Electrolux WTM180, WTM250, WTM300 User Manual

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Modular Rack Type Dishwasher
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The new range of Modular Rack Type dishwashers from Electrolux combines the highest level of washing and rinsing performance with outstanding solidity, ideal for heavy usage installations such as hotels restaurants, large canteens, in-flight catering and hospitals.
Washing Performance
• New Ideal Wash System (IWS) to optimise results
• Duo wash configuration of wash pumps
• Maximum Water Contact (MWC) wash arms
• Atmospheric rinse independent of incoming water pressure
• High temperature duo rinse
Machine cleanability
• Self-draining wash pumps
Pressed pre-wash, wash & rinse tanks
• All-round access inspection doors on every module
Sturdiness
• Solid stainless steel under-frame
• Foam injection insulated doors
• All stainless steel components
• IPX 5 water protection
Cost savings
• Continuous washing without needing to drain detergent laden water saves 30% of water
• Duo rinse saves 50% water consumption
• Separate pre-wash zone without the need for high volumes of cooling water
• Up to 75% detergent saving
Ergonomics
• Foam injected doors
• Low temperature drying
• Large door handles
New Ideal Wash Pressed tank
Pressed ceiling Duo rinse system
Ergonomics
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PRE-WASH
WASH
RINSE
Washing performance
The Ideal Wash System (IWS) is designed to wash every item perfectly the first time - 24 hours per day, 7 days a week. The pre-wash zone typically contains the dirtiest water in the dishwasher and provides the base for perfect washing. Unlike traditional systems, the Electrolux pre-wash is completely detached from the detergent laden heated wash zone water and uses only fresh cold water to prevent protein based food stuffs sticking to the plates.
The wash zone is also physically separated from the rinse zone, (that in a traditional system is carried over from rinse area) so the wash tank is free of rinse aid that typically weakens the washing power of the detergent; resulting in excessive detergent consumption.
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TRADITIONAL PROCESS
Pre-wash
ELECTROLUX IDEAL WASH SYSTEM
Pre-wash
85°C
50°C
10°C
Wash Rinse
Wash Rinse
Detergent Rinse aid
Even during long washing periods lasting several hours, where traditional dishwashers need to be completely drained and re-filled at some stage, the IWS continues washing with only a minimal quantity of water being consumed.
Each machine has two pre-set speeds - slow for more baked on dirt, fast for lighter soiling; both speeds can be fine tuned on-site via the electronic control panel to suit customer needs.
When the pre-wash or wash water becomes too dirty to wash effectively, a part of the dirty wash water is automatically drained and replenished without stopping the dishwasher enabling continuous-all day washing. Drainage quantities and frequencies are all variable via the electronic control panel in order to maximize washing performance with minimum water consumption.
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On 150 litre modules, the duo wash pump configuration features one 2,2kW pump supplying the upper wash arms, another 1,1kW pump supplying the lower wash arms, concentrating as much high powered wash water as possible - ideal for dried on foods or where large number of containers or utensils are washed.
In order to wash in the shortest possible space, the Maximum Water Contact (MWC)
wash arms are positioned along the full length of the wash tank. Thus doubling the
amount of wash water contact time in comparison to traditional wash arm configurations. Just because a basket is in the wash zone for 2 minutes, it doesn’t mean it is being washed in water for 2 minutes.
Duo filter system minimises food debris entering the wash water system, reducing the need to regenerate water. The curtain system prevents water splash over from tank to tank.
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Washware sanitisation
The atmospheric duo rinse system with built-in air gap
70°C 85°C
is the benchmark for rinsing. Hot water at a constant temperature in any conditions provides the peace
of mind that every washed item will be detergent free and sanitised.
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Duo Rinse Pump Boiler
Duo Rinse system
Air Gap
(Type AB)
The tried and tested two stage rinse system, the duo rinse, ensures complete detergent removal with minimum water consumption - hot rinse even from the
nd
2 in the duo rinse tank.
The Energy Saving Device is able to pre-heat incoming cold water, saving up to 12kW in energy as well as condensing the steam in the kitchen.
Dry air
steam
Energy Saving Device
rinse created by additional 3kW electrical elements
50°C
70°C 85°C
Rinse Pump
Cold Water (15°C)
Atmopheric Duo Rinse shown with Energy Saving Device
Duo Rinse Pump
Boiler
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Sturdiness
The Electrolux RT dishwasher is designed to be the work-horse of the kitchen, able to work continuously under heavy conditions. Foam insulated counter-balanced doors add strength in arduous conditions.
The solid 3mm thick stainless steel box sub-frame provides long term sturdiness with bolt-together construction that can be split on-site for increased site accessibility.
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All main components made in heavy duty
anti-corrosive 304 AISI stainless steel: all tanks, panels, wash & rinse arms and end caps, doors, front, rear and side-panels, feeding system fingers, basket runners and rear tubing.
Stainless steel wash pumps ideal for heavy duty usage installations or where water supply is not constant. Brass inlet valves are standard for extra reliability at high incoming water temperatures. IPX5 water protection for easy hosing down of the machine exterior.
All elements in Incoloy 800, protected against all detergents.
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Machine cleanability
The Electrolux Modular Rack Type dishwashers have been engineered to be fully and quickly cleaned both internally and externally.
Self-draining wash pumps provide maximum hygiene with no smells.
Hinged flap, for easy access to the energy saving condenser unit, housed on extractable runners to aid cleaning.
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Large balanced inspection doors for easy access to
wash and rinse area.
Removable washing arms and end-caps in stainless
steel.
Pressed tanks in the pre-wash, wash and rinse zones,
sloped towards drain to prevent dirt build up.
Washing chamber without internal pipes.
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Ergonomics
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Foam injection insulated doors to
reduce noise and cool uncomfortably hot surfaces (less than 60°C.) Counter balanced door with springs open with minimum operator effort and incorporate a safety device to block the door during cleaning. Door handles designed to be accessed from any position.
Quick pull-out stainless steel filters. Easily removable “click-in / click-out” wash arms.
The drying zone removes every trace of water from the crockery via a high powered fan, that sucks dry air from outside with minimum temperature loss and steam escape.
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Electronic control panel
Touch button electronics provide notable benefits, whether for the operator, the owner or the engineer and also the user: in order to avoid time-loss for the operator, the electronic control audibly and visually signals on the display, messages such as:
Door open - close the door / Warm up / Clean - cleaning cycle being performed / Drain / Wash / Time-to-heat-up message from start up.
Pre-arranged for HACCP monitoring equipment such as computers, printers and modem for remote control.
Optional measuring of water, detergent and energy consumption.
The following information can be selected and displayed in the window:
Stand by mode
Actual and set temperature values Flow limit settings Todays washing statistics Todays washing alarms Time left to service HACCP function
Washing mode
Washing efficiency Current alarms Actual & set temperature values Flow/speed/electrical actual power values (if meters are installed) Todays washing statistics Todays washing current alarms
Setup mode
The following fields can be set: For the user Date and time Language For the technician Model and serial number, electricity supply, maximum absorbed power and production year Temperatures Service timer HACCP protocols Water flows (option)
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Cost savings
Water consumption
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The unique wash and rinse system minimises water, energy and chemical usage to reduce overall running costs.
Traditional System
Detergent consumption
up to 30% saving
Electrolux System
The IWS avoids the need to completely drain all the wash tanks when the water becomes too dirty to wash. A part of the dirty water, typically 15 litres/hr, is drained away and topped up with clean water on a predefined basis (variable onsite) so the dishwasher can operate all day. Water saving is up to 30%.
The separate pre-wash zone does not use heated water and therefore requires no additional water for cooling.
Autostart ensures no water and energy consumption during periods when dishwasher is on stand-by. The boiler is insulated to avoid further heat loss.
The Energy Saving Device incorporates a large condenser unit able to pre-heat incoming cold water to 50°C, saving up to 12kW as well as avoiding the need for a dedicated ventilation hood.
Traditional System
up to 75% saving
Electrolux System
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Handling systems
The Electrolux Modular Rack type dishwasher is the centre of a fully integrated rack loading system aimed at maximising efficiency in terms of capacity as well as minimising crockery breakage. Strength guaranteed by all stainless steel construction, ease of cleaning by rounded corner construction, comfortable ergonomic operation by correctly dimensioned functions, the system is ideal for installations up to 3,000 plates per hour.
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Full system shown with automatic stacking table, 180° curve and roller conveyor.
Cord conveyor for maximum hygiene. 180° curve-rounded corners and all working
components hidden underneath to aid cleaning.
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Product Range
WTM Rack Type Product Range
Model Type Total length Capacity
WTM140 100litre wash & rinse 1773mm from 80 to 140
Baskets/hour
WTM165 150litre wash & rinse 2100mm from 90 to 165
WTM180 50litre pre-wash & 2573 mm from 110 to 180
100litre wash & rinse
WTM200 50litre pre-wash & 2900mm from 130 to 200
150litre wash & rinse
WTM250 100litre pre-wash & 3270mm from 160 to 250
150litre wash & rinse
WTM300 150litre pre-wash & 3600mm from 180 to 300
150litre wash & rinse
All versions available either with or without energy saving device, electric or steam heated.
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Technical Data WTM140 WTM165 WTM180 WTM200 WTM250 WTM300
Slow speed (can be increased on-site) baskets/hr 80 90 110 130 160 180
2ndSpeed (can be decreased on-site) baskets/hr 140 165 180 200 250 300
Length of machine (without drying) mm 1773 2100 2573 2900 3270 3600
Length of machine (with straight drying) mm 2673 3000 3473 3800 4170 4500
Pre-wash
Power
upper kW 0,23 0,23 2,2 2,2
lower kW 1,1
Circulation
upper l/min 150 150 600 500
lower l/min 350
tank capacity l 45 45 100 150
Wash
Power
upper kW 2,2 2,2 2,2 2,2 2,2 2,2
lower kW 1,1 1,1 1,1 1,1
Circulation
upper l/min 600 500 600 500 500 500
lower l/min 350 350 350 350
tank capacity l 100 150 100 150 150 150
Rinse
duo-rinse kW 0,35 0,35 0,35 0,35 0,35 0,35
duo-rinse l/min 15 15 15 15 15 15
duo-rinse l 23 23 23 23 23 23
boiler l 12 12 12 12 12 12
Final Rinse consumption l/hr 240 300 300 300 300 300
Electrical loading
wash tank elements kW 12 21 12 21 21 21
duo rinse tank elements kW 33333 3
boiler elements kW 12 16,5 16,5 16,5 16,5 16,5
Drying Heating elements kW 8,25 8,25 8,25 8,25 8,25 8,25
Drying Fan kW 1,1 1,1 1,1 1,1 1,1 1,1
Drying m3/h 1000 1000 1000 1000 1000 1000
Drying Temperature °C 50-60 50-60 50-60 50-60 50-60 50-60
Transport motor kW 0,25 0,25 0,25 0,25 0,25 0,25
ESD fan kW 0,13 0,13 0,13 0,13 0,13 0,13
Total power (with power reducer without drying) kW 27,4 31,5 31,8 31,8 44,2 45,3
Total power (with power reducer with drying) kW 36,7 40,8 41 41,0 53,5 54,6
Hot water connection °C 50 50 50 50 50 50
Cold water connection °C 15 15 15 15 15 15
Noise Level dBA <70 <70 <70 <70 <70 <70
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The Company reserves the right to change specifications without notice.
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