current Fuse protection min. (time-lag or K-type breaker) Protection class
Motor: input power P1
Power output P2 Idle speed
Splitting wedge Maximum length of travel
Splitting force Splitting speed Return speed
Maximum dimensions of logs to be cut
Maximum diameter Minimum diameter Maximum length
Machine dimensions
Length Width Height (splitting wedge fully retracted) Height (splitting wedge fully extended)
Machine weight kg 92 92
Filling capacity/Hydraulic oil l 5 5
V A A
kW kW
-1
min
mm t mm/sec mm/sec
mm mm mm
mm mm mm mm
230 (1 ∼ 50 Hz)
13.5 16
IP 54
3.0 kW S1 100%
2.2 kW S1 100% 2880
493 6 45 224
250 100 548
830 570 1100 1600
400 (3 ∼ 50 Hz)
5.1 10
IP 54
3.3 kW S1 100%
2.2 kW S1 100% 2850
493 6 45 224
250 100 548
830 570 1100 1600
Recommended hydraulic oil ARAL Vitam
GF 22
Noise emissions - at idle speed* Noise emissions - during operation*
* The values stated here only indicate the loudness emitted by this machine. Whether the operator is required to wear hearing pro­tection can not be determined here. This depends on how much noise reaches the ear of the operator. And this, among other things, depends on the existing ambient conditions (such as other sources of noise near by). Even though it may not be explicitly required, it is in your own interest to always wear hearing protection when operating this machine.
dB (A) dB (A)
61 76
ARAL Vitam GF 22
61 76
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U3w0067.fm
A 091 005 7570
B 091 001 1936 C 091 101 8691
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U4BA_EB3.fm
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