Electronaut M97 User Manual

M97 COMPRESSOR/LIMITER
USER’s GUIDE
Serial Number Built By Build Date Ship Date Line Voltage set to
120 240
ELECTRONAUT COMPANY
Revision 0, January 2016
USER’S GUIDE 2
M97 COMPRESSOR/LIMITER
SERIOUSLY.
Read this entire manual before plugging in and turning on the M97!
Refer servicing to qualified personnel only!
To prevent electric shock, do not operate the M97 near water or moisture!
USER’S GUIDE 3
M97 COMPRESSOR/LIMITER
TABLE OF CONTENTS
CONTACT INFORMATION 5
DECLARATION of CONFORMITY 5
THANK YOU SINCERELY 6
GETTING STARTED 8
INSPECTION 8
OPENING THE CRATE 8
REMOVING THE M97 FROM THE CRATE 8
THOROUGH INSPECTION PROCEDURE 9
CONFIGURATION 9
FRONT PANEL 9
REAR PANEL 9
B+ ADJUST (325V) KNOB 10
BALANCE/CHASSIS KNOB 10
IEC POWER INLET SWITCH 10
INSTALLATION 11
AIRFLOW AND THERMAL CONSIDERATIONS 11
CALIBRATION 11
POWER UP the M97 11
CALIBRATING THE B+ VOLTAGE 11
CALIBRATING THE BALANCE 12
THE BALANCING SYSTEM 12
BALANCE CALIBRATION PROCEDURE 12
BALANCE/CHASSIS 14
AT THIS POINT THE M97
SHOULD BE PROPERLY CALIBRATED
AND READY FOR SERVICE
REFERENCE 15
INPUT ATTENUATOR 15
THE INPUT ATTENUATOR and the HIGH FREQUENCY RESPONSE 17
THE CONTROLLING AMPLIFIER 18
DC THRESHOLD 18
ATTACK 18
RELEASE 19
ATTACK and RELEASE INTERDEPENDENCE 19
THE USABILITY OF THE FASTEST ATTACK TIMES 19
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M97 COMPRESSOR/LIMITER
SUGGESTED SET-UP FOR TRANSIENT LIMITING: 19
UNDERSTANDING THE EFFECTS OF THE AC AND DC THRESHOLD CONTROLS 20
COMPRESSION CURVES 21
A NOTE ABOUT WORKFLOW 22
CHOOSING A CURVE BY MAXIMUM OUTPUT 22
THE METERING SYSTEM 25
METER MODE KNOB 25
THE SIGNAL GENERATOR 26
MAKING GOOD USE OF THE TONE AND METER 26
SET FOR UNITY GAIN: 26
FIGURE OUT WHERE THE “KNEE” (OR EFFECTIVE THRESHOLD) OF THE COMPRESSION CURVE IS: 26
HIGH PASS FILTER 27
BYPASS/COMPRESS/PASS 27
BYPASS 27
COMPRESS 27
PASS 27
The FUNCTION SWITCH 28
NORMAL 28
SIDECHAIN 28
INTERLOCK 28
SIDECHAIN/INTERLOCK 28
EXTERNAL 28
LINKING TWO M97S FOR STEREO 29
BLOCK DIAGRAM OF SIGNAL AND CONTROL CIRCUITRY 30
POWER SCHEME 31
METER MODE SWITCH 31
IEC POWER INLET 31
IEC POWER CABLE 31
REPLACING THE FUSES 32
MAIN FUSES 32
INTERNAL FUSES 32
REPLACEMENT FUSE PART NUMBERS 33
TUBE COMPLEMENT 33
OPTIONAL REMOTE-CUTOFF TUBES 35
TUBE SOCKET WIRING AND TUBE COMPATIBILITY 36
HEATER VOLTAGE TOGGLE SWITCH 36
REPLACING THE TUBES 36
WARRANTY & REGISTRATION 37
SERVICING 37
SPECIFICATIONS 38
ACKNOWLEDGEMENTS 39
REIN NARMA 39
DR. DANIEL FLICKINGER 39
MIKE AND KAY DORROUGH 39
EARLY BELIEVERS 39
TABLE OF FIGURES 40
TABLE OF TABLES 41
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M97 COMPRESSOR/LIMITER
CONTACT INFORMATION
Electronaut Company
333 N Oakley Blvd STE 100 Chicago, IL 60612 U.S.A. info@electronaut.info (312) 212-3983 (skype)
All information provided in this manual is thought to be accurate and free of errors at the time of printing; however, Electronaut Company shall not be held liable for any errors or omissions in this manual, nor any subsequent damage resulting from the use of the information in this manual. This manual and any future updates can be downloaded from the Electronaut Company website, at:
www.electronaut.info/manuals
This user’s manual contains information protected by copyright. No part of this manual may be reproduced in any form without prior written consent from Electronaut Company.
©2002–2016 Electronaut Company
M97_UsersManual.pdf
DECLARATION of CONFORMITY
Name of Manufacturer:
Electronaut Company
Address of Maufacturer:
333 N. Oakley Blvd. Ste 100 Chicago, IL 60612 USA
Product:
M97 Compressor/Limiter
Declaration:
ELECTRONAUT COMPANY is committed to manufacturing products that are fully-compliant with the RoHS Directive.
The M97 Compressor/Limiter complies with the requirements of the Low Voltage Directive (73/23/EEC) and the protection requirements of the EMC Directive (89/336/EEC) issued by the Commission of the European Community.
The M97 Compressor/Limiter is built with RoHS-compliant components and is assembled with RoHS-compliant lead-free solder and assembly processes.
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M97 COMPRESSOR/LIMITER
First of all,
THANK YOU SINCERELY
for adding the M97 Compressor/Limiter to your system. This compressor is the result of literally thousands of hours of eort studying, experimenting, designing, building, testing, listening, redesigning, rebuilding, retesting, relistening, (insert seemingly ininite loop here), until a compressor finally emerged that seemed refined enough to be worthy of production. The sheer amount of work required to undertake such a project begs the question: does the world really need another monster tube variable-mu1 compressor? Aren’t there already enough Fairchild clones available?
The answers are unequivocally YES, and YES.
The year 2016 marks 110 years since the triode vacuum tube was invented in Chicago in 1906. As we look back over this incredible span of ingenuity, a trend-line immediately reveals a constant incremental progress, with creative thinkers picking up where others left o and pushing things a little bit further, inspired by limitations they thought could be improved upon. Every single audio equipment designer throughout history benefited from the work done by their predecessors, and the trend of incremental progress happened because people were driven to look forward and think
of new ideas. The engineers that created the tools we musicians and recordists depend upon generally shared three key things: a willingness to study and learn from the past, a solid understanding of the present, and a creative vision for the future.
Something interesting started to happen within the last couple of decades: musicians and engineers began to realize that despite a century of constant progress, many old designs still held their own against new designs, and in a lot of instances the older designs simply sounded better. One hundred years of constant improvement had also been heavily influenced by 100 years of economic interests, and the result wasn’t always good for the sound. This realization, combined with the emergence of internet auction services and a globally interconnected world, inspired a frenzy of trading in vintage electronics, which in turn inspired a frenzy of manufacturers issuing ‘clones’ of vintage designs.
Deeply rooted in Electronaut’s philosophy is a belief that audio equipment design should be informed not only by an engineering perspective, but also from a musician’s perspective. If we consider equipment design from a musician’s perspective, some things immediately become clear: cloning other people’s designs from the past is basically the same thing as being in a cover band. Cloning is an attempt to celebrate the work of people who left behind a legacy that still may have untapped market potential, just as a classic-rock cover band may find paid work
playing other people’s songs at weddings or corporate events. There’s nothing wrong with that, and there are many examples of designers who have labored tirelessly to reproduce every detail of a vintage design to exacting standards, flaws and all, just as there are musicians who have labored tirelessly to perfect every ri in the Beatles’ discography. A lot of people really want to hear songs from the past performed live, so naturally someone will step up and provide such an experience. That’s just how the world works.
But the world works in other ways too: people are creative and not everyone is interested in mimicking other people’s original ideas. Many people have their own ideas and a strong desire to actualize them, and that’s the reason we have new music and art and books and movies.
For some people, admiration for the great work of the past reaches a fever pitch, resulting in a belief that these past works are so perfect that they can never be improved upon. Again, viewed from the musician’s perspective, this seems totally absurd: try convincing musicians that they shouldn’t bother to write new music because great music has already been achieved!
The world needs another variable-mu compressor because the variable-mu technique is an amazing idea with a totally unique sound that has stood the test of time, and continues to show new potential even in a vastly dierent technological world. Simply
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M97 COMPRESSOR/LIMITER
stated, the idea still works amazingly well, yet there is still plenty of room for improvement.
But does the M97 sound like a Fairchild or not?
The M97 is a heavy-duty, single-stage variable­mu compression amplifier with a fast and powerful controlling amplifier, and as such it shares many of the qualities that made the Fairchilds sound the way they do. However, no attempt has been made to mimic the Fairchild’s limitations. Instead, Electronaut designed a series of improvements that just make sense in a 21st century vari-mu, including: continuously-variable attack and release controls instead of a small number of fixed time constants, a higher-current controlling amplifier providing faster attack and improved peak transient reduction capability, a significantly-improved balance calibration method for reduced distortion and thump-free operation, Lundahl transformers for improved frequency response and optimal interfacing, a 24-position balanced bridged-T input attenuator, a tube regulated high voltage power supply filtered solely by a large choke and four polypropylene capacitors, and a vastly superior dB-accurate metering system displaying input and output level, threshold level, gain reduction, 2nd harmonic distortion, and even peak transient reduction!
Ultimately, the important characteristic is the audio circuit topology: the Fairchild was a single-stage variable-mu compressor with a powerful controlling amplifier, and at the time it was arguably the best implementation of
that particular technique. What made it such a great sounding compressor was not that it had a magic combination of flaws; what made it great was that it expanded the usability of the variable-mu concept to the extent that it could handle nearly any type of program material — something previous variable-mu compressors, arguably, could not achieve.
One of the main advantages of the single­stage approach is an incredibly simple signal path: an input transformer, a tube amplifier, and an output transformer. Not even a single capacitor is present in the signal path.
Not all variable-mu compressors are built this way — many currently available designs economize on the vari-mu stage and add additional capacitively-coupled gain stages to make up for it, but this is a move in the direction of a more complex signal path, which in Electronaut’s belief, is fine when necessary but less than ideal.
Simpler is almost always better, and the single-stage variable-mu concept managed to maintain a simple signal path while oering ample control of the audio’s dynamics. Electronaut chose to use this approach as its jumping o point, and to try and hunt down things that could be improved upon, not only in terms of sonics, but in usability, interface, and features.
In Electronaut’s view, the prevailing spirit of pro audio equipment design is the desire to constantly improve, just as a musician may practice for a lifetime to constantly improve.
An environment where recordists exhibit a healthy resistance to stagnation and the status quo is better for every musician who ever wants to make a record. We can let the luddites be luddites without criticism or judgement, and remember that they don’t have to stand in the way of new ideas.
With this spirit in mind, Electronaut humbly presents the M97 Compressor/Limiter. I couldn’t be happier with the results, and I can’t wait for you to hear it!
Rob Roy M. Campbell January, 2016
USER’S GUIDE 8
M97 COMPRESSOR/LIMITER
GETTING STARTED
Preparing the M97 for service requires the following five steps to be carried out in order:
1) Inspection
2) Configuration
3) Installation
4) Calibration
5) Reference
INSPECTION
The M97 Compressor/Limiter is shipped in a wooden crate with a pouch for the shipping label that includes a Shockwatch™ drop indicator. If the crate has been dropped or has otherwise suered a shock exceeding 75G, the drop indicator will change to red. See Figure 1.
Figure 1 — The little plastic vile in the center of the
Shockwatch™ label will turn RED if the crate has
suered excess shock during transit.
In the event that a crate has been received with a red drop indicator, please notify the carrier immediately, and follow the “Thorough Inspection Procedure” on page 9, before applying power to the M97.
OPENING THE CRATE
The top cover of the crate is attached by 10 small metal tabs. Locate the tabs and use pliars or a screwdriver to bend each tab vertically. Once all 10 tabs are vertical, lift the cover o the crate and set it aside. See Figure 2.
CAUTION:
The metal edges are sharp! The M97 weighs 33 lbs (15kg).
Figure 2 — Pry up the tabs on the wooden
crate and li o the top cover.
REMOVING THE M97 FROM THE CRATE
The M97 is suspended within the crate by two foam side caps. See Figure 3.
Lift the M97 and foam caps from the crate and set it on a sturdy table surface. Remove the foam endcaps and plastic wrapping. Set aside the documentation and power cord, and place the packaging materials back in the crate for storage.
Figure 3 — The M97 is insulated from shock and
suspended in place by two foam end-caps.
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M97 COMPRESSOR/LIMITER
THOROUGH INSPECTION PROCEDURE
Its a good idea to thoroughly inspect the M97, especially if the shipping container shows evidence of exceedingly rough transport as described above. The following procedure should be performed before the power cable is attached, preferably by an experienced technician who is familiar with high voltage vacuum tube equipment.
1. Look for signs of damage around the external surfaces of the M97. Test every switch and knob on the front and rear panels for mechanical integrity.
2. Using a #2 Phillips screwdriver, remove all of the top cover screws and set the cover aside.
4. Inspect all tubes. Make sure they are properly seated in their sockets, and make sure that none of the tubes show a white powdery substance inside the glass, which would indicate a compromised vacuum. Inspect for cracked glass and other signs of damage. Contact Electronaut immediately if any tubes appear to be damaged, and do not apply power.
5. Take a minute to visually inspect the rest of the internal electronics.
6. If everything appears to be okay, reinstall the top cover. Install all eight screws loosely by hand first; then, once they are all installed, tighten all the screws.
If the inspection process causes any doubt as to the condition of the M97 upon arrival, please contact Electronaut immediately to discuss it before proceding with the remainder of the set-up process.
CONFIGURATION
Prior to installing the M97 into the equipment rack, make the following settings to the front and rear panel components.
FRONT PANEL
Set the METER MODE knob to the OFF position, as shown in Figure 4 below.
Figure 4 — The METER MODE switch in the OFF position.
Set the FUNCTION switch to NORMAL, as shown in Figure 5.
Figure 5 — The FUNCTION switch
should be set to NORMAL mode.
REAR PANEL
Confirm that LINE VOLTAGE switch is set to the correct voltage for your country. See Figure 6
Figure 6 — The LINE VOLTAGE switch MUST
be configured to the correct setting.
USER’S GUIDE 10
M97 COMPRESSOR/LIMITER
NOTE:
The LINE VOLTAGE switch is old-school and specifies the voltages as 115 or 230; however, the intended operating voltages are 120 or 240 volts respectively.
To change the line voltage setting, use a flat screwdriver to slide the switch to the correct setting.
The LINE VOLTAGE switch is set at the factory based on the buyer’s shipping address or by request at the time of order.
The standard M97 accommodates 120 volt 60 Hz operation, as well as 240V 50 Hz operation. Electronaut may be able to accommodate other power line voltages and frequencies upon request.
NOTE:
Do not operate the M97 with the
LINE VOLTAGE switch in the wrong position!
B+ ADJUST (325V) KNOB
Set the B+ ADJUST (325V) knob to its center position. This is a 10-turn knob; to find the center, turn the knob in one direction continuously until it stops, then turn it back five full rotations. (You can count the rotation of the brass set-screw on the top of the knob). See figure Figure 7.
Figure 7 — The B+ ADJUST control permits
adjustment of the high voltage tube regulator.
BALANCE/CHASSIS KNOB
Set the BALANCE/CHASSIS knob to its center position. This is also a 10-turn knob; refer to the procedure in the previous step.
Figure 8 — The BALANCE/CHASSIS control is a
secondary balancing control used to fine-tune
the balance the push-pull audio amplifier.
IEC POWER INLET SWITCH
The IEC power inlet includes a switch which is used to completely disconnect the mains power from the M97. See ““POWER SCHEME” on page 29.
The ON position is shown by the symbol “I”, and the OFF position is shown by the symbol “O”. See Figure 9 below.
Switch the IEC power switch to the OFF or
“O” position.
Figure 9 — The IEC power inlet, with the
switch shown in the ON position.
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M97 COMPRESSOR/LIMITER
INSTALLATION
NOTE:
These instructions assume that you will have access to the rear panel of the M97 after it has been installed into your rack. If your rack prohibits rear-panel access, perform the CALIBRATION procedures before installation.
The M97 is designed to be mounted in a standard 19” equipment rack, occupying four units (4U) of rack space. Additional space above and below is strongly recommended to ensure adequate airflow around the unit.
A locking IEC power cable is included with North American versions, but any IEC cable with a current rating of 5A or higher will work fine. (See ““IEC POWER CABLE” on page 29 for stock part numbers).
AIRFLOW AND THERMAL CONSIDERATIONS
The M97 is designed to run fairly cool considering the number of tubes and the size of the power supply, but it is normal for the unit to be warm to the touch. The M97 should never be so hot as to make it impossible to leave your hand on the side panels or the top and bottom covers indefinitely.
Avoid installing the M97 into an equipment rack shared by other excessively hot equipment.
To help control the internal temperature, a very quiet brushless-DC fan is installed on the rear panel. The fan runs continuously when the M97 is powered on.
NOTE:
The fan has a service life of 80,000 hours, equivalent to 18 years of 12 hour-per-day operation. It should be replaced near the end of its service life.
Install the M97 into the equipment rack, making sure to leave adequate space around the unit for airflow.
Attach the power cable to the IEC power inlet, and plug it into a power source.
CALIBRATION
For best performance, it is necessary to calibrate the high voltage power supply as well as the balance of the audio amplifier. This calibration procedure should be followed at the time of installation, then verified from time to time as needed.
POWER UP the M97
Flip the switch on the IEC power inlet to the ON position.
Rotate the METER MODE knob on the front panel to the ON position as shown in
Figure 10. The pilot light should illuminate. Let it warm up for a few minutes before performing the calibration routines.
Figure 10 — The METER MODE switch in the ON position.
CALIBRATING THE B+ VOLTAGE
The M97 uses a tube-regulated high voltage power supply to produce the B+ voltage needed for the audio amplifier. The regulator will occasionally need to be calibrated to ensure the voltage stays within +/- 5% of the target 325 VDC. The Calibration procedure is as follows:
Rotate the METER MODE switch to the B+ position as shown in Figure 11.
USER’S GUIDE 12
M97 COMPRESSOR/LIMITER
Figure 11 — The METER MODE switch in the B+ position.
Adjust the rear-panel B+ ADJUST knob shown in Figure 12 until the meter displays a level of 0 dB.
Figure 12 — The B+ ADJUST control permits
adjustment of the high voltage tube regulator.
The B+ meter mode eectively converts the scale of the meter into a voltage meter with a 1%/dB step resolution, aligned so that the target voltage of 325V is represented by the top-center LED, or 0 on the dB scale.
The acceptable range for the B+ Voltage is 325V plus or minus 5%, or 5 LED steps on the meter above or below 0dB.
The regulating action is generally sucient to stay calibrated within 1-2%, so adjustments should be fairly rare.
CALIBRATING THE BALANCE
THE BALANCING SYSTEM
The M97’s audio amplifier is a Class A push-pull amplifier. A balanced audio input signal remains balanced at every point in the amplifier - e.g. input transformer, audio amplifier, and output transformer. Like all push-pull amplifiers, the balance must be accurate to maintain the integrity of the balanced audio line and to minimize distortion.
When the amplifier is trimmed so that the amount of amplification is exactly equal for each phase, the amplifier is said to be balanced. In a perfectly balanced push- pull amplifier, 2nd-order harmonic products created by the tubes are equal and of opposite polarity, and are canceled at the output transformer. Therefore, a reliable way to verify the balance of a push-pull amplifier is to detect and measure the presence of 2nd- order harmonic products.
The M97 balancing system is an improvement over the traditional technique found in other compressors because, rather than comparing DC currents at idle with no audio present, the M97 measures the audio balance using a precision sine wave test tone.
By injecting the test tone into the input and displaying the resulting 2nd-order harmonic distortion component from the output as a level on the meter, the balance (or more concisely, the imbalance) can be easily seen.
Adjusting the 10-turn BALANCE control on the front panel makes it is possible to determine at what setting the minimum level of 2nd harmonic is achieved, indicating the best obtainable balance for that combination of tubes.
BALANCE CALIBRATION PROCEDURE
The procedure for setting the balance of the M97 Compressor/Limiter makes use of the TONE/BALANCE switch, the BALANCE knob, and the metering system. Once the user is familiar with this routine, the balance can be checked and adjusted at any time in about 20 seconds.
The recommended procedure is as follows:
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