Elektra Beckum 500 D User Manual

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Betriebsanleitung. . . . . . . . . . . . . . . . . . . . 3
Operating Instruction . . . . . . . . . . . . . . . . 10
Instructions d'utilisation . . . . . . . . . . . . . . 17
Handleiding . . . . . . . . . . . . . . . . . . . . . . . 24
Manuale d’istruzioni. . . . . . . . . . . . . . . . . 31
Manual de uso . . . . . . . . . . . . . . . . . . . . . 38
Betjeningsvejledning . . . . . . . . . . . . . . . . 45
Bruksanvisning . . . . . . . . . . . . . . . . . . . . 52
Käyttökäsikirja . . . . . . . . . . . . . . . . . . . . . 58
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D DEUTSCH ENG ENGLISH
KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY Wir erklären in alleiniger Verantwortlichkeit, dass dieses Produkt mit
den folgenden Normen übereinstimmt* gemäß den Bestimmungen der Richtlinien**
F FRANÇAIS NL NEDERLAND DECLARATION DE CONFORMITE CONFORMITEITSVERKLARING
Nous déclarons, sous notre seule responsabilité, que ce produit est en conformité avec les normes ou documents normatifs suivants* en vertu des dispositions des directives **
IT ITALIANO ES ESPAÑOL DICHIARAZIONE DI CONFORMITÀ DECLARACION DE CONFORMIDAD
Noi dichiariamo sotto la nostra esclusiva responsabilità che il presente prodotto è conforme alle seguenti norme* in conformità con le disposizioni delle normative **
PT PORTUGU DECLARAÇÃO DE CONFORMIDADE
Declaramos sob nossa responsabilidade que este produto está de acordo com as seguintes normas* de acordo com as directrizes dos regulamentos **
FIN SUOMI NO NORGE VAATIMUKSENMUKAISUUSVAKUUTUS SAMSVARSERKLÆRING
Vakuutamme, että tämä tuote vastaa seuraavia normeja* on direktiivien määräysten mukainen**
DA DANS OVERENSSTEMMELSESATTEST OŚWIADCZENIE O ZGODNOŚCI
Hermed erklærer vi på eget ansvar, at dette produkt stemmer overens ed følgende standarder* iht bestemmelserne i direktiverne**
EL ΕΛΛHNIK ∆ΗΛΩΣΗ ΑΝΤΙΣΤΟΙΧΕΙΑΣ MEGEGYEZŐSÉGI NYILATKOZAT
∆ηλώνουµε µε ιδία ευθύνη ότι το προϊόν αυτό αντιστοιχεί στις ακόλουθες προδιαγραφές* σύµφωνα µε τις διατάξεις των οδηγιών**
S SV SVENSK
We herewith declare in our sole repsonsibility that this product complies with the following standards* in accordance with the regulations of the undermentioned
Wij verklaren als enige verantwoordelijke, dat dit product in overeenstemming is met de volgende normen* conform de bepalingen van de richtlijnen**
Declaramos bajo nuestra exclusiva responsabilidad, que el presente producto cumple con las siguientes normas* de acuerdo a lo dispuesto en las directrices** Homologación de
KRAN OM ÖVERENSSTÄMMELS
F Vi försäkrar på eget ansvar att denna produkt överensstämmer med
följande standarder* enligt bestämmelserna i direktiven**
Vi erklærer under eget ansvar at dette produkt samsvarer med følgende normer* henhold til bestemmelsene i direktiv**
POL POLSKI
Oświadczamy z pełną odpowiedzialnością, że niniejszy produkt odpowiada wymogom następujących norm* według ustaleń wytycznych **
HU MAGYAR
Kizárólagos felelősségünk tudatában ezennel igazoljuk, hogy ez a termék kielégíti az alábbi szabványokban lefektetett követelményeket* megfelel az alábbi irányelvek előírásainak**
MEGA 500 D
* EN 60204-1, EN 60335-1, EN 1012-1
** 98/37/EG - 93/ 68/EWG - 89/336/EWG - 73/23/EWG - 87/404/EWG
Jürgen Kusserow
Vorstand
ELEKTRA BECKUM AG – Daimlerstraße 1 – 49716 Meppen
1001012/ 01
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Xk0015e.fm Operating Instruction ENGLISH
ENGLISH
1. Machine Overview
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16 15
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AUTO
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1 Compressor pump
2 Air intake filter housing
3 On/Off switch
4 Safety valve
5 Tank pressure gauge
6 Outlet pressure gauge
7 Air outlet for regulated, filtered
compressed air
8 Hose reel with air hose
9 Power cable
12
11
10 Air outlet for non-regulated,
unfiltered compressed air
11 Filter/Regulator unit
12 Pressure regulator
13 Condensate drain cock of pres-
sure vessel
14 Pressure vessel
15 Oil drain plug
16 Oil sight glass
17 Oil filler plug
8
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10
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ENGLISH
Table of Contents
1. Machine Overview ....................10
2. Please Read First!..................... 11
3. Safety .........................................11
3.1 Specified conditions of use......... 11
3.2 General safety instructions .........11
3.3 Safety devices ............................12
4. Operation...................................12
4.1 Mains connection........................ 12
4.2 Generating compressed air ........ 12
5. Care and Maintenance..............12
5.1 Periodic maintenance .................13
5.2 Machine storage .........................13
6. Available Accessories......... 13/64
7. Trouble Shooting......................15
8. Repairs.......................................15
9. Environmetal protection ..........15
10. Technical Specifications..........16
2. Please Read First!
Read these instructions before use. Pay special attention to the safety instructions.
If you notice transport damage while unpacking, notify your supplier immediately. Do not operate the machine!
Dispose of the packing in an envi­ronmentally friendly manner. Take to a proper collecting point.
Keep these instructions for refer­ence on any issues you may be uncertain about. When the compres­sor is used commercially, also keep the test certificates of the individual compressed air components.
If you lend or sell this machine be sure to have the instructions go with it.
3. Safety
3.1 Specified conditions of use
This machine is intended to generate compressed air required for the opera­tion of air tools.
Any use for medical purposes, food processing as well as filling of oxygen cylinders for breathing equipment is not permitted.
Explosive, combustible gases or gases detrimental to health may not be com­pressed. Operation in hazardous loca­tions is not permitted.
Any other use is not as specified. Use not as specified, alteration of the machine or use of parts not approved by the equipment manufacturer, can cause unforeseeable damage!
Children, juveniles and persons not hav­ing been instructed in its usage are not permitted to operate this machine and any air tools connected to it.
3.2 General safety instruc­tions
When using this electric tool observe the following safety instructions, to exclude the risk of personal injury or material damage. Please also observe the special safety instructions in the respective chapters; Keep all documents, supplied with the machine, for future reference. Observe the statuary accident insurance institution regulations and regulations for the prevention of accidents pertaining to the operation of air compressors and air tools, where applicable.
A
General Hazard!
Keep your work area tidy – a messy work area invites accidents. Be alert. Know what you are doing. Set out to work with reason. Do not operate electric tool while under the influence of drugs, alcohol or medication. Consider environmental conditions. Keep work area well lighted. Prevent adverse body positions. Ensure firm footing and keep your balance at all times. Make sure the electric tool stands safely and can not topple over (check air pres­sure of tyres). Do not operate electric tool near inflam­mable liquids or gases. Keep bystanders, particularly children, out of the work area. Do not permit other persons to touch the tool or power cable while the electric tool is running. Do not overload electric tool – use it only within the performance range it was designed for (see Technical Specifica­tions).
B
Danger! Risk of electric shock!
Do not expose electric tool to rain. Do not operate electric tool in damp or wet environment. Prevent body contact with earthed objects such as radiators, pipes, cooking stoves or refrigerators when operating this electric tool. Do not use the power cable for any pur­pose it is not intended for.
A
Risk of personal injury by
escaping compressed air and parts hurled about by escaping air!
Never direct compressed air against per­sons or animals! Ensure all air tools and accessories used are designed for the working pres­sure or are supplied via a pressure regu­lator.
Please note that, when disconnecting the quick coupler, the compressed air contained in the pressure hose will escape all of a sudden. You should therefore firmly hold the air hose when disconnecting it. Ensure all screwed connections are fully tightened at all times. Do not attempt to repair the machine yourself! Only trained specialists are permitted to service or repair compres­sors, pressure vessels and air tools.
Hazard generated by lubricated
A
compressed air!
Use lubricated compressed air only for air tools requiring such supply. Do not use an air hose, used to supply lubri­cated compressed air, to supply air tools not designed for operation on lubricated compressed air. Do not fill tires with lubricated compressed air.
A
Risk of burns from the sur­faces of parts carrying compressed air!
Let tool cool off before servicing.
Risk of personal injury and
A
crushing by moving parts!
Do not operate the electric tool without installed guards. Please note that the compressor will start automatically when the pressure falls off to minimum! – disconnect from power supply prior to any servicing. Ensure that when switching on (e.g. after servicing) no tools or loose parts are in the electric tool. When coiling the air hose up or uncoiling it, do not reach between the crank and the transport handle.
A
Hazard generated by insuffi­cient personal protection gear!
Wear hearing protection. Wear safety glasses. Wear mask respirator when work gener­ates dust or mist detrimental to health. Wear suitable work clothes. When work­ing outdoors wearing of non-slip shoes is recommended.
Hazard generated by electric
A
tool defects!
Keep electric tool and accessories in good repair. Observe the maintenance instructions. Check electric tool for possible damage before any use: Before operating the electric tool all safety devices, protection devices or slightly damaged parts must be inspected for proper functioning as specified. Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all conditions necessary for the proper operation of the electric tool.
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ENGLISH
Damaged protection devices or parts must be repaired or replaced by a quali­fied specialist. Have damaged switches replaced by a service centre. Do not operate electric tool if the switch can not be turned ON or OFF. Keep handles free of oil and grease.
3.3 Safety devices
Safety valve
AUTO
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18
The spring-loaded safety valve (18) is incorporated into the pressure switch. The safety valve opens if the max. per­missible pressure is exceeded.
4. Operation
4.1 Mains connection
Danger! High Voltage
B
Operate machine in dry envi­ronment only. Operate machine only on a power source complying with the following requirements:
outlets properly installed, earthed and tested;
fuse protection in accordance with the technical specifications.
Position power cable so it does not interfere with the work and is not damaged.
Always check to see that the machine is switched OFF before plugging in.
Check direction of rotation!
B
Depending on the phase sequence, the motor could turn in the wrong direction. This can damage the machine. Therefore the direction of rotation is to be checked every time the machine is connected to the power supply: The pulley of the com­pressor pump must turn in the direc­tion indicated by the arrow on the belt guard. If it turns in the wrong direction, two phases must be interchanged in the power cable plug:
1. Unplug.
2. Interchange phases with a scre-
wdriver as illustrated:
Depress switch (19) slightly.
and turn by 180 °.
.
19
3. Plug power cable in again. Protect power cable from heat,
aggressive liquids and sharp edges. Use only extension cables with suffi-
cient lead cross section (see "Techni­cal Specifications").
Do not stop the machine by unplug­ging, but switch OFF using the ON/ OFF switch.
Unplug after use.
4.2 Generating compressed air
1. Connect air hose to compressor.
Depending on the purpose of appli­cation two outlets are available.
Air outlet for regulated, filtered compressed air (20).
Air outlet for non-regulated, unfil­tered compressed air (21).
.
2. Start compressor (22) and wait until the max. tank pressure is reached (compressor shuts off).
22
AUTO
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20
21
The tank pressure is indicated by the tank pressure gauge (23).
2523 24
3. Set pressure regulator (24) to required working pressure. The cur­rent working pressure is indicated by the regulated pressure gauge
(25).
Caution!
A
Before connecting an air tool, make sure the max. operating pres­sure of the air tool used is not excee­ded!
4. Connect air tool to the compressor's
air hose. You are now ready to work with the air tool.
5. Switch the compressor OFF, if you
do not continue working immediately afterwards. Unplug after switching OFF.
5. Care and Maintenance
Danger!
A
Prior to all servicing:
Switch Off.
Unplug.
Wait until the compressor has
come to a complete stop.
Ensure the compressor and all air tools and accessories connected to it are relieved from pressure.
After all servicing:
Check to see that all safety devices are operational.
Make sure that no tools or other parts remain on or in the machine.
Repair and maintenance work other than described in this section must only be carried out by qualified speci­alists.
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5.1 Periodic maintenance
Prior to each use
Check air hoses for damage, replace if necessary.
Check all screwed connections for tightness, tighten if necessary.
Check power supply cable for dam­age, if necessary have replaced by a qualified electrician.
Every 50 operating hours
Check air filter element (26) of com- pressor pump, clean if necessary.
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ENGLISH
.
A
Dispose of the waste oil envi­ronmentally safe by taking it to a proper collecting point!
Every 1000 operating hours
Have unit serviced by an authorized service station. This will extent the compressor's service life considera­bly.
5.2 Machine storage
1. Switch unit OFF and unplug.
2. Release pressure from tank and all connected air tools.
3. Store machine in such way that it cannot be started by unauthorized
31
32
persons.
Caution!
A
Do not store machine unpro­tected outdoors or in damp environ­ment. Do not lay machine on its side for transportation or storing.
Check oil level (27) of compressor pump, top up if necessary (28).
27
29
28
Drain condensate from pressure vessel (30).
Drain condensate from filter/regula­tor unit (32).
Check V-belt:
Remove belt guard (33).
Retension V-belt or replace, if
necessary.
To adjust the V-belt tension,
loosen the four screws at the motor base and shift the motor.
Tighten the screws at the motor
base again.
Replace the belt guard.
33
AUTO
O OFF
6. Available Accessories
For special applications the following accessories are available at your spe­cialist dealer – see back cover for illus­trations:
Sealing A Air Caulking Gun KP 910
for commercially available car­tridges. Stock-no. 090 101 0030
Sheet metal cutting B Air Nibbler BN 540
extra small cutting radius; cuts steel sheet up to 1.0 mm thickness. Stock-no. 090 100 6784
Drilling C Air Drill BM 310
especially handy tool for low-fatigue working; right-hand rotation only. Stock-no. 090 100 6725
Air Drill BM 500 (not shown) with 3/8" keyless chuck, fully revers­ible with quick reverse feature. Stock-no. 090 105 4533
30
Clean air filter element (31) of filter/ regulator unit.
Every 250 operating hours
Replace air intake filter element of compressor pump.
Replace air filter element of filter/ regulator unit.
Every 500 operating hours
Drain oil from compressor pump through the drain plug (29) and fill with fresh oil.
Stapling / nailing D Combination Air Stapler/Nailer
Kombi 40/50 for staples (type 90) from 20 mm to 40 mm and finishing nails (type SKN) from 20 mm to 50 mm. Stock-no. 090 105 4720
Combination Air Stapler/Nailer Kombi 32 (not illustrated) for staples (type 90) from 15 mm to 32 mm and finishing nails (type SKN) from 16 mm to 32 mm. Stock-no. 090 105 4711
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Air Stapler KG 80/16 (not illustrated) for staples (type 80) from 6 mm to 16 mm. Stock-no. 090 105 4681
Air Stapler KG 90/25 (not illustrated) for staples (type 90) from 15 mm to 25 mm. Stock-no. 090 105 4690
Air Stapler KG 90/40 (not illustrated) for staples (type 90) from 20 mm to 40 mm. Stock-no. 090 105 4703
Air Finish Nailer SKN 50 (not illustrated) for finishing nails (type SKN) from 20 mm to 50 mm. Stock-no. 090 105 4738
Spray painting E Spray Gun FB 2200 HVLP
High-volume low-pressure feature reduces paint mist bounce-back and provides thicker coating at less paint consumption. Stock-no. 090 105 4460
Paint Spray Gun FB 2200 (not illustrated) with 0.5 l flow cup; professional spray gun; steplessly adjustable round, horizontal and vertical spray pattern. Stock-no. 090 105 4452
Paint Spray Gun SB 200 (not illustrated) with 1.0 l siphon cup. Stock-no. 090 100 3882
Paint Spray Gun FB 150 (not illustrated) with 0.5 l flow cup; for spraying prim­ers and paints of varying viskosity. Stock-no. 090 100 3874
Paint Spray Gun FB 90 (not illus­trated) with 0.75 l flow cup; for spraying primers and paints of varying visko­sity. Stock-no. 090 105 6064
Chiselling F Air Hammer Set MHS 450
for construction and auto body work Stock-no. 090 100 9210
Air Hammer Set MHS 315 (not illustrated) to take off plaster and tiles and for light chiselling work. Stock-no. 090 100 6911
Tyre inflating / checking G Tyre Inflator Gauge RF 480
professional version (calibrated). Stock-no. 090 105 4630
Tyre Inflator Gauge RF 363 (not illustrated) same as RF 480, but not calibrated. Stock-no. 090 105 4622
Tyre Inflator Gauge RF 200 (not illustrated) for inflating tyres and balls (cali­brated). Stock-no. 090 105 6188
Tyre Inflator Gauge RF 100 (not illustrated) same as RF 200, but not calibrated. Stock-no. 090 102 6724
Cleaning H Blow Gun BP 200
all plastic body. Stock-no. 090 105 4606
Blow Gun BP 300 (not illustrated) all plastic body; venturi nozzle pro­vides extra high air volume. Stock-no. 090 105 4614
Blow Gun BP 70 (not illustrated) light metal body (with 100 mm extension nozzle). Stock-no. 090 102 6726
Blow Gun BP 60 (not illustrated) light metal body (short). Stock-no. 090 102 6718
Driving screws I Impact Wrench SR 230
rugged impact wrench for DIY and automotive applications. Stock-no. 090 105 6170
Impact Wrench SR 340 Set (not illustrated) professional version; many acces­sories included. Stock-no. 090 105 6137
Impact Wrench SR 140 Set (not illustrated) for multiple DIY and automotive applications; complete with many accessories. Stock-no. 090 100 8582
Impact Wrench SR 120 Set (not illustrated) requires only minimal amount of air, thus can be run on small compres­sors; complete with many accesso­ries. Stock-no. 090 100 6750
Ratchet Wrench RS 320 (not illustrated) due to narrow design and rubber­covered ratchet head it is well suited for automotive applications and work in confined areas. Stock-no. 090 105 4541
Ratchet Wrench RS 220 Set (not illustrated) this set comes complete with many accessories. Stock-no. 090 100 6717
Air Screwdriver DS 1610 (not illustrated) reversible with quick reversing action. Stock-no. 090 101 2440
Spraying J Spray Gun SPP 161
for spraying degreaser, oil, liquid wax, etc. Stock-no. 090 105 4525
Combination Spray Gun UBS 820 (not illustrated) for commercially available 1.0 l screw-top cartridges. Stock-no. 090 105 4479
Air hoses K Hose Reel ST 200
swivels through 360°; with 30 m PU air hose. Stock-no. 090 105 4568
Braided Air Hose (not illustrated) c/w quick coupler and male plug; length 5 m; outer diameter 12 mm; inner diameter 6 mm. Stock-no. 090 105 4908
Braided Air Hose (not illustrated) c/w quick coupler and male plug; length 10 m; outer diameter 12 mm; inner diameter 6 mm. Stock-no. 090 105 4916
Braided Air Hose (not illustrated) c/w quick coupler and male plug; length 10 m; outer diameter 15 mm; inner diameter 9 mm. Stock-no. 090 105 4924
Bulk Braided Air Hose (not illustrated) length 50 m; outer diameter 15 mm; inner diameter 9 mm. Stock-no. 090 105 4932
Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug;
2.5 m working length; outer diame­ter 8 mm; inner diameter 6 mm. Stock-no. 090 105 4940
Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug;
7.5 m working length; outer diame­ter 8 mm; inner diameter 6 mm. Stock-no. 090 105 4959
Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug;
10.0 m working length; outer diame­ter 10 mm; inner diameter 8 mm. Stock-no. 090 105 4967
Hand-crank Hose Reel SA 100 (not illustrated) c/w 20.0 m braided air hose; outer diameter 15 mm; inner diameter 9mm. Stock-no. 090 105 4975
Automatic Retractable Hose Reel SA 200 (not illustrated) suitable for wall and ceiling mount­ing; retracts automatically by simply pulling on hose; with 8 m PU air hose; outer diameter 13 mm; inner
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diameter 8 mm. Stock-no. 090 105 4550
Accessory kits L Accessory Kit LPZ 7-S
comprising: Blow gun, tyre inflator gauge, tyre valve nozzle, needle tip nozzle, paint spray gun, spray gun, self-storing coil air hose. Stock-no. 090 100 3858
Accessory Kit LPZ 7-P (not illustrated) comprising: Blow gun, tyre inflator gauge, tyre valve nozzle, needle tip nozzle, paint spray gun, spray gun, 10 m braided air hose. Stock-no. 090 100 3890
Accessory Kit LPZ 6 (not illustrated) comprising: Blow gun, tyre inflator gauge, tyre valve nozzle, needle tip nozzle, paint spray gun, 5 m braided air hose. Stock-no. 090 104 4487
Accessory Kit LPZ 4 (not illustrated) comprising: Blow gun, tyre inflator gauge, paint spray gun, self-storing coil air hose. Stock-no. 090 101 3845
Accessory Kit LPZ 2 (not illustrated) contains change handle with blow gun, tyre inflator gauge, paint spray gun, self-storing coil air hose. Stock-no. 090 105 5971
7. Trouble Shooting
Danger!
A
Prior to all servicing:
Switch Off.
Unplug.
Wait until the compressor has
come to a complete stop.
Ensure the compressor and all air tools and accessories connected to it are relieved from pressure.
After all servicing:
Check to see that all safety devices are operational.
Make sure that no tools or other parts remain on or in the machine.
Motor has overheated, caused by insufficient cooling (cooling fins cov­ered).
Remove cause for overheating
and allow to cool down for approx. 10 minutes, then start again.
Compressor runs but does not build up sufficient pressure.
Drain cock on cup of filter/regulator unit open.
Close drain cock.
Check valve leaky.
Have check valve serviced by
qualified service centre.
Air tool is not supplied with sufficient pressure.
Pressure regulator not opened wide enough.
Open pressure regulator more.
Hose connection between compres-
sor and air tool leaky.
Check air hoses, replace defec-
tive parts if necessary.
8. Repairs
Danger!
A
Repairs to electric tools must be carried out by qualified electrici­ans only!
Electric tools in need of repair can be send to the service centre in your coun­try. See spare parts list for address.
Please attach a description of the fault to the electric tool.
9. Environmetal protection
The machine's packaging can be 100 % recycled.
Worn out machines and accessories contain considerable amounts of valua­ble raw and plastic materials, which can be recycled.
These instructions are printed on chlo­rine-free bleached paper.
Compressor does not run:
No mains voltage.
Check cables, plug, outlet and
mains fuse.
Mains voltage too low.
Use only extension cables with
sufficient lead cross section (see "Technical Specifications"). Avoid using extension cable with cold machine.
Compressor was stopped by unplugging.
Switch compressor OFF at the
On/Off switch, then ON again.
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10. Technical Specifications
Suction capacity l/min 380
Free air delivery (volume flow rate) l/min 240
Filling rate l/min 280
Working pressure (compression end pressure) bar 10
Pressure vessel volume l 60
No. of air outlets 2
Compressor pump model B 3800 B
No. of cylinders 2
Speed (compressor pump) min
Motor capacity kW 2.2
Supply voltage (50 Hz) V 400
Rated current A4.7
Fuse protection min. A 10 (time-lag)
-1
1150
Degree of protection IP 54
Max. overall cable length when using extension cables: – at 3 x 1.0 mm – at 3 x 1.5 mm2 lead cross section – at 3 x 2.5 mm2 lead cross section
2
lead cross section
m m m
15 25 40
Oil grade (compressor pump) SAE 40
Required oil quantity (compressor pump) l 1.0
Dimensions length x width x height cm 110 x 46 x 81
Weight kg 77
Sound pressure level L
Sound power level L
at 4 m max. dB (A) 74 ± 3
PA
WA
dB (A) 94
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U3K0028_wf.fm
A 090 101 0030 B 090 100 6784 C 090 100 6725
D 090 105 4720 E 090 105 4460 F 090 100 9210
G 090 105 4630 H 090 105 4606 I 090 105 6170
J 090 105 4525 K 090 105 4568 L 090 100 3858
www.elektra-beckum.de
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