Electrolux WSB4650H, WSB4250H, WS4650H, WS4250H, WS4500H User Manual

...
Instruction handbook
Washer-extractors
WS4250H – WS4350H – WS4500H – WS4650H
WSB4250H – WSB4350H – WSB4500H – WSB4650H
01201138/GB
14.10
.
INSTRUCTION
HANDBOOK
Table of contents
01201138
Notice
0907
Date
0
Page
Pages/Chapters
General instructions
General ................................................... 1/1
Precautions for use ................................. 1/2
Environmental information ...................... 1/3
Preliminary instructions ........................... 1/4
Locking and tagging procedure .............. 1/5
Handling/Weight
Handling .................................................. 1/6
Packing - Weight ..................................... 1/7
Technical characteristics
Technical characteristics ......................... 1/8
Sound level ............................................ 17/8
Label of energetic performances ........... 17/8
Installation/Putting into service
Installation ............................................... 1/9
Working place lighting ............................. 2/9
Supplies .................................................. 2/9
Mechanical installation ............................ 3/9
Fitting of the safety fl anges ..................... 4/9
Fitting of the fi lling angles ....................... 5/9
Assembling of the partition for
barrier machine ....................................... 6/9
Water connections .................................. 7/9
Steam connection ................................... 8/9
Indirect steam heating .............................. 9/9
Drain connection .................................... 10/9
Air vent connection ................................ 11/9
Installation of the gas exchanger ........... 11/9
Connection of the evacuation pipe of
the gas exchanger ................................. 13/9
Gas connection ...................................... 15/9
Liquid detergents connection ................. 22/9
Electrical connection .............................. 25/9
Remove of the transport locks fi tted ...... 30/9
Operating inspection
Manual operation ................................... 1/10
Automatic operation ............................... 2/10
Machine operation
Auxiliary control .................................... 1/11
Automatic operation ............................... 3/11
Detergent dispenser .............................. 5/11
To run a wash program .......................... 6/11
The "move back" key ............................. 6/11
To start the wash program ..................... 7/11
To start a wash program from the
program library ...................................... 10/11
To change parameters in the current
program step ......................................... 13/11
Pages/Chapters
Rapid advance ...................................... 14/11
Show weight ......................................... 15/11
Pause .................................................... 17/11
Manual operation during a program ...... 18/11
Text ....................................................... 24/11
To change the wash program after
program operation has commenced ..... 25/11
To change temperature scale °C/ °F ..... 26/11
Auto restart ........................................... 27/11
Manual operation
To select a manual operation ................ 28/11
Motor/door ............................................ 29/11
Water/drain ........................................... 30/11
Heating ................................................. 31/11
Detergent signals and water fl ushing .... 32/11
At the end of the wash .......................... 33/11
Statistics
To select "statistics" .............................. 35/11
Resetting statistic registers ................... 37/11
Automatic weighing
Scale adjustments ................................ 42/11
ON/OFF and pause
On/off and pause by exterior signals .... 53/11
Memory card
General introduction ............................. 54/11
To select the "Memory card" function .... 55/11
To run a wash program straight from
a memory card ..................................... 58/11
To copy a program from a memory card to the machine's program control unit ... 59/11 To copy a program from the program
control unit to a memory card ............... 61/11
To delete a program on a
memory card ......................................... 63/11
To delete all programs on a
memory card ......................................... 64/11
Weighing equipment .............................. 65/11
Safety
Safety ..................................................... 1/12
Maintenance
Operating incidents ................................ 1/13
Preventive maintenance ........................ 1/14
Electric diagrams
Electric diagrams ................................... 1/15
Appendices
Convertion measurement units .............. 1/16
Washing symbols ................................... 2/16
The manufacturer reserves the right to modify construction and equipment characteristics.
01201138
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0107 1
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1. General
General instructions
The machines described in this handbook have a washing capacity of 229, 338, 467 or 668 litres according to their type.
They are washer-extractors designed to meet the most severe requirements.
They are designed to be installed in hotels, laundries, hospitals or collectivities.
The suspension device mounted with springs and shock absorbers limits to the maximum ground vibrations.
A important G factor guarantees the highest extraction quality for your linen.
These machines also exist in barrier version allowing the respect of linen's hygiene rules.
INSTRUCTION
HANDBOOK
Identifi cation
plate
GAS EXCHANGER
Adjustment label
D0630A/434
INSTRUCTION
HANDBOOK
1. General
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0107 2
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This washer extractor is controlled by a microprocessor-based program control unit placed on the loading side. There are many advantages to this equipment, including :
• Timing, levels and temperatures are controlled with great precision and fl exibility.
• The large display screen means that detailed information on wash programs, machine status and operations, wash times and temperatures can be accessed in plain language
• It is possible for the user to create new wash programs, and to adapt programs with great precision, on the basis of experience and to suit various types of textile, degrees of soiling etc.
• a very high level of machine safety through continuous monitoring and built-in safety inter­locks.
• The program control unit has a reader for "smart cards". These are cards the size of a credit card which contain a memory chip. Smart cards allow the user to :
- transfer wash programs between a PC and the washer extractor, or from one washer
extractor to another
1
- run programs straight from a card
• Great fl exibility during program operation :
- rapid advance both forwards and backwards in the program
- the user can change temperatures, program module lengths and extraction speeds direct-
ly, during program operation
- change to running a different wash program, at any time during program operation of the
washer extractor.
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR PRESS SELECT
Display screen
Numeric keyboard
WEIGHT, KG 000,0
SELECT
Function keys. The functions of these keys change, depending on which menu or part of a menu you are using. Their current functions at any time are shown on the display immediately above each key.
Card reader for memory cards
During a wash : "Pause" key. Before and after a wash, and during programming : "Move back key".
By pressing this key repeatedly you can move backwards through the menus you have navigated through. This will always bring you back to the menu shown on the display in this illustration.
4221A
0107 3
01201138
Notice
A very high working safety level of the machine is achieved thanks to a continuous monitoring and built-in safety devices.
Even the compound textile fabrics can be washed at a high temperature with no crumpling risk thanks to a special cooling process before the rinsing cycle.
In order to avoid an excessive mechanical fatigue during the hydro-extraction process, the machine is equipped with an unbalance detector. If the latter detects the least unbalance of the load, the hydro-extraction cycle is interrupted and the machine fi lls with water to make a new distribution of the linen possible.
The machine then resumes the distribution speed and another hydro-extraction cycle begins.
The machine can also be controlled sequence by sequence and is equipped with a keyboard for the manual control of certain functions.
0107 3
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1
1. General
INSTRUCTION
HANDBOOK
Note about the A.C. power
According to the EN 60204-1:1997 standard, the machine is provided for AC supplies
corresponding to the extracted caracteristics below :
4.3.2 AC supplies
Voltage: Steady state voltage : 0,9…1,1 of nominal voltage.
Frequency: 0,99…1,01 of nominal frequency continuously. 0,98…1,02 short time.
Harmonics: Harmonic distorsion not to exceed 10 % of the total r.m.s. voltage between live conductors for the sum of the second through to the fi fth harmonic. An additional 2 % of the total r.m.s. voltage between live conductors for the sum of the sixth through to the 30th harmonic is permissible.
Voltage unbalance: Neither the voltage of the negative sequence component nor the voltage of the zero sequence component in three-phase supplies shall exceed 2 % of the positive sequence component.
Voltage interruption: Supply interrupted or at zero voltage for not more than 3 ms at any random time in the supply cycle. There shall be more than 1s between successive interruptions.
Voltage dips: Voltage dips shall not exceed 20 % of the peak voltage of the supply for more than one cycle. There shall be more than 1 s between successive dips.
INSTRUCTION
HANDBOOK
2. Precautions for use
Precautions for use
The machine should not be used by children.
The machine is designed for "water washing" of textile only.
This machine is for professional use and must be used exclusively by qualifi ed per­sonnel.
It is forbidden to wash textiles soaked with solvents.
In case of a gas heated machine, do not assemble the machine on premises contain­ing a dry cleaning machines or other similar machines.
Make sure note to over load the machine.
Please wash only items offering appropriate distribution inside the drum. Do not wash items such as mattresses or shoes. Call our technical departments before washing non-standard items. Non compliance with these instructions may void the manufacturer's guarantee in case of abuse of the washer-extractor.
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3. Environmental
INSTRUCTION
information
Environmental information
Concerned by providing the end user with useful and necessary environmental information, we wish to precise :
Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the paragraph "Technical characteristics".
The running of this machine requires the use of detergents which draining in the nature can have a signifi cant environmental impact. So, we do recommend to only use, with agreement of the manufacturers, the quantities of detergents strictly necessary.
Forseeing its recycling, this machine is fully dismantle.
This machine is free from any asbestos.
Our machine packing complies with the provisions of rule 98-639 dated July 20th 1998 regarding environmental demands.
HANDBOOK
For additional information, do not hesitate to consult our environmental department.
INSTRUCTION
HANDBOOK
4. Preliminary instructions
01201138
Notice
0107 1
Date
Preliminary instructions
Before any use, it is compulsory to read the instruction handbook.
Users must have learnt how the machine operates.
The identifi cation plate is placed on the left hand side of the machine.
In order to prevent any risk of fi re or explosion, fl ammable products should never be used to clean the machine.
Any repair or maintenance intervention should be carried out by qualifi ed personnel only.
Detergents used in laundry are particularly agressive. No stainless steel is able to resist their corrosive actions. Detergent dispenser must consequently be considered as wearing parts likely to be replaced.
4
Page
Explanation of graphic symbols
A fl ash of lightning with an arrow at its end displayed inside an equilat­eral triangle, warns the user about the presence of uninsulated "dangerous current" suffi cient in intensity to cause electrocution.
An exclamation mark inside an equilat­eral triangle offers the user important advice about usage, servicing and hazardous conditions.
This symbol warns the user that there are mechanisms inside the machine which can be dangerous. The protec­tive housing must be in place during use.
This symbol warns the user of the pres­ence of high temperatures which could cause severe burns. Some surfaces can reach close to 200 °C (392 °F).
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4. Preliminary instructions
SAFETY
This machine should be installed in con­formance to the health and safety regula­tions, and only used in a suffi ciently aer­ated area.
Check the instructions before installing or using the machine.
SAFETY
The mechanical and electrical installation of the machine should only be done by qualifi ed personnel.
INSTRUCTION
HANDBOOK
CAUTION
Do not use the machine unless it is plugged into a correctly earthed power socket com­plying with standards in force.
CAUTION
For your personal safety, never use the machine without the protective housings.
CAUTION
Disconnect the machine electrical power supply before doing any repair or servic­ing work.
Disconnect all the sources of energy before any intervention on the machine.
Never try to open the drum door before the complete stop of the cage.
The safety devices of the drum door(s) should in no case be made inoperative.
The machines comply with the European Directive EMC (Electromagnetic Compatibility). They have been tested in laboratory and approved as such. It is so prohibited to add wires or non shielded electric cables in the cabinets, strands or cables' troughs.
Considering that the volume of the cage is superior to 150 liters, the standard kept for the electric part is the IN 60204.
INSTRUCTION
HANDBOOK
4. Preliminary
01201138
0107 3
4
instructions
Ensure that the machine is not loaded beyond its nominal capacity (see "Specifi c load" in the instruction booklet’s technical charac­teristics). An excessive load has consequences for the lifetime of the ma­chine’s organs, as follows:
· Rapid destruction of the suspension elements (springs, shock absorbers);
· Excessive fatigue of motorisation elements (engine, belt);
· Rapid reduction of lifetime of drum bearings (rolling bearings);
· Opening and destruction of drum doors and tank doors during oil dehydration. This is particularly important for your safety and that of others. The consequence is an immediate cancellation of the warranty.
Notice
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The use and handling of chemical products such as detergent, chlo­rine, acids, antiliming agents etc... may create hazards for health and environment ; the following precautions should be taken.
- Do not breathe the dusts or steam.
- Avoid contact with skin or eyes (may cause burns).
- In case of important spillage, wear a protecting mask, gloves, and eye protectors.
- Handle with care.
- Consult the use and fi rst aid advice on the packings.
- Do not dispose pure products in the environment.
The machine can work without the protective casing when the electric supply is not cut off.
Interlock the main isolating switch with a padlock. Close the steam or gas inlet valves.
01201138
Notice
Distributor Letter
Chemical System Responsibility Disclaimer
The following policy should be considered and understood as a warranty/disclaimer to customers operating textile care installations where liquid supply (chemical) systems use or may use peristaltic pumps to inject supplies into equipment.
To Whom it May Concern :
We, the undersigned, accept no responsibility for loss or damage when, during periods of non-use, concentrated chemicals leak, spray or "dribble" onto any part of our machines or their contents.
0107 4
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4. Preliminary instructions
INSTRUCTION
HANDBOOK
It is well known that many pumped liquid chemical systems tend to permit concentrated chemicals to dribble out of the injection tubes when the system has not been used for relatively long periods of time – as after working hours and during weekends. This puts highly concentrated corrosive chemicals in direct contact with dry stainless steel surfaces and often directly on any textiles left in the machine. Chemical deterioration (rusting) of the stainless steel and damage to the textiles is the inevitable result.
It is absolutely useless to fl ush the affected sites after each injection because the harmful dribble always occurs later – after the machine is no longer in use. One seemingly foolproof solution for "dribbling chemicals" (which we highly recommend but obviously cannot guarantee) is to locate the chemical tanks and pumps well below the injection point on the machine (so the contents of the injec­tion tube(s) cannot siphon into the machine) and to completely purge the just-used chemical injec­tion tube(s), or manifold, with fresh water after every injection so that only fresh water (which cannot cause a problem) can dribble out. Naturally, this – or any other solution – is the sole responsibility of the pump and/or chemical supplier (not the machine manufacturer).
Additionally, external chemical leakage is dangerous to personal health and safety, and will also cause severe damage to machines and/or their surroundings. The installer and/or user of the chemi­cal injection system must make sure there are no external chemical leaks and that excessive pres­sure can never build up in any chemical delivery tube, because excessive pressure can burst the
tube, or disconnect it from the machine, and spray dangerous concentrated chemicals about the premises.
The machinery manufacturer is not, and cannot be, responsible for compliance with the above.
INSTRUCTION
HANDBOOK
Locking and tagging procedure
A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below. If you wish, you can detach this insert and display it close to the machine to remind maintenance personnel of the safety instructions.
1
5. Locking and
tagging procedure
Always respect items 2, 3 and 4 carefully before doing any re­pair or maintenance work on the ma­chine.
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2
3
Put the main switch to Off and lock the
handle with a padlock in one of the three holes provided for this purpose.
Open the fi xed protectors (casings, doors) with the key provided or a special tool.
Close and carefully lock the fi xed protectors.
Close the stop valves
for the other supplies
(steam, gas, thermal
fl uid, compressed air)
to stop and lock their
handle with a pad­lock.
Do the maintenance.
4
Unlock the stop valves and the main switch.
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6
Notice
Date
Handling
Before any handling, check that the four transport locks fi tted are still in place and well-tightened.
To do so, remove the front and rear casings and check presence of four locks (B).
Page
6. Handling
INSTRUCTION
HANDBOOK
D0650A
SAFETY
It is obligatory that all these operations are undertaken by handling specialists.
1/ Lifting with handling straps
Lifting in that case can only be done with handling straps (minimum capacity 1000 daN) which bear weight of the machine.
Nota : in order to avoid bending of the machine's casings, make sure to place the lifting straps at each end of the wood­en planks.
D0604A
INSTRUCTION
HANDBOOK
6. Handling
2/ Lifting with a fork-lift truck
This can be carried out from the front or back, at the centre of the machine.
01201138
Notice
CAUTION
You should never handle the machine in its longitudinal side (any other than shown on the drawing below) with a fork-lift truck.
Important risk of parts deterioration for those fixed under the machine.
0107 2
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Page
3/ Ground moving
The machine frame is made up of two paral­lel parts, making ground moving possible by means of rollers.
D0603A
D0659A
01201138
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Notice
Date
4/ Lifting with a jack
Lifting in this case can only be done with a jack (minimum capacity 500 daN) which can bear the machine's weight.
Nota : in order to avoid the bending of the sole, make sure to place the lifting jack at each corner of the machine at point A or B.
Page
6. Handling
INSTRUCTION
HANDBOOK
B
B
CAUTION In order to avoid any bend­ing of casings, you should never climb and stand on top of the machine.
A
A
D0671A
01201138
INSTRUCTION
HANDBOOK
7. Packing - Weight
Notice
Packing
Packing dimensions in mm/inch Size A Size B Size C
Washer extractor Type 250 standard 1180/46.5 1230/48.4 1840/72.4 Washer extractor Type 250 barrier 1180/46.4 1230/48.4 1840/72.4
Washer extractor Type 350 standard 1180/46.4 1450/57 1840/72.4 Washer extractor Type 350 barrier 1180/46.4 1450/57 1840/72.4
Washer extractor Type 500 standard 1180/46.4 1760/69.3 1840/72.4 Washer extractor Type 500 barrier 1180/46.4 1760/69.3 1840/72.4
Washer extractor Type 650 standard 1180/46.4 2180/85.8 1840/72.4 Washer extractor Type 650 barrier 1180/46.4 2180/85.8 1840/72.4
0107 1
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Weight
Weight in kg/lb (machine + crate) Gas Electric Steam/T.F
Washer extractor Type 250 standard 775/1709 775/1709 775/1709 Washer extractor Type 250 barrier 775/1709 775/1709 775/1709
Washer extractor Type 350 standard 890/1963 890/1963 890/1963 Washer extractor Type 350 barrier 890/1963 890/1963 890/1963
Washer extractor Type 500 standard 1090/2404 1090/2404 1090/2404 Washer extractor Type 500 barrier 1090/2404 1090/2404 1090/2404
Washer extractor Type 650 standard 1195/2636 1195/2636 1195/2636 Washer extractor Type 650 barrier 1195/2636 1195/2636 1195/2636
Identifi cation plate
(for gas machine only)
Adjustment label
GAS
EXCHANGER
D0660/776
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8.Technical
8
Notice
Date
Washer extractor type 250 standard
Page
characteristics
Front viewRight view Left view
INSTRUCTION
HANDBOOK
Top view
Drain connection
07100081B
INSTRUCTION
HANDBOOK
8.Technical
characteristics
01201138
Notice
0208 2
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8
Washer extractor type 250 standard Diagram no. 07100081B
Heating Gas Electric Steam Thermic fl uid
Characteristics Ø cage ---- ----------------------- 770 mm (30.31") -----------------
Cage length ---- ----------------------- 520 mm (20.47") ----------------­ Cage volume ----------------------- 229 dm³ (229 l) -----------------­ Specifi c load 1/10 ---- ------------------------- 22.9 kg (50.5 lb) --------------­ (dry linen, ISO 9398-4) Opening cage doors (L x H) ---- ------------- 450 x 400 mm (17.71x15.74") ---------­ Opening drum door (L x H) ----- ------------- 466 x 525 mm (18.34x20.67") ----------
Floor area ---- ----------------------- 1 m² (10.76 sq. ft) ---------------
Net weight ---- ----------------------- 670 daN (1478 lb) --------------­Weight loaded (high level) ---- ----------------------- 830 daN (1830 lb) --------------­Water volume, washing, low level 68 l 68l 68 l 68 l Water volume, washing, high level 137 l 137 l 137 l 137 l Max dynamic load ---- ----------------- F = 101 daN (222 lb) ----------------­Max transmitted fl oor load ---- ------------------- 814 daN (1795 lb) ------------------­Max pressure transmitted to fl oor ---- ------------------- 100 kPa ------------------------------­Spin effi ciency ---- ------------------------------ 350 G ----------------------­Max. unbalance ---- ----------------------- 3.6 kg (7.94 lb) ------------------
(L) Main switch to connect main cable (M) Electric cable (section) 4x2.5 mm² 4x6 mm² 4x2.5 mm² 4x2.5 mm² (N) or (N') Stuffi ng box for main cable Supply voltage --------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------­Installed electric power 3.7 kW 21.7 kW 3.7 kW 3.7 kW Installed heating power 40 kW 18 kW - ­Electric consumption for a normal cycle* 0.8 kWh/h 6 kWh/h 0.6 kWh/h 0.6 kWh/h Heat loss --------- ----------3 % of installed heating power-------------
(G) Steam inlet Standard : DN 20 (3/4" BSP) Low pressure : DN 25 (1" BSP)
- Maximum supply pressure 600 kPa (87 psi)
- Steam intantaneous fl ow rate at 600 kPa 72 kg/h
- Seam consumption for a normal cycle* 12 kg/h at 600 kPa (87 psi)
(D) Hot water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (E) Cold hard water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (F) Cold soft water connection / fl ow (option) DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) Water supply minimum pressure --- ------------------------ 50 kPa (7.25 psi) --------------­Water supply maximum pressure --- ------------------------ 300 kPa (43.5 psi) ------------­Water consumption for a normal cycle* 360 l 340 l 340 l 340 l Water consumption for an ECO cycle** 282 l 260 l 260 l 260 l
(K) Liquid detergents inlet DN 20 (3/4" BSP)
(H1) Drain connection --- ------------------------ Ø 75 mm (3") -------------------­(H2) Double drain connection --- Maximum fl ow rate ---- -------------------------- 240 l/min ----------------------­(I) Waste water collector ---- -------------------- DN 150 mm (6" BSP) --------------
(3 cm/m (3%) minimum slope)
(J) Air vent hole ---- -------------------- Ø 60 mm (2.36 ") ------------------­(N') Thermic fl uid inlet or indirect steam heating DN 15 (1/2" BSP) (G) Thermic fl uid return or indirect steam heating DN 15 (1/2" BSP)
- Maximum supply pressure 600 kPa
- Installed calorifi c power 34400 kcal
- Average calorifi c consumption 11500 kcal/h
- Inner volume thermic fl uid exchanger 2,62 l
Gas inlet DN 20 (3/4" BSP) Combustion products evacuation Ø 125 mm (5") (S) Weighing equipment (optional) Compressed air inlet (low pressure steam) ---------------------------Ø 4/6 mm-----------------------------
- Min./max. compress air pressure -------------------5,5/7 bar--------------------------------
- Consumption --------------------------------10 l/h-----------------------------
* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, ex­tract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C). ** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
------------------------ Ø 75 mm (3") --------------------
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8
Notice
Date
Washer extractor type 350 standard
Page
characteristics
Front viewRight view Left view
INSTRUCTION
HANDBOOK
Top view
Drain connection
07100083B
INSTRUCTION
HANDBOOK
8.Technical
characteristics
01201138
Notice
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Washer extractor type 350 standard Diagram n°. 07100083B
Heating Gas Electric Steam Thermic fl uid
Characteristics Ø cage ---- ----------------------- 770 mm (30.31") -----------------
Cage length ---- ------------------------- 760 mm (30") ------------------­ Cage voume ----------------------- 338 dm³ (338 l) -----------------­ Specifi c load 1/10 ---- ------------------------- 33.8 kg (74.55 lb) ------------­ (dry linen, ISO 9398-4) Opening cage doors (L x H) ---- ------------- 600 x 400 mm (23.62x15.74") ---------­ Opening drum door (L x H) ----- ------------- 616 x 525 mm (24.25x20.67") ----------
Floor area ---- -------------------- 1.25 m² (13.45 sq. ft) --------------
Net weight ---- ----------------------- 760 daN (1676 lb) --------------­Weight loaded (high level) ---- ---------------------- 996 daN (2195 lb) -------------­Water, washing, low level 101 l 101 l 101 l 101 l Water, washing, high level 202 l 202 l 202 l 202 l Max dynamic load ---- ----------------- F = 155 daN (342 lb) -----------------­Max transmitted fl oor load ---- ------------------- 800 daN (1764 lb) ----------------­Max pressure transmitted to fl oor ---- ------------------- 120 kPa ------------------------------­Spin effi ciency ---- ------------------------------ 350 G ----------------------­Max. unbalance ---- ----------------------- 4.8 kg (10.58 lb) -----------------
(L) Main switch to connect main cable (M) Electric cable (section) 4x2.5 mm² 4x16 mm² 4x2.5 mm² 4x2.5 mm² (N) or (N') Stuffi ng box for main cable Supply voltage --------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------­Installed electric power 4.8 kW 32 kW 4.8 kW 4.8 kW Installed heating power 40 kW 27 kW - ­Electrical consumption for a normal cycle* 1.2 kWh/h 9.2 kWh/h 1 kWh/h 1 kWh/h Heat loss --------- ----------3 % of installed heating power--------------
(G) Steam inlet Standard : DN 20 (3/4" BSP) Low pressure : DN 25 (1" BSP)
- Maximum supply pressure 600 kPa (87 psi)
- Steam instantaneous fl ow rate at 600 kPa 108 kg/h
- Steam consumption for a normal cycle* 18 kg/h at 600 kPa (87 psi)
(D) Hot water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (E) Cold hard water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (F) Cold soft water connection / fl ow (option) DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) Water supply minimum pressure --- ------------------------ 50 kPa (7.25 psi) --------------­Water supply maximum pressure --- ------------------------ 300 kPa (43.5 psi) -------------­Water consumption for a normal cycle* 495 l 470 l 470 l 470 l Water consumption for a ECO cycle** 415 l 395 l 395 l 395 l
(K) Liquid detergents inlet DN 20 (3/4" BSP)
(H1) Drain connection --- ------------------------ Ø 75 mm (3") -------------------­(H2) Double drain connection --- Maximum drain fl ow rate 240 l/min 240 l/min 240 l/min 240 l/min (I) Waste water collector ---- -------------------- DN 150 mm (6" BSP) ---------------
(3 cm/m (3 %) minimum slope)
(J) Air vent hole ---- -------------------- Ø 60 mm (2.36 ") ------------------­(N') Thermic fl uid inlet or indirect steam heating DN 15 (1/2" BSP) (G) Thermic fl uid return or indirect steam heating DN 15 (1/2" BSP)
- Maximum supply pressure. 600 kPa
- Installed calorifi c power 34400 kcal
- Average calorifi c consumption 12500 kcal/h
- Inner volume thermic fl uid 2,62 l
Gas inlet DN 20 (3/4" BSP) Combustion products evacuation Ø 125 mm (5") (S) Weighing equipment (optional) Compressed air inlet (low pressure steam) ---------------------------Ø 4/6 mm-----------------------------
- Min./max. compress air pressure -------------------5,5/7 bar--------------------------------
- Consumption --------------------------------10 l/h-----------------------------
* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, ex­tract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C). ** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
------------------------ Ø 75 mm (3") --------------------
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8.Technical
8
Notice
Date
Washer extractor type 500 standard
Page
characteristics
Front viewRight view Left view
INSTRUCTION
HANDBOOK
Top view
Drain connection
07100085B
INSTRUCTION
HANDBOOK
8.Technical
characteristics
01201138
Notice
0208 6
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Page
8
Washer extractor type 500 standard Diagram no. 07100085B
Heating Gas Electric Steam Thermic fl uid
Characteristics Ø cage ---- ----------------------- 770 mm (30.31") -----------------
Cage length ---- ------------------------- 1040 mm (41") ----------------­ Cage volume ----------------------- 467 dm³ (467 l) -----------------­ Specifi c load 1/10 ---- ----------------------- 46.7 kg (103 lb) -----------------­ (dry linen, ISO 9398-4) Opening cage doors (L x H) ---- ------------ 2x450 x 400 mm (17.71x15.74") --------­ Opening drum door (L x H) ----- ------------- 935 x 527 mm (36.81x20.74") ----------
Floor area ---- -------------------- 1.52 m² (16.36 sq. ft) --------------
Net weight ---- ----------------------- 920 daN (2028 lb) --------------­Weight loaded (high level) ---- ----------------------- 1247 daN (2750 lb) ------------­Water, washing, low level 140 l 140 l 140 l 140 l Water, washing, high level 180 l 180 l 180 l 180 l Max dynamic load ---- ----------------- F = 275 daN (606 lb) -----------------­Max transmitted fl oor load ---- ------------------- 830 daN (1830 lb) ----------------­Max pressure transmitted to fl oor ---- ------------------- 150 kPa ------------------------------­Spin effi ciency ---- ------------------------------ 350 G ----------------------­Max. unbalance ---- ----------------------- 5.5 kg (12.13 lb) -----------------
(L) Main switch to connect main cable (M) Electric cable (section) 4x2.5 mm² 4x25 mm² 4x2.5 mm² 4x2.5 mm² (N) or (N') Stuffi ng box for main cable Supply voltage --------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------­Installed electric power 5.8 kW 42 kW 5.8 kW 5.8 kW Installed heating power 40 kW 36 kW - ­Electrical consumption for a normal cycle* 1.5 kWh/h 11 kWh/h 1.2 kWh/h 1.2 kWh/h Heat loss --------- ----------3 % of installed heating power--------------
(G) Steam inlet Standard : DN 20 (3/4" BSP) Low pressure : DN 25 (1" BSP)
- Maximum supply pressure 600 kPa (87 psi)
- Steam instantaneous fl ow rate at 600 kPa 144 kg/h
- Steam consumption for a normal cycle* 24.5 kg/h at 600 kPa (87 psi)
(D) Hot water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (E) Cold hard water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (F) Cold soft water connection / fl ow (option) DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) Water supply minimum pressure --- ------------------------ 50 kPa (7.25 psi) --------------­Water supply maximum pressure --- ------------------------ 300 kPa (43.5 psi) -------------­Water consumption for a normal cycle* 638 l 610 l 610 l 610 l Water consumption for an ECO cycle** 558 l 530 l 530 l 530 l
(K) Liquid detergents inlet DN 20 (3/4" BSP)
(H1) Drain connection --- ------------------------ Ø 75 mm (3") -------------------­(H2) Double drain connection --- Maximum drain fl ow rate 240 l/min 240 l/min 240 l/min 240 l/min (I) Waste water collector ---- -------------------- DN 150 mm (6" BSP) ---------------
(3 cm/m (3 %) minimum slope)
(J) Air vent hole ---- -------------------- Ø 60 mm (2.36 ") ------------------­(N') Thermic fl uid inlet or indirect steam heating DN 15 (1/2" BSP) (G) Thermic fl uid return or indirect steam heating DN 15 (1/2" BSP)
- Maximum supply pressure 600 kPa
- Installed calorifi c power 47300 kcal
- Average calorifi c consumption 13800 kcal/h
- Inner volume thermic fl uid 5,33 l
Gas inlet DN 20 (3/4" BSP) Combustion products evacuation Ø 125 mm (5") (S) Weighing equipment (optional) Compressed air inlet (low pressure steam) ---------------------------Ø 4/6 mm-----------------------------
- Min./max. compress air pressure -------------------5,5/7 bar--------------------------------
- Consumption --------------------------------10 l/h-----------------------------
* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, ex­tract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C). ** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
------------------------ Ø 75 mm (3") --------------------
01201138
1009 7
8.Technical
8
Notice
Date
Washer extractor type 650 standard
Page
characteristics
Front viewRight view Left view
INSTRUCTION
HANDBOOK
Top view
Drain connection
07100087B
INSTRUCTION
HANDBOOK
8.Technical
characteristics
01201138
Notice
0208 8
Date
Page
8
Washer extractor type 650 standard Diagram no. 07100087B
Heating Gas Electric Steam Thermic fl uid
Characteristics Ø cage ---- ----------------------- 770 mm (30.31") -----------------
Cage length ---- ------------------------- 1500 mm (59") ----------------­ Cage volume ----------------------- 668 dm³ (668 l) -----------------­ Specifi c load 1/10 ---- ----------------------- 66.8 kg (147.33 lb) -------------­ (dry linen, ISO 9398-4) Opening cage doors (L x H) ---- ------------ 2x600 x 400 mm (23.62x15.74") --------­ Opening drum door (L x H) ----- ---------- 2x616 x 525 mm (24.25x20.66") ---------
Floor area ---- -------------------- 2 m² (21.53 sq. ft) ------------------
Net weight ---- ----------------------- 1080 daN (2381 lb) --------------­Weight loaded (high level) ---- -----------------------1547 daN (3410 lb) -------------­Water, washing, low level 200 l 200 l 200 l 200 l Water, washing, high level 400 l 400 l 400 l 400 l Max dynamic load ---- ----------------- F = 466 daN (1028 lb) ---------------­Max transmitted fl oor load ---- -------------------- 811 daN (1788 lb) ---------------­Max pressure transmitted to fl oor ---- -------------------- 187 kPa -----------------------------­Spin effi ciency ---- ------------------------------ 350 G ----------------------­Max. unbalance ---- ----------------------- 8 kg (17.65 lb) -------------------
(L) Main switch to connect main cable (M) Electric cable (section) 4x2.5 mm² 4x35 mm² 4x2.5 mm² 4x2.5 mm² (N) or (N') Stuffi ng box for main cable Supply voltage --------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------­Installed electric power 7.8 kW 61.5 kW 7.8 kW 7.8 kW Installed heating power 40 kW 54 kW - ­Electrical consumption for a normal cycle* 2 kWh/h 23 kWh/h 2 kWh/h 2 kWh/h Heat loss --------- ----------3 % of installed heating power--------------
(G) Steam inlet Standard : DN 20 (3/4" BSP) Low pressure : DN 25 (1" BSP)
- Maximum supply pressure 600 kPa (87 psi)
- Steam instantaneous fl ow rate at 600 kPa 216 kg/h
- Steam consumption for a normal cycle* 24.5 kg/h at 600 kPa (87 psi)
(D) Hot water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (E) Cold hard water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (F) Cold soft water connection / fl ow (option) DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) Water supply minimum pressure --- ------------------------ 50 kPa (7.25 psi) --------------­Water supply maximum pressure --- ------------------------ 300 kPa (43.5 psi) -------------­Water consumption for a normal cycle* 977 l 977 l 977 l 977 l Water consumption for an ECO cycle** 782 l 782 l 782 l 782 l
(K) Liquid detergents inlet DN 20 (3/4" BSP)
(H1) Drain connection --- ------------------------ Ø 75 mm (3") -------------------­(H2) Double drain connection --- ------------------------ Ø 75 mm (3") -------------------­Maximum drain fl ow rate 240 l/min 240 l/min 240 l/min 240 l/min (I) Waste water collector ---- -------------------- DN 150 mm (6" BSP) ---------------
(3 cm/m (3 %) minimum slope)
(J) Air vent hole ---- -------------------- Ø 60 mm (2.36 ") ------------------­(N') Thermic fl uid inlet or indirect steam heating DN 15 (1/2" BSP) (G) Thermic fl uid return or indirect steam heating DN 15 (1/2" BSP)
- Maximum supply pressure 600 kPa
- Installed calorifi c power 47300 kcal
- Average calorifi c consumption 15800 kcal/h
- Inner volume thermic fl uid 5,33 l
Gas inlet DN 20 (3/4" BSP) Combustion products evacuation Ø 125 mm (5") (S) Weighing equipment (optional) Compressed air inlet (low pressure steam) ---------------------------Ø 4/6 mm-----------------------------
- Min./max. compress air pressure -------------------5,5/7 bar--------------------------------
- Consumption --------------------------------10 l/h-----------------------------
* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, ex­tract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C). ** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138
0408 9
8
Notice
Date
Washer extractor type 250 barrier
Page
characteristics
Front viewRight view Left view
8.Technical
INSTRUCTION
HANDBOOK
Top view
Drain connection
07100082B
INSTRUCTION
HANDBOOK
8.Technical
characteristics
01201138
Notice
0208 10
Date
Page
8
Washer extractor type 250 barrier Diagram no. 07100082B
Heating Gas Electric Steam Thermic fl uid
Characteristics Ø cage --------------------- 770 mm (30.31") ---------------------
Cage length --------------------- 520 mm (20.47") ------------------­ Cage volume ---------------------- 229 dm³ (229 l) --------------------­ Specifi c load 1/10 -------------------- 22.9 kg (50.5 lb) ------------------­ (dry linen, ISO 9398-4) Opening cage doors (L x H) ----------- 450 x 400 mm (17.71x15.74") ------------­ Opening drum door (L x H) ----------- 466 x 525 mm (18.34x20.67") -------------
Floor area ------------------- 1 m² (10.76 sq. ft) ------------------­Net weight --------------------- 670 daN (1478 lb) ------------------­Weight loaded (high level) --------------------- 830 daN (1830 lb) ------------------­Water, washing, low level 68 l 68 l 68 l 68 l Water, washing, high level 137 l 137 l 137 l 137 l Max dynamic load ---------------------- F = 101 daN (222 lb) ------------------­Max transmitted fl oor load ----------------------- 814 daN (1795 lb) --------------------­Max pressure transmitted to fl oor ----------------------- 100 kPa ---------------------------------­Spin effi ciency ------------------------------- 350 G ----------------------------­Max. unbalance ----------------------------- 3.6 kg (7.94 lb) -------------------
(L) Main switch to connect main cable (M) Electric cable (section) 4x2.5 mm² 4x6 mm² 4x2.5 mm² 4x2.5 mm² (N) or (N') Stuffi ng box for main cable Supply voltage --------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------­Installed electric power 3.7 kW 21.70 kW 3.7 kW 3.7 kW Installed heating power 40 kW 18 kW - ­Electrical consumption for a normal cycle* 0.8 kWh/h 5.3 kWh/h 0.6 kWh/h 0.6 kWh/h Heat loss --------- ----------3 % of installed heating power--------------
(G) Steam inlet Standard : DN 20 (3/4" BSP) Low pressure : DN 25 (1" BSP)
- Maximum supply pressure 600 kPa (87 psi)
- Steam instantaneous fl ow rate at 600 kPa 72 kg/h
- Steam consumption for a a normal cycle* 12 kg/h at 600 kPa (87 psi)
(D) Hot water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (E) Cold hard water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (F) Cold soft water connection / fl ow (option) DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) Water supply minimum pressure ---------------------- 50 kPa (7.25 psi) ----------------­Water supply maximum pressure ---------------------- 300 kPa (43.5 psi) ---------------­Water consumption for a normal cycle* 360 l 340 l 340 l 340 l Water consumption for an ECO cycle** 282 l 260 l 260 l 260 l
(K) Liquid detergents inlet DN 20 (3/4" BSP)
(H1) Drain connection ------------------------- Ø 75 mm (3") ------------------­(H2) Double drain connection ------------------------- Ø 75 mm (3") ------------------­Maximum drain fl ow rate 240 l/min 240 l/min 240 l/min 240 l/min (I) Waste water collector --------------------- DN 150 mm (6" BSP) -------------
(3 cm/m (3 %) minimum slope)
(J) Air vent hole ------------------------ Ø 60 mm (2.36") ---------------­(N') Thermic fl uid inlet or indirect steam heating DN 15 (1/2" BSP) (G) Thermic fl
- Maximum supply pressure 600 kPa
- Installed calorifi c power 34400 kcal
- Average calorifi c consumption 11500 kcal/h
- Inner volume thermic fl uid 2,62 l
Gas inlet DN 20 (3/4" BSP) Combustion products evacuation Ø 125 mm (5") (O) Barrier partition (provided by customer) (P) Frame 60x100 mm maxi (provided by customer) (R) Aseptis seal (S) Weighing equipment (optional) Compressed air inlet (low pressure steam) ---------------------------Ø 4/6 mm-----------------------------
- Min./max. compress air pressure -------------------5,5/7 bar--------------------------------
- Consumption --------------------------------10 l/h-----------------------------
uid return or indirect steam heating DN 15 (1/2" BSP)
* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, ex­tract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C). ** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138
0408 11
8
Notice
Date
Washer extractor type 350 barrier
Page
characteristics
Front viewRight view Left view
8.Technical
INSTRUCTION
HANDBOOK
Top view
Drain connection
07100084B
INSTRUCTION
HANDBOOK
8.Technical
characteristics
01201138
Notice
0208 12
Date
Page
8
Washer extractor type 350 barrier Diagram no. 07100084B
Heating Gas Electric Steam Thermic fl uid
Characteristics Ø cage --------------------- 770 mm (30.31") ------------------
Cage lenght ----------------------- 760 mm (30") ------------------­ Cage volume ---------------------- 338 dm³ (338 l) ------------------­ Specifi c load 1/10 ------------------------ 33.8 kg (74.55 lb) -------------­ (dry linen, ISO 9398-4) Opening cage doors (L x H) -------------- 600 x 400 mm (23.62x15.74") -----------­ Opening drum door (L x H) --------------- 616 x 525 mm (24.25x20.67") ------------
Floor area ------------------ 1.25 m² (13.45 sq. ft) ---------------­Net weight --------------------- 760 daN (1676 lb) ----------------­Weight loaded (high level) -------------------- 996 daN (2195 lb) ---------------­Water, washing, low level 101 l 93 l 101 l 101 l Water, washing, high level 202 l 202 l 202 l 202 l Max dynamic load -------------------- F = 155 daN (342 lb) -------------­Max transmitted fl oor load ---------------------- 800 daN (1764 lb) -------------­Max pressure transmitted to fl oor ---------------------- 120 kPa ---------------------------­Spin effi ciency ----------------------------- 350 G -----------------------­Max. unbalance ------------------------ 4.8 kg (10.58 lb) ----------------
(L) Main switch to connect main cable (M) Electric cable (section) 4x2.5 mm² 4x16 mm² 4x2.5 mm² 4x2.5 mm² (N) or (N') Stuffi ng box for main cable Supply voltage --------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------­Installed electric power 4.8 kW 32 kW 4.8 kW 4.8 kW Installed heating power 40 kW 27 kW - ­Electrical consumption for a normal cycle* 1.2 kWh/h 9.2 kWh/h 1 kWh/h 1 kWh/h Heat loss --------- ----------3 % of installed heating power--------------
(G) Steam inlet Standard : DN 20 (3/4" BSP) Low pressure : DN 25 (1" BSP)
- Maximum supply pressure 600 kPa (87 psi)
- Steam instantaneous fl ow rate at 600 kPa 108 kg/h
- Steam consumption for a normal cycle* 18 kg/h at 600 kPa (87 psi)
(D) Hot water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (E) Cold hard water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (F) Cold soft water connection / fl ow (option) DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) Water supply minimum pressure ---------------------- 50 kPa (7.25 psi) ----------------­Water supply maximum pressure --------------------- 300 kPa (43.5 psi) ----------------­Water consumption for a normal cycle* 495 l 470 l 470 l 470 l Water consumption for an ECO cycle** 315 l 395 l 395 l 395 l
(K) Liquid detergents inlet DN 20 (3/4" BSP)
(H1) Drain connection ------------------------- Ø 75 mm (3") ------------------­(H2) Double drain connection ------------------------- Ø 75 mm (3") ------------------­Maximum drain fl ow rate 240 l/min 240 l/min 240 l/min 240 l/min (I) Waste water collector
(3 cm/m (3 %) minimum slope)
(J) Air vent hole ------------------------ Ø 60 mm (2.36") ---------------­(N') Thermic fl uid inlet or indirect steam heating DN 15 (1/2" BSP) (G) Thermic fl uid return or indirect steam heating DN 15 (1/2" BSP)
- Maximum supply pressure 600 kPa
- Installed calorifi c power 34400 kcal
- Average calorifi c consumption 12500 kcal/h
- Inner volume thermic fl uid 2,62 l
Gas inlet DN 20 (3/4" BSP) Combustion products evacuation Ø 125 mm (5") (O) Barrier partition (provided by customer) (P) Frame 60x100 mm maxi (provided by customer) (R) Aseptis seal (S) Weighing equipment (optional) Compressed air inlet (low pressure steam) ---------------------------Ø 4/6 mm-----------------------------
- Min./max. compress air pressure -------------------5,5/7 bar--------------------------------
- Consumption --------------------------------10 l/h-----------------------------
* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, ex­tract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C). ** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
--------------------- DN 150 mm (6" BSP) -------------
01201138
0408 13
8
Notice
Date
Washer extractor type 500 barrier
Page
characteristics
Front viewRight view Left view
8.Technical
INSTRUCTION
HANDBOOK
Top view
Drain connection
07100086B
INSTRUCTION
HANDBOOK
8. Characteristics techniques
01201138
Notice
0208 14
Date
Page
8
Washer extractor type 500 barrier Diagram no. 07100086B
Heating Gas Electric Steam Thermic fl uid
Characteristics Ø cage --------------------- 770 mm (30.31") ------------------
Cage length ----------------------- 1040 mm (41") ------------------­ Cage volume ---------------------- 467 dm³ (467 l) ------------------­ Specifi c load 1/10 ----------------------- 46.7 kg (103 lb) -----------------­ (dry linen, ISO 9398-4) Opening cage doors (L x H) -------------- 2x450 x 400 mm (17.71x15.74") ---------­ Opening drum door (L x H) ----------------- 935 x 527 mm (36.81x20.74") -----------
Floor area ------------------ 1.52 m² (16.36 sq. ft) ---------------­Net weight -------------------- 920 daN (2028 lb) -----------------­Weight loaded (high level) -------------------- 1247 daN (2750 lb) ---------------­Water, washing, low level 140 l 140 l 140 l 140 l Water, washing, high level 280 l 280 l 280 l 255 l Max dynamic load -------------------- F = 275 daN (606 lb) -------------­Max transmitted fl oor load ---------------------- 830 daN (1830 lb) -------------­Max pressure transmitted to fl oor ---------------------- 150 kPa ---------------------------­Spin effi ciency ----------------------------- 350 G -----------------------­Max. unbalance ------------------------ 5.5 kg (12.13 lb) ----------------
(L) Main switch to connect main cable (M) Electric cable (section) 4x2.5 mm² 4x25 mm² 4x2.5 mm² 4x2.5 mm² (N) or (N') Stuffi ng box for main cable Supply voltage --------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------­Installed electric power 5.8 kW 42 kW 5.8 kW 5.8 kW Installed heating power 40 kW 36 kW - ­Electrical consumption for a normal cycle* 1.5 kWh/h 11 kWh/h 1.2 kWh/h 1.2 kWh/h Heat loss --------- ----------3 % of installed heating power--------------
(G) Steam inlet Standard : DN 20 (3/4" BSP) Low pressure : DN 25 (1" BSP)
- Maximum supply pressure 600 kPa (87 psi)
- Steam instantaneous fl ow rate at 600 kPa 144 kg/h
- Steam consumption for a normal cycle* 24.5 kg/h at 600 kPa (87 psi)
(D) Hot water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (E) Cold hard water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (F) Cold soft water connection / fl ow (option) DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) Water supply minimum pressure ---------------------- 50 kPa (7.25 psi) ----------------­Water supply maximum pressure --------------------- 300 kPa (43.5 psi) ----------------­Water consumption for a normal cycle* 638 l 610 l 610 l 610 l Water consumption for an ECO cycle** 558 l 530 l 530 l 530 l
(K) Liquid detergents inlet DN 20 (3/4" BSP) (H1) Drain connection ------------------------- Ø 75 mm (3") ------------------­(H2) Double drain connection ------------------------- Ø 75 mm (3") ------------------­Maximum drain fl ow rate 240 l/min 240 l/min 240 l/min 240 l/min (I) Waste water collector --------------------- DN 150 mm (6" BSP) -------------
(3 cm/m (3 %) minimum slope)
(J) Air vent hole ------------------------ Ø 60 mm (2.36") ---------------­(N') Thermic fl uid inlet or indirect steam heating DN 15 (1/2" BSP) (G) Thermic fl uid return or indirect steam heating DN 15 (1/2" BSP)
- Maximum supply pressure 600 kPa
- Installed calorifi c power 47300 kcal
- Average calorifi c consumption 13800 kcal/h
- Inner volume thermic fl uid 5,33 l
Gas inlet DN 20 (3/4" BSP) Combustion products evacuation Ø 125 mm (5") (O) Barrier partition (provided by customer) (P) Frame 60x100 mm maxi (provided by customer) (R) Aseptis seal (S) Weighing equipment (optional) Compressed air inlet (low pressure steam) ---------------------------Ø 4/6 mm-----------------------------
- Min./max. compress air pressure -------------------5,5/7 bar--------------------------------
- Consumption --------------------------------10 l/h-----------------------------
* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, ex­tract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C). ** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138
1009 15
8
Notice
Date
Washer extractor type 650 barrier
Page
characteristics
Front viewRight view Left view
8.Technical
INSTRUCTION
HANDBOOK
Top view
Drain connection
07100088B
INSTRUCTION
HANDBOOK
8.Technical
characteristics
01201138
Notice
0208 16
Date
Page
8
Washer extractor type 650 barrier Diagram no. 07100088B
Heating Gas Electric Steam Thermic fl uid
Characteristics Ø cage --------------------- 770 mm (30.31") ------------------
Cage length ----------------------- 1550 mm (59") ------------------­ Cage volume ---------------------- 668 dm³ (668 l) ------------------­ Specifi c load 1/10 ----------------------- 66.8 kg (147.33 lb) -------------­ (dry linen, ISO 9398-4) Opening cage doors (L x H) -------------- 2x600 x 400 mm (23.62x15.74") ---------­ Opening drum door (L x H) --------------- 2x616 x 525 mm (24.25x20.66") ----------
Floor area ------------------ 2 m² (21.53 sq. ft) ------------------
Net weight ------------------- 1080 daN (2380 lb) ------------------­Weight loaded (high level) ------------------ 1247 daN (2750 lb) -----------------­Water, washing, low level 200 l 200 l 200 l 200 l Water, washing, high level 400 l 400 l 365 l 400 l Max dynamic load ------------------ F = 466 daN (1028 lb) --------------­Max transmitted fl oor load ---------------------- 811 daN (1788 lb) -------------­Max pressure transmitted to fl oor ---------------------- 186 kPa ---------------------------­Spin effi ciency ----------------------------- 350 G -----------------------­Max. unbalance ------------------------ 8 kg (17.65 lb) ------------------
(L) Main switch to connect main cable (M) Electric cable (section) 4x2.5 mm² 4x35 mm² 4x2.5 mm² 4x2.5 mm² (N) or (N') Stuffi ng box for main cable Supply voltage --------- ----------------380 / 415 V 3+E ~ 50/60 Hz----------­Installed electric power 7.8 kW 61.5 kW 7.8 kW 7.8 kW Installed heating power 40 kW 54 kW - ­Electrical consumption for a normal cycle* 2 kWh/h 23 kWh/h 2 kWh/h 2 kWh/h Heat loss --------- ----------3 % of installed heating power--------------
(G) Steam inlet Standard : DN 20 (3/4" BSP) Low pressure : DN 25 (1" BSP)
- Maximum supply pressure 600 kPa (87 psi)
- Steam instantaneous fl ow rate at 600 kPa 216 kg/h
- Steam consumption for a normal cycle* 24.5 kg/h at 600 kPa (87 psi)
(D) Hot water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (E) Cold hard water connection / fl ow DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) (F) Cold soft water connection / fl ow (option) DN 20 (3/4" BSP) - 70 l/min at 250 kPA (36 psi) Water supply minimum pressure ---------------------- 50 kPa (7.25 psi) ----------------­Water supply maximum pressure --------------------- 300 kPa (43.5 psi) ----------------­Water consumption for a normal cycle* 977 l 977 l 977 l 977 l Water consumption for an ECO cycle** 782 l 782 l 782 l 782 l
(K) Liquid detergents inlet DN 20 (3/4" BSP)
(H1) Drain connection ------------------------- Ø 75 mm (3") ------------------­(H2) Double drain connection ------------------------- Ø 75 mm (3") ------------------­Maximum drain fl ow rate 240 l/min 240 l/min 240 l/min 240 l/min (I) Waste water collector --------------------- DN 150 mm (6" BSP) -------------
(3 cm/m (3 %) minimum slope)
(J) Air vent hole ------------------------ Ø 60 mm (2.36") ---------------­(N') Thermic fl uid inlet or indirect steam heating DN 15 (1/2" BSP) (G) Thermic fl uid return or indirect steam heating DN 15 (1/2" BSP)
- Maximum supply pressure 600 kPa
- Installed calorifi c power 47300 kcal
- Average calorifi c consumption 15800 kcal/h
- Inner volume thermic fl uid 5,33 l
Gas inlet DN 20 (3/4" BSP) Combustion products evacuation Ø 125 mm (5") (O) Barrier partition (provided by customer) (P) Frame 60x100 mm maxi (provided by customer) (R) Aseptis seal (S) Weighing equipment (optional) Compressed air inlet (low pressure steam) ---------------------------Ø 4/6 mm-----------------------------
- Min./max. compress air pressure -------------------5,5/7 bar--------------------------------
- Consumption --------------------------------10 l/h-----------------------------
* normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, ex­tract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C). ** ECO cycle : normal cycle with rinse 5 l/kg instead of 6 l/kg dry linen.
01201138
0107 17
8. Characteristics
8
Notice
Date
Sound level
Airborne noise emitted by the machine (values established from measurements made on machine at points A, B, C, and D).
Weighted sound pressure level (A) in dB(A).
Page
techniques
INSTRUCTION
HANDBOOK
D0267
Washer 250 Washer 350 Washer 500 Washer 650
washing / spinning washing / spinning washing / spinning washing / spinning
A 61,5 73,5 60 71.5 61 72 61 72
B 62,5 76 60 75.5 62 74 60 75
C 61,5 73,5 61 75.5 61 72 61 73
D 62,5 76 61.5 72.5 62 74 62 74
Label of energetic performance (gas heating only)
The global output hg of the gas heated washer-extractor is determinated according to a stand­ardised method and shall not be lower than 50 %.
This output minimal level is indicated on the machine's marking by the symbol .
Beyond the output minimal level hereabove specifi ed, a label of energetic performance is given to the machine according to its global output hg and according to the hereunder chart.
Symbolisation of the label
 
  
   
The indication of the energetic performance of this washer-extractor is of  .
Value of the output hg
50 % <= hg < 65 %
65 % <= hg < 80 %
hg >= 80 %
01201138
INSTRUCTION
HANDBOOK
You should have found an instruction handbook and keys to open the machine casings, in the machine.
Depending on its destination, the washer extractor is delivered bare or may be placed on a transport pallet and/or packed with plastic fi lm. In some cases, it may be delivered in a crate, or in maritime packing (wood box).
Please refer to the handling chapter in this instruction handbook for a description of handling operations.
9. Installation
Notice
0408 1
Date
Unpacking
Take off the plastic fi lm or remove the four wood socles with an spanner.
Check that no damage has been caused during transport.
Page
9
Installation
The installation must be done by competent technicians in accordance with local codes and regulations. When there are not local codes and regulations, the installation must be comply with European standards applicable.
The machine must be installed on a perfectly even surface, strong and horizontal, capable resisting to the efforts shown in the technical characteristics. Adjustment of the machine by addition of level plate should be avoided.
Control the horizontal level using a water level placed on the machine's sole.
Place the washer extractor so that it is easy for the user and the service technician to do
their work.
Leave at leasy 1 m (40") (according to the recommendation in standard EN 60204) between the machine, a wall or any other machine at the sides.
40"
40"
40"
water
level
water
level
D0621A
01201138
Notice
1109 2
Date
Page
9
9. Installation
INSTRUCTION
Working place lighting
The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare, and should be suffi cient to detect any hazards.
The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux.
Whenever possible, the working place should be illuminated by daylight.
Supplies
Take the box placed underneath the drum.
List of accessories provided with each machine:
• 1 instruction handbook + Clarus Control memory card + converter handbook
• 3 keys for frames
• 1 opening drum lever
HANDBOOK
• 2 or 3 stainless steel fl exible pipes DN20 + 2 or 3 fi ber seals
• 2 or 3 waters fi lters
• 1 connection bellow Ø 60 + 1 collar
• 1 durit Ø 75 mm + 1 collar for drain
• 1 connection nozzle
• 2 fi xing dowells
• 2 fi tted safety locks
• 4 "Gripsol" bolsters (see explanation for the setting)
Extra accessories for steam heating machine:
1 steam electrovalve (available in the soap box)
1 steam fl exible + 1 steam fi lter
• 1 insulating
Extra accessories for gas heating machine:
• 4 meters blue fl exible pipes
• 2 pipes Ø 125 mm (5") , length 500 mm (20") to be connect at the chimney
• 1 T-square pipe Ø 125 mm (5") and a anti-bursting chimney regulator to be connected over the gas exchanger
• 1 draught accelerator to extract the exhaust of burn gas, to be connected at the chimney ( in 3 parts)
• 4 collars Ø 40 x 60
Extra accessories for barrier machine:
• 1 rubber seal + the aluminium extruded sections
• 2 fi lling angles + 4 screws + 4 nuts Ø 6
INSTRUCTION
HANDBOOK
9. Installation
Mechanical installation
Setting of the "Gripsol" bolsters
Preparation of the ground and machine :
- Degrease carefully the ground and the soles of the machine.
Preparation of the "Gripsol" bolsters :
- Soak the bolsters in hot water during 5 minutes, then let them in open air for 3 to 4 minutes.
- Then unstick the protective fi lm on the two adhesive sides.
Setting the "Gripsol" bolsters :
- Place each bolster (G) at its respective location (see drawing). Check that the bolster projects inside the soles and heave successively each bearing of the machine.
01201138
Notice
0107 3
Date
Page
9
Putting the machine into service
- Waiting time : Before putting the machine into service, it is necessary that each bearing is well fi xed by crushing of the upper layer of "Gripsol" and that the lower layer has penetrated in the porosity of the ground.
For an ambient temperature of 18 °C (65 °F), the crushing time is two hours.
Electrical safety device :
- As "Gripsol" is a very good electric insulating material, the earthing of the machine is compulsory.
To displace the machines sealed with "Gripsol" bolsters, you just have to heave the machine and pull off the "Gripsol" bolsters.
D0622A
01201138
Notice
0107 4
Date
Page
9
9. Installation
INSTRUCTION
Instructions to fi t the safety fl anges
Position the safety fl anges (A) crosswise (one in the front and the other at the back of the sole).
Mark the place of the drilling hole for the fi xing pin (B) and drill the holes for fi xing of fl anges (holes diam. 12 mm (1/2"), depth 60 mm (3")).
Put the pins in the fl anges, position the fl anges and screw.
HANDBOOK
D0697A
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
0107 5
Date
Page
Instructions to fi t the fi lling angles (barrier machines only)
Two angles (A and B) allow to fi ll the the soles ends.
Assemble each fi lling angle with screws and nuts to the sole ends which are next to the partition wall, in the clean area.
9
D0696A
01201138
1009 6
9
Notice
Date
Instructions de pose des dynamomètres
Sur les machines équipées d'un système de pesage, le montage des dynamomètres sur les types 250, 350 et 500 est en "O" (voir schéma A).
Pour éviter des effets sonores indésirables et des vibrations importantes, le montage sur les machines type 650 sera en "X" (voir schéma B).
Page
9. Installation
INSTRUCTION
HANDBOOK
A
B
D1798
D1799
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
1009 7
Date
Page
9
This page ist left blank on purpose.
01201138
Notice
0107 8
Date
Page
9
9. Installation
INSTRUCTION
HANDBOOK
Instructions for installation of the washer with barrier partition
The barrier partition (O) (provided by customer) should be assembled before the installation of the machine.
Centre and align the washer-extractor with the frame (P) 60 x 100 mm maxi (provided by cus­tomer).
Place the rubber seal (R) inside the aluminium extruded section (S).
Srew the aluminium extruded section (S) on the frame or on the optional plates (P).
Machine type 250 350 500 650
Size A 1125/44.29 1365/53.74 1645/64.76 2080/81.89
Size B 1650/64.96 1650/64.96 1650/64.96 1650/64.96
Size C 1610/63.38 1610/63.38 1610/63.38 1610/63.38
Size D 1045/41.14 1285/50.39 1565/61.61 2000/78.74
D0582B
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
0107 9
Date
Waters connections
Washer extractors are assembled in standard execution with two waters inlet. One hot water and one hard water. On option, a third water inlet (soft) is possible.
The hereunder example sketch shows the connection of the machine to the different inlets.
U Manual stop valve DN 20 (¾" BSP)
(provided by customer)
X Nipple (male) ¾" (provided)
Y Flexible pipe DN 20 (¾" BSP) (provid-
ed)
D Hot water inlet DN 20 (¾" BSP)
E Hard water inlet DN 20 (¾" BSP)
9
Page
F Cold soft water inlet (option) DN 20 (¾"
BSP)
C Steam electrovalve DN20 (¾" BSP)
(provided)
B Water lter (provided)
A Washer-extractor
Water supply pressure, 50 kPa (7.25 psi) mini.
Water supply pressure , 300 kPa (43.5 psi) maxi.
D0577A
01201138
Notice
1008 10
Date
Page
9
9. Installation
INSTRUCTION
Steam connection
For transport reasons, the steam electrovalve is dismantled and placed in the cardboard box supplies.
The inlet pipe to the machine has to be fi t with a manual stopping valve to ease installation and maintenance.
Connect the steam electrovalve on its pipe union.
Assemble the set (P.G.F.V.U) between the machine and steam piping.
Hereunder values apply to the steam pressure :
HANDBOOK
Recommended pressure : 300 at 600 kPa (3 at 6 kg/cm²) (43.5 at 87 psi)
Limiting of values : mini. 100 kPa (1 kg/cm²) (14.5 psi) maxi. 600 kPa (6 kg/cm²) (87psi)
Connection size : DN 20 (¾" BSP).
Connect the steam installation on the top of the machine (see example sketch).
A Washer-extractor
S Steam inlet
Y Manual stop wheel valve DN 20 (¾"
BSP) (provided by customer)
P Steam special fl exible pipe DN 20 (¾"
BSP)(provided)
G Nipple DN 20 (¾" BSP) (provided by
customer)
D1680
Steam set
F Steam fi lter DN 20 (¾" BSP) (provided)
V Steam electrovalve DN 20 (¾" BSP)
(provided)
U Pipe union DN 20 (¾" BSP) (provided)
M Isulating (provided)
D1679
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
1107 11
Date
Page
Steam and condensate connections: indirect steam heating
Steam connection
The customer must install a line purge, a manually closing valve with handwheel lockable in off position (do not use a 1/4 turn valve) and a fi lter on the supply side of the washer-extractor.
Hereunder values apply to the steam pressure.
Recommended pressure : 300 at 600 kPa (3 at 6 kg/cm²) (43.5 at 87 psi)
Limiting of values :
mini. 100 kPa (1 kg/cm²) (14.5 psi)
maxi. 600 kPa (6 kg/cm²) (87psi)
Connection size : DN 15 (½" BSP).
Condensate connection
9
The customer must install a steam trap with fl oat closed with an incondensibles drainage device, a by-pass, a non-return valve and a manual closing valve lockable in off position (do not use a 1/4 turn valve).
Connection size : DN 15 (½" BSP).
Connect the steam installation on the top of the machine (see example sketch).
A Washer-extractor B Line trap (provided by customer) C Return of condensates D Manual stop wheel valve (provided
by customer)
E Steam lter (provided by customer) F Steam trap (provided) H Non-return valve (provided
by customer)
M Pressure gauge (provided
by customer)
N Thermal insulation for the pipework
(provided by customer)
P Steam electrovalve (provided) S Safety valve (provided by customer) V Steam inlet
D1524
01201138
0408 12
9
Notice
Date
Drain connection
The machine's exhaust sleeve outside diameter is of 75 mm (3"). It is located underneath the machine.
The waste water collector diameter 150 mm (6") (manufactured by customer) should have a 3 cm/m (3 %) slope and resist to a temperature of 90 °C (194 °F). It should be connected to the waste water general network in accordance with local codes and regulations.
Adapt and connect the machine's exhaust sleeve to the waste waters' collector (rubber bend and connection nozzle are supplied in the machine with collars).
Beside drain kit
The reference of the existing beside drain con­nection kit is (technical data 31105161) :
Page
9. Installation
INSTRUCTION
HANDBOOK
- 55013696 + 75015189 for the WSB4 250H and WSB4 350H machines
- 55013697 + 75015189 for the WSB4 500H and WSB4 650H machines
Drawing of drain connection to waste waters' collector
Connect the durit to the connect nozzle.
Seal and fi x the nozzle using 2 screws.
Them connect the durit to the drain's evacuation sleeve.
Drain's evacuation sleeve
Connection durit
D1591
Connection nozzle
Waste water collector
D1613
INSTRUCTION
HANDBOOK
9. Installation
Air vent connection
The air vent of the drum opens on the top of the machine. Connect the connection bellow Ø 60 to this opening.
Connect the air vent, to the outside of the laundry in accordance with tte legislation.
The air vent should resist to 100°C (212°F) temperature and allow the condenses to return to the machine.
01201138
Notice
0110 13
Date
Page
Air vent
9
Installation of the gas exchanger
The gas exchanger can be installed indifferently on the left or on the right of the machine ac­cording to the available place. Holes are provided on the sole of the machine on the two sides.
CAUTION
The machine should be installed in conformity with the regulations and standards enforced and situated in a correctly ventilated room.
D0625B
SAFETY
Any repairing or maintenance operation should be carried out by a specialist.
01201138
0107 14
9
Notice
Machine type Units
A Length of exchanger mm/inch 1110/43.7"
B Dimension of output exchanger mm/inch 1040/41"
C Dimension of evacuation pipe mm/inch 645/25.39"
D Evacuation of burn gas mm/inch Ø 125/5"
E Exchanger bottom output mm/inch Ø 36/40 (1"1/2)
F Exchanger bottom input mm/inch Ø 36/40 (1"1/2)
G Gas connection mm/inch DN 20 (3/4" BSP)
W Filter
X Input machine/exchanger ( higher plug on the tank)
Y Output machine/exchanger (lower plug on the tank)
Z Hole for electric cable to gas exchanger
Date
Page
9. Installation
INSTRUCTION
HANDBOOK
The gas exchanger pump must always be connected to the lower plug on the tank.
Side view
Top view
Front view
D0651A
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
0107 15
Date
Connection of the evacuation pipe of the gas exchanger.
Fresh air inlet
To allow the gas exchanger to work at ist best, it is important that the laundry air inlet passes throught an opening from the outside.
The fresh air arrival must be equivalent to the volume of evacuated air.
In order to prevent drafts in the room, the best solution is to place the air inlet behind the machine.
It is essential that the rooms should be ventilated.
The free section of the air inlet must be fi ve times greater than the section of the evacuation pipe.
9
Page
D0460
Do not forget to allow for the fact that grills often occupy half the total area of the free air opening.
Evacuation duct
It is recommended that a separate smoothwalled evacuation duct should be connected to each machine, providing the least possible resistance to air.
Check that the shaft fl ow is at least twice the capacity of the gas exchanger draught accelerator.
Draught accelerator maximum fl ow rate with no pressure : 260 m³/h (152 cfm).
Maximum pressure available with no fl ow : 27 mm H
Maximum admissible head loss on evacuation : 15 mm H
Average temperature of exhaust coming out of the gas exchanger : 140°C (284°F).
Provided an upper ventilation of 7 dm² (1.1 sq. ft) and a lower one of 14 dm² (1.5 sq. ft) in your laundry.
These conditions are absolutely essential for the correct working of the machine.
For gas heating, the required combustion fresh air supply should be not less than 2 m cfm) per kW, either 80 m
3
/h (47 cfm) minimum.
O (1" H2O).
2
O (0.6 " H2O) at point (P).
2
3
/h (1.17
NOTE : if the fl ow is insuffi cient due to an excessive pressure loss, a safety pressure switch will automatically switch the heating off.
01201138
0107 16
9
Notice
Date
Installation of the exhaust of burn gas
Connect the whole set of pipes on your cheminey pipe, that is to say :
1 aluminium pipe (A) lenght 500 mm (20") on the exchanger.
1 T-square (B) pipe + 1 regulator (C).
1 aluminium pipe (A) length 500 mm (20") .
1 draught accelerator (D).
It is necessary to install the gas ex­changer at the ground level.
Page
9. Installation
INSTRUCTION
HANDBOOK
Evacuation of burn gas from a machine with gas heating must never be connected to the evacuation used for a dry cleaning machine or other ma­chine of the same type.
Installation of the chemney regulator
For a correct running of the installation, this chimney regulator must always have its axle of rotation of his fl ap perfectly horizontal.
The adjustment toothed wheel has to be positioned on the mark no 7.
D0693A
D0435
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
0107 17
Date
Gas connection
CAUTION
The installation, connection and gas arrival adjustments for the machine must be done by qualifi ed personnel only.
The customer must install a fi lter and a manual stop valve on the supply side of the ma­chine if NATURAL GAS is used. For BUTANE 28-30 mbar or PROPANE 37 or 50 mbar, the customer must install a fi lter, a manual closing valve and a pressure reducer.
Check that the diameter of injectors is adequate for the king of gas of your installation (see table). The machine is delivered with extra injectors in a plastic envelope. There is also a sheet metal plate with a cork joint or an adjusting head to feed the machine with another gas.
Page
9
Connect the installation at the exchanger : DN 20 (3/4" BSP).
A : gas burner B : ignition and control electrodes
C : ignitor D : injectors
E : gas admission
AC
B
D
D0410
01201138
Notice
The gas exchanger is adjusted at the plant to be suitable for the kind of gas specifi ed on the order. If you have to supply your machine with gas in a family different from the gas for which your machine was adjusted, proceed as follows.
0107 18
Date
Page
9
9. Installation
INSTRUCTION
HANDBOOK
Testing pressures
According to the EN 437 standard, the values of the testing pressures mentioned in our various documents are values for static pressure taken at the gas inlet connection of the machine ; the heating of the machine being on.
Changing to a gas in the same family (type H or L)
Change the 3 injectors with joints (see ta-
bles of correspondences).
Changing to a gas in a different family (from type H or L to butane or propane)
Change the 3 injectors with joints (see ta-
bles of correspondences)
Unscrews the fi xing screws (V) and remove
the adjusting head (J) as well as its cork (T), keep these parts in case a change would by necessary.
Replace it by the cork (L) and the plate (P).
Screw the two screws and block.
Changing a gas from one family to another (from butane or propane to type H or L)
Change the 3 injectors with joints (see ta-
bles of correspondences)
D0291
Unscrews the fi xing screws (V) and remove the plate (P) as well as the cork (L), keep these
parts in case a change would by necessary.
Set the cork (T) and the adjustment head (J).
Screw the two screws and block.
INSTRUCTION
HANDBOOK
IMPORTANT
Adjustments should be made by qualifi ed personnel only.
9. Installation
Adjustement and chesking of the outlet pressure
The gas outlet pressure of the electrovalve is adjusted at the factory. If you have to make another adjustment, proced as fol­lows.
01201138
Notice
0107 19
Date
Page
9
A Inlet
B Outlet
D Outlet pressure regulator adjusment
screw plug.
E Inlet pressure tapping
F Outlet pressure tapping
T Head regulation
1.
Close the gas inlet and remove the bind­ing screw from the pressure tapping (F) and connect the manometer tube.
2.
The electricity supply must be energized otherwise gas will not be supplied to the burner.
3.
Open and check the gas inlet main burner using the manometer on the pres­sure tapping (F).
4.
Remove the pressure regulator cap (D).
D0290
5.
Using a screwdriver, slowly turn the adjustment screw until the required pres­sure (P) is indicated on manometer (see tables on the following pages). Turn the adjustment screw clockwise to increase and counter-clockwise to de­crease gas pressure.
Reset the pressure regulator cap, close
6. off the gas inlet, remove the manometer tube and put the binding screw back in (F).
D0034
01201138
0608 20
9
Notice
Date
Legend of symbols used
I: machine working with only one gas family II: machine working with two gas families 1: 1st family : caol gas or town gas (for information : not used here) 2: 2nd family : natural gas 3 : 3th family : liquefi ed petroleum gas (LPG) H : natural gas with high calorifi c value (type G20) L : natural gas with low calorifi c value (type G25) E : natural gas with high and low calorifi c value (type G20) LL : natural gas with low calorifi c value (type G25) Esi : natural gas with high and low calorifi c value with adjustment (type G20) B : butane gas (type G30) P : propane gas (type G31) B/P : butane and propane gas (type G30 and G31) 3+ : butane/propane gas with couple of pressure 30/37 (type G30 and G31)
Page
9. Installation
INSTRUCTION
HANDBOOK
Qn (Hi) : nominal heat emission express in relation to the net calorifi c value Mn : nominal mass (for butane/propane gas) Vn : nominal volume (for naturel gas)
AT : Austria FI : Finland LU : Luxemburg BE : Belgium FR : France NL : Netherlands CH : Switzerland GB : Great Britain NO : Norway DK : Denmark GR : Greece PT : Portugal DE : Germany IE : Irland SE : Sweden ES : Spain IT : Italy
Country Category Gas Pressure (mbar)
AT I2H G20 20
DE I2E G20 20 I3P G31 50
BE I2E(S)B G20/G25 20/25 I3P G31 37
DK-FI-SE-IT I2H G20 20
FR II2ESI3P G20/G25 20/25 G31 37/50
ES-GR-IE II2H3P G20 20 PT-CH-GB G31 37
ES-CH II2H3P G20 20 G31 50
NL II2L3P G25 25 G31 50
LU I2E G20 20
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
0107 21
Date
Page
9
TABLE OF CORRESPONDENCES - Washer-Extractor 250
Category Type Working Ø of Pressure at Heat Consumption Consumption of gas supply Hi injectors injectors emission Mn in Vn in index pressure in mm in mm H2O Qn in kW kg/h (Hi)** m³/h**
in mbar (Hi)
*2E, 2H, G 20 20 34.02 2.90 153 40 - 0.90 2ESI MJ/m³
2L, 2ESI G25 25 29.25 3.20 154 40 - 1.05 MJ/m³
3 P G31 37 46.34 1.85 regulator out 40 0.66 - MJ/kg of operation
3 P G31 50 46.34 1.70 regulator out 40 0.66 - MJ/kg of operation
* For Belgium, no work is allowed between G20 and G25.
** normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
TABLE OF CORRESPONDENCES - Washer-Extractor 350
Category Type Working Ø of Pressure at Heat Consumption Consumption of gas supply Hi injectors injectors emission Mn in Vn in index pressure in mm in mm H2O Qn in kW kg/h (Hi)** m³/h**
in mbar (Hi)
*2E, 2H, G 20 20 34.02 2.90 153 40 - 1.30 2ESI MJ/m³
2L, 2ESI G25 25 29.25 3.20 154 40 - 1.50 MJ/m³
3 P G31 37 46.34 1.85 regulator out 40 0.95 - MJ/kg of operation
3 P G31 50 46.34 1.70 regulator out 40 0.95 - MJ/kg of operation
* For Belgium, no work is allowed between G20 and G25.
** normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
Note : G20 (H) = natural gas, Lacq type (20 mbar) G25 (L) = natural gas, Groningue type (20 or 25 mbar) G31 = propane gas (28/30, 37, 50 mbar)
20 mbar = 0.29 psi 25 mbar = 0.36 psi 28 mbar = 0.41 psi 30 mbar = 0.43 psi 50 mbar = 0.72 psi
01201138
Notice
0107 22
Date
Page
9
9. Installation
INSTRUCTION
HANDBOOK
TABLE OF CORRESPONDENCES - Washer-Extractor 500
Category Type Working Ø of Pressure at Heat Consumption Consumption of gas supply Hi injectors injectors emission Mn in Vn in index pressure in mm in mm H2O Qn in kW kg/h (Hi)** m³/h**
in mbar (Hi)
*2E, 2H, G 20 20 34.02 2.90 153 40 - 1.90 2ESI MJ/m³
2L, 2ESI G25 25 29.25 3.20 154 40 - 2.10 MJ/m³
3 P G31 37 46.34 1.85 regulator out 40 1.40 - MJ/kg of operation
3 P G31 50 46.34 1.70 regulator out 40 1.40 - MJ/kg of operation
* For Belgium, no work is allowed between G20 and G25.
** normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
TABLE OF CORRESPONDENCES - Washer-Extractor 650
Category Type Working Ø of Pressure at Heat Consumption Consumption of gas supply Hi injectors injectors emission Mn in Vn in index pressure in mm in mm H2O Qn in kW kg/h (Hi)** m³/h**
in mbar (Hi)
*2E, 2H, G 20 20 34.02 2.90 153 40 - 2.80 2ESI MJ/m³
2L, 2ESI G25 25 29.25 3.20 154 40 - 3.30 MJ/m³
3 P G31 37 46.34 1.85 regulator out 40 2.05 - MJ/kg of operation
3 P G31 50 46.34 1.70 regulator out 40 2.05 - MJ/kg of operation
* For Belgium, no work is allowed between G20 and G25.
** normal cycle : prewash 3 min at 35 °C, drain. 2 min, main wash 4 min at 65 °C, drain 2 min, rinse 2 min, extract. 2 min, rinse 2 min, extract 2 min, rinse 2 min, extrac. 10 min (cold water supply at 15 °C).
Note : G20 (H) = natural gas, Lacq type (20 mbar) G25 (L) = natural gas, Groningue type (20 or 25 mbar) G31 = propane gas (28/30, 37, 50 mbar)
20 mbar = 0.29 psi 25 mbar = 0.36 psi 28 mbar = 0.41 psi 30 mbar = 0.43 psi 50 mbar = 0.72 psi
INSTRUCTION
HANDBOOK
01201138
0107 23
9
9. Installation
Notice
Date
IMPORTANT
Tightness test after installation The gas leak test is performed as follows :
Paint pipe joints, pilot gas tubing connections and inspect outlets with
1. rich soap and water solution ; do not use an aggressive soap. Put the machine into service. Bubbles indicate a gas leak.
2. Eliminate this leak.
3.
NOTE : After all intervention, re-seal (red varnish) the following adjustment organs :
- regulator of pressure
In case of changing of gas, the stick for the adjustment has to be modifi ed.
Page
Check-out
Before leaving, put the appliance into operation and allow to run a com­plete cycle. Watch to ensure that all burner system components function correctly.
01201138
0107 24
9
Notice
Date
Liquid detergents connection
Page
CAUTION
Liquid detergents are particularly aggressive. We advise you to use only products with pH lower than 9 in order to avoid the machine's rubbers from being attacked. Dilute imperatively all of your detergents before letting them fl ow into the machine.
9. Installation
INSTRUCTION
HANDBOOK
ADVISE IF USING LIQUID DETERGENTS
After use, there is always chemical remaining in the liquid detergents' dosing pipes. When the machine is not running, this detergent may slowly drip and so, quickly corrode the parts in contact with. In order to avoid (ex. corrosion of the drum or by bleach), we advise you to forecast a device to drain every night the distribution pipes of the liquid detergents.
INSTRUCTION
HANDBOOK
01201138
0107 25
9
9. Installation
Notice
Date
CAUTION
The running of detergents must be independent from the running of the machine. The control information of detergents must imperatively be relayed.
Page
Connection scheme of liquid detergents
We advise you to use one of the two systems shown hereby to connect your liquid detergents.
Single inlet dose controller with a compulsory rinsing device.
Multi inlet dose controller with a compulsory rinsing device.
Liquid detergents
Pump
Retention tank
Towards
retention
tank
Retention tank
Liquid detergents
Water
Soap box rinsing electrovalve
Dose controller
3 way valve
Scoops + Rinsing
Water
Washer
extractor
D1482
Water
Soap box rinsing electrovalve
Pump
Retention tank
Towards
retention
tank
Retention tank
Dose controller
3 way valve
Scoops + Rinsing
Water
Washer
extractor
D1483
01201138
0107 26
9
Notice
Date
Electrical liquid detergents' connection
If your machine have 1 I/O card, you have to use signal of detergent box.
Connectors card I/O no 1
Powder 1 IO1-X9-4 Powder 2 IO1-X9-5 Liquid 1 IO1-X14-1 Liquid 2 IO1-X14-2 Liquid 3 IO1-X14-3 Common IO1-X9-8
If your machine have 2 I/O cards, use signal 4 to 13.
Page
9. Installation
INSTRUCTION
HANDBOOK
Connectors card I/O no 2
Liquid 4 IO2-X9-3 Liquid 5 IO2-X9-4 Liquid 6 IO2-X9-5 Liquid 7 IO2-X9-6 Liquid 8 IO2-X9-7 Common IO2-X9-8
Liquid 9 IO2-X14-1 Liquid 10 IO2-X14-2 Liquid 11 IO2-X14-3 Liquid 12 IO2-X14-4 Common IO2-X14-5
Liquid 13 IO2-X8-1 Common IO2-X8-2
INSTRUCTION
HANDBOOK
9. Installation
Washer-extractor electricity power supply
CAUTION
Prior to use, the washer-extractor should be plugged into a correctly earthed power socket complying with the standards in force.
SAFETY
The electrical installation of the machine must be undertaken by qualifi ed personnel.
01201138
Notice
0107 27
Date
Page
9
CAUTION
Ensure that the electrical voltage is correct and that the power of your supply is suffi cient, before connecting the machine.
The use of power electronics (variator or fi lter for example) may lead to unexperted release of breakers with 30 mA differential current device.
This type of breaker should thus be avoided, or a value of 300 mA maximum should be ob­served according to standard NFC 15100 paragraph 532.2.6.
01201138
0107 28
9
Notice
Pass the power supply cable of the machine through the stuffi ng box on the top of the machine.
Date
Page
9. Installation
INSTRUCTION
HANDBOOK
D0627A
For each machine, install a fi xed multipole circuit breaker (or fuses protector) in the laundry main cabinet.
Connect the power supply cable on the ma­chine main switch.
Connect the 3 phases on the main switch (see marks L1, L2, L3) and connect the earth wire on the earth terminal (PE) of this main switch.
D0466
(check operation, see chapter no. 10).
D0467
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
0107 29
Date
Page
Connection diagrams for the control circuit power supply transformer (T1) as a function of the various customer power supply voltages.
The tension of the control circuit delivered by the transformer must be 230 volts, single-phase. The supply tension for your machine is normally of 400 volts between 2 phases, this tension can however be different. The following schemes show how to adjust the tension at the secondary of the transformer.
Measure the power supply voltage at the transformer primary with a voltmeter be­tween the transformer 0 and 400 volts terminals.
- If the voltage is equal to 400 volts, do not touch the transformer connection which must be as shown in the adjacent fi gure.
9
- If the voltage is > 400 volts (for example : 420 or 430 volts), connect the wires to the transformer as shown in the adjacent fi gure.
- If the voltage is signifi cantly < 400 volts (for example : 370 or 380 volts), connect the wires to the transformer as shown in the adjacent fi gure.
D0663
D0661
D0662
01201138
0107 30
9
Notice
The feeder cable sections mentioned in our literature are given only as a guide.
To obtain a value perfectly suited to your own application and which takes account of the differ­ent correction factors in respect of your plant, refer to the tables below.
Date
Table 1 (in accordance with EN Standard 60204-1)
Values given for :
- Cable with copper conductors
- Cable with PVC insulation (for other insulants see Table 3)
- Ambient temperature 40 °C max. (for others see Table 2)
- Three-phase cable under load without including starting currents
- BT / C/ E cable layout.
Maximum Admissible Current
Cable section Seated in Cable Duct Wall Cable or Cable Trough Fixing Tray
Page
9. Installation
INSTRUCTION
HANDBOOK
B2 C E
3 x 1.5 mm² ................. 12.2 A .....................15.2 A ..................... 16.1 A
3 x 2.5 mm² ................. 16.5 A ...................... 21 A .........................22 A
3 x 4 mm² ....................23 A ........................ 28 A .........................30 A
3 x 6 mm² ....................29 A ........................ 36 A .........................37 A
3 x 10 mm² ...................40 A ........................ 50 A .........................52 A
3 x 16 mm² ...................53 A ........................ 66 A .........................70 A
3 x 25 m² .....................67 A ........................ 84 A .........................88 A
3 x 35 mm² ...................83 A ....................... 104 A .......................114 A
3 x 50 mm² ......................- .......................... 123 A .......................123 A
3 x 70 mm² ......................- .......................... 155 A .......................155 A
Table 2
(correction factors for different ambient temperatures)
Ambient Correction Temperature Factor
30°C (86°F) ...................1.15
35°C (95°F) ...................1.08
40°C (104°F) ..................1.00
45°C (113°F) ..................0.91
50°C (122°F) ..................0.82
55°C (131°F) ..................0.71
60°C (140°F) ..................0.58
Table 3
(correction factors for different cable insulating materials)
Insulating Max. Working Correction
material Temperature range factor
PVC ............................... 70°C (158°F) ............................ 1.00
Natural or Synthetic Rubber ...........60°C (140°F) ............................ 0.92
Silicone Rubber .................... 120°C (248°F) ........................... 1.60
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
0107 31
Date
Table 4
(B2, C and E correction factors for cable grouping)
B2 C E
Number Seated in Wall Fixing Cable of cables Cable Duct or Cable Trough Tray
1 1.00 1.00 1.00 2 0.80 0.85 0.87 4 0.65 0.75 0.78 6 0.57 0.72 0.75 9 0.50 0.70 0.73
The total current included for using Table 1 should be the maximum rated current for the ma­chine divided by the product of the different correction factors. Other correction factors may also be applied ; consult the cable manufacturers.
Page
9
Calculation : Example
- The machine has a rated current of 60 A.
- The ambient temperature is 45 °C ; Table 2 gives a correction factor of 0.91.
- Rubber cable insulant : Table 3 gives a correction factor of 0.92.
- The cable is fi xed directly to the wall (Column C), with 2 cables side by side. Table 4 gives a correction factor of 0.85. 60 A Total current : ----------------------- = 84 A
0.91 x 0.92 x 0.85
Taking Column C in Table 1 (wall fi xing), we obtain a minimum cable section of : 3 x 25 mm².
Machine Heating Supply Installed Rated Main Connection
type Voltage Power Intensity Switch Cable Fuse Section
250 Gas/steam/T.F 380/415 V 3+E ~ 50/60 Hz 3.7 kW 8.5 A 3 x 16 A 4 x 2.5 mm² 3 x 16 A 250 Electric 380/415 V 3+E ~ 50/60 Hz 21.7 kW 33.5 A 3 x 40 A 4 x 6 mm² 3 x 40 A
350 Gas/Steam/T.F 380/415 V 3+E ~ 50/60 Hz 4.8 kW 11 A 3 x 16 A 4 x 2.5 mm² 3 x 16 A 350 Electric 380/415 V 3+E ~ 50/60 Hz 32 kW 50 A 3 x 63 A 4 x 16 mm² 3 x 63 A
500 Gas/Steam/T.F 380/415 V 3+E ~ 50/60 Hz 5.8 kW 12.5 A 3 x 16 A 4 x 2.5 mm² 3 x 16 A 500 Electric 380/415 V 3+E ~ 50/60 Hz 42 kW 64.5 A 3 x 80 A 4 x 25 mm² 3 x 80 A
650 Gas/Steam/T.F 380/415 V 3+E ~ 50/60 Hz 7.8 kW 16 A 3 x 20 A 4 x 2.5 mm² 3 x 20 A 650 Electric 380/415 V 3+E ~ 50/60 Hz 61.5 kW 94 A 3 x 100 A 4 x 35 mm² 3 x 100 A
01201138
0107 32
9
Notice
Date
Remove of the transport locks fi tted
To do so, remove the front and rear casings, then the fi xing screws of the transportation bridles (B).
Page
CAUTION
Before putting the machine into service, it is compulsory to remove the 4 transport locks fi tted.
9. Installation
INSTRUCTION
HANDBOOK
Keep the transport locks fi tted with their screws and bolts to be able to assemble them again in case you would need to lift the machine.
Nota : Never handling the machine without the transportation bridles.
D0628A
INSTRUCTION
HANDBOOK
9. Installation
01201138
Notice
0807 33
Date
Page
9
This page ist left blank on purpose.
01201138
Notice
0107 1
Date
Page
10
10. Operating inspection
INSTRUCTION
HANDBOOK
Operating inspection
Before putting the machine into service, carry out the working tests.
The operating inspection must be done by an approved technician.
Manual operation
The procedure for operating the various machine functions manually is described in the chapter "Machine operation" under the heading "Manual operation".
• Switch on the machine's main switch and check the voltage on the three phases (3 x 400 volts).
• Check the direction of rotation of the motion motor fan (see arrow stuck on the fan). Switch off the current and shift two phases on the main switch of the machine if the fan ro­tates in the wrong direction.
• Check the direction of rotation of the circulating pump and of the draught accelerator gas heating.
Note : The exchangers of the gas heated machines have a water circulating pump.
Before the fi rst start of the machine, you must check if this pump is priming well.
Therefore, it is necessary to fi ll the machine with water and to run only the circulating pump, without heating, by pushing, with an isolated screwdriver, on the manual control of the exchang­er's KM3 contactor.
To be sure that the pump is well primed (10 to 15 secondes), you must pay attention to a change in the running noise when the water goes through the circuit.
• Check that the cage is empty.
• Open the manual valves controlling the water and steam supplies (for steam heating ma­chines).
• Operate the machine manually to fi ll with cold water, then hot water. Check that these water supplies are connected as they should be.
• Start the machine on wash action, and check that the motor is revolving alternately in the both ways, as normal for wash action.
• Start heating by programming a fi nal temperature. Check that the steam valve opens or the heating element relay reacts, as appropriate.
• Check that the detergents container is working as they should.
• Check the water and steam connections and the drain valve for signs of any leakages.
• Empty the water from the machine and open its door.
INSTRUCTION
HANDBOOK
10. Operating inspection
01201138
Notice
0107 2
Date
Automatic operation
• Check that the external switch or switches are switched on and that the manual valves for water and steam (if the machine has steam heating) are open.
• Run one of the machine's built-in (standard) with heating.
• Check that the program proceeds normally, and the water fi lling, detergent fi lling, heat­ing and motor action are all working in accordance with the program display on the display screen.
Final checking
If all function checks have been satisfactory, reassemble all protection casings.
10
Page
01201138
Notice
0107 1
Date
Page
11
11. Machine
INSTRUCTION
operation
Auxiliary controls
Emergency stop
The emergency stop must be unblocked, if not the machine will not work (to unblock, turn the red button to the right).
If the machine for some reason has to be stopped, abnormal or dangerous running, press emergency stop button.
Nota : it is necessary to wait for 30 seconds before resetting after any action on the emergency stop.
Release the emergency stop, by turning it clockwise only after checking what motivated this stop.
HANDBOOK
D0543
Gas exchanger
Three indicators are situated on the top of the gas exchanger.
White indicator (1) light = "gas heating On".
Yellow indicator (2) light = "ignition gas burner fault indicator".
Red indicator (3) light = "water fault in gas exchanger".
The yellow and the red indicator remains on if a fault occurs when the gas burner ignites or if no water is detected inside the gas exchanger, the gas heating does off and the machine stops functioning. Verify the working of the gas exchanger. If the fault remains, consult your after-sales service.
D0544
2 3
D0698
INSTRUCTION
HANDBOOK
11. Machine operation
01201138
Notice
0107 2
Date
The control board on the loading side includes the following :
11
Page
Fig.
Indicator (1) light = "power On".
Key (2) "Cage positioning".
Key (3) "Door unblocking".
Emergency stop (4).
The control board on the unloading side includes the following :
Fig.
Indicator (5) light = "Drum door
• opening".
Key (6) "Cage positioning".
D0682
Key (7) "Door unblocking".
Emergency stop (8).
D0682
01201138
0107 3
11
Notice
Date
Automatic operation
Page
11. Machine operation
INSTRUCTION
HANDBOOK
Preparation
Sort the linen according to the instructions mentioned on the care labels.
Empty the pockets and clasp the slide fas­teners.
• Position the cage doors in front of the
Fig.
Fig.
drum door thanks to the key "Cage positioning".
• Press key loading "Door unblocking".
D0694
• Open the loading door with the handle.
• Open the inner drum doors.
Fig.
• Press the safety latch (B) and at the same time on the upper and lower doors with both hands.
• Caution, maintain the doors until they are widely open.
D0695
D0612
INSTRUCTION
HANDBOOK
11. Machine operation
01201138
Notice
0107 4
Date
Page
11
• Block the cage (B) by rotating it manu-
Fig.
ally to the front and rear so that the upper door stops on the blocking straps (C).
WARNING In case of important unbalance inside the drum, an unexpected rotation of the latter can pinch and arm hands of the operator.
• Never press the doors in (A) to rotate the cage.
• Load the linen in the cage. Be careful to distribute it correctly
Nota : The washing machines with a two part cage must not be loaded by evenly sharing the load in both compartments. Completely load one compartment, and put the rest in the second one.
D0613
As strange as it might seem, it is better to run the machine with a full compartment and an empty one. This way you will avoid many unbalance stops as well as important vibrations and therefore the early breakout of the shock absorbers.
lt is the same for washing in rets. Respect the same principle as described above, making sure you don't over load each compartment.
However, you must note, for the same reasons, that it is better to use several nets, three or four in the same compartment rather than one or two. More over, you should fi nish your load using loose linen if necessary.
Close the cage doors (press them to check the good working of the mechanical safety
device). Close the drum door and lock it with the handle. The machine is now ready to start the
washing cycle.
Add detergent and other laundry products.
If you are using the machine's built-in detergent dispensers, add the required detergent and other laundry products in the compartments.
WARNING ! Take care when adding laundry products. Powder or liquids left in
the compartments (scoops) may be corrosive.
ATTENTION
Do not open the cover when the
water valves are fl ushing water
through the detergent dispenser.
Take care when adding laundry
products.
01201138
Notice
1109 5
Date
Page
11
11. Machine operation
INSTRUCTION
HANDBOOK
Detergent dispenser
The detergent dispenser has fi ve compartments. Each compartment is connected to a water valve. The water supply to individual compartment is as follows :
Compartment Valve Water
P1 Y9 warm
P2 Y13 warm
L1 Y11 cold
L2 Y10 cold
L3 Y12 cold
There is also a separate cleaning (water fl ushing) function for all compartments in the detergent dispenser, connected to valve Y27, cold water.
If the water pressure is low (< 1 bar) the cleaning effect may be less satisfactory. For this rea­son, where the pressure is low the water fl ushing times should be increased for best results.
Dosage of the detergents
Pour the detergents in the containers ac-
Fig.
cording to the program.
P1 : powder product (prewash)
P2 : powder product (wash)
L1 : liquid product (ex : chlorine)
L2 : liquid product (ex : neutralizer)
L3 : liquid product (ex: softener)
P2L2 L1L3 P1
Rinsing of the soap box
D0595
Rinse the inside, every days with water, the
Fig.
detergents container.
INSTRUCTION
HANDBOOK
Display screen
Numeric keyboard
11. Machine operation
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR PRESS SELECT
WEIGHT, KG 000,0
SELECT
01201138
Notice
Function keys. The functions of these keys change, depending on which menu or part of a menu you are using. Their current functions at any time are shown on the display immediately above each key.
0807 6
Date
Page
11
Card reader for memory cards
During a wash : "Pause" key. Before and after a wash, and during programming : "Move back key".
By pressing this key repeatedly you can move backwards through the menus you have navigated through. This will always bring you back to the menu shown on the display in this illustration.
To run a wash program
The « Move back » key
The « Move back » function
Each press of the « Move back » key moves you back one menu, in reverse order.
By pressing this key repeatedly you can return to this menu at any time :
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR PRESS SELECT
WEIGHT, KG 000,0
SELECT
3627
If you fi nd you are in the wrong place, or if you want to undo earlier key presses :
Press the « Move back » key one or more times
4221A
01201138
Notice
0807 7
Date
Page
To start the wash program
11
11. Machine operation
INSTRUCTION
HANDBOOK
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG 000,0
SELECT
RUN A WASH PROGRAM
GO TO THE MENU
RUN A WASH PROGRAM
GO TO THE MENU
SELECT
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
0
SELECT FROM LIBRARY
PCS
SMC
993
991
SELECT
If the menu is not currently displayed :
Press
If « GO TO THE MENU » is highlighted :
Press
When « RUN A WASH PROGRAM » is highlighted :
Press SELECT.
Here you can select pro­grams from the program libra­ries. See the section entitled "To start a wash program from the program library".
Displayed here will be the number of the most frequently used program. S993 would indicate the number of a pro­gram on a memory card
Press this key if you want to select program.
Use the numeric key to en­ter the program number.
Press SELECT.
repeatedly.
 .
.
Two way of starting a program
By entering the actual program number
Enter the actual program number if you know it,
then press SELECT.
By starting from the program library (see section «To start a wash program from the program library»)
If you are unsure about the programs available,
you can select a program from the program library, where the programs are listed with their descriptions.
If you have entered a wrong number…
Enter the correct number to overstrike the earlier one. Note: you must always enter three digits, even when
the number is really only a one or two-digits number. Examples : The program number required is 9. Enter 009 to over-
strike all digits in the wrong number. The program number required is 19. Enter 019 to
overstrike all digits in the wrong number.
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
0
FROM PCS OR SMC ?
SMCPCS
993
PCS
SMC
If you have a memory card in the program control unit, and the program you selected is both on the memory card and in the PCU, you will be asked "FROM PCS OR SMC ?".
Press PCS if you want to take the program from the PCU.
Press SMC if you want to take the program from the memory card.
In some of the text shown on the display, Clarus Control is referred to as PCS and the memory card is referred to as SMC.
Memory cards
A memory card is a plastic card, the size of a credit card, with an electronic memory chip inside it. This card is capable of storing 10 to 15 wash programs of normal size. If the programs are mostly small ones, more of them can be stored, whereas larger programs will reduce the number which can be held by the card. Memory cards of this type can be used to :
transfer wash programs from one washer extractor
to another
run wash programs straight from the card
transfer wash programs from a PC to a memory
card and from a memory card to a PC (these proce­dures, and how to write a wash program on a PC,
are described elsewhere). Memory cards are described in detail in the section
entitled "The Memory card".
INSTRUCTION
HANDBOOK
11. Machine operation
01201138
Notice
0107 8
Date
Page
11
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
TEXT
00:00
START
991
NORMAL 95 °C STD
TEXT
START
123
456
789
START
DELAYED START
ENTER A PROGRAM NUMBER :
991
NORMAL 95 °C STD
14:30
EXIT
EXIT
Delayed start time (hrs:mins)
Nom du programme
If you want to see the descrip­tion of the program :
Press TEXT .
Choose 1 or 2 :
1 To start the program now :
Press START.
2 Delayed start
Use the numeric keys to
enter a time (max. 24 hrs).
0
This parameter appears on the right of the display.
Press START.
Time left before the machine is to start :
If you want to cancel the delayed start :
Press EXIT.
Pressing « Text » displays more information
The text displayed is a description of the wash pro­gram selected. This text description is inserted when a new wash program is created. This procedure is described fully in the programming manual.
Delayed start
Delayed start means that the machine will not start the wash program until the time entered has elapsed. This function allows you, for example, to load the machine in the evening, but delay the start of the wash until early the next morning, to end in time for the next shift.
3627
During a wash program :
Press chine pause during the wash program.
to make the ma-
Two ways of pausing during a wash program
There are two ways of pausing during a wash program: 1 By pressing 2 As an additional function. This is described in
section « Pause ».
.
01201138
Notice
0107 9
Date
Page
11
11. Machine operation
INSTRUCTION
HANDBOOK
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 48 RPM
RAPID ADVANCE :
PAUS E
STEP TIME SET TEMPERATURE
RAPID ADVANCE
PAUS E MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE °F/°C AUTO RESTART
SELECT
SELECT
The following information is displayed during the wash program :
Current program step
Time left for this program step
Set temperature
Actual temperature
Remaining program time
Drum speed
If required :
Select a function using the cursor keys.
Press SELECT.
To change parameters in the current program step :
Certain program step parameters can be altered during the course of the program. In the example (left), the length of the program step and the heating temperature can be altered.
Additional functions during the program
Rapid advance (see section « Rapid advance »)
Rapid advance through the program to the program
step required. Rapid advance can be used to move both forwards and backwards through the program.
Pause (see section « Pause »)
The machine stops. The drain valve remains
closed. Alternative method for pausing during pro­gram :
Press
.
Manual functions (see section « Manual operation during program operation »)
The following functions can be controlled manually
during the course of the program :
- all water valves, drain and pumps (where applica­ble).
- limit highest extraction speed.
- motor on/off after end of wash program.
- fl ush detergent.
Text (see section « Text »)
Display description of wash program (if available).
Select a different wash program (see section "To change the wash program after program operation has commenced")
You can switch to using a different wash program at
any stage during the wash. Once this function has been selected, the current step (for example, rinse) of the earlier program will be allowed to fi nish and then the new program will start (from the begin­ning).
Change temperatures scale °C or °F (see section « To change temperatures scale °C/°F ») Auto restart (see section « Auto restart »)
Here you enter the number of times you wish the
wash program to restart automatically.
To terminate a program before it has fi nished
• Select RAPID ADVANCE and press SELECT. Advance to « END OF PROGRAM » and press SELECT.
• Wait until « THE DOOR IS OPEN » appears on the display.
• Now the door can be opened.
INSTRUCTION
HANDBOOK
To start a wash program from the program library
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG 000,0
SELECT
RUN A WASH PROGRAM
GO TO THE MENU
RUN A WASH PROGRAM
GO TO THE MENU
SELECT
If this menu is not currently display :
Press
If « GO TO THE MENU » is highlighted :
Press
When « RUN A WASH PROGRAM » is highlighted :
Press SELECT.
operation
reapetedly.
 .
Waht is the program library ?
The program library lists all wash programs, both user and standard programs, showing their program num­bers and a description, for example :
1 MY OWN 40°C (104°F) 2 MY OWN 60°C (140°F) 3 MY OWN 90°C (194°F) 991 NORMAL 95°C (203°F) STD 992 NORMAL 60°C (140°F) STD 993 NORMAL 40°C (104°F) STD 994 INTENSIVE 95°C (203°F) 995 INTENSIVE 60°C (104°F) 996 PERM. PRESS 60°C (140°F) 997 PERM. PRESS 40°C (104°F) 998 LOW EXTRACT 1 MIN 999 HIGH EXTRACT 5 MIN
11. Machine
01201138
Notice
0107 10
Date
Page
11
Each time a new program is stored in the machine program memory, its number and description will be inserted automatically into the program library.
The program library may be used for starting a wash program, but is also used in programming, when a wash program needs to be modifi ed or if a new pro­gram is to be created on the basis of an existing one.
01201138
Notice
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
0107 11
Date
0
FROM PCS OR SMC ?
SMCPCS
EXIT
Page
11
To select a program from the PCU program labrary :
11. Machine operation
Select library via menu
You can also select the program library via the option "GO TO THE MENU". Then select "WASH PRO­GRAM LIBRARY".
INSTRUCTION
HANDBOOK
PR. NO. NAME
991 NORMAL 95 °C STD
992 NORMAL 60 °C STD 993 NORMAL 40 °C STD 994 INTENSIVE 95 °C 995 INTENSIVE 60 °C 996 PERM PRESS 60 °C 997 PERM PRESS 40 °C
LIBRARY
SELECT
PCS
SMC
Press PCS.
If there is a memory card in the PCU and you wish to select a program on that :
Press SMC.
Press
the required
number of times...
MAKE A CHOICE :
WASH PROGRAM LIBRARY
PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS
WASH PROGRAM LIBRARY
PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL FUNCTIONS SETTINGS 2 EXIT
MENU
SELECT
SELECT
991 NORMAL 95 °C STD 992 NORMAL 60 °C STD 993 NORMAL 40 °C STD 994 INTENSIVE 95 °C 995 INTENSIVE 60 °C
996 PERM PRESS 60 °C
997 PERM. PRESS 40 °C 998 LOW EXTRACT 1 MIN 999 HIGH EXTRACT 5 MIN
SELECT
... to highlight the wash program required.
Press SELECT.
INSTRUCTION
HANDBOOK
RUN A WASH PROGRAM
ENTER A PROGRAM NUMBER :
TEXT
00:00
START
991
NORMAL 95 °C STD
NORMAL 95 °C STD
TEXT
START
123
456
789
START
DELAYED START
ENTER A PROGRAM NUMBER :
991
NORMAL 95 °C STD
NORMAL 95 °C STD
14:30
EXIT
EXIT
11. Machine operation
Delayed start time (hrs:mins)
Program name
If you want to see the description of the program :
Press TEXT .
Choice 1 or 2 :
1 to start the program now :
Press START.
2 Delayed start
Use the numeric keys to
enter a time (max. 24 hrs). This parameter appears on
0
the right of the display.
Press START.
Time (in hours and minutes) left before the machine is to start.
If you want to cancel the delayed start :
Press EXIT.
01201138
0107 12
11
Notice
Pressing ”Text” displays more information
The text displayed is a description of the wash pro­gram selected. This text description is inserted when a new wash program is created. This procedure is described fully in the programming manual.
Delayed start
Delayed start means that the machine will not start the wash program until the time entered has elapsed.
This function allows you, for example, to load the machine in the evening, but delay the start of the wash until early the next morning, to end in time for the next shift.
Date
Page
The functions wich are available during program operation are described in section « To change parameters in the current pro­gram step » and « Auto restart ».
01201138
0107 13
11. Machine
11
Notice
Date
To change parameters in the current program step
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 1000 RPM
RAPID ADVANCE :
PAUS E
SELECT
Page
During program operation the display will look like this (see section « To start the wash pro­gram »).
Press
one or more times …
operation
You can alter the following parameters :
Prewash, Main wash, Rinse, Drain, Soak, Rinse repeat
Length of program step (max. 9998 seconds), heat-
ing temperature (max. 97°C (205°F)).
Extract
Length of program step (max. 3600 seconds), ex-
traction speed.
INSTRUCTION
HANDBOOK
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1
STEP TIME : 720 SEC
SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 1000 RPM
RAPID ADVANCE : PAUS E
SELECT
SELECT
123
456
789
SELECT
ATTENTION
… to highlight the time re­quired.
Never program a temperature above to 90°C (195°F).
If you have entered the wrong parameter
Continue pressing numeric keys to overstrike the incor-
Press SELECT.
rect parameter.
Note : always use the same number of digits as used
Use the numeric keys to enter the ew parameter.
on the display to overstrike the incorrect parameter. Example : To change the time for the program step to 30 sec-
0
onds, enter 030 to overstrike the earlier parameter.
Press SELECT.
WARNING
If you happen to make your own program, you must not input cold water in the cage while this later has a washing bath at 85°C (185°F), with the cage stopped. It is compulsory that the cage turns while letting in cold water.
A bad programming can, in this particular case, be the cause of the break­age of the doors' windows.
INSTRUCTION
HANDBOOK
Rapid advance
11. Machine operation
01201138
Notice
0107 14
Date
Page
11
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 48 RPM
RAPID ADVANCE :
PAUS E
SELECT
STEP TIME SET TEMPERATURE
RAPID ADVANCE
PAUS E MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE °F/°C AUTO RESTART
SELECT
During program operation the display will look this (see section « To start the wash program »).
Check that « RAPID ADVANCE » is highlighted.
If it is not highlighted :
Press
or one or more
times to highlight « RAPID ADVANCE ».
Press SELECT.
To terminate a program before it has fi nished
Select RAPID ADVANCE and press SELECT.
Advance to "END OF PROGRAM" and press SE­LECT.
Wait until "THE DOOR IS OPEN" appears on the
display.
Now the door can be opened.
991 NORMAL 95 °C STD
RAPID ADVANCE
PREWASH 1 EXTRACT 1
MAIN WASH 1
EXTRACT 2 RINSE 1
SELECT
PREWASH 1 EXTRACT 1
MAIN WASH 1
EXTRACT 2 RINSE 1 EXTRACT 3 RINSE 2 EXTRACT 4 RINSE 3 EXTRACT 5 END OF PROGRAM
SELECT
Press or one or more times to highlight the program step you wish to advance to.
Press SELECT.
Rapid advance works in both directions
Rapid advance works in both directions, using ( and (
 ).
 )
Using rapid advance to move forwards allows you to skip one or more program steps. Using rapid advance backwards allows you to repeat one or more program steps.
Automatic return to normal display
Once you have selected any of the functions below, you must make any changes required within 20 sec­onds. If no further keys are pressed within 20 seconds, the display will revert automatically to its normal ap­pearance during a wash program.
01201138
0107 15
11. Machine
11
Notice
Date
Show weight (for machines with weighing equipment installed only)
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 1000 RPM
RAPID ADVANCE :
SHOW WEIGHT
STEP TIME SET TEMPERATURE
RAPID ADVANCE
SHOW WEIGHT
NO WATER REDUCTION PAUS E MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE °F/°C AUTO RESTART
SELECT
Page
During program operation, the display will look like this (see section "To start the wash pro­gram").
operation
Show weight
The actual weight is shown in large digits on the dis­play (weight display mode).
If the weighing equipment is not connected, the error message "FUNCTION NOT ALLOWED" will appear. See the section "Fault-fi nding, weighing equipment" in the machine manual.
INSTRUCTION
HANDBOOK
SELECT
CLARUS CONTROL
WEIGHT, KG :
097.0
Press or one or more times to highlight « SHOW WEIGHT ».
Press SELECT.
Weight display mode :
The actual net weight is shown in large digits on the display.
Return to normal display
The display will return to normal at the end of the "time for weight display" set as a parameter in Settings 1. The manufacturer’s default parameter is 20 seconds.
To end weight display sooner
Press
or use the numeric keys to enter a new
program number.
11. Machine
01201138
INSTRUCTION
HANDBOOK
operation
Notice
No water reduction (for machines with weighing equipment installed only)
No water reduction
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 1000 RPM
RAPID ADVANCE : SHOW WEIGHT
STEP TIME SET TEMPERATURE
RAPID ADVANCE SHOW WEIGHT
NO WATER REDUCTION
PAUS E MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE °F/°C AUTO RESTART
SELECT
During program operation, the display will look like this (see section "To start the wash program").
The wash load is weighed during the program and the water level is adjusted automatically according to its weight. If the load is not a full one, the water level will be reduced according to a water level reduction table. You can switch off water level reduction at any stage of a program.
Note that if you select "NO WATER REDUCTION", this applies only to the program currently running. The next time a program is started, water level reduction will oc­cur automatically again.
0107 16
Date
Page
11
SELECT
Press or one or more times to highlight « NO WATER REDUCTION ».
Press SELECT.
01201138
Notice
0107 17
Date
Pause
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 1000 RPM
RAPID ADVANCE :
PAUS E
STEP TIME SET TEMPERATURE
RAPID ADVANCE
PAUS E
MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE °F/°C AUTO RESTART
SELECT
SELECT
Page
11
During program operation the display will look this (see section « To start the wash program »).
Press
or one or more
times to highlight « PAUSE ».
Press SELECT.
11. Machine operation
Two ways of pausing during a wash program
Note that you must be in normal wash mode to be able to pause in this way. If, for example, you are us­ing "Manual Functions", you will have to exit that fi rst before you can use Pause.
There are two ways of pausing during a wash program :
1 As an additional function. This is described in this
section.
2 By pressing
When the machine pauses :
Program operation is halted.
Filling is halted (where applicable).
Heating is halted (where applicable).
The motor stops.
The drain valve remains closed.
The door cannot be opened.
.
INSTRUCTION
HANDBOOK
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1
PAU SE
START
START
Press START o restart the wash program.
INSTRUCTION
HANDBOOK
Manual operation during a program
operation
11. Machine
01201138
Notice
0107 18
Date
Page
11
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 48 RPM
RAPID ADVANCE :
PAUS E
STEP TIME SET TEMPERATURE
RAPID ADVANCE PAUS E
MANUAL FUNCTIONS
TEXT SELECT NEW WASH PROGRAM CHANGE °F/°C AUTO RESTART
SELECT
SELECT
During program operation the display will look this (see section « To start the wash program »).
Press or one or more times to highlight « MANUAL FUNCTIONS ».
Press SELECT.
Two types of manual operation
There are two types of manual operation, which should not be confused :
Manual operation during a program
These functions are described in this section.
Manual operation when no program is running
These functions are described in section "Manual operation".
01201138
Notice
0107 19
Date
Page
11
11. Machine operation
INSTRUCTION
HANDBOOK
MANUAL FUNCTIONS
MAKE A CHOICE
WATER / DRAIN
HIGH EXTRACT MOTOR DETERGENT / FLUSH EXIT
SELECT
WATER / DRAIN
HIGH EXTRACT MOTOR DETERGENT / FLUSH EXIT
SELECT
Use the cursor key to select the function.
Press SELECT.
Automatic return to normal display
Once you have selected any of the functions below, you must make any changes required within 20 sec­onds. If no further keys are pressed within 20 seconds, the display will revert automatically to its normal ap­pearance during a wash program.
Manual functions during a wash program
Water/drain (see section "Water/drain")
Allows manual operation of all water valves and the
drain valve.
Highest extraction speed (see section "Maximum extraction speed")
Here you can limit the maximum extraction speed
for the current program.
Motor (see section Motor on after wash")
Motor on/off after program has ended.
Detergent valves (see section "Detergent signals and water fl ushing")
Allows you to control all valves in the detergent
compartment or in external detergent supply sys­tem.
INSTRUCTION
HANDBOOK
Water / drain
11. Machine operation
01201138
Notice
0107 20
Date
Page
11
MANUAL FUNCTIONS
COLD WATER
MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2
LEVEL 63 UNITS
WATER / DRAIN
OPEN
COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 VIDANGE EXIT
OPEN
COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 DRAIN
EXIT
To access this function, see instructions in section « Manual operation ».
Water level in drum.
Use and to select the wa­ter/drain option you require.
Press OPEN.
The function will be activated for as long as you press and hold this key. The function ceases as soon as you release the key.
When you have fi nished :
Press
repeatedly to high-
light « EXIT ».
SELECT
Press SELECT.
01201138
0107 21
11
Notice
Date
Maximum extraction speed
MANUAL FUNCTIONS
HIGH EXTRACT
CURRENT MAXIMUM EXTRACT SPEED : 1000 RPM SELECT NEW EXTRACT SPEED :
1000 RPM
SELECT
Page
To access this function, see instructions in section « Manual operation ».
Maximum extraction speed in current program.
11. Machine operation
To limit the program’s highest extraction speed
This function allows you to modify the highest extrac­tion speed allowed during the program. Example : Assume that the highest speed in the program is 1000 rpm and that you have set 700 rpm as the highest speed allowed.
INSTRUCTION
HANDBOOK
123
456
789
SELECT
Enter the maximum extrac­tion sped you require for this program.
0
Press SELECT.
All speeds above 700 rpm will be limited to 700 rpm
Time
1000
800
600
400
200
3682
RPM
Speeds below 700 rpm will not be affected
This change will affect the current program only. No change will be implemented if extraction is taking place at the time of the (attempted) change.The next time that this program is used, the original maximum speed will apply.
This function does not allow you to set a higher speed than the usual maximum speed for the program.
INSTRUCTION
HANDBOOK
Motor on after wash
11. Machine operation
01201138
Notice
0107 22
Date
Page
11
MANUAL FUNCTIONS
MOTOR ON AFTER WASH N
EXIT
MOTOR
Y/N
Y/N
MOTOR ON AFTER WASH
EXIT
SELECT
To access this function, see instructions in section « Manual operation ».
A toggle function :
Use Y/N to toggle the function from Y (Yes) to N (No).
When you have fi nished :
Press
Press SELECT.
to highlight « EXIT ».
Motor to rotate after program has ended
If you answer Yes (Y) : The motor will continue to rotate in alternative direc-
tions after the program has ended. This prevents creas­ing of the load.
When the program has ended, the display will look like this :
991 NORMAL 95 °C STD
MOTOR ON IN MANUAL FUNCTIONS
STOP
Press STOP to stop the motor.
01201138
0107 23
11
Notice
Date
Detergent signals and water fl ushing
Page
11. Machine operation
INSTRUCTION
HANDBOOK
MANUAL FUNCTIONS
DETERGENTS / FLUSH
WATER FLUSH
FLUSH COLD POWER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4
OPEN
WATER FLUSH FLUSH COLD WATER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 POWDER SIGNAL 5 LIQUID DETERGENT 1 LIQUID DETERGENT 2 LIQUID DETERGENT 3 LIQUID DETERGENT 4 LIQUID DETERGENT 5 LIQUID DETERGENT 6 LIQUID DETERGENT 7 LIQUID DETERGENT 8 LIQUID DETERGENT 9 LIQUID DETERGENT 10 LIQUID DETERGENT 11 LIQUID DETERGENT 12 LIQUID DETERGENT 13 EXIT
OPEN
WATER FLUSH FLUSH COLD WATER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 POWDER SIGNAL 5 LIQUID DETERGENT 1 LIQUID DETERGENT 2 LIQUID DETERGENT 3 LIQUID DETERGENT 4 LIQUID DETERGENT 5 LIQUID DETERGENT 6 LIQUID DETERGENT 7 LIQUID DETERGENT 8 LIQUID DETERGENT 9 LIQUID DETERGENT 10 LIQUID DETERGENT 11 LIQUID DETERGENT 12 LIQUID DETERGENT 13
EXIT
To access this function, see instructions in section « Manual operation ».
Use and to select the function you require.
Press OPEN.
The function will be actived for as long as you press and hold this key. The function ceases as soon as you release the key.
When you have fi nished :
Press
repeatdly to highlight
« EXIT ».
Detergent signals and water fl ushing
FLUSH WATER :
This function uses water to clear detergent from the
supply tubes of the detergent dispensing system.
POWDER SIGNAL :
This function will either : a) use water to dispense detergent from machine
compartments, or :
b) dispense detergent from an external system. The
number of valves present will vary according to the machine type.
EXIT
Press EXIT.
INSTRUCTION
HANDBOOK
Text
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 1000 RPM
RAPID ADVANCE :
PAUS E
STEP TIME SET TEMPERATURE
RAPID ADVANCE PAUS E MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM CHANGE °F/°C AUTO RESTART
SELECT
11. Machine operation
During program operation the display will look this (see section « To start the wash program »).
01201138
0107 24
11
Notice
Date
Pressing ”Text” displays more information
The text displayed is a description of the wash pro­gram selected. This text description is inserted when a new wash program is created. This procedure is described fully in the programming manual.
Page
SELECT
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 NORMAL PROGRAM FOR MEDIUM SOILED CLOTHES
TEXT
AUTO RESTARTS
SELECT
SELECT
Press or one or more times to highlight « TEXT ».
Press SELECT.
Description of wash program.
To return to the normal display :
Press SELECT again.
Automatic return to normal display
If you do not press SELECT within 20 seconds, the display will revert automatically.
01201138
Notice
0107 25
Date
Page
11
11. Machine operation
INSTRUCTION
HANDBOOK
To change the wash program after program operation has commenced
To change the wash program after program
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 48 RPM
RAPID ADVANCE :
PAUS E
SELECT
STEP TIME SET TEMPERATURE
RAPID ADVANCE PAUS E MANUAL FUNCTIONS TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C AUTO RESTART
During program operation the display will look this (see section « To start the wash program »).
operation has commenced
You can change to a different wash program at any time during program operation. When you do, the cur­rent function (for example, rinse) will be interrupted. The new program will start immediately after that (from the beginning).
This function is useful, for example, if you discover that you have started the wrong program.
SELECT
991 NORMAL 95 °C STD
SELECT NEW PROGRAM AND PRES SELECT PR. NO. NAME
991 NORMAL 95 °C STD
992 NORMAL 60 °C STD 993 NORMAL 40 °C STD 994 INTENSIVE 95 °C 995 INTENSIVE 60 °C 996 PERM PRESS 60 °C
991 NORMAL 95 °C STD 992 NORMAL 60 °C STD 993 NORMAL 40 °C STD 994 INTENSIVE 95 °C 995 INTENSIVE 60 °C
996 PERM PRESS 60 °C
997 PERM. PRESS 40 °C 998 LOW EXTRACT 1 MIN 999 HIGH EXTRACT 5 MIN
SELECT
Press or one or more times to highlight « SELECT NEW WASH PROGRAM ».
Press SELECT.
Press
one or more times as
required...
... to highlight the new wash program.
Automatic return to normal display
If no key is pressed within 20 seconds, the display will revert automatically.
SELECT
996 PERM PRESS 60 °C
PROGRAM STEP : MAIN WASH 1 STEP TIME : 120 SEC NO HEATING ACTUAL TEMPERATURE : 21 °C
DRUM SPEED : 48 RPM
RAPID ADVANCE :
PAUS E
SELECT
Press SELECT.
The existing wash program will not be interrupted and the new one will begin.
INSTRUCTION
HANDBOOK
To change temperature scale °C/°F
operation
11. Machine
01201138
Notice
0107 26
Date
Page
11
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 1000 RPM
RAPID ADVANCE :
PAUS E
STEP TIME SET TEMPERATURE
RAPID ADVANCE PAUS E MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
SELECT
SELECT
During program operation the display will look this (see section « To start the wash program »).
Press or one or more times to highlight « CHANGE °C/°F ».
Press SELECT.
To change temperature scale °C/°F
This function changes the temperature scale used for all temperatures displayed during the wash program.
Please note that this scale change applies only to the current program. The default temperature scale will apply next time you run a program.
To change the default temperature scale for all programs, use the function "SETTINGS", which is described in the Service Manual.
01201138
Notice
0107 27
Date
Auto restart
Page
11
11. Machine operation
INSTRUCTION
HANDBOOK
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 720 SEC SET TEMPERATURE : 85 °C ACTUAL TEMPERATURE : 21 °C REMAINING TIME : 70 MIN DRUM SPEED : 1000 RPM
RAPID ADVANCE :
PAUS E
SELECT
STEP TIME SET TEMPERATURE
RAPID ADVANCE PAUS E MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE °F/°C
AUTO RESTART
SELECT
During program operation the display will look this (see section " To start the wash program ").
Press one or more times to highlight « AUTO RE­START ».
Press SELECT.
What is Auto restart ?
Auto restart means that the same program will be repeated one or more times, according to the number set. The program will restart immediately, and the door will remain locked. If you have set auto restart, the display will show the number of restarts left.
This function is used primarily for testing.
991 NORMAL 95 °C STD
PROGRAM STEP : MAIN WASH 1 STEP TIME : 300 SEC NO HEATING ACTUAL TEMPERATURE : 19 °C DRUM SPEED : 70 RPM
AUTO RESTART 0
SELECT
123
456
789
SELECT
Shows the number of time the program will restart.
If required :
Use the numeric keys to change the required number of restarts.
0
Press SELECT.
INSTRUCTION
HANDBOOK
Manual operation
11. Machine operation
01201138
Notice
0107 28
Date
Page
11
To select manual operation
RUN A WASH PROGRAM
GO TO THE MENU
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG 000,0
SELECT
RUN A WASH PROGRAM
GO TO THE MENU
SELECT
MAKE A CHOICE :
WASH PROGRAM LIBRARY
PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE
MENU
SELECT
If this menu is not currently displayed :
Press repeatedly.
to highlight « GO TO
Press THE MENU ».
Press SELECT.
Press
six times...
Two types of manual operation
There are two types of manual operation, which should not be confused :
Manual operation when no program is running
These functions are described in this section.
Manual operation during a program
These functions are described in section "Manual operation".
Always lock the door fi rst !
You must always close and lock the door fi rst before you can operate the machine manually.
To lock the door, use the submenu MOTOR/DOOR, see section "Motor/door".
All manual settings are cancelled when you exit manual operation
All manual settings (such as door, motor, temperature, and drain) will be cancelled when you exit manual operation.
The door is unlocked, the motor stops, the drain opens, heating is halted, and the temperature is reset to zero.
WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS
MANUAL MODE
SETTINGS 2 EXIT
SELECT
... to highlight "MANUAL MODE".
Press SELECT.
01201138
Notice
0107 29
Date
Page
11
11. Machine operation
INSTRUCTION
HANDBOOK
MANUAL MODE
MAKE A CHOICE
MOTOR / DOOR
WATER / DRAIN HEATING DETERGENT / FLUSH EXIT
MOTOR / DOOR
WATER / DRAIN HEATING DETERGENT / FLUSH EXIT
SELECT
Motor/door
MANUAL MODE
MOTOR / DOOR
DOOR LOCK ON
MOTOR ON EXIT
DOOR LOCK ON MOTOR ON EXIT
SELECT
Y/N
Y/N
Select the function required using the cursor keys
Press SELECT.
To access this function, see instructions in section « To select manual operation ».
Press
as required to select a
function.
A toggle function :
Use Y/N to toggle the function from Y (Yes) or N (No).
Manual operation when no program is running
Motor/door (see section "Motor/door")
Lock/unlock door. Switch motor on/off (normal drum
action).
Water and drain valves (see section "Water/drain")
Operation of drain valve and all water valves.
Heating (see section "Heating")
Heat water to any temperature required.
Detergent valves (see section "Detergent signals and water fl ushing")
Allows manual operation of all valves in detergent
compartment or external detergent supply system.
Exit
Returns you to the MENU diplay.
Lock the door and start the motor
DOOR LOCK ON
If you answer Yes (Y) :
The door will be locked. Note that you must always lock the door before you can operate the machine manually.
MOTOR ON
If you answer Yes (Y) :
The motor will start and operate, using normal ac­tion.
DOOR LOCK ON MOTOR ON EXIT
SELECT
When you have fi nnished :
Press to highlight "EXIT".
Press SELECT.
INSTRUCTION
HANDBOOK
Water/drain
11. Machine operation
01201138
Notice
0107 30
Date
Page
11
MANUAL FUNCTIONS
WATER / DRAIN
DRAIN CLOSED
COLD WATER MIXT WATER HOT WATER COLD HARD WATER
LEVEL : 0 UNITS
DRAIN CLOSED COLD WATER MIXT WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 EXIT
Y/N
Y/N
OPEN
To access this function, see instructions in section « To select
N
manual functions ».
Use or to select Drain or one of the six Water fi lling alternative.
Drain (a toggle function) :
Press Y/N to toggle the func­tion from Yes (Y) and No (N).
Water fi lling :
Press OPEN.
The function will be activated for as long as you press and hold this key. The function ceases as soon as you release the key.
DRAIN CLOSED SOFT WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2
EXIT
SELECT
When you have fi nnished :
Press
to highlight « EXIT ».
Press SELECT.
01201138
Notice
Heating
0107 31
Date
Page
To access this function, see instructions in section « To select manual operation ».
11
operation
INSTRUCTION
HANDBOOK
11. Machine
MANUAL FUNCTIONS
SELECT TEMPERATURE
ACTUAL TEMPERATURE
HEATING
0 °C
24 °C
START
123
456
789
START
STOP
Temperature selected
Actual temperature
Use the numeric key to enter the temperature the water is to be heated do.
0
Press START.
Heating will now begin.
If you wish, you can cancel heating before the set tempera­ture is reached :
Access this function again and press STOP.
ATTENTION Never program a temperature above to 90°C (194°F).
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