Electro-Sensors TR400-C Quick Manual

Speed Indicator
Model TR400-C
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ELECTRO-SENSORS
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ES401 Rev. A
Electro-Sensors, Inc. RatemeterfTachometer. TR400-C
Sensor Installation:
The explosion proof sensor is supplied with a slotted
mounting bracket. Sensors should be installed so the center
line of the magnets pass in fronf of the center line of the
sensor as the disc or wrap rotates. When using the pulser
disc, the center line of the magnetized area of the disc, shown
as Dimension S, in figure 1, is 1-3/4 inches from the center
hole of the disc.
The gap distance between the sensor and the disc or wrap,
Dimension A in the diagrams, is 3/8 inch ",118 inch. To achieve
the proper gap distance, adjust the position of the
explosionproof sensor, using the slots on the mounting
bracket.
Exploslonproof Sensor and Disc
(Figure 1)
Explosionproof Sensor and Wrap
(Figure 2)
Dimension
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ELECTRO_SENSORS
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Electro-Sensors, Inc. RatemeterfTachometer . TR400-C
Wiring:
AC Power Supply: Line TB1-1, Neutral TB1-2
The TR400-C Standard uses 115 Vac 6 VA at 60/50 Hz
with 230 Vac available as an option. External fusing must be
provided by the customer. The recommended fuse is 1/16
amp slow-blow.
Line
(1)
Neutral (L2)
NC
TB1
01
0'
03 04 05 06
=
=
TB2
01
0'
03 04 05 06
07
08
Maximum
Contact Ratings
SA 250 Vac
SA 30 Vdc
Pulse
Generator
Relay
Output 1
o Relay
Output 2
Common
+12V
Single Channel A
Relay Outputs:
Output 1- TB3 and Output 2- TB3 the TR400-C offers 2 Form
C Relays. These relays are rated 250 Vac 5 A, and 30 Vdc 5
A resistive load.
Programming the Relay Outputs:
Relay Output Functions:
Each relay output has a set point value (Variables 07 and 10).
This value is compared to the displayed value on the front
panel and any action required is performed on the outputs.
Underspeed: De-energizes the output when the displayed
value is below the set point value.
Relay Programming Variables:
--------
Output 1
Set Point Value Variable 07
Output 2
Variable 10
Output Value: Enter the value at which the set point will de-
energize. There is a 1 % hysteresis for the value at which the
output will re-energize (i.e. Underspeed Set Point at 100 rpm
output will reset at 101 'pm, if On Time has expired).
Variable 02-PPR: Enter the pulses per revolution of the
sensor on the monitored shaft. Note: Electro-Sensors Model
907 Sensor with a Model 255 Disc will provide 8 PPR.
Sensor Connections:
Sensor Switches in Bottom Stat
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OFFON 123456
=
Sensor Input Configuration Switches:
Input Channel A TB2-7
Input Type NPN
Switches On 5
Switches Oft 4, 6
Terminal Description Sensor
906-907
----------------------------
Supply Red
A Signal Black
Common Clear
TB2-6 TB2-7 TB2-5
A Signal Input: TB2-7 A Signal Input:
These inputs require a frequency input relative to speed.
Devices such as Hall-Effect Sensors, encoders or magnetic
pickups can all be used. Power for sensors is provided across
TB2-6 (+12 Vdc) and TB2-5 (common). The maximum power
draw available is 100 mA at an unregulated 12 Vdc. Wiring to
these inputs should be shielded cable with the shield tied to
TB2-5 only. Never use shielded æble wiih extra conductors.
Extra conductors act as antennas picking up electrical noise.
This is one of the most common reasons for electrical noise
on the frequency input signals. The default switch selection
settngs comply with Electro-Sensors Inc. sensors.
Diagnostics:
The relays may be tested by pressing the "." decimal place
button and holding it for 4 seconds. The relays will turn off as
long as the button is held. Releasing the button will reinitialize
the relays and include the start delay (Variable 6).
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ELECTO-SENSORS
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2
Electro-Sensors, Inc. RatemeterfTachometer . TR400-C
Specifications:
Input Power
Sensor Input
NPN Open Collector.
Maximum Frequency
Minimum Frequency.
Sensor Supply
Operational:
Accuracy
Response Time
Set Point Presets ........
Display Update Time
Status LEDs Give
~ Entry Mode and
Operation Status
Used to Change or
Examine Program
Used to Test the Tach
Used to Test Relays
115 Vae, 6 VA, 1/16 amp External
Fuse Recommended, 230 Vac Input
Power Optional
Switch Selectable
2200 Ohm Pull Up to 12 Vdc, 2.5 Volt
Trigger Level
4000 Hz 4K Hz - 10KHz Available Upon
Request
.01 Hz
12 Vdc Unregulated, 100 mA Max.
.01%
Minimum .02 Seconds
2 Programmable as underspeed
0.5 Second Update Time
Entering Variables into the TR400-C:
To change a variable press the "VAR" key. The "PROG"
LED will light, and the display will read "Pr' followed by the
presently selected variable number. Press the "Â or T" keys
to change the value of the 1s location to the desired variable
number. Then use the".." key to move to the 1 Os position
and change the value to the desired variable number. Press
the "ENTER" key and the selected variables value will be
displayed, and the 1 s location will flash in the display window.
Press the "Â or T" keys to change the value of the 1 s
location. Use the "..~" keys to move to the 10s, 100s, or
1000s position (the selected position will flash) and then use
the "Â or T" keys to change the value. Press the "ENTER"
key to enter the new value. Pressing the "V AR" key without
pressing "ENTER" will keep the old value and return the
tachometer to the display mode.
Mechanical:
ASS Plastic 94V-0
Polycarbonate Tactile Switch Pad,
Chemical Resistant, Splash Proof
4 digit .3 Inch Height, Seven Segment
Displays, 5 Status LEDs
Operating Temperature O°C to +50° C (+32° to +122° F)
Humidity ........ 0% to 90% Non-Condensing
Specifcations Subject to Change Without Notice.
Enclosure
Keypad
Display .
3
TR400-C Dimensional Drawings:
Dimensions in Inches
Panel Cutout:
Remove mounting brackets. Slide the controller into the cutout. Replace
the mounting bracket and replace the screws. Do not over-tighten.
~nsert¡ng Mounting
1E3.1~ .l' ~~ Bracket
----Æ
Removing
Mounting Bracket
Front
View 4.85
l
Explosionproo1 Sensor
Part No. 907 ~-3.750-"~
Stock No. 775-000600 1.125 .562
~2.375"" -ò.¡E1.875~-1
;fl- ----
3.3751 --
15.531
· J
1156
,- -
I~"'.r~
1.625
SldeView
4.28
, l
:31 I
o
I:.
I::
5.50
6.25
~2.61~
Panel
Cutout
l
4.31
==l
D D Top 2.58o V;ew .1.
==
~
.196 Dia.
íl
I
4.000
-'_
"" I*
.250
Pulser Disc
Part No. 255
Stock No. 700-000200
*Sensing Head Dimensions are :1.062
FULLRAO
(4PL)
-f
2.750 ______
1
~
+-+
I
1.630
+-+
1.l~
fLAt)
tl316
'~~SQ i2f'lI
12PLL .ioo
(2l'll
2.875
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iF
,130
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TR400-C Variable List:
Variable Number Variable Name
._~.~.wn..~...'w.._.,"~._._ "..__._.~.,~ m'_"_~m~.~"_.__
00 SECURITY MATCH COOE
01 MAX RPM
02 PPR
03 DISPLAY UNITS 04
Rate Function
05 Keypad Lockout
06
Start Delay Time
07
Output 1 Value
08 Output 1 Delay Time 09
Output 1 On Time
10 Output 2 Value
11
Output 2 Delay Time
12
Output 2 On Time
13 Output Function Selection
II
14 Input Function Selection
I
15 Display Value at 4 mA 16 Display Value at 20 mA
17 Range Selection 18 Display Update Interval 19 Analog Ramp Time
lít:;.
iiLiic:no,'~'l\SOJlS Electro~Sensors~ Inc.
~,~¿n www.electro-sensors.com
6111 Blue Circle Drive. Minnetonka, MN . 55343 USA
.
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95êSOö";32ScS1:7Ö:MËXIGO
952-930-0100 phone
952-930-0130 fax
Default
Units
_m_____Facto!Y_~~i-\l~l~e_s_- ____ - __ _______n_
400
any whole number 0400
0200 RPM 0200
8 PPR
NR
0200
User Defined 0200
0000 Coded 0000
0011
Coded 0011
002.0 Seconds 002.0
0150 Display Units NR
000.0 Seconds 000.0
002.0 Seconds 002.0
0100 Display Units AIR
000.0 Seconds 000.0
002.0 Seconds 002.0
0011 Coded 0011
0000
Coded 0000
0
Display Units
0000
0200
Display Units
0200
0200 X to 1
0200
0.5 0.5 to 10.00 Seconds 000.5
0.0 0.0 to 10.00 Seconds 000.0
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