Electrolux TR22P2D Installation Manual

This document is to be used in conjunction with the original manufacturer’s manual. The symbols correspond with the numbered drawings of the original manual.
Contents
GB
09/2006
Introduction 1 Installation 1 Use, safety 2 Cleaning, hygiene and storage 4
Introduction
The User Manual contains useful information for the user on how to work correctly and in complete safety, and is designed to make it easier to use the machine (called «machine» or «appliance» below).
What follows is in no case intended to be a long list of warnings and constraints, but rather a series of instructions meant to improve the service provided by the machine in every respect, and particularly to avoid a series of injuries or damage to equi­pment that might result from inappropriate procedures for use and management.
It is essential that all the people responsible for transporting, installing, commissioning, using, maintaining, repairing or dismant­ling the machine should consult this manual and read it carefully before proceeding with the various operations, in order to avoid any incorrect or inappropriate handling that might be result in damage to the machine or put people’s safety at risk.
Introduction
Fault fi nding 4 Maintenance 4 Conformity with regulations 5
It is just as important that the Manual should always be available to the operator and it should be kept carefully where the machine is used ready for easy and immediate consultation in case of any doubt, or in any case, whenever the need arises.
If after reading the Manual, there are still any doubts concerning how to use the machine, please do not hesitate to contact the Manufacturer or approved After Sales Service provider, who is constantly available to ensure quick and careful service for improved machine operation and optimum effi ciency.
Note that the safety, hygiene and environmental protection stan­dards currently applicable in the country where the machine is installed must always be applied during all phases of machine operation. Consequently it is the user’s responsibility to ensure that the machine is operated and used solely under the optimum safety conditions laid down for people, animals and property.
1.1 DESCRIPTION
The multi-purpose vegetable cutting machine can slice, shred, grate, chip and dice various foodstuffs (for the preparation of raw and cooked vegetables, fruits and cheeses).
With its range of high output cutters, the machine is the pro­fessional vegetable cutter for restaurants, large kitchens and small companies.
Installation
2.1 DIMENSIONS - WEIGHT (for information only)
• Dimensions of packaging in mm :
L : 630 W : 270 h : 530
• Dimensions of the machine :
2.2 LOCATION AND LAYOUT
! Always place the machine on a strong, fl at, stable support
The machine may be :
• Fitted on a table of between 700 and 900 mm maximum in height and take a standard 150 mm high receiving bowl.
• Fitted on a mobile work base (available in option).
2.1
2.2
A Body
1.1
B Stop button (red) C Start button (black) D Feed stick E Feed arm F Large feed hopper G Cover H Discharge chute I Cover lock J Feet K Plastic of stainless steel housing, depending
on models
Gross weight when packaged : 20kg Net weight when equipped : 18kg (excluding cutters)
• For larger bowls, position the TRS on the edge of the table or use the mobile work base.
- Remove the feed pusher from the chute (anti-clockwise
1
2.3 ELECTRICAL CONNECTION
ATTENTION !!
Connection to the electrical power supply must be done according to proper professional practice by a qualifi ed and authorised person (see current standards and legislation in the country of installation).
If an adapter is used on the socket, a check must be made that the electrical characteristics of this adapter are not lower than those of the machine.
Do not use multiple plugs The AC power supply to the machine must comply with the following conditions;
- Maximum voltage variation: ±5%
- Maximum frequency variation: ±1% on a continuous basis, ± 2% over short periods
ATTENTION: the electrical installation must comply (for design, creation and maintenance) with the legal and standard requirements in the country where used.
- Before connecting the machine to the electrical power supply, check that the voltage of the electrical system is the same as that marked on the rating plate and the label on the power cable.
- The machine’s electrical power supply must be protected against voltage surges (short-circuits and excess voltages) by using fuses or thermal relays of the appropriate gauge relative to the place of installation and machine specifi cations - see the specifi cations shown in column G of fi gure 2.3a
ATTENTION: Concerning protection against indirect contact (depending on the type of power supply provided and connection of the exposed conductive parts to the equipotential protection circuit), refer to point 6.3.3 of EN 60204-1 (IEC 60204-1) with the use of protection devices for automatic shut-off of power in the event of an insulation fault with a TN or TT system, or, for the IT system, with the use of a permanent insulation or differentials controller for automatic shut-off. The requirements of IEC 60364-4-41, 413.1 must apply for this protection.
For example: in a TT system, a differential circuit breaker must be installed upline of the power supply, with a suitable power cut-off (e.g.: 30 mA) on the earthing installation for the place where it is planned to install the machine.
ATTENTION: Failure to comply with these instructions means the customer runs the risk of machine failure and/or acci­dents due to direct or indirect contacts.
• Motor characteristics : A Motor code B Number of phases (1 single phase or 3 triple phase) C Nominal voltage in volts (value, range or commutation) D Frequency (Hertz) E Nominal power (Watt) F Nominal current (Amperes) G Size of fuse for protecting the electrical line (Amperes) H Indicative electrical consumption (KWh)
1) Three phase dual voltage motor.
• Provide a wall socket and corresponding water-tight plug in accordance with the standards current in the country of use. This installation and any replacement of the plug must be carried out according to good professional practice by a qualifi ed and authorised electrician. Do not use a fi xed connection between the machine and power supply
! Earthing is mandatory, using a green/yellow conductor.
• Check the direction of rotation using the ejector fi tted to the machine.
- Remove the feed pusher from the chute (anti-clockwise direction
- Press the start button.
- Check the direction in which the ejector is turning by means of the chute. The ejector should be turning anticlockwise .
• If it is turning in the opposite direction, change over the two
phase wires in the plug.
• The connection is pre-set for high voltage (e.g.400 V).
For use with low voltage :
) .
6.4
2.3
(e.g. 230 V), proceed as follows
- Disconnect the machine and turn it over.
- Remove the 4 screws fi xing the casing.
- Change the wire on the integrated circuit board by moving the cable spade from the terminal connection marked at the higher voltage (400V) onto that marked at the lower voltage (230V).
- Change the connection of the motor wiring.
- Check the direction of rotation and refi t the casing.
2) Single phase motor.
A 2 pin + earth standardised wall socket with a 10/16 A fuse is required.
To PAT test the Electrolux Range of Food Preparation Equipment, the PCB board needs to be disconnected before any test is done. This is due to the fact that the boards are fi tted with a grounding diode that can give incorrect result during such a test. Also on a standard appliance a fl ash test of 25 amps and up to 3000v is used but, as you would expect, to use this on equipment, which has a printed circuit, board would be quite destructive to that board. We would recommend the use of a PAT tester approved for computer systems which use a lower rate of amps.
The appliance is perfectly safe and is CE certifi cated. There are two ways to get overcome this problem.
• Disconnect the board as instructed and test using test for
PC’s,
• Or install the mixer on a fused spur (no plug) as this takes it
away from being a portable appliance and the PAT test is then not needed.
2
Use, safety
Clean the machine properly prior to its fi rst use This machine is for professional use and must be used by staff trained to use, clean and maintain it, in terms or reliability and
safety. Use the machine in adequately lit premises (See applicable technical standard for the country of use. In Europe, refer to standard
EN 12464-1) When handling the machine, always check that the parts taken hold of are not mobile elements: risk of dropping and injury to
the lower limbs. Uncontrolled closure of the lid or ram press involves a risk of crushing the fi ngers.
Never put a hand in the ejection area while the machine is in operation; risk of injury. It is strictly forbidden to put the safety systems out of action or modify them: Risk of permanent injury!!!!
Check that the safety devices operate correctly each time before using (see paragraph on «safety system adjustments»). Never put a hand, a hard or frozen object in the appliance For health and safety reasons, always use a washable or disposable strong head covering that covers the hair completely.
ATTENTION: All operations, whether using, cleaning or maintenance, present risks of cuts; never force and always keep hands a reasonable distance from cutting edges.
Always use appropriate protective equipment when carrying out these operations.
The machine is not designed for use in explosive atmospheres.
ATTENTION !!
3.1 USER SAFETY is ensured by :
- The braked stoppage of the motor when the feed arm is opened so that there is no risk when loading.
- The motor not starting if the cover is missing.
- The size of the small feed hopper for long vegetables.
- If the machine does not stop within less than 2 seconds or does not stop at all when the upper cover is opened, unplug it and contact your technical assistance service immediately.
- The absence of risk of access via the discharge chute due to the design of the ejector and the discs.
- Respecting the instructions of this manual for the use, cleaning
RESIDUAL RISKS
The machine presents the following residual risks;
• The upper cover of the machine may result in the fi ngers being crushed if it is closed without being controlled properly.
• If a hand is placed in the area where the products are dis­charged, it may be crushed or trapped by the rotating parts of the machine.
3.2 CHOICE OF THE CUTTERS
3.2a
C slicing discs : for straight cuts from 1 to 14 mm.
Note : The C14 disc is only to be used with the FS or MS grids.
CW slicing discs : crinkle cut from 2 to 6 mm for:
- Vegetables: potatoes, carrots, aubergines, beetroot, celery, cabbages, mushrooms, cucumbers, courgettes, chicory, fennel, onions, leeks, radishes, etc.
- Fruits : almonds, bananas, apples, etc.
- Vegetables : carrots, «doorstep» potatoes, grated celery, red
- Cheeses : gruyère, mozzarella.
- Other : almonds, breadcrumbs, chocolate, etc.
P : for Parmesan, breadcrumbs, almonds, horseradishes, chocolate.
K : special grating of raw potatoes (Knödeln).
3.2b
CC curved discs : for fragile and stringy products from 1 to
5 mm.
- Recommended for tomatoes, citrus fruits, mushrooms, chiffonade salads as well as the other products mentioned opposite.
3.2c
AS shredding discs : for cutting into chips of 2 to 5 mm.
- AS 2 : thin 2 x 2 mm
- AS 3 : medium 3 x 3 mm
- AS 4 : large 4 x 4 mm for matchstick potatoes
straw potatoes, celery, carrots
}
3.2d
• J - P - K grating discs
J 2 fi ne J 3 medium J 4 large J 7 extra large
FS chip grids : for cuts from 6 to 10 mm in thickness when used with a C/CW disc of the same thickness.
MS Dicing grids : for square section cuts of 8 to 20 mm when used with a C/CW disc for :
- Cubes or diamonds: macedoines of vegetables or fruits,
Indicative outputs (kg / h) :
Crisps with C 2 100 Potatoes C 3 150 Grated carrots J 3 150 Chips C 10 + FS 10 300 Sauteed potatoes C 14 + FS 20 400 Macedoine C 8 + MS 8 250
and maintenance of the machine.
cabbages, beetroots, horseradishes, rösti.
3.2e
3.2f
jardinières, minestrones, sauted or braised potatoes, stews.
3
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